Transcript
REPLACEMENT PARTS MANUAL WALL-MOUNTED PACKAGE HEAT PUMP Models: T36S1 T42S1 T48S1 T60S1
T36S1D T42S1D T48S1D T60S1D
General Notes
Contents
Revised and/or additional pages may be issued from time to time.
Description
A complete and current manual consists of pages shown in the following contents section.
Cabinet Components
Page
Exploded View.............................. 2 Usage List..................................... 3 Usage List..................................... 4
Functional Components Exploded View.............................. 5 Usage List............................... 6 & 7 Usage List............................... 8 & 9
Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.
Control Panel
Layout......................................... 10 Usage List....................................11 Usage List................................... 12
Blower Assembly
Exploded View............................ 13 Usage List................................... 13
Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com
Manual: 2110-586G Supersedes: 2110-586F File: Tab 17 Date: 10-02-14
Manual 2110-586G Page 1 of 13
CABINET COMPONENTS
Manual 2110-586G Page 2 of 13
Part Number
Description
T36S1-A, -B, DA, DB
T36S1-C, DC
T42S1-A, -B, DA, DB
T42S 1-C, DC
CABINET COMPONENTS
1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 7 8 8 8 9 9 9 10 10 11 11 12
S127X214 S127X369 S500-262-* S500-897-* S500-464 S500X518 S500-261-* S500-898-* S500-463 S500-517 S508-098 S508-332 S508-191 S508-221 S506-142-* S506-259-* S506-251 S506-274 S515-144-* S515-297-* S514-142 S514-162 S553-383-* S553-408-* j S553-644-* S552-456 S553-449 118-048-* 118-064 118-072 118-057-* 118-063 118-073 S521X258 S521X523 S123-122 S123-148 121X216
Lower Base Lower Base Left Side Left Side Left Side Left Side Right Side Right Side Right Side Right Side Back Back Back Back
X X X X X X X X X X X X X X
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X X X X X X X X X X X X X X
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Top Top Top
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13
Control Panel Assembly
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X
X
X
14 14 15 15 15 16 16 16 17 17 18 19 20 22 23 24 25 26 27 28 28 28 29 30 30 32 33 33 33 33 34 NS
S132-114 S132-183 S533-113-* S533-185 S533-195 S153-218-* S153-387 S153-405 125-024 125-058 113-140 137-209 BFAD-5 131X099 105X877 147-046 135-128 S111X034 105X878 S143-042-* S143-105 S143-125 135-129 113-150-* 113-359-* l 135-175 S553-384-* S553-645-* S552-457 S553-450 S536-258 141-356
Upper Front Upper Front Upper Front Upper Front Vent Option Door Vent Option Door with ERV Vent Option Door with ERV Vent Option Door Vent Option Door Condenser Grille Condenser Grille Condenser Grille Side Grille Side Grille Side Grille Condenser Partition Condenser Partition Drain Pan Drain Pan Blower Partition See Control Panel Assembly Drawing and Parts List Assembly Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Disconnect Access Door Disconnect Access Door Disconnect Access Door Fan Shroud Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Air Frame Assembly Right Side Support Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Top Rain Flashing Air Baffle Filter Door Assembly Filter Door Assembly Filter Door Assembly Filter Door Assembly Condenser Part. Blank-Off Plate Compressor Mounting Plate
Dwg. No.
X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X
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Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, please reference the following codes: Beige -X White -1 Buckeye Gray -4 Desert Brown -5 Dark Bronze -8 Aluminum A l Stainless Steel S Nonfiberglass Insulation Option
Manual 2110-586G Page 3 of 13
13
Control Panel Assembly
14 14 15 15 15 16 16 16 17 17 18 19 20 22 23 24 25 26 27 28 28 28 29 30 30 32 33 33 33 33 34 NS
S132-114 S132-183 S533-113-* S533-185 S533-195 S153-218-* S153-387 S153-405 125-063 125-064 113-140 137-209 BFAD-5 131X099 105X877 147-046 135-303 S111X034 105X878 S143-144-* S143-145 S143-146 135-129 113-150-* 113-359-* l 135-175 S553-384-* S553-645-* S552-457 S553-450 S536-258 141-356
Lower Base Lower Base Left Side Left Side Left Side Left Side Right Side Right Side Right Side Right Side Back Back Back Back Top Top Top Top Upper Front Upper Front Upper Front Upper Front Vent Option Door Vent Option Door with ERV Vent Option Door with ERV Vent Option Door Vent Option Door Condenser Grille Condenser Grille Condenser Grille Side Grille Side Grille Side Grille Condenser Partition Condenser Partition Drain Pan Drain Pan Blower Partition See Control Panel Assembly Drawing and Parts List Assembly Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Disconnect Access Door Disconnect Access Door Disconnect Access Door Fan Shroud Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Air Frame Assembly Right Side Support Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Top Rain Flashing Air Baffle Filter Door Assembly Filter Door Assembly Filter Door Assembly Filter Door Assembly Condenser Part. Blank-Off Plate Compressor Mounting Plate
T60S1-C, DC
Description
S127X214 S127X369 S500-613-* S500-895-* S500-615 S500-617 S500-612-* S500-896-* S500-614 S500-616 S508-251 S508-331 S508-252 S508-253 S506-142-* S506-259-* S506-251 S506-274 S515-193-* S515-296-* S514-194 S514-195 S553-383-* S553-408-* j S553-644-* S552-456 S553-449 118-085-* 118-087 118-089 118-086-* 118-088 118-090 S521X258 S521X523 S123-122 S123-148 121X216
T60S1-A, -B, DA, DB
Part Number
1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 7 8 8 8 9 9 9 10 10 11 11 12
T48S1-C, DC
Dwg. No.
T48S1-A, -B, DA, DB
CABINET COMPONENTS
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X
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X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X
Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X White -1 Buckeye Gray -4 Desert Brown -5 Dark Bronze -8 Aluminum A l Stainless Steel S Nonfiberglass Insulation Option
Manual 2110-586G Page 4 of 13
FUNCTIONAL COMPONENTS
Manual 2110-586G Page 5 of 13
NS – Not Shown – Optional
Manual 2110-586G Page 6 of 13
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T42S1-C
Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Coil Condenser Coil Cooling Distributor Cooling Distributor Evaporator Coil Air Filter 1" Throw-Away Air Filter 2" Pleated MERV 11 Air Filter 2" Pleated MERV 8 Air Filter 2" Pleated MERV 6 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve with 24V Solenoid Coil Reversing Valve with 24V Solenoid Coil Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua) Molded Plug 36" Lead Defrost Sensor Expansion Valve Cooling High Pressure Switch (Flare) Heating Distributor Assembly Heating Distributor Assembly Expansion Valve Heating Filter Drier Low Pressure Switch (Flare) Low Ambient Control (Flare) Molded Compressor Plug Low Voltage Molded Compressor Plug Molded Compressor Plug Sound Cover Discharge Line Thermosat
T42S1-B
8000-379 8000-380 8000-381 8000-391 8000-392 8000-393 S900-272-005 S900-273-0014 8200-004 5151-027 8105-039 8105-030 5051-107BX 5051-167BX 800-0342 800-0383 5060-164BX 7004-016 7004-049 7004-031 7004-027 1171-022 1171-024 1171-023 5650-039 5650-040 5650-042 5650-043 5650-046 5650-037 8620-224 5651-226 1804-0462 800-0404 800-0399 5651-216 5201-010 1804-0107 CMH-20 3000-1223 3000-1224 3000-1231 8002-012 8408-039
T42S1-A
Description
T36S1-C
Part Number
T36S1-B
Dwg. No. 1 1 1 1 1 1 2 2 3 4 5 5 6 6 7 7 8 9 9 9 9 10 11 12 13 13 14 14 14 15 17 18 19 20 20 21 22 NS NS NS NS NS NS NS
T36S1-A
FUNCTIONAL COMPONENTS
X
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T42S1DC
Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Coil Condenser Coil Cooling Distributor Cooling Distributor Evaporator Coil Air Filter 1" Throw-Away Air Filter 2" Pleated MERV 11 Air Filter 2" Pleated MERV 8 Air Filter 2" Pleated MERV 6 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve with 24V Solenoid Coil Reversing Valve with 24V Solenoid Coil Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua) Molded Plug 36" Lead Defrost Sensor Expansion Valve Cooling Expansion Valve Cooling High Pressure Switch (Flare) Heating Distributor Assembly Heating Distributor Assembly Expansion Valve Heating Filter Drier Orifice Assembly 3-Way Valve Check Valve Low Pressure Switch (Flare) Low Ambient Control (Flare) Molded Compressor Plug Low Voltage Molded Compressor Plug Molded Compressor Plug Sound Cover Discharge Line Thermosat Freeze Thermostat
T42S1DB
8000-379 8000-380 8000-381 8000-391 8000-392 8000-393 S900-272-005 S900-273-008 8200-004 5151-027 8105-039 8105-030 5051-107BX 5051-167BX 800-0342 800-0287 917-0186BX 7004-016 7004-049 7004-031 7004-027 1171-022 1171-024 1171-023 5650-039 5650-040 5650-042 5650-043 5650-046 5650-037 8620-224 5651-226 5651-178 1804-0462 800-0404 800-0399 5651-216 5201-010 800-0410 5650-045 5651-146 1804-0107 CMH-20 3000-1223 3000-1224 3000-1231 8002-012 8408-039 8408-038
T42S1DA
Description
T36S1DC
Part Number
T36S1DB
Dwg. No. 1 1 1 1 1 1 2 2 3 4 5 5 6 6 7 7 8 9 9 9 9 10 11 12 13 13 14 14 14 15 17 18 18 19 20 20 21 22 NS NS NS NS NS NS NS NS NS NS NS
T36S1DA
FUNCTIONAL COMPONENTS
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NS – Not Shown – Optional
Manual 2110-586G Page 7 of 13
NS – Not Shown – Optional
Manual 2110-586G Page 8 of 13
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T60S1-C
Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Motor Condenser Coil Cooling Distributor Evaporator Coil Air Filter 1" Throw-Away Air Filter 2" Pleated MERV 11 Air Filter 2" Pleated MERV 8 Air Filter 2" Pleated MERV 6 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve with 24V Solenoid Coil Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua) Molded Plug 36" Lead Defrost Sensor Expansion Valve Cooling Expansion Valve Cooling High Pressure Switch (Flare) Heating Distributor Assembly Expansion Valve Heating Expansion Valve Heating Filter Drier Low Pressure Switch (Flare) Low Ambient Control (Flare) Low Ambient Control (Flare) Molded Compressor Plug Low Voltage Molded Compressor Plug Molded Compressor Plug Sound Cover Discharge Line Thermosat
T60S1-B
8000-382 8000-383 8000-384 8000-385 8000-386 8000-387 S900-273-0013 S900-273-0012 8200-004 5151-027 8105-039 8105-030 S8106-053-0097 5051-169BX 800-0417 917-0190BX 7004-016 7004-049 7004-031 7004-027 1171-022 1171-024 1171-023 5650-040 5650-042 5650-043 5650-046 5650-037 8620-225 5651-228 5651-199 1804-0462 800-0414 5651-184 5651-199 5201-010 1804-0107 CMH-19 CMH-20 3000-1223 3000-1224 3000-1231 8000-013 8408-039
T60S1-A
Description
T48S1-C
Part Number
T48S1-B
Dwg. No. 1 1 1 1 1 1 2 2 3 4 5 5 5 6 7 8 9 9 9 9 10 11 12 13 14 14 14 15 17 18 18 19 20 21 21 22 NS NS NS NS NS NS NS NS
T48S1-A
FUNCTIONAL COMPONENTS
X
X X X
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T60S1DC
Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Motor Condenser Coil Cooling Distributor Evaporator Coil Air Filter 1" Throw-Away Air Filter 2" Pleated MERV 11 Air Filter 2" Pleated MERV 8 Air Filter 2" Pleated MERV 6 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve with 24V Solenoid Coil Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua) Molded Plug 36" Lead Defrost Sensor Expansion Valve Cooling Expansion Valve Cooling High Pressure Switch (Flare) Heating Distributor Assembly Expansion Valve Heating Expansion Valve Heating Filter Drier Orifice Assembly 3-Way Valve Check Valve Low Pressure Switch (Flare) Low Ambient Control (Flare) Low Ambient Control (Flare) Molded Compressor Plug Low Voltage Molded Compressor Plug Molded Compressor Plug Sound Cover Discharge Line Thermosat Freeze Thermostat
T60S1DB
8000-382 8000-383 8000-384 8000-385 8000-386 8000-387 S900-273-0013 S900-273-0012 8200-004 5151-027 8105-039 8105-030 S8106-053-0097 5051-169BX 800-0417 917-0193BX 7004-016 7004-049 7004-031 7004-027 1171-022 1171-024 1171-023 5650-040 5650-042 5650-043 5650-046 5650-037 8620-225 5651-228 5651-199 1804-0462 800-0414 5651-184 5651-199 5201-010 800-0410 5650-045 5651-146 1804-0107 CMH-19 CMH-20 3000-1223 3000-1224 3000-1231 8000-013 8408-039 8408-038
T60S1DA
Description
T48S1DC
Part Number
T48S1DB
Dwg. No. 1 1 1 1 1 1 2 2 3 4 5 5 5 6 7 8 9 9 9 9 10 11 12 13 14 14 14 15 17 18 18 19 20 21 21 22 NS NS NS NS NS NS NS NS NS NS NS NS
T48S1DA
FUNCTIONAL COMPONENTS
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NS – Not Shown – Optional
Manual 2110-586G Page 9 of 13
CONTROL PANEL
17
25
9
13
24 21 12
18 8 5 2 7
1
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18
4
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22 23
14 SEXP-605
Manual 2110-586G Page 10 of 13
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T42S1DC
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T42S1DB
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T42S1DA
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T36S1DC
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T36S1DB
X
T36S1DA
X X
T42S1-C
Low Voltage Terminal Strip Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator Transformer Transformer Transformer 240V Transformer 480V Compressor Contactor Compressor Contactor Outdoor Motor Capacitor Compressor Capacitor Outdoor Motor Capacitor Wire Shield Ground Terminal 6 Pin Connector 6 Pin Connector Low Ambient Bypass Relay Defrost Board Replacement Kit Control Panel (Sheet Metal Only) Start Device PTCR Return Air Thermostat Low Voltage Box Phase Monitor Terminal Block Outdoor Fan Relay Dehumidification Logic Board Fuse Block Fuse Blower Wire Harness Power Blower Wire Harness Control Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Circuit Breaker 40A 2 Pole (0Z) Circuit Breaker 35A 3 Pole (0Z) Circuit Breaker 60A 2 Pole (0Z) Circuit Breaker 40A 3 Pole (0Z) Rotary Disconnect (0Z) Dehumidification Relay
T42S1-B
8607-031 8607-013 8607-014 8607-015 8407-035 8407-042 8407-048 8407-050 8401-002 8401-025 8552-005 8552-080 8552-026 135-130 8611-006 3000-1324 3000-1344 8201-086 8620-223 117-289 8551-004 8408-037 117X139 8201-126 8607-017 8201-032 8201-113 8614-041 8614-046 3000-1221 3000-1390 4096-160 4096-260 4096-360 4096-161 4096-261 4096-361 8615-055 8615-052 8615-041 8615-043 S8615-068 8201-062
T42S1-A
Description
T36S1-C
1 2 2 2 4 4 4 4 5 5 6 6 6 7 8 9 9 10 12 13 14 15 16 17 18 20 21 22 23 24 25 NS NS NS NS NS NS NS NS NS NS NS NS
Part Number
T36S1-B
Dwg. No.
T36S1-A
CONTROL PANEL
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NS – Not Shown – Optional
Manual 2110-586G Page 11 of 13
NS – Not Shown – Optional Manual 2110-586G Page 12 of 13
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T60S1DC
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T60S1DB
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T60S1DA
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T48S1DC
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T48S1DB
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T48S1DA
X X
T60S1-C
Low Voltage Terminal Strip Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator Transformer Transformer Transformer 240V Transformer 480V Compressor Contactor Compressor Contactor Outdoor Motor Capacitor Compressor Capacitor Outdoor Motor Capacitor Compressor Capacitor Wire Shield Ground Terminal 6 Pin Connector 6 Pin Connector Low Ambient Bypass Relay Defrost Board Replacement Kit Control Panel (Sheet Metal Only) Start Device PTCR Return Air Thermostat Low Voltage Box Phase Monitor Terminal Block Outdoor Fan Relay Dehumidification Logic Board Fuse Block Fuse Fuse Blower Wire Harness Power Blower Wire Harness Control Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Circuit Breaker 50A 2 Pole (0Z) Circuit Breaker 60A 2 Pole (0Z) Circuit Breaker 40A 3 Pole (0Z) Rotary Disconnect (0Z) Dehumidification Relay
T60S1-B
8607-031 8607-013 8607-014 8607-015 8407-035 8407-042 8407-048 8407-050 8401-002 8401-025 8552-005 8552-089 8552-026 8552-088 135-130 8611-006 3000-1324 3000-1344 8201-086 8620-223 117-309 8551-004 8408-037 117-312 8201-126 8607-017 8201-032 8201-113 8614-041 8614-046 8614-042 3000-1221 3000-1390 4096-160 4096-260 4096-360 4096-162 4096-262 4096-362 4096-161 4096-261 4096-361 4096-163 4096-263 4096-363 8615-040 8615-041 8615-043 S8615-068 8201-062
T60S1-A
Description
T48S1-C
1 2 2 2 4 4 4 4 5 5 6 6 6 6 7 8 9 9 10 12 13 14 15 16 17 18 20 21 22 23 23 24 25 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS
Part Number
T48S1-B
Dwg. No.
T48S1-A
CONTROL PANEL
X X
X
X X
X
X
X X X X X X X
X
X
X
X X X
X X
X
X X X
X
X X X
X
X
X X
BLOWER ASSEMBLY 1
4
9
9
12
7
6 9
11 5 10
SEXP-618
Description
5152-011 5152-012 S8106-052-0100 S8107-017-0101 S8107-017-0098A S8107-017-0099 C8106-052-0100 C8107-017-0101 C8107-017-0098A C8107-017-0099 112-344 8200-040 5451-011 105-881 105-880 103-389 151-101 144-166
10-Inch Wheel (CW) 10-Inch Wheel (CCW) 1/2 HP Programmed Motor 3/4 HP Programmed Motor 3/4 HP Programmed Motor 3/4 HP Programmed Motor Programmed Motor Control Only Programmed Motor Control Only Programmed Motor Control Only Programmed Motor Control Only Blower Motor Control Bracket Motor Mount Grommets Back Brace Side Angle Front Brace Housing Diffuser
X X X
X
X X 6 X 4 X 2 2
S900-273-0013
1 2 3 3 3 3 4 4 4 4 5 6 7 8 9 10 11 12
Part Number
S900-273-0012
Dwg. No.
S900-273-0014
11 S900-272-005
2
9
12
8
3
X X
X X
X X
X
X
X X 6 X 4 X 2 2
X
X X X 6 X 4 X 2 2
X
X X X 6 X 4 X 2 2
Manual 2110-586G Page 13 of 13
