Transcript
The leader in rugged fiber optic RLH Industries, Inc.
technology. ! Unconditional Lifetime Warranty
USER GUIDE
U-035 2014A-0925
RLH 75W 24V Power Supply with Integrated Charge Controller DIN Mount power supply for use with UPS backup battery for 24VDC industrial equipment
Overview The RLH 75W AC/DC 24V power supply with integrated battery charger offers a complete power system designed for 24VDC UPS applications. The compact switching power supply has a built-in UPS charge controller easily combined with the optional DIN mount 24V 1.2AH battery pack. This system is designed to
RLH 75W 24V Integrated Power Supply w/ Optional 24V 1.2Ah Battery Pack
provide regulated 24V power for industrial equipment, while providing battery backup power in the event of a source power interruption.
Standard Features
The system features flexible AC or DC input, with low output
75W 24V power supply accepts AC or DC input power
ripple along with short circuit, overvoltage and overload
Short circuit, overload, over voltage and over temperature protection
protection. The integrated charge controller continuously maintains the correct charge level on the battery and ensures a seamless power transition to battery power when needed for a complete UPS power supply solution. The optional battery pack contains sealed batteries that are field replaceable. The battery pack has a convenient screw terminal for wiring, and an external replaceable fuse for protection. This compact UPS system offers an excellent price/performance ratio, and provides tightly regulated output voltage for sensitive loads in industrial environments. The constant-current, shortcircuit protection limits the output current as the voltage is
Cooling by free air convection UPS and battery pack use standard DIN Rail T35 per IEC 60715 LED status indicators 100% full load burn-in test Built-in battery test function Battery polarity protection Relay contact signal output and LED indicators for DC Bus OK, Battery Fail and Battery Discharge Sealed batteries are field replaceable
reduced, to safely protect the control components from direct shorts and device failures.
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Page 1
General Safety Practices Intended Audience This guide is intended for use by electrical technicians or knowledgeable telco/network installation, operation and repair personnel. Every effort has been made to ensure the accuracy of the information in this guide is accurate. However, due to constant product improvement, specifications and information contained in this document are subject to change without notice.
Conventions Symbols for notes, attention, and caution are used throughout this manual to provide readers with additional information, advice when special attention is needed, and caution to prevent injury or equipment damage. The equipment discussed in this document may require tools designed for the purpose being described. RLH recommends that service personnel be familiar with the correct handling and use of any installation equipment used, and follow all safety precautions including the use of protective personal equipment as required.
Caution - Severe Shock Hazard •
Never install during a lightning storm or where unsafe high voltages are present.
•
This device uses high AC or DC voltages to operate. Use caution when handling copper wiring.
Installation Prior to installation: • • •
Check for shipping damage Check the contents to ensure correct model and capacity Have a clean, dry installation environment ready
Required for installation: • •
DIN rail for DIN mounting Circuit breaker, terminal blocks, AC cord and other wiring as necessary
DIN rail mounting Attach the power supply and battery pack to the DIN rail by engaging the upper part of the DIN clip onto the rail first, then rotate down and snap the bottom onto the rail. Check to make sure that the housing is securely mounted onto the DIN rail. To remove, pull down on the release lanyard to unclip the units from the DIN rail.
Page 2
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
1
Hook top of DIN clip first
DIN Rail
DIN Rail
2
Rotate and snap into position
Mounting on to DIN rail Circuit breaker For safety and ease of maintenance, use a 3 Amp circuit breaker to protect the power supply. It is preferable to locate the circuit breaker near the input side of the power supply. The circuit breaker should go between the AC LINE connection of the input power and the input terminal on the power supply. When using DC input power, wire the breaker between the POSITIVE (+) wire of the DC power source and the input terminal on the power supply. Use terminal blocks allow to connect additional devices to the DC output of the power supply. If using terminal DIN mount blocks, install the terminal blocks onto the DIN rail prior to connecting any wiring. It is recommended to use the RED terminal block for positive, and the BLACK terminal block for negative. Contact you RLH representative for a DIN mount kit with circuit breaker, terminal blocks and DIN rail section.
Connect wiring Refer to the connection diagram on the following page. Connect all wiring prior to installing the fuses. Remove power from all input wiring prior to connection the UPS system. Check to make sure the circuit breaker is OFF, then attach the AC LINE source wire to the circuit breaker. When using DC input power, wire the breaker between the POSITIVE (+) wire of the DC power source and the input terminal on the power supply. The connectors on the power supply and battery may be pulled out for ease of wiring. Be sure to seat the connectors fully when reattaching. Connect the DC OUTPUT wiring the terminal blocks or directly to the industrial equipment. Use any screw down terminal on the terminal blocks, they are all connected to the same bus. Connect the battery wiring to the screw down terminal on the front. Observe the polarity markings next to the terminal block. The terminal block itself may be removed from the battery pack for ease of installation by loosening the screws on both sides of the terminal block. Seat the connector fully when reinstalling and tighten the screws to ensure a good electrical connection.
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Page 3
Power Supply/Charge Controller
Negative (–) Terminal Blocks
UPS Backup Battery Circuit Breaker
Positive (+) Terminal Blocks
! &53% !#$# ).054 !#
$#
.2
BATT CHARGE CURRENT 2A MAX
.
AMP-HOUR
6 "!44
24VDC Power To Industrial Equipment
,
24
24V
AC INPUT: 100~260VAC 1.5A DC INPUT: 127~370VDC
VOLT
#(!2'% #/.42/,,%2
OUTPUT V. ADJ. 22.8~27.6V
"ACKUP "ATTERY 0ACK
"!44 $)3 #(!2'%
RLH Industries, Inc.
0. 03# $
"!44 &!),
RLH Industries, Inc.
$# /+
$# /54054
0. "0
WWWFIBEROPTICLINKCOM
!,!2-
6$# /54054 DC OUTPUT: 24VDC 3.2A
24V
6$# /54054
! &53%
"!44 $)3#(!2'% "!44 &!), $# /+
0/7%2 3500,9
Alarms
110VAC Mains Plug (Optional DC input)
Wiring Information System Output Recommended Circuit Breaker 3.2A
3A
Recommended Wire Gauge
Min. Wire Gauge
Max. Wire Gauge
12 AWG
14 AWG
8 AWG
Install fuses Remove the fuse holder cover on the top of the power supply and install the included fuse. Refer to the specifications section for the replacement fuse rating. Apply power to the circuit breaker, and turn on the power supply by switching the circuit breaker to ON. Note: The 24VDC OUTPUT terminals are energized once input power is applied. Remove the fuse holder cover on the backup battery pack and install the included fuse. Refer to the specifications section for the replacement fuse rating. Allow 24 hours for the battery to charge fully.
Page 4
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
125.2 LED
1 3
1 2 3 4 5 6
TB1
4
Power Supply Derating Curve
55.5
2
TB2
Power Supply Output Derating vs. Input Voltage Terminal Pin No. Assignment (TB1)
35
Pin No. 1 2 3 4
L OAD (%)
L OAD (%)
ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15
AMBIENT TEMPERATURE (
POWER SUPPLY
100 BAT. TEST
BAT. TEST CHARGE CIRCUIT LIMIT
CHARGE CIRCUIT LIMIT
INPUT POWER SUPPLY
DETECTION DETECTION CIRCUIT CIRCUIT
DC OK
BAT BAT BAT FAIL DC DISCHARGE
OK
FAIL
+
+
24V BATTERY
24V BATTERY
80
60
LOAD (%)
LOAD
Assignment BAT DISC 1 BAT DISC 2 BAT FAIL 1 BAT FAIL 2 DC OK 1 DC OK 2
25Ax2
+ +
Pin No. 1 2 3 4 5 INPUT VOLTAGE (V) 60Hz 6
Charge Controller Derating Curve Derating Curve
25Ax2
LOAD
Terminal Pin No. Assignment (TB2)
)
UPS Block Diagram Block Diagram
Assignment BATTERY INPUT + BATTERY INPUT DC INPUT DC INPUT +
40
20
RLH UPS CHARGE CONTROLLER BLOCK DIAGRAM
-20
0
10
BAT DISCHARGE
20
30
45
50
60
70 (VERTICAL)
AMBIENT TEMPERATURE ( )
Optional 24V 1.2Ah Backup Battery Characteristics 5 hrs
24 22 0.117A 0.005A
20
0.78A 6.5A
3.9A 2.6A
0.33A 0.21A
1
2 3
5
10
minutes
20 30
60
2 3
5
10
hours
Discharge Time @ 25˚C (77˚F)
40˚C (104˚F) File Name:DR-UPS40-SPEC 2007-09-19
0˚C (32˚F)
30 20 mins 10 5 3
1.3A
18 0
3 2 1 50
Time
Terminal Voltage (V)
26
20 30
0
0
500
1
2 3
5
10
20 30
50
100
200
A
mA
Current
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Page 5
Dimensional Information 76
100 94
112
63
! &53% !#$# ).054 !#
$#
.2
BATT CHARGE CURRENT 2A MAX
AMP-HOUR
6 "!44
. ,
24
24V
AC INPUT: 100~260VAC 1.5A DC INPUT: 127~370VDC
VOLT
#(!2'% #/.42/,,%2
"ACKUP "ATTERY 0ACK
"!44 $)3 #(!2'%
RLH Industries, Inc.
0. 03# $
"!44 &!),
$# /+
$# /54054
RLH Industries, Inc.
140
140
OUTPUT V. ADJ. 22.8~27.6V
0. "0
WWWFIBEROPTICLINKCOM
24V
!,!2-
6$# /54054 DC OUTPUT: 24VDC 3.2A
UPS
6$# /54054
! &53%
"!44 $)3#(!2'% "!44 &!), $# /+
0/7%2 3500,9
75W Power Supply with UPS Charge Controller
24V 1.2Ah Backup Battery Pack
Ordering Information Part Number
Description
Input
Output
PSC-D-75-24-1
75 W 24VDC Output Power Supply w/ Integrated Charge Controller
110-240AC/120-370VDC
24VDC / 3A
Please contact your RLH sales representative for pricing and delivery information
Battery Pack and Spares Information
Page 6
Part Number
Description
RLH-2401-1BP
24V 1.2AH UPS Backup Battery Pack w/fuse and DIN mount
RLH-2401-1RB
1.2AH 24V Replacement Batteries (Set)
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Power Supply Specifications DC OUTPUT
INPUT
PROTECTION
DC VOLTAGE
24V
RATED CURRENT
3.2A
CURRENT RANGE
0 ~ 4.2A
RATED POWER
76.8W
PEAK LOAD (23.5CFM)
100.8W
RIPPLE & NOISE (max.) Note 2
240mVp-p
VOLTAGE ADJ. RANGE
22.8 ~ 27.6V
VOLTAGE TOLERANCE Note 3
±1.0%
LINE REGULATION
±0.5%
LOAD REGULATION
±1%
SETUP, RISE TIME
500ms, 30ms/230VAC, 500ms, 30ms/115VAC at full load
HOLD UP TIME (Typ.)
80ms/230VAC, 20ms/115VAC at full load
VOLTAGE RANGE
90 ~ 264VAC, 127 ~ 370VDC
FREQUENCY RANGE
47 ~ 63Hz
EFFICIENCY (Typ.)
85%
AC CURRENT (Typ.)
1.5A/115V, 1A/230V
INRUSH CURRENT (Typ.)
Cold Start 25A/115VAC, 50A/230VAC
LEAKAGE CURRENT
Earth leakage current <1µA / 264VAC, Touch current <100µA / 264VAC
OVERLOAD
140 ~ 180% rated output power Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGE
27.6 ~ 32.4V Protection type : Shut down o/p voltage, re-power on to recover
ENVIRONMENT
WORKING TEMP.
-20˚C~ +70˚C (Refer to derating curve)
WORKING HUMIDITY
20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY
-40˚C ~ +85˚C, 10 ~ 95% RH
TEMP. COEFFICIENT
±0.03%/˚C (0 ~ 45˚C)
SAFETY STANDARDS
ANSI/AAMI ES6060-1, TUV EN6060-1, IEC6060-1 approved
WITHSTAND VOLTAGE
I/P~O/P:4KVAC I/P~FG:2KVAC O/P~FG:1.5KVAC
ISOLATION RESISTANCE
I/P~O/P, I/P~FG, O/P~FG:100M Ohms / 500VDC / 25˚C / 70% RH
EMC EMISSION
Compliance to EN55011 (CISPR11), EN55022 (CISPR22) Class B, EN61000-3-2, -3
EMC IMMUNITY
Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN6060-1-1-2, EN61000-6-2, EN61204-3, heavy industry level, EN61204-3 medical level, criteria A.
OTHER
MTBF
446.8K hrs min. MIL-HDBK-217F (25˚C)
CONSTRUCTION
Durable Powder Coated Aluminum Alloy
DIMENSIONS
H 5.5in. x W 3in. x D 4.4 (H 139mm x W 76mm x D 112mm) (Housing only)
MOUNTING
DIN Rail T35 per IEC 60715
WEIGHT
1.5 lbs. (0.7kg)
SAFETY & EMC
Specifications may change without notice
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Page 7
Charge Controller Specifications BATTERY OUTPUT
FUNCTION
VOLTAGE RANGE (Typ.)
21 ~ 29V
CURRENT RANGE
0 ~ 15A
CHARGE CURRENT (Typ.)
2A
EXTERNAL BATTERY (Typ.)
4 / 7 / 12 / 20AH / 24V
RELAY CONTACT RATING
30VDC, 10A (max.)
DC BUS OK
Relay contact : Short when DC voltage between 21~29V( 3%), relay contacts LED (Green) ON : DC BUS OK; LED (Green) OFF : DC BUS failure
BATTERY FAIL
See Note 2
Relay contact : Short when battery failure is observed through the battery test function, relay contacts LED (Red) ON : Battery over-discharge warning or battery malfunction LED (Red) OFF : Battery OK
BATTERY DISCHARGE
Relay contact : Short when battery in discharge condition, relay contacts LED (Yellow) ON : Battery discharging LED (Yellow) OFF : Battery is not discharging or discharging current <400mA
Backup Battery Pack Specifications Battery Pack Construction
Durable powder coated aluminum alloy
Dimensions
H 5.5in. x W 2.5in. x D 3.7 (H 139mm x W 63mm x D 94mm)
Mounting
DIN Rail T35 per IEC 60715
Weight
3lbs. (1.4kg)
Internal Batteries
Two 12V replaceable batteries used in each battery pack User replaceable, spares available
Battery Type
Lead acid deep cycle, gel style, spill proof and maintenance free
Voltage
24VDC
Capacity
1.2Ah @ 20hr-rate to 23V @25˚C (77˚F)
Maximum Discharge Current
20A (5 sec)
Fuse
3A
Operating Temperature Range
Discharge
-15˚C ~ 50˚C (5˚F ~ 122˚F)
Charge
-15˚C ~ 40˚C (5˚F ~ 104˚F)
Storage
-15˚C ~ 40˚C (5˚F ~ 104˚F)
Nominal Operating Range
25˚C±3˚C (77˚C±5˚C)
Internal Resistance
Approx. 80mΩ @25˚C (77˚F)
Charging Voltage
Standby Use
13.65V ±0.15V @25˚C (77˚F)
Cycle Use
14.7V ±0.3V @25˚C (77˚F)
Maximum Charging Current Limit
0.39A
Equalization and Cycle Service
28.8 to 30VDC/unit average at 25˚C
Self Discharge
After 3 months
Approx. 90% @25˚C (77˚F)
After 6 months
Approx. 82% @25˚C (77˚F)
After 12 months
Approx. 70% @25˚C (77˚F)
Higher temperatures will reduce storage time.
Page 8
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Warranty RLH is recognized throughout the U.S. in the telecommunications industry for our experience and we manufacture our products with total confidence in our quality. This product is guaranteed to be free of defects in material and workmanship for up to 3 years of service. Batteries are covered by the manufacturer’s warranty. RLH Industries, Inc. will repair or replace products that fail provided the defective part is returned to RLH freight prepaid. To make a warranty claim, or schedule repair or replacement of your RLH product, please contact us for an RMA number. You will be promptly assisted by one of our warranty specialists. All returns must have an RMA number before we can receive any items.
Technical Support Email:
[email protected]
24/7 technical support:
Toll Free 1-855-RLH-24X7 Toll Free 1-855-754-2497
Contact Information Corporate Headquarters:
RLH Industries, Inc. 936 N. Main Street Orange, CA 92867 USA
Phone:
(714) 532-1672 Toll Free 1-800-877-1672 Toll Free 1-866-DO-FIBER
Fax:
(714) 532-1885
Email:
[email protected]
Web site:
www.fiberopticlink.com
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
Page 9
RLH Industries, Inc. 936 N. Main Street, Orange, CA 92867 USA T: (714) 532-1672 F: (714) 532-1885
Page 10
Please contact your RLH sales representative for pricing and delivery information. Specifications subject to change without notice.
RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com
