Transcript
The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196 www.chamberlain.com
RESIDENTIAL GATE OPERATOR Models GA400D and GA420D For Residential Use Only
Owner’s Manual ■
Please read this manual and the enclosed safety materials carefully!
■
Periodic checks of the operator are required to ensure safe operation.
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The model number label is located inside the control box of your operator.
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Serial #
■
Installation Date
TABLE OF CONTENTS 2-7
INTRODUCTION
32-39 PROGRAMMING
2 3 4-5 6 6 7 7
Safety Symbol and Signal Word Review Operator Specifications Safety Installation Information Carton Inventory Hardware Inventory Additional Items for Purchase Tools Needed
32-36 37-38 39
40-48 OPERATION AND MAINTENANCE
8-12 PREPARATION AND OVERVIEW 8 9 10 11 12
Single Gate Overview Dual Gate Overview Check Your Gate Gate Travel Mounting Options
13-22 INSTALLATION 13-20 21-22
Attach Operator to Gate Mount the Control Box
23-31 WIRING 23-24 25-28 29-31
Program Limits Force/Timer To Close/Party Mode Controls To Add or Reprogram a Remote Control
40 40 41 41 42 43-46 47-48
Important Safety Information Using Your Gate Operator Manual Release Maintenance Wiring Diagram Troubleshooting Repair Parts
49
ACCESSORIES
50
WARRANTY
50
REPAIR PARTS AND SERVICE
BACK TEMPLATE FOR POST BRACKET MOUNTING
Connect Gate Operator(Gate 1) to Control Box Connect Gate Operator (Gate 2) to Control Box (Model GA420D Only) Connect Indoor Transformer to Low Voltage Wire and Battery
INTRODUCTION Safety Symbol and Signal Word Review This gate operator has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual. When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully. When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your gate and/or the gate operator if you do not comply with the cautionary statements that accompany it. Read them carefully.
WARNING
WARNING
Mechanical
CAUTION WARNING WARNING Electrical
WARNING WARNING
WARNING CAUTION
Introduction
WARNING
2
Operator Specifications Main Supply (Motor) Current Consumption
Power Consumption Battery Charger Supply Maximum Gate Length Maximum Gate Weight Travel Time Temperature Main Supply (Control) Dedicated Circuit Protection Fuse Battery 1 Protection Fuse Battery 2
12VDC This is the nominal system supply voltage however the motor will work between 11.5VDC to 14.5VDC. Power Supply current @ idle = 25 mA typical, Power supply current @ run = 0 mA (all current comes from batteries), Battery standby current @ idle (no AC supply) = 15 mA 12V nominal Class II battery voltage source is limited to: Solar or AC Cable < 50' 500 mA 50' < AC Cable < 250' 250mA 250' < AC Cable < 1000' 100mA 30 Watts max (during battery charging) 14.5VAC nominal, 30 VA max. 18 ft. 850 lbs. 20 seconds typical -20 degC to +50 degC, -4 degF to 122 degF Contact Chamberlain Technical Support for applications below -20degC Does not have to be a dedicated circuit. See above for ratings. ATC 20A ATC 20A
3
Introduction
Safety Installation Information 1 READ and FOLLOW all instructions. 2. The gate operator is intended for use with Class I vehicular swing gates. Class I denotes a vehicular gate operator (or system) intended for use in a home of one to four single family dwellings, or a garage or parking area associated therewith. Install the gate operator only when the operator is appropriate for the construction and the usage class of the gate. 3. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed, installed or maintained systems can create risks for the user as well as the bystander. Gate system design and installation must reduce public exposure to potential hazards. All exposed pinch points must be eliminated or guarded. 4. A gate operator can create high levels of force during normal operation. Therefore, safety features must be incorporated into every installation. Specific safety features include safety sensors. 5. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. 6. The gate must be installed in a location so that enough clearance is provided between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. 7. The operator is intended for use only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. The pedestrian access shall be located such that persons will not come in contact with the moving vehicular gate.
9. For an installation utilizing non-contact sensors (safety sensors), see product manual on the placement of non-contact sensors (safety sensors) for each type of application. a. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the safety sensor while the gate is still moving. b. One or more non-contact sensors (safety sensors) shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. 10. Never mount any device that operates the gate operator where the user can reach over, under, around or through the gate to operate the controls. Controls are to be placed at least 6' (1.8 m) from any part of the moving gate: • A hard wired control device shall be located and its wiring arranged so that communication between the control device and the gate operator is not subject to mechanical damage.
11. Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be located in the line of sight of the gate, or easily accessible controls shall have a security feature to prevent unauthorized use. Never allow anyone to hang on or ride the gate.during the entire travel of the gate.
8. Pedestrians should never cross the pathway of a moving gate. The gate operator is not acceptable for use on any pedestrian gate. Pedestrians must be supplied with a separate pedestrian access.
Introduction
4
12.Each gate operator is provided with two safety warning placards. The placards are to be installed on the front and back of the gate where they are plainly visible. The placards may be mounted using cable ties through the four holes provided on each placard. All warning signs and placards must be installed where visible in the area of the gate.
WARNING To prevent SERIOUS INJURY or DEATH from a moving gate: • Install warning signs on the front and back of the gate in PLAIN VIEW. • Permanently secure each warning sign in a suitable manner using fastening holes.
CAUTION
Moving Gate Can Cause AVERTISSEMENT Injury or Death KEEP CLEAR! Gate may move at any time without prior warning.
ATTENTION
Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance
13.To AVOID damaging gas, power, or other underground utility lines, contact underground utility locating companies BEFORE digging.
ADVERTENCIA PRECAUCIÓN
5
Introduction
Carton Inventory This operator comes with the hardware to install on a gate that pulls-to-open. If your application requires the gate to be pushed open, accessory kit 919GA is required.
Gate Bracket Model GA400D (1) Model GA420D (2)
Extension Bracket Model GA400D (1) Model GA420D (2)
Post Bracket Model GA400D (1) Model GA420D (2) Plug-In Transformer (1)
Cable Ties (4) Moving Gate Can Cause Injury or Death KEEP CLEAR! Gate may move at any time without prior warning.
SECURITY✚® 3-Button Remote Control (1)
Do not let children operate the gate or play in the gate area. This entrance is for vehicles only Pedestrians must use separate entrance
Warning Signs (2)
Control Box (1) with: 1 Battery (GA400D) 2 Batteries (GA420D)
Wire Nuts (6) Model GA420D ONLY Arm End Cap Model GA400D (1) Model GA420D (2) Gate Operator Model GA400D (1) Model GA420D (2)
Extension Cable Model GA420D ONLY Watertight Connector Model GA420D ONLY Installation DVD
Hardware Inventory NOTE: Hardware quantities shown below are for GA400D. Quantities are doubled for GA420D.
Flange Nut 5/16"-18 (1)
Release Pin (1)
Flange Nut 3/8"-16 (1)
Ribbed Neck Bolt 3/8"-16x1-1/2" (1) Lock Washer 3/8" (2) Hex Nut 3/8"-16 (2) Ribbed Neck Bolt 5/16"-16x1-1/2" (1)
Hex Head Shoulder Bolt (1)
Hairpin Clip (1) Lock Nut With Nylon Insert (1)
Flat Washer 3/8" (2)
Carriage Bolt 5/16"x5-15/16" (2)
Introduction
6
Additional Items For Purchase The following items are REQUIRED to complete the installation.
LOW VOLTAGE WIRE
SAFETY SENSORS
The low voltage wire is needed to connect the transformer to the control box. The specific length required depends on the distance from the indoor outlet to the control box. Measure carefully as it is not recommended to splice low voltage wire. UL approved Class 1 or Class 3 direct burial/underground, sunlight/UV resistant 16 gauge 2-conductor/stranded low voltage landscape lighting wire. The following products, available at most home center/hardware stores, meet these specifications: • Model 917GA or 918GA- Chamberlain
The Safety Sensors, model 916GA, are intended for installation with the operators covered in this manual.
HARDWARE • 5/16" mounting hardware for gate bracket. • The following hardware is needed to mount the control box depending on the mounting surface: Wood: Four #8 1-1/4" zinc plated wood screws. Metal: Four #10-32x6" zinc plated machine screws with nut and lock washers. Concrete, Brick, etc.: Four 1/4" x 1-3/4" masonry screws.
JUNCTION BOX The Junction Box is needed to connect the second arm to the extension cable (GA420D Installation Only). • UL Listed outdoor/all-weather junction box with a minimum of two 3/4" NPT and appropriate all-weather cover. • Conduit fitting to connect 3/4" PVC Schedule 40 conduit to junction box.
CONDUIT The conduit is needed to hold the interconnecting cable between the Junction and Control Box (GA420D Installation Only). • 3/4" diameter UL Listed outdoor electrical conduit
Tools Needed During assembly, installation and adjustment of the operator, instructions will call for tools as illustrated below.
Deep Well Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"
Drill Bits 1/2", 3/16", 5/16" and 5/32"
Drill
Clamps Welder (Optional) 1
Carpenter's Level
Screwdriver
2
Pencil
Adjustable End Wrench
Tape Measure
Phillips Head Screwdriver Hammer
Wire Strippers (Optional)
7
Wire Cutters (Optional)
Introduction
PREPARATION AND OVERVIEW
WARNING To prevent SERIOUS INJURY or DEATH; one or more non-contact sensors shall be located where the risk of entrapment or obstruction exists.
Single Gate Overview
CAUTION
erty
Left-Hand Gate
ide
s Out
p Pro
Warning Sign
Hinge use n Ca Ca
te athat any e g Ga or De mov vin or e may . Mo Injury Gat ning gate the AR! r war P CLEout prio operate e KEE with dren . only anc time let chil area icles e entr veh arat not gate Do in the e is foruse sep anc t play entr mus Thisestrians Ped
Antenna
Post Bracket Gate Bracket
Control Box with Batteries
Gate Operator (Gate 1)
Operator Cable
of el n o v i ect 1 Tra r i D ate G
rty
ide
Ins
PVC conduit (not provided) to protect the power cable and low voltage wire from lawn mowers and string trimmers.
pe Pro
NOTE: One or more non-contact sensors are located where the risk of entrapment or obstruction exists at either the opening or closing direction. Exercise care to reduce the risk of nuisance tripping, such as, when a vehicle trips the sensor while the gate is still moving.
Right-Hand Gate Warning Sign
esu aC
Hinge
naC
yna htae eta Gg ta e D vom ro n yam yru ivo ro e tag .gninra etaG jnI M eht w r !RA o etar E epo irp tuo LC PE htiw EK ecn yln n artn o s . erd e et elcih aera e lihc te emit l t ara ev pes rof ag eht ton oD e s u si e n tsu cnar i yalp m s tne nair sih tsed T eP
Antenna Post Bracket Gate Bracket
Gate Operator (Gate 1)
Control Box with Batteries
PVC conduit (not provided) to protect the power cable and low voltage wire from lawn mowers and string trimmers.
Preparation and Overview
8
Dual Gate Overview
Junction Box
erty
ide
s
Out
p Pro
Extension Cable
Warning Sign
Gate Operator (Gate 2)
Hinge PVC conduit (not provided) to protect the power cable and low voltage wire from lawn mowers and string trimmers.
use n Ca Ca
te athat any e g Ga or De mov vin or e may . Mo Injury Gat ning gate the AR! r war P CLEout prio operate e KEE with dren . only anc time let chil area icles e entr veh arat not gate Do in the e is foruse sep anc t play entr mus Thisestrians Ped
Antenna
of el n o cti Trav e r Di ate 2 G
Post Bracket Gate Bracket
Control Box with Batteries
Gate Operator (Gate 1)
Operator Cable
of el n o cti Trav e r Di ate 1 G
rty
ide
Ins
pe Pro
PVC conduit (not provided) to protect the power cable and low voltage wire from lawn mowers and string trimmers.
9
Preparation and Overview
Check Your Gate
Gate and gate post MUST be plumb.
Gate MUST be level.
Remove ANY/ALL wheels from the bottom of gate.
Gate MUST NOT hit or drag across ground.
Gate MUST swing freely and be supported entirely by its hinges. Preparation and Overview
10
Gate Travel Determine how your gate is to be opened.
Pull-to-Open Gate opens into the property. Bracket for Pull-To-Open installation is provided.
ty
per o r eP
tsid
Ou
of l n o ti Trave c e DirGate ty
er p o r
eP
id Ins Push-to-Open PUSH-TO-OPEN
Gate opens away from the property. Accessory kit 919GA is required. Refer to the Push-To-Open kit for instructions.
ty
e tsid
er rop
P
Ou
of l n tioTrave c e DirGate ty
er p o r
eP
id Ins
11
Preparation and Overview
Mounting Options Mounting locations vary depending on type and style of your gate. NOTES: • The top of operator must be mounted at least 10" up from ground. Environmental conditions should be considered at this time. • Not recommended for plastic or vinyl gates. Refer to Gate Manufacturer for recommendation and options. Recommended: R
= Gate post bracket mounting locations
R
= Gate bracket mount locations
RIGHT-HAND HINGE MOUNTED
LEFT-HAND HINGE MOUNTED
R
R
R
Typical Chain Link Gate
R
Typical Chain Link Gate
R
R
R
R
R
Typical Wood Gate
Typical Wood Gate
R
R
Typical Farm/Ranch Gate
Typical Farm/Ranch Gate
R
R
R
R
Typical Tubular Metal Gate
Typical Tubular Metal Gate Preparation and Overview
12
R
INSTALLATION Attach Operator to Gate
1
IDENTIFY HINGE TYPE The illustrations below show common gate hinges. There are many styles of hinges available. TOP VIEW
J-BOLT HINGE
Gate Post
Gate Post
J-Bolt Hinge Point
J-Bolt Hinge Point
BUTT HINGE
Gate Post
Butt Hinge Point
Gate Post
Butt Hinge Point
BARREL HINGE
Gate Post
Barrel Hinge Point
13
Installation
2
MEASURING AND MARKING FOR THE GATE BRACKET Before proceeding, begin with the gate in the fully closed position. There are two methods described to determine proper location of the post brackets: • Paper template (to be cut out) located on the back page of this manual. • Tape measure. Either method will work depending on preference. NOTE: Be sure gate is in closed position before proceeding. Template Method Place the template (provided on the back page) under the gate hinge point. Use a screwdriver or dowel rod to temporarily mark the location in front of the gate post. LEFT SIDE BRACKET MOUNTING Gate Post
RIGHT SIDE BRACKET MOUNTING Gate Hinge Point
Gate Hinge Point
Gate Post
TOP VIEW
TOP VIEW
Gate Post Gate Post
Use a screwdriver or dowel rod to temporarily mark measurement.
Use a screwdriver or dowel rod to temporarily mark measurement.
Tape Measure Method Place the measuring tape under the gate hinge point and measure 5-1/2". Use a screwdriver or dowel rod to temporarily mark the location of the first measurement. LEFT SIDE BRACKET MOUNTING
RIGHT SIDE BRACKET MOUNTING
Gate Post
Gate Post
Gate Hinge Point
Gate Hinge Point
5-1/2" X
Gate Post
X 5-1/2"
Gate Post
Measure 5 1/2" from the previous mark. Gate Post Gate Hinge Point
Gate Post Gate Hinge Point
X X
5-1/2" 5-1/2"
Use the screwdriver or dowel rod to mark the location of the second measurement. Gate Post Gate Hinge Point
Gate Hinge Point
X First Marking
Installation
First Marking X
14
Gate Post
3
POSITION THE EXTENSION BRACKET TO POST BRACKET Assemble post bracket by placing the extension bracket on top of post bracket. Insert bolt through brackets. Insert lock washer and nut. DO NOT TIGHTEN AT THIS TIME.
Left-Hand Gate
Right-Hand Gate
3/8" Ribbed Neck Bolt 3/8" Ribbed Neck Bolt Extension Bracket
Extension Bracket
Post Bracket Post Bracket
Lock Washer Nut
Lock Washer Nut
Hold post bracket in desired position. Align extension bracket to a position as CLOSE AS POSSIBLE above the marker.
15
Installation
4
REMOVE MOTOR ASSEMBLY Remove screws (4) and remove motor assembly. Set motor aside and place in clean, dry location. NOTE: Turn operator over to remove screws. Screws
Motor
5
DETERMINE MAXIMUM PISTON TRAVEL To ensure proper operation, it is essential to keep the piston from extending and retracting completely.
“Manually extend piston out as far as possible and draw a mark.”
“Slowly extend the piston 1/4" (.64 cm) from collar and draw another mark.”
“Always stay within these two marks to prevent the piston from bottoming out which could damage the transmission.”
Installation
16
6
ATTACH BRACKETS TO GATE OPERATOR Attach post bracket to gate operator using hex head shoulder bolt and lock nut with nylon insert. Attach gate bracket to operator using release pin and hairpin clip.
Hex Head Shoulder Bolt
Release Pin
Post Bracket
Gate Bracket
Hairpin Clip Lock Nut with Nylon Insert
7
POSITION GATE BRACKET Hold arm against gate. Make sure gate operator is level. Clamp bracket to gate. Some installations require a reinforcement be installed on the gate.
“After adjustments have been made, make sure the piston is still within marked range.”
Piston Range
17
Installation
8
CHECK PISTON TRAVEL Visually check the clearance. Holding the gate firmly, slowly walk the gate to the fully open position. Check for pinch points at the post mount area.
Allow a minimum of 1/4" between the post bracket and operator. Adjust gate bracket if the piston marks are not visible in both the open and close direction. Tighten both bolts after final adjustments are made. Bolts should be fully seated into the brackets. NOTE: If gate does not open and close completely, adjust the position of the gate bracket.
Minimum of 1/4"
Installation
18
9
SECURE GATE BRACKET TO GATE Remove operator from brackets. Mark and drill holes in gate or reinforcement (if necessary) according to gate bracket mounting hardware. Secure gate bracket to gate using hardware (not provided). NOTE: The gate bracket can be secured to the gate using a welder (optional).
5/16"-18 U-Bolt Hex Nut Lock Washer
Lock Down Bolt 1/4"-20
Flat Washer
Gate Bracket
10
NOTE: For mounting on flat surfaces, use 4 5/16"-18 Hex Bolts through slots instead of U-Bolts.
SECURE POST BRACKET TO GATE POST Mark holes for post bracket. Remove clamp. Drill clearance holes for 3/8"-16 bolt in gate post. NOTE: The post bracket can be secured to the gate post using a welder (optional).
Welder (Optional)
Secure post bracket to gate post using hardware. Keep gate operator level. Lock Washers
Hex Nuts
Flat Washers
Carriage Bolts
19
Installation
11
REATTACH MOTOR ASSEMBLY Slide motor assembly onto arm and secure with screws (4). NOTE: Turn operator over to re-install screws. Attach arm cover. If installing a second gate operator repeat steps 1-12. NOTE: The arm brackets must be reversed or mirrored on the second operator.
NOTE: Motor housing screws must be fully tightened with screw heads recessed below housing surface.
Screws
Motor
Arm Cover
“THIS SIDE TO GATE” label MUST face the gate.
Arm
12
ATTACH OPERATOR TO GATE AND BRACKET
13 14
FOR MODEL GA420D ONLY
Make sure “THIS SIDE TO GATE” label faces the gate when reattaching operator to gate. Tighten all bracket connections.
Repeat Steps 1-12 for second arm.
WARNING SIGN PLACEMENT
WARNING
Warning placards MUST be installed on both sides of the gate and in plain view. Fasten to gate with cable ties.
To prevent SERIOUS INJURY or DEATH from a moving gate: • Install warning signs on the front and back of the gate in PLAIN VIEW. • Permanently secure each warning sign in a suitable manner using fastening holes.
CAUTION
Gate Post Fence
Gate
Moving Gate Can Cause Injury or Death KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only Pedestrians must use separate entrance
Gate Travel Path
AVERTISSEMENT ATTENTION
INSIDE PROPERTY Installation
20
Mount the Control Box Control box MUST be mounted within 5' of the gate operator. Mount control box as high as possible for best radio reception.
1
OPEN THE CONTROL BOX
Screws (4)
Remove screws and open the control box. RESET
2
REMOVE CONTROL BOARD
Coaxial Connector
Disconnect reset button, alarm and coaxial connector. Loosen screws and remove control board and mounting bracket. Remove batteries and set aside. Screws
Screws P1 P1
C66 C66
J19
R182
C1Ø1 C1 Ø1
C65 C65
ALARM
C68 C68
J18 J18
D36 D36
Q6 Q6
U4 U4
ON
F12 F12
K5 K5
LEARN XMITTER
R2 R2
C75
OFF
C33 C33
Z1 Z1
LOCK / BIPART DELAY
R1
C7 C7Ø
D1Ø D1 D1 D1Ø
C71 Q12 Q12
BR
C72
K2 K2
GR
C73
WH
BL
F11 F11
18
YL
R93 R93
Q1 Q1
GATE 1
RD
Alarm
Control Board
Z22 Z22
L1
D42 D42
LOCK
GATE 1
SET SET OPEN OPEN LIMIT LIMIT
K1 K1
F8 F8
Q9 Q9
Z12 Z12
24V 24V
LEARN LIMITS TIMER RUNNING
GATE 2
R9Ø R9 R9 R9Ø
R1ØØ R1ØØ ØØ R1 R1ØØ
CTRL PWR OVLD
J2Ø J2 J2 J2Ø
BR BR
SET CLOSE LIMIT
OPEN
R1Ø1 R1 R1 R1Ø1
SINGLE BUTTON
GR GR
RESET
OFF
YL YL
STOP
R186
K4 K4
WH WH
MAX
OFF
MAX
COM D44 D44
F7 F7
Z4 Z4
C13 C13
D2 D2
U3 U3
D16 D16
Q22 Q22
D129 D129
R9 R9
F9 F9
R196 R196
R4 R4
DB1 DB1
JU2 JU2
Reset Button Connections
MOV2 MOV2
30 30
AC PWR /SOLAR
C2 C2
C11 C11
MOV1 MOV1
C69 C69
CHGR OVLD
K6 K6
C64 C64
JU1
3ØA 3 3ØA 3AA 32V 32V
30 30
U2 R22 U2 R22
JU1 JU1
F3 F3
F2 F2
R42 R42Ø R42Ø R42 R423 R423
R329 R329 R27 R27 D1 D1
J21 J21
J24 3ØA AA 32V J24 J23 J23 3 3 3ØA 32V
F1 F1
COM R184
D4 D4
GATE22 GATE
C12
K3 K3
D8 D8
BL BL RD RD
Screws
P1 P1
C66 C66
J19
R182
C1Ø1
C65 C65
C68 C68
J18 J18
D36 D36
Z22 Z22
L1
Q6 Q6
U4 U4
ON LEARN XMITTER
R2 R2
C75
OFF
C33 C33
Z1 Z1
F12 F12
K5 K5
D42 D42
LOCK / BIPART DELAY
Screws
R1
C7Ø
D1Ø D1Ø
C71 C72
K2 K2
GR
Q12 Q12
BR
C73
WH
BL
F11 F11
18
YL
R93 R93
Q1 Q1
GATE 1
RD SET SET OPEN OPEN LIMIT LIMIT
K1 K1
F8 F8
24V 24V
LEARN LIMITS
R1ØØ R1ØØ
TIMER RUNNING
GATE 2
R9Ø R9Ø
CTRL PWR OVLD
J2Ø J2Ø
BR BR
SET CLOSE LIMIT
Q9 Q9
Z12 Z12
R1Ø1 R1Ø1
GR GR OFF
YL YL
MAX
OFF
R184 D4 D4
F7 F7
Z4 Z4
C13 C13
D2 D2
U3 U3
F2 F2
CHGR OVLD
MOV1 MOV1
C69 C69
R329 R329 R27 R27 D1 D1
R42Ø R42Ø R423 R423
Knock Outs
Knock Outs
D129 D129
R9 R9
F9 F9
R196 R196
MAX
C12
K3 K3
D8 D8
D44 D44
Q22 Q22
D16 D16
R4 R4
JU2 JU2
JU1
P1 P1
C66 C66
J19
R182
C1Ø1
C68 C68
Z22 Z22
L1
Q6 Q6
U4 U4 K5 K5
D42 D42
ON LEARN XMITTER
R2 R2
C75
OFF
C33 C33
Z1 Z1
Knock Outs
C65 C65
Knock Outs
J18 J18
D36 D36
LOCK / BIPART DELAY
R1
C7Ø
D1Ø D1Ø
C71 Q12 Q12
BR
C72
K2 K2
GR
C73
WH
BL
F11 F11
18
YL
R93 R93
Q1 Q1
GATE 1
RD SET SET OPEN OPEN LIMIT LIMIT
K1 K1
F8 F8
24V 24V
LEARN LIMITS
GATE 2
R9Ø R9Ø
R1ØØ R1ØØ
TIMER RUNNING
CTRL PWR OVLD
J2Ø J2Ø
BR BR
SET CLOSE LIMIT
Q9 Q9
Z12 Z12
R1Ø1 R1Ø1
GR GR OFF
YL YL
MAX
D44 D44
D4 D4
F7 F7
Z4 Z4
D129 D129
R9 R9
F9 F9
MOV1 MOV1
CHGR OVLD AC PWR /SOLAR
Knock Outs
C2 C2 R4 R4
MOV2 MOV2
JU2 JU2 JU1
3ØA 3ØA 32V 32V
DB1 DB1
C69 C69
C11 C11
JU1 JU1 K6 K6
C64 C64
30 30
U2 R22 U2 R22
F2 F2
R42Ø R42Ø R423 R423
R329 R329 R27 R27 D1 D1
J21 J21
J24 J24 J23 J23 3ØA 3ØA 32V 32V
F3 F3
30 30
C13 C13
D2 D2
U3 U3
D16 D16
R196 R196
MAX
R184
Q22 Q22
F1 F1
OFF
C12
K3 K3
D8 D8
BL BL RD RD GATE22 GATE
R186
K4 K4
WH WH
P1 P1
R182
C1Ø1
C66 C66
J19
C65 C65
J18 J18
D36 D36
C68 C68
21
Z22 Z22
L1
K5 K5
ON LEARN XMITTER
R2 R2
OFF
C75
C33 C33
Z1 Z1
Q6 Q6
U4 U4 D42 D42
F12 F12
DB1 DB1
MOV2 MOV2
C64 C64
3ØA 3ØA 32V 32V
30 30
30 30
C2 C2
J21 J21
U2 R22 U2 R22
AC PWR /SOLAR
K6 K6
F12 F12
F3 F3
JU1 JU1
F1 F1
C11 C11
Select holes to be used for mounting and knock out using a screwdriver and hammer. J24 J24 J23 J23 3ØA 3ØA 32V 32V
3
BL BL RD RD GATE22 GATE
R186
K4 K4
WH WH
SELECT MOUNTING HOLES
LOCK / BIPART DELAY
R1
C7Ø
D1Ø D1Ø
C71 K2 K2
WH
C72 C73
Q12 Q12
BR GR
Installation
MOUNT CONTROL BOX
4
Secure control box to mounting surface (post, wall, column, etc.) using appropriate hardware (not provided). Square Gate Post
Wall
Drywall Anchor
U-Bolt (Not Provided)
Screw
5
INSTALL CONTROL BOARD Attach antenna. Reinstall batteries, control board, alarm, and reset button.
Installation
Antenna
22
NG WIRING
WARNING
N
WARNING To reduce the risk of SEVERE INJURY or DEATH: • ANY maintenance to the operator or in the area near the operator MUST not be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service. • Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with local electrical codes. NOTE: The operator should be on a separate fused line with an amp circuit breaker. • ALL electrical connections MUST be made by a qualified individual.
EMENT
ON
• DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an optional reversing edge BEFORE proceeding with the control station installation. • ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled. • ALL power and control wiring MUST be run in separate conduit. • BEFORE installing power wiring or control stations be sure to follow ALL specifications and warnings described below. Failure to do so may result in SEVERE INJURY to persons and/or damage to operator.
AVERTISSEMENT
Connect Gate Operator (Gate 1) to Control Box
1
AVERTISSEMENT
WATERTIGHT CONNECTOR NUT
Insert operator cable through watertight connector nut.
Watertight Connector Nut
Operator Cable
2
NCIA
INSERT OPERATOR CABLE Insert watertight connector into bottom of control box and tighten with nut. Insert operator cable through watertight connector mounted in the bottom of the control box.
ADVERTENCIA
ADVERTENCIA
ÓN
P1 C66
C65
D36
C68
J18
Nut
Z22
P1 Q6
K6
U4 D42 Z1
C75 C33
NO
F12
K5
ALARM
R2
C K5
MAGLOCK
C7Ø C7
D1Ø D1
C71 C72
K2
L1
Q12
NO
C73
C U4
NC
OFF
18
Z9
MAGLOCK
LEARN XMITTER
R1
F11
ON
R2
Z1
use n Ca Ca
R93
te ath any g Ga De ve at vin y or mo Mo InjurGate mayning. gate or the AR! r war P CLE prio operate e KEEe without dren . only anc tim let chil area icles e entr veh arat not gate Do in the e is foruse sep anc st play entr mu Thisestrians Ped
GATE 1 Q1
10A 32V
GATE 1
F3
BRN F8
K2
SET OPEN LIMIT
K1
D1Ø
GRN
Z8
WHT
SET CLOSE LIMIT
LEARN LIMITS
Z12 Q9
DIAGNOSTIC
GATE 2
YEL BLU
GATE 1 24V
J2Ø J2
R9Ø R9
RED K1 Q9
Z12
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
BR
R1ØØ R1ØØ
R1Ø1 R1
GR
GATE 2
WH YL
24V
TIMER TO CLOSE
BL
D44 D8
FORCE
R1Ø1
K3
RD R1ØØ
GATE 2
F7 Z4
F9
R196
MAX
F2
OFF
C2
R4
JU2
30
MOV2
U2 R22 32V
32V
Control Box C11
3ØA 3 A
3 3ØA A
C4
U3 C11
K6
C64
30
C13
D22
F3
JU1
F7
Z4
J23
J21
D27 Z3
MOV1
F1
D9 C12
R329 R27
J24
R35
D8
Q22
R42Ø R42 R423
D1
D21 K3
C69
F5
BLU RED
GATE 2
C13
D2
D129
K4
YEL
U3
ACCESSORY OVLD
10A 32V
WHT
Q22
D16
F4
GRN
D4
BRN
R9
Watertight Connector
TIMER RUNNING
K4
R9Ø
ACCESSORY POWER
DB1
D15 R4
C2
R196 F6
24 VAC/ SOLAR INPUT J4
F2
MOV2
R9
MOV1
D4 D1
C64 JMPR2
JMPR1
D2
U2
FUSE OPEN
D6
DB1
Watertight Connector
Operator Cable Watertight Connector Nut
23
Wiring
3
CONNECT OPERATOR TO CONTROL BOARD Extend operator cable and wires to GATE 1 connector and connect as shown. Tighten watertight connector nut.
NC
R223 P1
CLOSE EDGE
K6
ALARM R2Ø7
NO
Z2Ø R227
C K5
MAGLOCK
OPEN EDGE/ PHOTO
NO
Z1
L1 R224
C
Z22 R92
U4
NC
ON
R2
Z1
10A 32V
OFF
Terminal blocks can be removed to simplify wiring.
Z9
MAGLOCK
LEARN XMITTER
R1
OPEN PHOTO
10A 32V
GATE 1
R91
F3
BRN D1Ø
GRN
GATE 1
Brown
R94
K2
Z8
WHT
CLOSE PHOTO
DIAGNOSTIC
U4
YEL
R93
BLU
GATE 1
RED
BRN
K1 Q9
Z12
D1Ø
GRN
SET OPEN LIMIT
LEARN LIMITS
GATE 2
24V
TIMER RUNNING
CONTROL INPUTS OPEN
R1ØØ
SINGLE BUTTON
F4
GRN
RESET
ACCESSORY OVLD
10A 32V
STOP K4
YEL
OFF
MAX
COM
F5
WHT
BLU
COM
D21
RED
POWER
R35 D9
K3 D8
GATE 2
C12
D27 Z3
F7
Z4 Q22
Yellow
COM OVLD
TIMER TO CLOSE
FORCE
R1Ø1
BRN
WHT
White
SET CLOSE LIMIT
R9Ø
ACCESSORY POWER
Green
C13
D22
LOOP INPUTS
C4
SHADOW U3
INTERRUPT
C11
MAX
YEL
R196 F6
24 VAC/ SOLAR INPUT J4
Blue
C2
F2
MOV2
R9
MOV1
C4
JMPR1
JMPR2
D2
U2
FUSE OPEN
BATT 2
BATT 1
D6
DB1
F1 20A 32V
D4 D1
C64
C13
BLU
COM
CHGR OVLD
D15 R4
F6
Red
F2
FUSE OPEN
RED Z12
CONTROL BOX ACCESSORY POWER
R9Ø
Operator Cable Watertight Connector Nut
use n Ca Ca
te ath any g Ga De ve at vin y or mo Mo InjurGate mayning. gate or the AR! r war P CLE prio operate e KEEe without dren . only anc tim let chil area icles e entr veh arat not gate Do in the e is foruse sep anc st play entr mu Thisestrians Ped
Operator Cable
If you are installing one operator, proceed to page 29. If you are installing two operators, continue to the next page. Wiring
24
P1 C66
C65
C68
J18
D36
Z22
Connect Gate Operator (Gate 2) to Control Box (Model GA420D Only) Q6
U4
K5
C33
Z1
C75
F12
D42
R2
C7Ø
D1Ø
C71
Q12
K2
C72 C73
F11
18
R93
GATE 1 Q1
K1
F8
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
Z12 Q9
GATE 2
Occasionally in dual gate installations, one gate would need to open first and close second. This would happen if there was an ornamental overhang on one gate or if using a solenoid lock, for example. This gate is called the Primary gate and needs to be connected to Gate 1 connections on the control board. Thus, it is preferred that the control box be installed on the same side as this gate. If there is no appropriate location on that side for the control box, then mount the control box on the opposite side, but connect the operator closest to the control box to the Gate 2 connector and the operator on the opposite side to the Gate 1 connector. 24V
J2Ø
R9Ø
P1
R1ØØ
BR
R1Ø1
C66
C65
GR
D36
BL
C68
J18
YL
K4
WH
D44
Z22
D8
K3
RD
F7
D4
GATE 2
Q6
U4 C13
D2
C75
U3
F12
K5
D16
D42
Z4
Q22
C33
D129
F9
R2
R9
Z1
R196
F2
R42Ø R423
Q12
C2
C73
C11
C72
JU1
K6
32V
32V
DB1
R4
F11
JU2
U2 R22
R93
MOV2
18
C64
3ØA
3ØA
30
30
J21
R329 R27
C71
MOV1
D1
J24 K2 J23
F3
C69
C7Ø
D1Ø
F1
GATE 1
Q1
SET OPEN LIMIT
K1
F8
SET CLOSE LIMIT
LEARN LIMITS
Z12
Q9
24V
R1ØØ
J2Ø
BR
GATE 2
R9Ø
R1Ø1
GR
K4
WH YL
BL
D44
D8
K3
RD
F7
D4
GATE 2
Z4
C13
D2
U3
D16
Q22
D129
R9
F9
R196
F2
C2
C11
JU1
MOV1
J23
J21
R329 R27
F3
C69
R42Ø R423
D1
J24
F1
JU2
R4
U2 R22
MOV2
3ØA
3ØA
C64
30
30
K6
32V
32V
DB1
SET THE LOCK/BIPART DELAY The LOCK/BIPART DELAY switch on the control board needs to be set to the ON position. The following illustration shows a dual gate configuration with a decorative overlapping piece on the outside of the gate.
ON
OFF
LOCK/ BIPART DELAY
P1 C66
C65
C7Ø C71 C68
J18
D36
Z22
Q6
U4
ON
OFF
C75 C33
Z1
F12
K5
D42
LOCK/ BIPART DELAY
R2
C7Ø C7 Ø
D1Ø D1 Ø
C71 Q12
K2
C72 C73
F11
18 Z9
R93
GATE 1 Q1
SET OPEN LIMIT
K1
F8
SET CLOSE LIMIT
LEARN LIMITS
Z8 Z12 Q9
24V
BR
R9Ø R9 Ø
R1ØØ R1 ØØ
J2Ø J2 Ø
Outside Property
GATE 2
R1Ø1 R1 1
GR K4
WH YL BL
D44 D8
K3
RD
F7
D4
GATE 2
Z4 C13
D2
U3
D16
Q22
D129 R9
F9
R196
F2 MOV1
JU1
C2
JU2
R4
U2 R22
MOV2
3ØA 3 A
3ØA 3 A
30
K6
C64
30
32V
32V
Control Box C11
J23
J21
R329 R27
F3
C69
R42Ø R42 Ø R423
D1
J24
F1
DB1
Primary Gate - Connect to Gate 1 Connector on Control Board.
Primary Gate
Outside Property
If a solenoid lock is being used on a gate, the gate with the lock attached to it would be the primary gate.
25
Wiring
WARNING
1
CONNECT SECOND OPERATOR TO CONTROL BOARD (MODEL GA420D ONLY)
CAUTION To AVOID damaging gas, power or other underground utility lines, contact underground utility locating companies BEFORE digging.
Trench across driveway to bury the extension cable. Use PVC conduit to prevent damage to cables. Insert extension cable through watertight connector nut and through an available watertight connecter mounted in the control box. Extend cable and wires to GATE 2 connector and connect as shown. Secure extension cable to control box using watertight connector nut.
AVERTISSEMENT ACCESSORY POWER
ATTENTION
R9Ø R223 P1
CLOSE EDGE
K6
ALARM R2Ø7
NO
Z2Ø R227
C K5
MAGLOCK P1
24V
R224
ON
R2
Z1
GATE 1
NO
R91
BRN D1Ø
GRN
OFF
Z8
WHT
CLOSE PHOTO
DIAGNOSTIC
MAGLOCK
LEARN XMITTER
R1
YEL
R93
BLU F3
D1Ø
GATE 1
RED K2
K1 Q9
Z12
WHT
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
Terminal blocks can be removed to simplify wiring.
DIAGNOSTIC
YEL
R9Ø
ACCESSORY POWER
BLU
GATE 2
TIMER RUNNING
COM OVLD
GATE 1
RED
24V SET OPEN LIMIT
SET CLOSE LIMIT
10A 32V
R9Ø
24V
LEARN LIMITS
BRN TIMER RUNNING
RESET
ACCESSORY OVLD
STOP K4
OFF
MAX
COM
F5
BLU
COM
D21
RED
POWER
R35 D9
K3 D8
GATE 2
F4
C12
D27 Z3
F7
Z4
ACCESSORY OVLD
WHT
CONTROL INPUTS
SINGLE BUTTON
F4 10A 32V
WHT YEL
TIMER TO CLOSE
R1ØØ
10A 32V
OPEN
R1ØØ
GRN
GATE 2
FORCE
R1Ø1
BRN GRN
TIMER TO CLOSE
FORCE
R1Ø1
K1 Q9
Z12
ACCESSORY POWER
Q22
C13
D22
LOOP INPUTS
C4
SHADOW U3
K4
YEL
OFF
MAX
INTERRUPT
C11
F5
BLU
R4
R35 D9
K3 D8
C12
D27 Z3
C13
D22
C2
R196
C4
J4
F2
MOV2
R9
MOV1 JMPR2
JMPR1
D2
U2
FUSE OPEN
BATT 2
BATT 1
D6
DB1
F1 20A 32V
D4 D1
C64
U3 C11
COM
F6
24 VAC/ SOLAR INPUT
F7
Z4 Q22
CHGR OVLD
D15
D21
RED GATE 2
BLU
Control Box
R94
K2
U4
ON
R2
10A 32V
BRN GRN
YEL
Z9
OPEN PHOTO
F3
L1
NC
WHT
OFF MAGLOCK
LEARN XMITTER
R1 10A 32V
C
GATE 1
GRN
Z22 R92
U4
K5
Z1
BRN
L1
NC
NO C MAGLOCK
Brown Green White Yellow Blue Red
OPEN EDGE/ PHOTO
NO C
K6
ALARM
D15 R4
C2
R196 F6
24 VAC/ SOLAR INPUT J4
F2
MOV2
R9
MOV1
D4 D1
C64 JMPR2
JMPR1
D2
U2 D6
DB1
RED GATE 2
D15 R4
C2
R196
24 VAC/ SOLAR INPUT
Operator Cable
Extension Cable PVC Conduit
Junction Box
ADVERTENCIA
Extension Cable
PRECAUCIÓN Gate Operator (Gate 2)
Can
se Cau
te ath any g Ga De e at vin ry or mov Mo Inju Gate maying. gate or R! warn the ate P CLEAut prior oper KEE witho ren only nce time let child area. les entra vehic rate not gate Do in the is foruse sepa nce t play entrans mus This stria Pede
Gate Operator (Gate 1)
PVC conduit (not provided) to protect the power cable and low voltage wire from lawn mowers and string trimmers.
Wiring
26
PVC conduit at least 18" below ground level (grade)
2
JUNCTION BOX The following items are required to complete the junction box installation: • 4 x 4 Junction Box with 3/4 NPT holes • Screws • PVC Conduit Open junction box by removing screws (4) and set aside. Mount junction box within 5' of second operator.
Junction Box (not provided)
Junction Box Cover
Screws (4)
Within 5’
Junction Box
Extension Cable Gate Operator (Gate 2) Can
Cau
se
te ath any g Ga De e at vin ry or mov Mo Inju Gate maying. gate or R! warn the ate P CLEAut prior oper KEE witho ren only nce time let child area. les entra vehic rate not gate Do in the is foruse sepa nce t play entrans mus This stria Pede
Control Box
Gate Operator (Gate 1)
Within 5'PVC conduit (not provided) to protect the power cable and low voltage wire from lawn mowers and string trimmers.
27
Wiring
3
CONNECT WATERTIGHT CONNECTORS Route operator cable and extension cable through watertight connector nut and watertight connector. Insert cables and watertight connectors into the holes in the bottom of the junction box (not provided). Feed extension cable through PVC conduit and secure with connector nut.
Junction Box (not provided)
Operator Cable Watertight Connector
Watertight Connector Extension Cable Watertight Connector Nut
Watertight Connector Nut
4
PVC Conduit
CONNECT WIRES IN JUNCTION BOX Remove terminals from operator cable. Strip wires and twist like colored wires together with wire nuts.
Bro wn
wn Bro
Operator Cable
G re en
Wire Nut
G re en
White
White
Yellow Bl ue
B R ed lue
Yellow
d Re
5
Extension Cable
SECURE JUNCTION BOX Put wires inside of junction box. Secure operator and extension cables with watertight nut. Reinstall cover.
Junction Box (not provided)
Junction Box Operator Cable
Screws (4) Extension Cable Watertight Connector Nut
Watertight Connector Nut PVC Conduit
Wiring
28
WARNING Connect Indoor Transformer to Low Voltage Wire and Battery
CAUTION To AVOID damaging gas, power or other underground utility lines, contact underground utility locating companies BEFORE digging.
NOTES: • Calculated using NEC guidelines. Local codes and conditions must be reviewed for suitability of wire installation. • Before digging, contact local underground utility locating companies. Avoid damaging gas, power, or other underground utility lines. Trench and run low voltage (16 AWG) wire for transformer from control box to an outlet inside the home or building. Run wires through PVC conduit to protect the power wires from lawn mowers, string trimmers, etc.
AVERTISSEMENT ATTENTION
e Caus Can h
Gate at any ng y or Deat move MoviInjur may . or ! Gatewarning gate the CLEARprior operate KEEPwithout e time let children s only area. entranc vehicle e not gate Do in the is for separat e use play entrancmust This ians Pedestr
Indoor Outlet
ADVERTENCIA Insert transformer wires (power wires) through watertight connector nut.
PRECAUCIÓN Watertight Connector Nut Power Wires
Power Wires
Indoor Outlet
29
Operator Cable
Wiring
1
CONNECT INDOOR TRANSFORMER TO CONTROL BOARD Insert wires from the indoor transformer through the bottom of the control box. Connect wires from the indoor transformer to AC PWR/SOLAR terminal located on the control board as shown. Plug indoor transformer into a dedicated outlet. The DIAGNOSTIC LED will blink once every 10 seconds and the STOP LED will light up for 10 seconds. NOTE: As an alternative to the supplied transformer, a UL listed 12 Volt, up to 30 Watt solar panel with Class 2 output may be used.
P1
R182
C1Ø1 Ø1
C66
J19
K2
C71 C72 C73
C65
C68
J18
LE BUTTON
Z22
L1
DIAGNOSTIC
C75
OFF
C33
LOCK / BIPART DELAY GATE 1
CTRL PWR OVLD
Q6
U4
ON
LOCK
C7Ø C7
OPEN
C71 Q12
K2
C72 C73
F11
18
SINGLE BUTTON
R93
GATE 1
K1
SET OPEN LIMIT
SET OPEN
SET CLOSE LIMIT
RESET
LEARN LIMITS
TIMER RUNNING
GATE 2
24V
R9Ø R9
R1ØØ R1ØØ
J2Ø J2
BR
CTRL PWR OVLD
STOP
OPEN
R1Ø1 R1
CTRL PWR WR
SINGLE BUTTON
GR
RESET
OFF
YL
STOP
R186
K4
WH
MAX
OFF
MAX CTRL PWR
C12
BL
D44
COM
D8
K3
RD
R184 F7
D4
GATE 2
Z4 C13
D2
U3
D16
Q22
D129 R9
F9
R196
F2 MOV1
AC PWR /SOLAR
C64 R4
3ØA 3 A
3 3ØA A
30
30
K6
U2 R22
JU2
32V
32V
DB1
MOV1
C2
C11
JU1
J23
J21
R329 R27
F3
C69
R42Ø R42 R423
D1
J24
F1
CHGR OVLD
R4
JU1
Indoor Outlet
Control Box Indoor Transformer
PVC Conduit
30
MOV2
14.5V
Indoor Transformer
Wiring
C2
AC PWR /SOLAR
JU1
Common
CHGR OVLD
WARNING CAUTION To reduce the risk of FIRE or INJURY to persons use ONLY Chamberlain part 922GA for replacement batteries.
The batteries are charged in circuit by using the transformer (provided). Locate the two white battery plugs on the left-hand side of the control box. Connect the plug from the battery to connector on the control board. NOTES: Batteries will degrade over time depending on temperature and usage. For best performance, the batteries should be changed every 3 years. Batteries do not perform well in extremely cold temperatures. For locations that temperature is below -20°C (-4°F) refer to the accessories page for a cold-weather battery kit.
AVERTISSEMENT ATTENTION
Battery Connectors Board Connectors
Control Board
P1 C66
J19
R182
C1Ø1 C1 Ø1
C65
C68
J18
D36
SOL Z22
L1
GND
Q6
MAGR
U4 K5
D42
LOCK
ON LEARN XMITTER
R2
C75
OFF
C33
Z1
F12
LOCK / BIPART DELAY
R1
GATE 1
C7Ø C7
D1Ø D1
C71 C72
K2
GR
Q12
BR
C73
WH
BL
F11
18
YL
R93
GATE 1 Q1
F8
Battery Connectors
SET OPEN LIMIT
K1
Battery Connection (400D Only)
RD SET CLOSE LIMIT
LEARN LIMITS
Z12
Q9
BR
R1ØØ R1 ØØ
TIMER RUNNING
GATE 2
R9Ø R9
CTRL PWR OVLD
J2Ø J2
OR
24V
OPEN
R1Ø1 R1
SINGLE BUTTON
GR
RESET
OFF
YL
STOP
R186
K4
WH
MAX
OFF
MAX
COM
ADVERTENCIA
C12
BL
D44
COM
D8
K3
RD
R184
F7
D4
GATE 2
Z4 C13
D2
U3
D16
Q22
D129 R9
F9
R196
F2 MOV1
CHGR OVLD AC PWR /SOLAR
C2
C11
JU1
J23
J21
R329 R27
F3
C69
R42Ø R42 R423
D1
J24
F1
K6
32V
32V
PRECAUCIÓN R4
U2 R22
JU2 DB1
MOV2
3ØA 3 A
C64
3ØA 3 A
30
30
2
CONNECT BATTERIES
JU1
Board Connectors
Battery Connection (420D Only)
31
Wiring
PROGRAMMING Program Limits The limits are internal settings that indicate to the control board when the gates are in the fully Open position and the fully Closed position for your specific installation. For proper functionality, the limits need to be learned during the installation process. The learn limit process uses a combination of buttons on the control board. The specific buttons used for learning limits depends on which side of the gates your control box is mounted on and how many operators your installation includes. Refer to pages 11-12 to determine if your installation is Left- or Right-handed and for explanation of PULL-TO-OPEN and PUSH-TO-OPEN. If you make a mistake during the limit programming process press the RESET button on the outside of the control box to start over.
SINGLE ARM LEFT-HAND SIDE With the gate in the closed position, press the LEARN LIMITS button. The SET OPEN LIMIT LED will blink. NOTE: The “Learn Limits” mode can be exited at any time by pressing the RESET button. The mode will time-out automatically after 60 seconds of inactivity.
OPEN EDGE/
R223 P1
CLOSE EDGE
K6
ALARM R2Ø7
NO
LEARN LIMITS button
Z2Ø R227
C K5
MAGLOCK
PHOTO
NO
L1 R224
C
SET N OPEN LIMIT T
Z22 R92
U4
NC
ON
R2
Z1
OFF
Z9
MAGLOCK
LEARN XMITTER
R1
OPEN PHOTO
10A 32V
GATE 1
R91
F3
BRN
L1
D1Ø
GRN
R94
K2
Z8
U4
ON
OFF
WHT
CLOSE PHOTO
DIAGNOSTIC
MAGLOCK YEL
R93
BLU
GATE 1
RED K1 Q9
Z12
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
DIAGNOSTIC R9Ø
ACCESSORY POWER
GATE 1
GATE 2 ACCESSORY OVLD
24V SET CLOSE LIMIT
BRN
COM OVLD CONTROL INPUTS
TIMER TO CLOSE
FORCE
R1Ø1
LEARN LIMITS
TIMER RUNNING
OPEN
R1ØØ
SINGLE BUTTON
F4
GRN
RESET
10A 32V
GATE 2 WHT
STOP K4
YEL
OFF
MAX
COM
F5
FORCE
BLU
COM
D21
RED
POWER
R35 D9
K3 D8
GATE 2
C12
Z3
F7
Z4 Q22
C13
D22
LOOP INPUTS
C4
SHADOW U3
D27
INTERRUPT
C11
R4
C2
R196 F6
D9
24 VAC/ SOLAR INPUT
Z3 Z4
J4
F2
MOV2
R9
MOV1 JMPR2
D2
FUSE OPEN
BATT 2
BATT 1
D6
R9
MOV1
D4 D1
C64 JMPR2
JMPR1
D2
U2 D6
Programming
JMPR1 U2
DB1
F1 20A 32V
D4 D1
C64
U3
DB1
COM
CHGR OVLD
D15
R35 C12
C11
32
Use the GATE 1 buttons to move gate to the desired OPEN position. When gate is in the desired position, press the LEARN LIMITS button again. Control board will make a ‘beep’ sound. OPEN EDGE/
D27
DIAGNOSTIC
GATE 1
SET CLOSE
Use the GATE 1 buttons to move gate to the desired CLOSED position. When gate is in the desired closed position, press the LEARN LIMITS button again. The open and close limits have been programmed. Control board beeps and the SET OPEN and CLOSE LEDs stop blinking.
DIAGNOSTIC
DIAGNOSTIC
GATE 1
SET OPEN LIMIT
GATE 1
SET CLOSE LIMIT
SET CLOSE
LEARN LIMITS
GATE 2
FORCE
!
BEEP
After learning limits, use the SBC to open and close the gate to verify the limits and baseline the force needed to move the gate. NOTE: If the SET OPEN LIMIT LED is still blinking, limits were not learned successfully. Repeat the procedure making sure the gate is fully opened and closed for each respective limit. If the problem persists, refer to the Troubleshooting section.
33
Programming
SINGLE ARM RIGHT-HAND SIDE With the gate in the closed position, press the LEARN LIMITS button. The SET OPEN LIMIT LED will blink. NOTE: The “Learn Limits” mode can be exited at any time by pressing the RESET button. The mode will time-out automatically after 60 seconds of inactivity.
OPEN EDGE/
OPEN EDGE/
R223 P1
CLOSE EDGE
K6
ALARM R2Ø7
NO
Z2Ø R227
C K5
MAGLOCK
PHOTO
NO
L1 R224
C
K6
ALARM
Z9
OPEN PHOTO
10A 32V
GATE 1
R91
F3
BRN
L1
D1Ø
GRN
R94
K2
Z8
U4
NC
ON
R2
OFF
WHT YEL
10A 32V F3 D1Ø
GATE 1
RED
BRN GRN
R93
BLU
GATE 1
CLOSE PHOTO
DIAGNOSTIC
MAGLOCK
LEARN XMITTER
R1
OPEN EDGE/
K2
K1 Q9
Z12
WHT
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
DIAGNOSTIC
YEL BLU
R9Ø
ACCESSORY POWER
GATE 1
RED
GATE 2 ACCESSORY OVLD
24V K1 Q9
Z12
ACCESSORY OVLD
SET OPEN LIMIT
SET CLOSE LIMIT
BRN
TIMER RUNNING
COM OVLD CONTROL INPUTS
TIMER TO CLOSE
FORCE
R1Ø1
LEARN LIMITS
OPEN
R1ØØ
SINGLE BUTTON
F4
GRN R9Ø
ACCESSORY POWER
RESET
10A 32V
GATE 2 WHT ACCESSORY OVLD
24V D27
OFF MAGLOCK
LEARN XMITTER
R1
K5
NO C
Z1
SET EN OPEN T LIMIT
ON
R2
Z1
MAGLOCK
Z22 R92
U4
NC
NO C
BRN
OFF
COM COM
D21
POWER
R35 D9
K3 D8
C12
Z3
10A 32V
F7
Z4
C13
D22
Q22
WHT
LOOP INPUTS
C4
SHADOW U3
K4
YEL
MAX
F5
BLU RED GATE 2
F4
GRN
STOP K4
YEL
FORCE
R1Ø1
R1ØØ
D27 D21
R4
C2
R196 F6
D9 D8
C12
24 VAC/ SOLAR INPUT
Z3 Z4
D22
J4
COM
CHGR OVLD
D15
R35
K3
Q22
INTERRUPT
C11
F5
BLU RED GATE 2
F2
MOV2
R9
MOV1 JMPR2
F1 20A 32V
D4 D1
C64
U3
JMPR1
D2
U2 DB1
FUSE OPEN
BATT 2
BATT 1
D6
C11 D15 R4
ACCESSORY OVLD
C2
R196
24 VAC/ SOLAR INPUT J4
MOV2
R9
MOV1
D4 D1
C64 JMPR1
JMPR2
D2
U2 D6
DB1 D27
Press the GATE 1 left button to move gate to the desired OPEN position. When gate is in the desired position, press the LEARN LIMITS button again. Control board will make a ‘beep’ sound.
DIAGNOSTIC
GATE 1
SET CLOSE
When the SET CLOSE LIMIT LED blinks, press the GATE 1 right button. When gate is in the desired closed position, press the LEARN LIMITS button. The open and close limits have been programmed. Control board beeps and the SET OPEN and CLOSE LEDs stop blinking.
DIAGNOSTIC
GATE 1
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
DIAGNOSTIC GATE 2
GATE 1 FORCE SET CLOSE
!
BEEP
After learning limits, use the SBC to open and close the gate to verify the limits and baseline the force needed to move the gate. NOTE: If the SET OPEN LIMIT LED is still blinking, limits were not learned successfully. Repeat the procedure making sure the gate is fully opened and closed for each respective limit. If the problem persists, refer to the Troubleshooting section. Programming
34
DUAL GATE (LEFT-SIDE PRIMARY OPERATOR) NOTES: • If one gate is overlapping the other, the gate that is overlapping must be connected to GATE 1 so it will start moving before the other gate. • Gate 2 may need to be closed first if there is overlap or a gate lock is being used. • The “Learn Limits” mode can be exited at any time by pressing the RESET button. The mode will time-out automatically after 60 seconds of inactivity. With the gate in the closed position, press the LEARN LIMITS button. The SET OPEN LIMIT LED will blink.
SET OPEN N LIMIT T
Press the GATE 1 right button to open the left side operator. Press the GATE 2 button right button to move the right side operator into the OPEN position. Press the LEARN LIMITS button. Control board will make a ‘beep’ sound.
DIAGNOSTIC
GATE 1
SET CLOSE
SET CLOSE LIMIT
LE LIMIT
GATE 2
FORCE
When the SET CLOSE LIMITS LED blinks, press the GATE 1 left button to close the left operator. Press the GATE 2 button left button to close the right operator. Press the LEARN LIMITS button. The open and close limits have been programmed. Control board beeps and the SET OPEN and CLOSE LEDs stop blinking.
DIAGNOSTIC
GATE 1
SET CLOSE
DIAGNOSTIC
GATE 1
SET CLOSE LIMIT
LE LIMIT
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
GATE 2
GATE 2
FORCE
FORCE
!
BEEP
After learning limits, use the SBC to open and close the gate to verify the limits and baseline the force needed to move the gate. NOTE: If the SET OPEN LIMIT LED is still blinking, limits were not learned successfully. Repeat the procedure making sure the gate is fully opened and closed for each respective limit. If the problem persists, refer to the Troubleshooting section. 35
Programming
DUAL GATE (RIGHT-SIDE PRIMARY OPERATOR) NOTES: • If one gate is overlapping the other, the gate that is overlapping must be connected to GATE 1 so it will start moving before the other gate. • Gate 2 may need to be closed first if there is overlap or a gate lock is being used. • The “Learn Limits” mode can be exited at any time by pressing the RESET button. The mode will time-out automatically after 60 seconds of inactivity. With the gate in the closed position, press the LEARN LIMITS button. The SET OPEN LIMIT LED will blink.
SET OPEN N LIMIT T
Press the GATE 1 left button to open the right side operator. Press the GATE 2 button left button to move the left side operator into the OPEN position. Press the LEARN LIMITS button. Control board will make a ‘beep’ sound. DIAGNOSTIC
GATE 1
SET CLOSE
SET CLOSE LIMIT
LE LIMITS
GATE 2
FORCE
When the SET CLOSE LIMITS LED blinks, press the GATE 1 right button to close the right operator. Press the GATE 2 button right button to close the right operator. Press the LEARN LIMITS button. The open and close limits have been programmed. Control board beeps and the SET OPEN and CLOSE LEDs stop blinking.
DIAGNOSTIC
GATE 1
SET CLOSE
DIAGNOSTIC
GATE 1
SET OPEN LIMIT
SET CLOSE LIMIT
LEARN LIMITS
GATE 2 SET CLOSE LIMIT
LE LIMIT
FORCE
!
BEEP
GATE 2
FORCE
After learning limits, use the SBC to open and close the gate to verify the limits and baseline the force needed to move the gate. NOTE: If the SET OPEN LIMIT LED is still blinking, limits were not learned successfully. Repeat the procedure making sure the gate is fully opened and closed for each respective limit. If the problem persists, refer to the Troubleshooting section. Programming
36
Force/Timer to Close/Party Mode Controls
WARNING
FORCE ADJUSTMENT
Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing gate. • Too much force on gate will interfere with proper operation of safety reversal system. • NEVER increase force beyond minimum amount required to close gate. • NEVER use force adjustments to compensate for a binding or sticking gate. • If one control (force or travel limits) is adjusted, the other control may also need adjustment. • After ANY adjustments are made, the safety reversal system MUST be tested. Gate MUST reverse on contact with a rigid object.
The Chamberlain Gate Access System comes equipped with an inherent obstruction sensing feature. The gate will automatically reverse direction and stop when contact is made with an obstruction. Based on the length and weight of your gate you may have to make adjustments to the internal force setting. The force setting is adjusted by turning the Force Dial on the control board. It comes from the factory set in the middle of the dial range. The Force setting must be set high enough so small objects, such as branches, or wind do not cause the gate to reverse, but low enough so that it won’t damage a vehicle. If the forces are set too light, the gate travel may be interrupted by nuisance stops. Weather conditions can affect the gate movement, so seasonal adjustment may be required. To initialize the force settings for your gates you need to complete on full open/close cycle without any obstructions. Using the 3-button remote or the Single Button Control (SBC) button on the control board, open and then close the gate. If the gate stops and reverses before reaching the limits, then increase the force setting slightly and try again.
CAUTION
AVERTISSEMENT ATTENTION
TIMER-TO-CLOSE (TTC) PROGRAMMING The Chamberlain Gate Access System can be set to automatically close after a specified time period after it has been opened, such as when a car has driven through to exit the property. This eliminates having to use the remote to close the gate. The Timer-to-close setting tells the gate operator how long it needs to stay open before it starts to automatically close. It is controlled by turning Timer to Close dial. The default setting, all the way to the left, is OFF. The maximum setting is 180 seconds. The dial can be turned anywhere between these two settings. If the TTC is set to the OFF position, then the gate will remain open until it receives another command, i.e. from a remote control. Any radio command or pressure on the control board prior to the TTC expiring will close the gate. If the Timer has not timed out an input given from the loops, close edges or close IR’s will only reset the Timer.
ADVERTENCIA PRECAUCIÓN
PARTY MODE TTC can be temporarily disabled by pressing RESET button (located on the outside side of the control box) when the gate is fully open. This will allow the gate to remain open until another command is received. Following this command, TTC is re-enabled at the previously set time period.
37
Programming
OPEN EDGE/
R223 P1
CLOSE EDGE
K6
ALARM R2Ø7
NO
Z2Ø R227
LEARN XMITTER
C
K5
MAGLOCK GATE 1
PHOTO
NO BRN
L1 R224
C
GRN
ON
R2
Z1
Z9
FORCE OPEN PHOTO
R1
YEL
10A 32V
BLU
R91
F3
RED
D1Ø
TIMER TO CLOSE
Z22 R92
U4
NC
WHT
GATE 1
R94
K2
Z8
CLOSE PHOTO
DIAGNOSTIC R93
GATE 2
ACCESSORY POWER K1 Q9
Z12
BRN
TIMER TO CLOSE
FORCE
R9Ø
COM OVLD
GRN
ACCESSORY OVLD
24V
WHT
CONTROL INPUTS
BRN
BLU
R1ØØ
RED
SINGLE BUTTON
F4
GRN
RESET
10A 32V
WHT
GATE 2
Z9
OPEN
R1Ø1
YEL
STOP
OFF
YEL
MAX
Z8
COM
BLU
COM D9
K3 D8
C12
Z3
F7
Z4 Q22
OFF
POWER
R35
RED GATE 2
C13
D22
LOOP INPUTS
C4
MAX
SHADOW U3
INTERRUPT
C11
C2
R196 F6
24 VAC/ SOLAR INPUT J4
COM
CHGR OVLD
D15 R4
F2
MOV2 MOV1
R9
F1 20A 32V
D4 D1
BATT 2
BATT 1
D4
D2
FORCE CONTROL
TIMER TO CLOSE ENABLE
Set the force control such that the operator will complete a full cycle of gate travel but will reverse off an obstruction without applying an excessive amount of force.
Set the TIMER TO CLOSE to desired setting. The range is 0 to 180 seconds, 0 seconds is OFF.
TIMER TO CLOSE
FORCE
Minimum Force
Programming
Maximum Force
OFF
38
MAX
To Add or Reprogram a Remote Control
WARNING
1. Press LEARN XMITTER button and release (LED will light up). 2. Press remote button, the LED will flash, alarm output will activate twice. 3. Repeat steps 1 and 2 until all remote controls are programmed (9 remote controls maximum). NOTE: For highest level of security, we recommend the Security✚® line of products. Refer to Accessories.
To prevent possible SERIOUS INJURY or DEATH from a moving gate or garage door: • ALWAYS keep remote controls out of reach of children. NEVER permit children to operate, or play with remote control transmitters. • Activate gate or door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel. • ALWAYS keep gate or garage door in sight until completely closed. NEVER permit anyone to cross path of moving gate or door.
CAUTION
NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of this receiver and/or transmitter are prohibited, except for changing the code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS. Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
AVERTISSEMENT ATTENTION
To Add a Wireless Keyless Entry (not provided see Accessory page)
Remote Control LEARN XMITTER Button
1. Press LEARN XMITTER button and release (LED will light up). 2. Enter a four digit personal identification number (PIN) of your choice on the keypad. 3. Then press enter, the LED will flash, alarm output will activate twice.
OPEN EDGE/
R223 P1
CLOSE EDGE
K6
ALARM R2Ø7
NO
R1
LEARN XMITTER
Z2Ø R227
LEARN XMITTER
C
K5
MAGLOCK GATE 1
PHOTO
NO BRN
L1 R224
C
GRN
Z22 R92
U4
NC
WHT
ON
R2
Z1
Z9
OPEN PHOTO
R1
YEL
10A 32V
BLU
R91
F3
RED
D1Ø
GATE 1 R94
K2
Z8
CLOSE PHOTO
DIAGNOSTIC R93
GATE 2
ACCESSORY POWER K1 Q9
Z12
BRN
TIMER TO CLOSE
FORCE
R9Ø
COM OVLD
GRN
ACCESSORY OVLD
24V
WHT
CONTROL INPUTS OPEN
R1Ø1
YEL
BRN
BLU
R1ØØ
RED
SINGLE BUTTON
F4
GRN
RESET
10A 32V
WHT
GATE 2
STOP
OFF
YEL
MAX
COM
BLU
COM POWER
R35
RED
D9
K3 D8
GATE 2
C12
Z3
F7
Z4 Q22
C13
D22
LOOP INPUTS
C4
SHADOW U3
D27
INTERRUPT
C11
CHGR OVLD
D15
ADVERTENCIA R4
C2
R196
24 VAC/ SOLAR INPUT
J4
MOV2
MOV1
R9
COM
F6 F2
F1 20A 32V
D4
C11
PRECAUCIÓN TO ERASE ALL CODES To deactivate any unwanted remote controls or keyless entries, first erase all codes: Press and hold the LEARN XMITTER button on control board until the learn indicator light goes out (approximately 6 seconds). All previous codes are now erased. Reprogram each remote control or keyless entry you wish to use.
39
Programming
OPERATION AND MAINTENANCE
NG
WARNING
IMPORTANT SAFETY INSTRUCTIONS
N
WARNING
To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. NEVER let children operate or play with gate controls. Keep the remote control away from children. 3. ALWAYS keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of INJURY or DEATH.
EMENT
ON
Using Your Gate Operator
9. SAVE THESE INSTRUCTIONS. AVERTISSEMENT
AVERTISSEMENT Party Mode: If the timer
Hand Held Remote Control: Hold push button down until the gate begins to move. While gate is moving, the next command sent from the remote will stop the gate. Next command will reverse the gate direction. Keyless Entry: See accessory page. Vehicle Detecting Probe: See accessory page.
ENTRAPMENT FEATURES
is enabled and you would like the gate to remain open, simply push the reset button (located on the outside of the control box). The next command given to the operator will close the gate and return the operator to normal operation. Sleep Mode (Battery Conservation): The operator enters sleep mode 10 seconds after the last command is given. The diagnostic LED will blink in this mode. The safety sensors (photo eyes) indicator LEDs will not be on. The next operation command will return the operator to normal operation. RESET
Opening Cycle: Gate will stop, reverse direction for approximately 2 seconds and then stop. The next command will continue the gate in the close direction. Closing Cycle: Gate will stop, reverse direction for approximately 2 seconds and then stop. The next command will open the gate.
RESET
ALARM SOUNDS Opening/Closing Cycles: If the gate hits 2 consecutive obstructions, the operator will stop, the entrapment alarm will sound. No commands at this time will operate gate. The operator will require resetting. The reset button is located on the outside of the control box. After the operator is reset, normal functions will be available. The alarm will sound for up to 5 minutes (operator will still need to be reset).
NCIA
ÓN
5. Use the emergency release ONLY when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance. 8. Disconnect ALL power BEFORE performing ANY maintenance.
ADVERTENCIA
ADVERTENCIA
AUTOMATIC TIMER TO CLOSE FEATURE Operator comes from the factory in the OFF setting. The range of adjustment is 0 to 180 seconds. TIMER TO The “TIMER RUNNING LED” will flash once CLOSE for every second of adjusted time. Gate(s) must reach the full open position for the timer feature to close the gate(s). Any radio command or pressing the single button on OFF MAX the control board prior to the TCC time expiring will close the gate. Any signals from the loops, close edges, close safety sensors (IR’s) will reset the timer.
Operation and Maintenance
40
Manual Release In case of a power failure, the operator can be disengaged from the gate. Follow the directions below to disconnect and reconnect the operator to the gate.
RELEASE 1. Remove the hairpin clip and release pin that secures the gate bracket to the gate. 2. Move operator away from gate and out of the way of gate travel. If a gate lock (automatic or manual) is used. Disengage the lock.
ENGAGE 1. Align the hole in the arm with the hole in the gate bracket. 2. Insert release pin and secure with hairpin clip.
Release Pin
Gate Bracket
Hairpin Clip
Maintenance Description Entrapment Protection Systems Manual Release Gate Accessories Electrical Mounting Hardware Batteries Total Unit
C H E C K AT L E A S T O N C E E V E RY Task
1 Month 3 Months ● ●
Check for proper operation Check and operate Inspect for wear or damage Check all for proper operation Inspect all wire connections Check for tightness Replace Inspect for wear or damage
NOTES: 1. Disconnect power before servicing. 2. Severe or high cycle usage will require more frequent maintenance checks. 3. Inspection and service should always be performed anytime a malfunction is observed or suspected.
6 Months ●
12 Months ●
● ● ● ● ●
● ● ● ● ●
●
●
3 Years ● ● ● ● ● ● ● ●
4. When servicing, please do some “house cleaning” of the operator and the area around the operator. Pick up any debris in the area. Clean the operator as needed. 5. It is suggested that while at the site voltage readings be taken at the operator. Using a Digital Voltmeter, verify that the incoming voltage to the operator it is within ten percent of the operator’s rating.
41
Operation and Maintenance
Wiring Diagram * Class 2 circuit 15 v maximum output 2. Close edge 3. Open edge/photo eye 4. Open photo eye 5. Close photo eye 6. Control inputs 7. Loop inputs 10. Accessory power 12. Automatic gate lock 13. Fault alarm
To protect against fire and electrocution: • DISCONNECT power and battery BEFORE installing or servicing operator. For continued protection against fire: • Replace ONLY with fuse of same type and rating.
Fault Alarm
23
P1
R182
C1Ø1
C66
J19
13 *
Automatic Gate Lock (optional)
1
CLOSE EDGE
C65
2*
ALARM
BLK
EDGE D36
C68
J18
12 * RED
ACCESSORY 0VLD
RED
OPEN EDGE/ PHOTO
SOL Z22
BLK
GND U4
LEARN XMITTER
R2
LOCK / BIPART DELAY C7Ø
D1Ø
BRN
4*
916GA SAFETY SENSORS
CLOSE PHOTO
5*
916GA SAFETY SENSORS
C73
BL
GATE 1
R93
19
Q1
RED
F11
18 18
DIAGNOSTIC
YL
BLU
Q12
WH
YEL
C72
17
K2
GR
WHT
RD SET OPEN LIMIT
K1
F8
SET CLOSE LIMIT
LEARN LIMITS
Z12 Q9
ACCESSORY POWER
TIMER RUNNING
GATE 2
20 BRN
BR
GRN
FORCE
R9Ø
R1ØØ
R1Ø1
21
RESET
MAX
STOP
STOP
R186
OFF
YL
OFF
MAX
CTRL PWR C12
BL
D44 D8
CTRL PWR
K3
RED
SINGLE BUTTON (SBC)
22
K4
YEL
OPEN (EXI T LOOP)
RESET
WH
BLU
CONTROL INPUTS OPEN SINGLE BUTTON
GR
WHT
CTRL PWR OVLD
SINGLE BUTTON
TIMER TO CLOSE
J2Ø
12 V
9
RD
R184 F7
D4
GATE 2
Z4 C13
D2
U3
D16
Q22
SHADOW
R9
F9
R196
F2
INTERRUPT LOOP
CTRL PWR
AC PWR /SOLAR
7
C2
C11
JU1
MOV1
CHGR OVLD
*
R4
U2 R22
JU2
32V
32V
DB1
NOTE: Batteries MUST be connected to operate.
MOV2
2Ø
K6 C64
3ØA
3ØA
30
14
C69
R42Ø R423
R329 R27
J23
J21
15
F3
SHADOW LOOP
INTERRUPT
D1
J24
F1
6*
LOOP INPUTS
D129
24
OPEN PHOTO
16
C71
BR
GRN
Gate 2 (Second)
OPTIONAL GROUND ROD
8 OR OPTIONAL SOLAR PANEL
RED BLK
NOTE: For all installations use the 14.5V output on transformer.
Operation and Maintenance
OR
C75
OFF
R1
GATE 1
10 *
F12
Z1
ON
C33
11
Gate 1 (Master)
K5
D42
916GA SAFETY SENSORS
EDGE
Q6
MAGR LOCK
3*
42
Troubleshooting ERROR CODE
PROBLEM
POSSIBLE SOLUTION
1 Blink 2 Blinks
Power ON STOP not connected
3 Blinks
Low Battery Voltage
4 Blinks
Low Battery Capacity
5 Blinks
RPM Reversal Gate 1
6 Blinks
Force Reversal Gate 1
7 Blinks
RPM Reversal Gate 2
8 Blinks
Force Reversal Gate 2
9 Blinks
Flash Check Failed
10 Blinks
EEPROM Check Failed
11 Blinks
RAM Check Failed
Normal Operation STOP is a normally closed input. Press the RESET button and make sure the STOP LED turns on. Check to make sure the jumper wire is connected between the COM and STOP input on the control board. Battery voltage is below the recommended operating voltage. • Inadequate charging. Disconnect all batteries and verify AC power or solar input can power board. • Verify that the battery fuses are intact and not blown. Replace blown fuses with same type and rating. • Batteries are old. Replace old batteries with 922GA battery replacement kit. Batteries do not have enough capacity to operate gate. • Inadequate charging. Disconnect all batteries and verify AC power or solar input can power board. • Verify that the battery fuses are intact and not blown. Replace blown fuses with same type and rating. • Batteries are old. Replace old batteries with 922GA battery replacement kit. • Gate 1 hit an obstruction. Make sure the gate travel is clear and the gate moves freely. • Bad connection to Gate 1 arm. Check the green and white wires on the motor arm to make sure they are secure in the connector. • Bad arm or control board. Enter the Learn Limits mode and attempt to move the arm on Gate 1. If the arm does not move continuously, move it to the Gate 2 connector and repeat the attempt to move the arms. If the arm does not move continuously on either Gate 1 or 2, the arm is faulty. • Gate 1 hit an obstruction. Make sure that gate travel is clear and that gate moves freely. • Force Dial is set too low. Increase the Force Dial setting and verify that the gate moves without reversing and that it can still reverse off an obstruction. • Gate 2 hit an obstruction. Make sure that gate travel is clear and that gate moves freely. • Bad connection to Gate 2 arm. Check the green and white wires on the motor arm to make sure they are secure in the connector. • Bad arm or control board. Enter the Learn Limits mode and attempt to move the arm on Gate 2. If the arm does not move continuously, move it to the Gate 1 connector and repeat the attempt to move the arm. If the arm does not move continuously on either Gate 1 or 2, the arm is faulty. • Gate 1 hit an obstruction. Make sure the gate travel is clear and that the gate moves freely. • Force Dial is set too low. Increase the Force Dial setting to verify that the gate moves without reversing and that it can still reverse off an obstruction. • Cycle power. If problem persists, call technical support. • If problem does not resolve itself by cycling power, a new board may be needed. • Cycle power. If problem persists, call technical support. • If problem does not resolve itself by cycling power, a new board may be needed. • Cycle power. If problem persists, call technical support. • If problem does not resolve itself by cycling power, a new board may be needed. 43
Operation and Maintenance
ERROR CODE
PROBLEM
POSSIBLE SOLUTION
12 Blinks
Watchdog Reset
13 Blinks
Gate 1 Out of Sync
14 Blinks
Gate 2 Out of Sync
• Cycle power. If problem persists, call technical support. • If problem does not resolve itself by cycling power, a new board may be needed. • Verify Gate 1 arm and associated mounting hardware is secure. Replace any bolts or other hardware that have excessive wear or play. • Verify Gate 1 is balanced by disconnecting the arm and ensuring it swings in both directions with equal effort. • Relearn limits. If problem persists, call technical support. • Verify Gate 2 arm and associated mounting hardware is secure. Replace any bolts or other hardware that have excessive wear or play. • Verify Gate 2 is balanced by disconnecting the arm and ensuring it swings in both directions with equal effort. • Relearn limits. If problem persists, call technical support.
SYMPTOM
POSSIBLE SOLUTION
Operator does not run. Diagnostic LED not on.
• Power not connected. Make sure the AC/Solar input is connected and that at least one battery is connected with the corresponding fuse intact. • Low or defective battery. Check the battery to make sure that the red wire goes to the positive terminal of the battery and the black wire goes to the negative terminal of the battery. Replace the battery if the open circuit voltage is below 11.5Vdc. • Bad control board. Call technical support for more options. • Low or defective battery. At least one charged battery must be connected for the unit to operate. Verify the battery fuse is intact. Check battery connections and battery voltage to be above 11.5V Replace batteries if necessary. • STOP button connection loose or disconnected. Press the RESET button and verify that the STOP LED lights up and then turns off after 10 seconds. Verify the wire connects between the STOP and CTRL PWR terminals. • Obstruction blocking safety sensors. Press the RESET button and verify that all the safety LEDs (OPEN EDGE/PHOTO, OPEN PHOTO, CLOSE PHOTO) are OFF. If any are ON, clear any obstructions and verify the LED turns off NOTE: The RESET button may need to be hit multiple times since the LEDs turn off after 10 seconds when the unit goes to sleep. • (Optional Accessory) Safety edge is damaged or on an obstruction. Press the RESET button and verify that the Safety LEDs (OPEN EDGE and CLOSE EDGE/PHOTO) are OFF. If either is ON, clear any obstructions and verify the LED turns off. NOTE: The RESET button may need to be hit multiple times since the LEDs turn off after 10 seconds when the unit goes to sleep. • (Optional Accessory) Interrupt loop or Shadow loop is obstructed. Press the RESET button and verify that the INTERRUPT and SHADOW LEDs are OFF. If either is on, check the loop detector and its wiring to insure that it is not incorrectly being triggered. • Bad control board. Call technical support for help with replacement parts. • Battery not connected. At least one charged battery must be connected for the unit to operate. Verify battery fuse is intact. Check battery connections and battery voltage to be above 11.5V. Replace batteries if necessary. • Arm cable loose or disconnected. Verify that all of the wires, especially the red and blue wires, going to the arm are secure and that the connector is properly mated to the header. • Arm is jammed or incorrectly installed. Disconnect the motor housing from the arm and verify that the arm moves freely. With the motor housing still disconnected, enter the Learn Limits mode and verify that the motor spins. Reconnect the motor housing to the arm and make sure that all 4 screws are securely tightened and that the motor seats correctly against the worm drive. Relearn limits for the operator. • Bad control board. Call technical support for help with replacement parts.
Operator powers up but does not run.
Relays “click” when remote control or single button control (SBC) command is given, but the operator does not move.
Operation and Maintenance
44
SYMPTOM
POSSIBLE SOLUTION
The arm moves but cannot exit Learn Limits mode. Cannot learn limits.
• Arm does not extend or contract enough during travel. The arm piston must extend and contract close to its full length to Learn Limits. Adjust the arm mounting so that this can be achieved. • Motor cable wire not connected. Make sure that all the motor wires are connected properly. • Motor housing is not properly seated. Make sure that the motor housing for the arm(s) is properly seated so there are no gaps between the motor housing and arm assembly. Make sure all 4 screws are tightened. • Over extending or contracting arm. Disconnect the motor housing from the arm and make sure that the arm moves freely throughout the full length of travel. Adjust arm mounting and positioning if necessary. • Arm is interfering with the gate mount bracket. Examine the hinge point where the arm mounts to the gate post. Make sure that the arm housing does not hit or interfere with the gate post or mounting bracket throughout the full length of travel. Adjust the arm mounting and positioning if necessary. • Gate is excessively heavy or hinges are bad. Verify that the gate is within the ratings for this product. Disconnect the arms and verify that both gates swing easily. Lubricate or replace hinges as necessary. • Battery not connected. At least one charged battery must be connected for the unit to operate. Verify the battery fuse is intact. Check battery connections and battery voltage to be above 11.5V. Replace batteries if necessary. • STOP button connection loose or disconnected. Press the RESET button and verify that the STOP LED lights up and then turns off after 10 seconds. Verify the wire connects between STOP and CTRL PWR terminals. • Single Button Control (SBC) button connection loose. Check wiring for SBC button. Use the on-board single button to verify operator will respond. • Bad control board. Call technical support for help with replacement parts. • Battery not connected. At least one charged battery must be connected for the unit to operate. Verify battery fuse is intact. Check battery connections and battery voltage to be above 11.5V. Replace batteries if necessary. • STOP button connection loose or disconnected. Press the RESET button and verify that the STOP LED lights up and then turns off after 10 seconds. Verify the wire connects between the STOP and CTRL PWR terminals. • Radio module not plugged in. Verify the green Radio module (located next to the coaxial connector) is properly mated with both 4-pin connectors. • Antenna not connected. Verify the antenna and coaxial cable are properly connected to the control board. • Transmitter not learned. Refer to Programming Remote Control section for steps to program the transmitter. • Bad control board. Call technical support for help with replacement parts. • Obstruction sensed. Check safety devices and gate for obstructions. • A fault has occurred. Check Diagnostic LED for possible error codes. • Force set too low. Adjust FORCE setting until gate completes a full open/close cycle without reversing. The force setting may need to be adjusted in cold weather, as the gate will not move freely. • Loops are reversed. Make sure that the Safety loop and Shadow loop are connected properly. The gate may trigger the Shadow loop as it moves, so it must be connected to the correct input. • Low or defective battery. At least one charged battery must be connected for the units to operate. Verify battery fuse is intact. Check battery connections and battery voltage to be above 11.5V. Replace batteries if necessary.
Gate does not fully open or close when trying to learn limits.
Unit does not respond to single button control (SBC) command.
Unit does not respond to remote control command.
Gate stops and reverses immediately after it starts moving.
45
Operation and Maintenance
SYMPTOM
POSSIBLE SOLUTION
Gate opens but does not close.
• An open input is continuously activated. Check the open loop or vehicle probe to make sure they are clear of objects. Verify connections and operation for these devices. • Low battery. Measure the voltage across the battery. Voltage should be above 11.5Vdc. Replace battery if required. • (Optional Accessory) Entry system output is connected to the OPEN input, and is “stuck” opening. Verify entry system connections and operations. • Obstruction blocking close photo eyes, shadow loop, or safety loop. Check eyes for alignment and verify all connections and operation for safety devices. • (Optional Accessory) Close safety edge is damaged or on an obstruction. Verify operation and connection of close edge. • Verify that the Timer to Close is ON and adjusted to desired delay. • Gate opened by a force obstruction reversal. Check the Diagnostic LED and clear gate path of any obstructions. • The Interrupt loop or Shadow loop is obstructed (optional accessories). • Obstructed close safety sensor or safety edge (optional accessory). Check connections and operations of safety devices. • Low battery. Measure the voltage across the battery. Voltage should be above 11.5Vdc. Replace battery is required. • An open input is continuously activated. Check the open loop or vehicle probe to make sure they are clear of objects. Verify connections and operation for these devices. • (Optional Accessory) Entry system output is connected to the OPEN input, and is “stuck” opening. Verify entry system connections and operation. • Operator in “Party” mode after RESET button pressed while at the OPEN limit. Use a remote or the SBC to close the gate and reopen it. Verify that the TIMER RUNNING LED is flashing. • Double entrapment occurred. Two successive obstructions were encountered while moving the gate. Press the RESET button and ensure that the gate path is clear of all obstructions. Check the FORCE setting to make sure it is properly set.
Gate does not close automatically with Timer to Close enabled.
Alarm constantly sounds for 5 minutes. Sounds whenever a command is issued. Alarm is beeping 3 times on a command. Gate runs too slow.
Gate 2 closes before Gate 1.
Alarm beeps when running.
Operation and Maintenance
• Low battery. Measure the voltage across the battery. Voltage should be above 11.5Vdc. Replace battery if required. • Open and Close Limits are set too close together. If the Open and Close Limits are set within the ramp down distance of each other, the gate will run at slow speed all the time. • The gate is starting within the ramp down distance from the Open or Close Limit. Gate will run slow to limits if motion is started within the ramp-down distance from the limit. • Lock/Bipart Delay not set. Slide the Lock/Bipart Delay switch to ON. Verify that Gate 1 starts moving first on open and last on close. • Gate is excessively heavy or hinges are bad. Verify that the gate is within the ratings for this product. Disconnect the arms and verify that both gates swing easily. Lubricate or replace hinges as necessary. • Gate is unbalanced. Disconnect the arms and verify that both gates swing easily in both directions. If the gates are harder to move in one direction verses the other, the gate is not properly balanced and the hinges must be adjusted. • Bad motor connection. Check the motor wires and connections for possible loose or corroded terminals. • Low battery. Measure the voltage across the battery. Voltage should be above 11.5Vdc. Replace battery if required.
46
Repair Parts CONTROL BOX
3
4 6 2
1
5
ITEM 1 2 3 4 5 6
PART # K1A6426 K23-19380 K74-34392 922GA K204B0195 K29-20095-1 K74-33975 K1A5747 K1A5747-2
DESCRIPTION QTY Control Board with Mounting Bracket Reset Switch Antenna Battery with Harness Indoor Transformer Alarm Not Shown Complete Control Box (without battery) Receiver Module - 315MHz Receiver Module - 390MHz (optional)
1 1 1 1 1 1 1 1 1
NOTE: The fuse is a standard 20 Amp fuse that is available from your local automotive store.
47
Operation and Maintenance
Repair Parts GATE OPERATOR ARM
1
2
ITEM
1 2
PART #
DESCRIPTION
K-041ADBL-0004 K-LA-6
Arm Cover 1 Complete Arm Assembly Includes: Arm, Motor and Plastic Cover 1 Not Shown Hardware Kit Includes: One Extension Bracket, One Gate Bracket, One Post Bracket and One Hardware Bag) 1 Owner’s Manual 1 Owner’s Manual - Spanish 1 Screws for housing (pack of 4)
K-DBL-0095SA
01-33859 01-33859SP K41ADBL-1011SA
Operation and Maintenance
48
QTY
OPEN
ACCESSORIES 953D
940D
3-Button SECURITY✚® Remote Control: Includes visor clip.
OPEN
SECURITY✚® Keyless Entry: Enables homeowner to operate gate operator from outside by entering a four digit code on a specially designed keyboard.
PRESS TO
916GA
R ING
OPEN
7
915GA OPEN
OPEN
917GA
918GA
Protector System® Safety Sensors: The Safety Sensors are intended for installation with the operators covered in this manual.
3-Button Mini-Remote Control with SECURITY✚®: With key ring and fastening strip.
914GA
Gate Arm Pin Lock: The pin lock kit is designed to prevent disconnection of the gate operator and the gate while providing a means to open the gate in case of power failure.
921GA
Vehicle Detecting Driveway Probe: One piece outdoor buried vehicle motion detector with sensing probe is housed in a small relay type housing so it is easy to integrate with gate, providing for free exit only.
919GA
Push-To-Open Bracket: Used to allow the gate operator to push the gate open.
Automatic Gate Lock: Solenoid-driven lock that automatically unlocks when gate is open and locks when gate is closed. Can be mounted onto gate or post. Can be released in case of emergency.
Low Voltage Wire (50') Low voltage wire is required to connect the transformer to the control box. Also can be used to connect optional safety sensors to the control box. UL approved for burial. Low Voltage Wire (1000') Low voltage wire is required to connect the transformer to the control box. Also can be used to connect optional safety sensors to the control box. UL approved for burial.
PRESS TO
R ING
923GA
10 Watt Solar Kit This kit replaces the AC plug-in supply that is provided with the system.
912GA
956D
PRESS TO
R ING
PRESS TO
R ING
920GA
Wireless Gate Doorbell PRESS
922GA
TO
R ING
PRESS TO
R ING
49
PRESS TO
R ING
Cold-Weather Battery Kit The purpose of the Cold-Weather Battery Kit is to enable the operator to function in temperatures as low as -40 °C for short durations. An added benefit of the kit is to extend the battery backup time for solar powered applications. The 923GA Cold-Weather Battery Kit is designed to work with a sealed lead-acid (SLA) battery only (not provided). Gate Access System Battery The Gate Access System Battery is designed to add a battery for solar applications or as a replacement battery.
Operation and Maintenance
PRESS TO
R ING
WARRANTY POLICY CHAMBERLAIN ONE YEAR LIMITED WARRANTY The Chamberlain Group, Inc. warrants to the first retail purchaser of this product, for the structure in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of ONE year from the date of purchase. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety. If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-866-826-4943, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option. ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, OR REPLACEMENT OF BATTERIES. THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GATE OR GATE HARDWARE, INCLUDING BUT NOT LIMITED TO THE GATE SPRINGS, GATE ROLLERS, GATE ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU. UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
HOW TO ORDER REPAIR PARTS OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION CALL OUR TOLL FREE NUMBER 1-866-826-4943 www.chamberlain.com WHEN ORDERING REPAIR PARTS PLEASE SUPPLY THE FOLLOWING INFORMATION: PART NUMBER DESCRIPTION MODEL NUMBER ADDRESS ORDER TO: THE CHAMBERLAIN GROUP, INC. Technical Support Group 6050 S. Country Club Road Tucson, AZ 85706
Warranty
50
51
4
3
2
1
Template for Post Bracket Mounting
4
3
2
1 5
5
01-33859B
© 2008, The Chamberlain Group, Inc. All Rights Reserved
