Transcript
PARTS MANUAL Model
RGV7500 GENERATOR
PUB-GP1292 Rev. 12/99
RGV7500
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GROUP INDEX Group Name
Page
GENERATOR - RGV7500 ........................................................................... 4 PIPE FRAME -RECOIL START ................................................................... 6 PIPE FRAME - ELECTRIC START ............................................................. 8 CONTROL BOX ........................................................................................ 10 FUEL TANK ............................................................................................... 14 MUFFLER ................................................................................................. 16 CRANKCASE GROUP ............................................................................. 18 CRANKSHAFT and PISTON GROUP ....................................................... 20 INTAKE and EXHAST ............................................................................... 22 GOVERNOR, OPERATE GROUP ............................................................. 24 COOLING and STARTING GROUP ........................................................... 26 FUEL, LUBRICANT GROUP ..................................................................... 28 ELECTRIC DEVICE GROUP .................................................................... 30 STARTING MOTOR GROUP ..................................................................... 32 SOLENOID GROUP .................................................................................. 34
940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212 e-mail:
[email protected] • www.robinamerica.com
RGV7500
© Copyright 1999 Robin America, Inc.
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FIG. 1
RGV7500
GENERATOR - RGV7500
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FIG. 1 REF 1 2 *3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
GENERATOR - RGV7500 PART NUMBER 354-54116-08 001-13082-00 31H-52001-01 354-58204-08 31H-62003-01 31H-52011-01 31H-53001-01 353-57506-08 31G-74001-01 31G-62001-01 354-54513-08 356-59953-08 354-54525-08 354-54514-08 31H-54001-01 31H-62004-01 003-20080-00 003-10080-00 002-38080-00 31H-81001-03 31H-75029-03 392-49986-08
RGV7500
DESCRIPTION QTY FRONT COVER 1 BOLT and WASHER ASS’Y (M8×20mm) 4 ROTOR, compl. 1 BALL BEARING (6205DDU) 1 THROUGH BOLT (M10×280mm) 1 STATOR, compl. 1 REAR COVER 1 BUSHING 1 BRUSH, compl. 1 SCREW and WASHER ASS’Y (M5×20mm) 2 BRUSH COVER 1 BOLT and WASHER ASS’Y (M5×12mm) 2 CAP 1 CAP 1 STATOR COVER 1 COVER BOLT (M8×180mm) 4 SPRING WASHER 4 WASHER 4 FLANGE NUT 2 LABEL, model 1 EARTH WIRE, compl. 1 SCREW (M4×6mm) 1
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REMARKS
Includes item 4
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FIG. 2-1
RGV7500
PIPE FRAME (For Recoil starter type) - RGV7500
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FIG. 2-1 REF 1 3 4 5 6 7 8 9 10 11
PIPE FRAME (For Recoil starter type) - RGV7500
PART NUMBER 31H-61001-01 31H-61012-01 31G-62002-01 31H-75003-03 392-49987-08 31H-35001-01 31H-35002-01 002-38080-00 003-10080-00 073-20048-60
RGV7500
DESCRIPTION PIPE FRAME, compl. REAR PLATE FLANGE BOLT (M8×15mm) EARTH WIRE SCREW and WASHER ASS’Y (M5×8mm) MOUNT, compl. (Generator side) MOUNT, compl. (Engine side) FLANGE NUT WASHER LABEL (hot & gas)
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QTY 1 1 4 1 1 2 2 4 2 1
REMARKS
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FIG. 2-2
RGV7500
PIPE FRAME (For Electric starter type) - RGV7500
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FIG. 2-2 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PIPE FRAME (For Electric starter type) - RGV7500
PART NUMBER 31H-61001-01 31H-61011-01 31H-61012-01 31G-62002-01 31H-75003-03 392-49987-08 31H-35001-01 31H-35002-01 002-38080-00 003-10080-00 073-20048-60 390-56076-08 001-13082-00 389-54451-08 001-11063-50 003-20060-00 003-10060-00 002-17060-00 385-54382-08 385-54416-08 353-59921-08 003-20060-00 31C-69004-03 31D-69001-03 31D-69002-03
RGV7500
DESCRIPTION PIPE FRAME, compl. SIDE PLATE REAR PLATE FLANGE BOLT (M8×15mm) EARTH WIRE SCREW and WASHER ASS’Y (M5×8mm) MOUNT, compl. (Generator side) MOUNT, compl. (Engine side) FLANGE NUT WASHER LABEL (hot & gas) BATTERY FRAME BOLT and WASHER ASS’Y BATTERY BASE BOLT SPRING WASHER WASHER NUT BATTERY RETAINER BATTERY SPACER BOLT (M6×200mm) SPRING WASHER WING NUT BATTERY CORD (+) BATTERY CORD (-)
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QTY 1 1 1 6 1 1 2 2 4 2 1 2 4 1 4 4 4 4 1 2 2 2 2 1 1
REMARKS
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FIG. 3
RGV7500
CONTROL BOX - RGV7500
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FIG. 3 REF *1 *1 1 *2 *2 2 2 3 4 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28
CONTROL BOX - RGV7500 PART NUMBER 31H-71003-00 31H-71001-00 31H-73001-01 31H-72003-00 31H-72001-00 31H-73018-01 31H-73016-01 31H-75001-03 31B-79011-03 31B-79011-03 344-45615-08 31B-77502-01 066-00003-30 391-47900-11 002-17030-00 355-45613-11 31H-75006-03 393-40651-08 31H-75005-03 380-45749-08 31G-75017-03 31G-75015-03 388-85003-01 351-49920-08 003-10040-00 002-17040-00 352-45620-08 363-45700-08 363-45701-08 31H-74001-01 392-49986-08 KU3-11047-01 004-36062-00 353-45804-08 353-45804-08 353-59949-08
RGV7500
DESCRIPTION QTY CONTROL BOX ASS’Y Recoil starter type 1 CONTROL BOX ASS’Y Electric starter type 1 CONTROL BOX UNIT 1 CONTROL PANEL AY Recoil starter type 1 CONTROL PANEL AY Electric starter type 1 CONTROL PANEL 1 CONTROL PANEL 1 NO FUSE BREAKER (2P-25A) 1 SCREW and WASHER AY (M3×5mm) 8 SCREW and WASHER AY (M3×5mm) 6 TOGGLE SWITCH, AUTO IDLE 1 ENGINE SWITCH 1 KEY SWITCH 1 AC VOLTMETER (200V) 1 NUT (M3) 2 TOGGLE SWITCH 1 PILOT LAMP (RED) 1 HOUR METER 1 AC RECEPTACLE 1 AC RECEPTACLE (125V-30A) 1 AC RECEPTACLE (125/250V-30A) 1 SCREW and WASHER ASS’Y 6 AC RECEPTACLE (GFCI) 20A 1 SCREW and WASHER ASS’Y (M4×10mm) 2 WASHER 2 NUT 2 CIRCUIT PROTECTOR (10A) 1 TERMINAL BOLT (COLOR : BLACK) 1 TERMINAL BOLT (COLOR : RED) 1 AVR UNIT 1 SCREW and WASHER ASS’Y (M4×6mm) 4 IDLE CONTROL UNIT 1 SCREW and WASHER ASS’Y (M6×20mm) 2 DIODE STACK 1 DIODE STACK 2 SCREW and WASHER ASS’Y (M4×20mm) 1
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REMARKS Includes items 1 thru 42 Includes items 1 thru 45 Includes items 2 thru 22 Includes items 2 thru 22 Recoil starter type Electric starter type Recoil starter type Electric starter type Recoil starter type Electric starter type
Full power switch
Recoil starter type Electric starter type Recoil starter type
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FIG. 3
RGV7500
CONTROL BOX - RGV7500
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FIG. 3 REF 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
CONTROL BOX - RGV7500 PART NUMBER 353-59949-08 31H-75002-03 31H-75003-03 31H-75004-03 31H-75010-03 31H-75009-03 356-49907-08 353-49903-08 352-00050-08 353-49902-08 353-49901-08 002-17040-00 372-59950-08 31H-75007-03 31H-75008-03 214-77002-10 356-59953-08 31H-75028-03 30G-49106-08 31H-75016-03 011-00600-80 003-20060-00 002-27060-00
RGV7500
DESCRIPTION QTY SCREW and WASHER ASS’Y (M4×20mm) 2 TERMINAL 1 COVER 1 MOULD 4 SCREW (M4×18mm) 2 GROMMET 1 SCREW 1 WASHER 1 SPRING WASHER 2 NUT 1 WING NUT 1 NUT 2 LOCK WASHER 1 SCREW (M4×8mm) 6 SCREW and WASHER ASS’Y (M4×8mm) 2 MAGNETIC SWITCH 1 BOLT and WASHER ASS’Y (M5×12mm) 2 CABLE CLIP 3 LABEL, earth 1 BATTERY CORD (+) 1 FLANGE BOLT 3 SPRING WASHER 2 NUT 2
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REMARKS Electric starter type
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FIG. 5
RGV7500
FUEL TANK - RGV7500
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FIG. 5 REF 1 2 3 4 *5 6 7 8 9 10 11 12 13 14 15
FUEL TANK - RGV7500 PART NUMBER 31H-36001-01 064-80015-00 043-05900-11 064-15400-11 064-20064-00 064-20064-20 064-20064-10 064-20042-10 064-20064-30 064-20064-40 011-00602-20 391-39000-13 073-20045-10 388-93003-03 073-20050-80
RGV7500
DESCRIPTION FUEL TANK, compl. FUEL GAUGE, compl. FUEL TANK CAP ASS’Y FUEL FILTER FUEL STRAINER ASS’Y FILTER PACKING CUP NUT PACKING FLANGE BOLT RUBBER WASHER LABEL (symbol-tank) LABEL (caution) LABEL (fuel strainer)
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QTY 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1
REMARKS
Includes items 6 thru 10
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FIG. 6
RGV7500
MUFFLER - RGV7500
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FIG. 6 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
MUFFLER - RGV7500 PART NUMBER 31H-11001-01 267-37601-01 015-00400-60 31H-12001-01 31H-13001-03 31H-14001-01 31H-15001-03 010-30800-70 020-30800-10 267-35201-01 31H-16001-03 017-00800-30 003-20080-00 002-38080-00 011-00600-80 001-13082-00 234-35201-01
RGV7500
DESCRIPTION MUFFLER, compl. SPARK ARRESTER, compl. TAPPING SCREW MUFFLER COVER (front), compl. MUFFLER COVER (rear) EXHAUST PIPE, compl. MUFFLER BRACKET BOLT SPRING WASHER GASKET, compl. (exhaust) SEAL RUBBER NUT SPRING WASHER FLANGE NUT FLANGE BOLT BOLT GASKET
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QTY 1 1 1 1 1 1 1 2 2 1 2 2 2 4 8 2 1
REMARKS
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FIG. 7
RGV7500
CRANKCASE GROUP - RGV7500
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FIG. 7 REF *1 *1 2 3 4 5 6 *7 8 9 10 11 12 13 14 15 *16 *16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
CRANKCASE GROUP - RGV7500 PART NUMBER 267-10101-31 267-10102-31 044-03500-90 060-03500-10 060-01500-10 031-00600-20 044-00800-10 267-11001-21 044-03500-90 060-03500-10 060-01500-10 267-45001-01 205-41901-03 224-63601-03 021-32000-10 042-02200-10 267-13003-11 267-13003-01 263-14202-03 132-12AA0-80 010-50802-90 010-50603-51 132-07AA0-50 056-51000-40 267-15001-03 267-15101-13 040-11400-30 021-11400-20 267-15501-11 267-16101-A3 267-16001-A3 267-15201-13 267-17001-03 031-00600-20 003-11080-00 011-00601-30 011-01000-30 011-00600-10 267-19999-03 002-38080-00
RGV7500
DESCRIPTION CRANKCASE, compl. Recoil starter type CRANKCASE, compl. Electric starter type OIL SEAL BALL BEARING BALL BEARING DOWEL PIN OIL SEAL MAIN BEARING COVER, compl. OIL SEAL BALL BEARING BALL BEARING GOVERNOR GEAR, compl. GOVERNOR SLEEVE OIL GAUGE GASKET PLUG (RUBBER) CYLINDER HEAD, compl. CYLINDER HEAD, compl. VALVE GUIDE VALVE GUIDE STUD (M8×30mm) STUD (M6×98mm) SEAL-INTAKE VALVE CLIP GASKET, head GASKET, bearing cover PLUG GASKET ROCKER COVER, compl. RETAINER PLATE LEAF VALVE GASKET, rocker cover RUBBER PIPE DOWEL PIN WASHER FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT (M8×40mm) FLANGE NUT
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QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 1 1 1 1 1 2 2 4 4 1 7 2
REMARKS Includes items 2 thru 6 Includes items 2 thru 6
Includes items 8 thru 10
Includes items 17 thru 21 Includes items 17 thru 21
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FIG. 8
RGV7500
CRANKSHAFT and PISTON GROUP - RGV7500
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FIG. 8 REF 1 *2 3 4 5 5 5 6 6 6 7 8 8 8 9 10 11 12 13
CRANKSHAFT and PISTON GROUP - RGV7500 PART NUMBER 267-20701-01 267-22501-00 001-05084-00 263-23301-03 267-23401-03 267-23402-03 267-23403-03 267-23501-07 267-23502-07 267-23503-07 056-52100-20 023-03501-60 023-03501-70 023-03501-80 267-24101-03 002-18180-00 003-10180-00 003-20180-00 005-32054-01
RGV7500
DESCRIPTION CRANKSHAFT, compl. CONNECTING ROD ASS’Y FLANGE BOLT PISTON PIN PISTON (STD) PISTON (over size 0.25mm) PISTON (over size 0.50mm) PISTON RING SET (STD) PISTON RING SET (over size 0.25mm) PISTON RING SET (over size 0.50mm) CLIP SPACER, t=0.6 SPACER, t=0.8 SPACER, t=1.0 BALANCER SHAFT NUT WASHER SPRING WASHER WOODRUFF KEY
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QTY 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1
REMARKS Includes item 3
Select one piece only Select one piece only Select one piece only
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FIG. 9
RGV7500
INTAKE and EXHAUST GROUP - RGV7500
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FIG. 9 REF 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 *18 19 20 21 22 23 24 *25 26 27 28 29 30 31 32 33
INTAKE and EXHAUST GROUP - RGV7500 PART NUMBER 267-31701-01 246-36201-11 023-02200-50 023-02200-60 023-02200-70 246-36701-03 239-33301-13 263-33401-03 267-33501-03 246-33611-03 246-33711-03 246-35501-03 267-35301-B1 267-36101-A3 261-35801-13 261-35701-B3 017-00601-10 267-36501-A3 267-32608-00 267-32622-08 267-32680-08 267-32681-08 267-32682-08 267-32721-08 267-32640-08 267-32661-08 267-32612-08 267-32602-08 073-20044-30 267-32901-03 267-35901-A3 002-38060-00 011-00600-30 011-00602-30
RGV7500
DESCRIPTION CAMSHAFT, compl. RELEASE LEVER, compl. SPACER, t=0.6 SPACER, t=0.8 SPACER, t=1.0 RETURN SPRING TAPPET INTAKE VALVE EXHAUST VALVE VALVE SPRING SPRING RETAINER COLLET-VALVE PUSH ROD, compl. ROCKER ARM BOLT, pivot PIVOT NUT GUIDE PLATE AIR CLEANER ASS’Y CLEANER BODY, compl. COLLAR SPACER CLIP GASKET CLEANER COVER, compl. CLEANER ELEMENT ASS’Y OUTER FILTER ELEMENT, compl. LABEL, choke INSULATER GASKET, insulator FLANGE NUT FLANGE BOLT FLANGE BOLT
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QTY 1 1 1 1 1 1 2 1 1 2 2 4 2 2 2 2 2 1 1 1 3 1 2 1 1 1 1 1 1 1 2 2 1 1
REMARKS
Select one piece only
Includes items 19 thru 27
Includes items 26 and 27
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FIG. 10
RGV7500
GOVERNOR, OPERATE GROUP - RGV7500
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FIG. 10 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14
GOVERNOR, OPERATE GROUP - RGV7500
PART NUMBER 267-42303-01 267-42201-03 267-42501-03 267-42701-01 267-42801-13 267-43301-03 227-43501-13 017-60600-20 001-14063-00 018-60600-20 003-13060-00 003-11080-00 004-31062-00 237-45004-23
RGV7500
DESCRIPTION GOVERNOR LEVER, compl. GOVERNOR SHAFT GOVERNOR SPRING GOVERNOR ROD, compl. ROD SPRING SPEED CONTROL LEVER STOP PLATE SELF LOCK NUT BOLT and WASHER ASS’Y NUT CLIP WASHER SCREW SPRING (ADJUST)
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QTY 1 1 1 1 1 1 1 1 1 1 2 1 1 1
REMARKS
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FIG. 11
RGV7500
COOLING and STARTING GROUP - RGV7500
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FIG. 11 REF 1 *2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
COOLING and STARTING GROUP - RGV7500
PART NUMBER 267-51262-01 267-50201-00 246-50120-08 246-50125-08 261-50115-08 246-50130-08 227-50135-08 246-50160-08 227-50152-08 226-50113-08 261-50100-08 224-50150-08 267-91703-03 267-52601-02 267-52701-03 011-00600-20 011-00600-10 001-65081-20 011-00600-10
RGV7500
DESCRIPTION BLOWER HOUSING, compl. RECOIL STARTER ASS’Y REEL RATCHET SPIRAL SPRING FRICTION SPRING RETURN SPRING RATCHET GUIDE SET SCREW STARTER ROPE STARTER KNOB STARTER PULLEY LABEL (TRADE MARK) CYLINDER BAFFLE 1 UNIT CYLINDER BAFFLE 2 FLANGE BOLT FLANGE BOLT BOLT FLANGE BOLT
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QTY 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 5 4 3 4
REMARKS Includes items 3 thru 12
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FIG. 12
RGV7500
FUEL, LUBRICANT GROUP - RGV7500
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FIG. 12 REF *1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 *40 41 42
FUEL, LUBRICANT GROUP - RGV7500
PART NUMBER 267-62310-00 209-62351-08 267-62535-08 237-62451-08 267-62526-08 206-62446-08 246-62436-08 227-62422-08 267-62531-08 239-62560-08 267-62521-08 206-62540-08 234-62506-08 267-62440-08 254-62403-08 248-62451-08 150-62358-08 226-62550-08 224-62312-18 214-62515-08 248-62425-08 267-62550-08 224-62452-08 224-62569-18 106-62411-08 246-62410-08 230-62446-08 267-62450-08 214-62454-08 205-62447-08 246-62551-08 106-62392-08 247-62550-08 236-62680-08 267-62570-08 138-62354-08 242-62313-08 247-62561-08 247-62565-08 227-62644-01 085-10600-00 056-11100-20
RGV7500
DESCRIPTION CARBURETOR ASS’Y SCREW THROTTLE VALVE (#125) SCREW CHOKE VALVE SPRING ADJUSTER PILOT JET (#50) THROTTLE SHAFT ASS’Y RING CHOKE LEVER ASS’Y PACKING FLOAT ASS’Y MAIN NOZZLE MAIN JET (#97.5) WASHER BOLT RING NEEDLE VALVE PIN JET HOLDER FLOAT BODY ASS’Y SCREW CLIP AIR JET AIR JET SPRING RING ADJUT SCREW SPRING CAP SEAL CAP SEAL HOSE CLIP O RING SOLENOID ASS’Y WASHER FUEL PIPE, compl. RUBBER PIPE (Ø6 × Ø12 × 180mm) HOSE CLAMP
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QTY 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
REMARKS Includes items 2 thru 39
Includes items 41 and 42
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FIG. 13
RGV7500
ELECTRIC DEVICE GROUP - RGV7500
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FIG. 13 REF 1 2 3 4 5 6 7 8 8 9 11 12 13 14 15 16 17 17
ELECTRIC DEVICE GROUP - RGV7500
PART NUMBER 267-79202-01 267-79401-01 246-79301-01 267-79603-01 226-75501-03 065-01404-80 065-50002-40 056-60002-50 056-60002-50 246-75502-01 267-71002-03 267-73108-01 KS3-11020-01 001-14062-50 004-35062-00 004-31060-80 011-00600-10 011-00600-10
RGV7500
DESCRIPTION FLYWHEEL, compl. IGNITION COIL, compl. CHARGE COIL, compl. EXCITER COIL, compl. GROMMET SPARK PLUG (BPR6ES) SPARK PLUG CAP CLAMP CLAMP CLAMP, compl. RING GEAR WIRE 8, compl. OIL SENSOR, compl. 11 BOLT and WASHER ASS’Y SCREW and WASHER ASS’Y SCREW, pan head FLANGE BOLT FLANGE BOLT
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QTY 1 1 1 1 1 1 1 6 5 1 1 1 1 2 4 1 2 1
REMARKS
Recoil starter type Electric starter type
Recoil starter type Electric starter type
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FIG. 14
RGV7500
STARTING MOTOR GROUP - RGV7500
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FIG. 14 REF *1 1 2 3 4 5 6 7 *8 9 10 *11 12 13 14 *15 16 17 18 19 20 21 22
STARTING MOTOR GROUP - RGV7500
PART NUMBER 224-70502-00 235-70550-08 235-70555-08 235-70560-08 235-70565-08 235-70566-08 235-70535-08 246-70580-08 235-70530-08 235-70540-08 235-70545-08 246-70505-08 113-70510-08 224-70551-08 224-70553-08 246-70500-08 214-70560-08 235-70575-08 214-79007-01 003-10080-00 003-20080-00 002-27060-00 003-20060-00
RGV7500
DESCRIPTION STARTER MOTOR ASS’Y ARMATURE ASS’Y WASHER KIT YOKE ASS’Y M BUSH (1) M BUSH (2) BRUSH (+) O RING BRUSH HOLDER ASS’Y BRUSH (-) BRUSH SPRING REAR COVER ASS’Y METAL PINION ASS’Y STOPPER SET PINION FRONT COVER ASS’Y METAL THROUGH BOLT BOLT, starter WASHER SPRING WASHER NUT SPRING WASHER
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QTY 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 2 1 1
REMARKS Includes items 1 thru 17
Includes items 9 and 10
Includes item 12
Includes item 16
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FIG. 15
RGV7500
SOLENOID GROUP - RGV7500
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FIG. 15 REF 1 2 3 4 5 6 7
SOLENOID GROUP - RGV7500
PART NUMBER 267-76001-01 253-75010-00 267-76002-01 267-78201-03 001-11061-00 056-30000-40 001-13082-00
RGV7500
DESCRIPTION BRACKET, solenoid 1, compl. SOLENOID ASS’Y BRACKET, solenoid 2, compl. SPRING, solenoid BOLT and WASHER ASS’Y WIRE BAND BOLT and WASHER ASS’Y
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QTY 1 1 1 1 2 1 1
REMARKS
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PRINTED IN THE USA