Transcript
EN / GB English
Folding Bike
Instructions and manual for the use of the Rog Pony folding bicycle, models Sport, Sport S, Classic, Classic 3, Classic 5.
[email protected]
ROG BIKES
ROG BIKES
GOR KOLESA d.o.o. proizvodnja koles Partizanska cesta 12 3320 Velenje Slovenija
ROGBIKES.COM
ROG Bikes
Manual for the Use of the Pony Folding Bike Page 02
Index
Introduction
02 03 05 07 11 13 15 16 16 17
Due to its rich tradition of more than 65 years, Rog bicycles are now the symbol of Slovenian bicycle production industry. These bikes first saw the light of day soon after World War II ended, experienced their heyday in the 1970’s and 1980’s, but slowly began experiencing troubles in the late 1990’s resulting in the end of production. However, this iconic product, the Pony folding bike, was relaunched on the market in 2017.
Introduction The story of Rog bicycles Safety recommendations My Pony Maintenance and cleaning Un / Folded Pony Adjusting the size and comfort Table of torque values Service Warranty
Pony is a city bike with a modern design, which combines traditional elements and a modern bike design, thus embodying the long tradition and revival of the Rog brand. It consists of state-of-the-art components and materials and is used as a safe and comfortable means of transportation in urban areas and on maintained biking trails. Register your bicycle at rogbikes.com/registration
Page 03 Manual for the Use of the Pony Folding Bike
ROG Bikes
The story of
The Rog manufacturing plant got its name after the command centre of Partisan units on the Kočevski Rog plateau.
Rog bicycles 1949
1951
1953
1964
1971
1979
The new plant for the manufacture of bicycles and typewriters is established in Ljubljana. The prototype of the first bicycle is introduced.
The manufacture of the first bike components begins (spokes, touring pedals, front axle, rims, mudguards, and stem bearings)
The first Rog bicycle is manufactured.
Rog manufactures the first Slovenian folding bikes – “Pony”
The manufacture of bikes with an auxiliary motor begins – “Pony Express”
A new manufacturing plant in the Moste industrial zone opens and production capacities increase (800 bikes, 700 additional frames, and 40 Pony Express bikes are manufactured daily)
1954
1969
The price of the “Touring” bicycle amounts to 31600 dinars, which is more than the monthly salary of the director of the plant.
300.000
/
1500
200.000
/
1000
100.000
/
500
The company Rog manufactures 700 bicycles daily and produces 57% of all bicycles in Yugoslavia.
1949
1951
1953
1955
1957
1959
1961
1963
1965
1967
1969
1971
1973
1975
/
/
/
/
/
687
603
735
933
/
/
1075
1092
931
974
/
/
137
10.638
27.838
41.608
68.297
113.688
119.261
126.000
178.200
191.100
201.300
150.400
194.400
Note: Information on the number of employees and the amount of bicycles manufactured have been obtained from the Rog plant archives.
1977
Manual for the Use of the Pony Folding Bike Page 04
ROG Bikes
Rog bikes were not only used in the 1980’s in Yugoslavia, but also in Germany, Switzerland, Finland, the UK, Austria, Denmark, the Netherlands, USA, Canada, Iraq, Tunisia, Angola, Nigeria, and more.
1980
1988
1992
2006
2016
2017
Bicycles become increasingly more affordable. The price of the Tourning bicycle amounts to only one twelfth of the salary of the Director of the company.
Rog manufactures its first mountain bikes.
The loss of the Yugoslav market and decrease in bicycle production by half.
The Ljubljana District Court declares the bankruptcy of the company Rog.
The companies Gorenje d.d. and BTC d.d. purchase the Rog brand.
After a year of developing a modern city bike with elements of a rich tradition of manufacturing Slovenian bikes, Rog relaunches the famous Pony bike.
1984 The manufacture of BMX bikes begins.
1979
1981
1983
1985
1987
1989
1991
1993
1995
1997
1999
2001
2003
2005
1099
/
1120
1188
1279
1194
1092
842
672
/
272
220
167
/
13
209,1
/
227.567
273.305
/
300.855
237.510
186.963
98.277
/
126,815
/
/
/
5000
The diagram shows the average quantity of bicycles manufactured, and the columns depict the average annual number of employees at the plant.
2017
Page 05 Manual for the Use of the Pony Folding Bike
Safety
ROG Bikes
Pony is intended to be used on roads and designated paths. The total weight of the cyclist and the luggage shall not exceed 110 kg. The bicycle is not intended for performing acrobatic tricks, cross-country cycling, or extreme cycling. The improper use of the bicycle may render its warranty void and cause the malfunction of some of its components. In order to ensure that the bicycle is properly used, follow the safety recommendations.
Recommendations
Check whether the condition of the bike is suitable prior to every ride!
1 Make sure that the braking surface on the bike rims is not damaged and check that the rims are not excessively worn. 2 The gears and brakes must be suitably set up, and the used cables must not be damaged. 3 Make sure that all nuts, clips and clamps are properly installed (see pp. 14, 15).
1
Get to know your bike
Before riding your bike for the first time, take time to properly learn about your bike’s components and their use (gears, brakes, etc.).
2
5 4
Parts replacement
When replacing bike parts, we advise to replace all of the parts, the safety of which is of key importance, with original Rog spare parts.
Be careful
While riding your bike, observe traffic rules and pay attention to what is happening around you.
3
Safety distance
Maintain a suitable safety distance behind other road users. Always adjust the braking force and the safety distance depending on the weather conditions. When braking, always first use the rear brake. The front brakes affect the user with a greater shock, which could cause him to lose control and fall if used incorrectly.
No fellow passengers
Taking a fellow passenger on your bike can be dangerous and is strongly advised against, even in the event that the total weight of the passengers does not exceed 110 kg.
6
Accidents happen
If the bike suffered a blow or damage, immediately stop using it and take it to an authorised Rog repair service or other expert repair service providers for inspection. Before using the bike again, properly replace all damaged parts.
Manual for the Use of the Pony Folding Bike Page 06
ROG Bikes
A focused view
An obscured view
Rain drops
Reflective surfaces
The back light is turned on
The front light is turned on Lower traction force A longer stopping distance
Reflectors
Riding at night Riding your bike at dawn, in the dark, at night or in other times with poor visibility without proper bicycle lights and reflectors is dangerous and could result in severe bodily harm or death. In such conditions, cyclists are less noticeable to other road users, and this requires a higher level of precaution. In order to ensure optimum safety, the
7
Regulr checkups
Ensure that the bike is properly folded or assembled in order to avoid suffering bodily injury.
Riding in the rain proper use of bicycle lights (front and rear light), reflecting parts, and reflecting clothing (e.g. reflecting strips, clothing, helmets) is required. Before using your bike, make sure that your clothing and transported items do not cover the reflectors and lights.
8
Fold carefully
While folding or assembling your bike, make sure not to place your hands in areas where they could be caught or stuck.
Rainy weather conditions cause poorer grip, braking, and field of vision of all road users. Therefore, in wet conditions, the braking force of your braking system significantly decreases, and the tyres have significantly lower traction than in dry conditions. In order to maintain control of your bike in such conditions, it is important to maintain lower speeds and begin braking earlier and gradually.
9
Safety first
The use of a proper cycling helmet is strongly advised, even if its use is not required by law.
Page 07 Manual for the Use of the Pony Folding Bike
My Pony
Parts overview
ROG Bikes
1 2 3 4 5 6 7
Seat Seat post Carrier Rear light Mudguard Tyres Bike rims
8 9 10 11 12 13
Reflector Kickstand Chain Crank Pedals Air valve
14 15 16 17 18
Fork Front light Stem Brake lever Shifter
19 20 21
Handlebar Frame Folding mechanism
18 17
1
19
16
2
15 21
3
20
14
6 13 4 7
5
6 7
8
9
10
11
12
8
Manual for the Use of the Pony Folding Bike Page 08
ROG Bikes
Tyres
Bike rims
In order to ensure the safe use of your bike, the optimum energy consumption when pushing the pedals, and the long service life of the tyres, it is important to fill your tyres with sufficient air pressure. Pony bikes have valves, which enable standard air pumping methods, such as the use of a hand or foot air pump or air pumps at petrol stations.
The simple removal and fitting of bike rims enables easier bike transport and tyre repair. Before use, make sure that the rims are properly fitted (see p. 16), that they rotate correctly, and that they are aligned so that tyres are not worn out by rubbing against the frame or the fork.
Warning!
Maintain and regularly check the proper air pressure level in your tyres. The necessary information is provided on the side of every tyre.
Page 09 Manual for the Use of the Pony Folding Bike
ROG Bikes
Chain
Gears
All Pony bikes use a “1/2 x 1/8” chain. After some time, the chain and the sprocket wear out, which causes an inefficient and robust transfer of force or it may even cause the chain to fall of the front and back sprockets. Regular cleaning and lubrication prolongs the service life of the chain and also facilitates the pushing of the pedals. Never use a new chain on worn out sprockets and vice versa. It is recommended that the chain and the sprocket be inspected and suitably replaced every 1000 kilometres. To do so, it is recommended to turn to your authorised Rog repair service or other expert repair service provider.
In addition to single-gear bikes, Pony bikes also include models with a three and five-level internal gearing system. With multiple-gear systems, shifting can be carried out by rotating a shifter on the right side of the handlebar. In order to effectively shift, release the pressure from the pedals and, at the same time, rotate the shifter while lightly pushing the pedals.
Brakes Pony bicycles have two types of brakes. Linear-pull brakes (V-brakes) operate by compressing the rims with two brake pads. Linear-pull brakes are operated manually with separate levels for the rear and the front brakes. The front brake lever is on the left side of the handlebar, and the rear brake lever is on the right side of the handlebar. If the brake lever touches the handlebar when pulled, the brakes must be re-adjusted. If the slots on the surface of the brake pads are less than 1 mm deep, the pads must be replaced.
Warning!
Instead of rear linear-pull brakes, Pony bikes without gears have a rear hub brake system (coaster brakes). This brake system type is activated by rotating the crank backwards. In order to brake most effectively, place the cranks in a horizontal position and push the back pedal with controlled force. The higher the force used to push on the pedal, the higher the braking forces released up to the point when the back wheel is blocked and begins to skid.
The use of special knowledge and tools is required for the service maintenance and repair and the set-up of the brakes. Do not attempt to disassemble or perform service maintenance and repair on your bike alone. If you feel that your brakes do not function well or if you are experiencing trouble while braking, visit an authorised Rog repair service or other suitably qualified expert repair service provider as soon as possible.
Manual for the Use of the Pony Folding Bike Page 10
ROG Bikes
Warning! Occasionally, the rear hub and the shifter must be adjusted and re-set. If you feel that your shifter does not function smoothly or if you are experiencing trouble while shifting, visit an authorised Rog repair service or other suitably qualified expert repair service provider as soon as possible.
Lights and reflectors Pony bicycles have two electrical LED lights. The white front light is installed on the front fork of the bike and it includes three enclosed AAA alkaline batteries. The rear red light is installed on the rear mudguard and also has two enclosed AAA batteries. Both lights are switched on and off by simply pressing a switch. Every wheel also has a reflector. The reflectors are designed to reflect the lights emitted by vehicles and street lighting, thus enabling better visibility of the cyclist. Reflectors are not suitable replacement for required lights.
Prior to use, always ensure that the reflectors, lights, and their carriers are properly fitted and in impeccable condition. In order to repair and replace any damaged and improperly installed components, turn to your authorised Rog repair service or other suitably qualified expert repair service provider.
Warning!
Prior to riding your bicycle, make sure that all of its parts function properly. In the event of incorrect adjustability or functioning of a particular bike part, turn to your authorised Rog repair service or other suitably qualified expert repair service provider.
Page 11 Manual for the Use of the Pony Folding Bike
ROG Bikes
Maintenance
The proper and routine bike maintenance is an important factor in ensuring comfortable and safe use. You can significantly prolong the service life of your bike by observing the basic guidelines for using and maintaining your bike.
and cleaning 1
Cleaning your bike When cleaning your bike, first wipe dust and dirt from the frame with a dry cloth and then with a wet cloth soaked in a mild detergent mixture. Finally, wipe the bike frame with a dry cloth and polish it using polishing wax. Clean the rims and any plastic parts of your bike with water and a degreaser.
2
Platišča in zavore In order to ensure maximum brake friction, keep the rims and brake pads clean and degreased. The use of lubricants, waxes, or polishes for cleaning the brake pads is not permitted.
3
Air in the inner tube In order to achieve the maximum service life of your bike and tyres, it is important to routinely check and maintain the recommended air pressure in the inner tubes.
4
Humidity and corrosion After your bike has been exposed to rain, dry it and properly protect it using an anti-corrosion coating. If the hub and the bottom brackets have been submerged in water, the wheel must be taken to an authorised Rog repair service or other expert repair service provider that will disassemble the components and re-lubricate them.
2.3 bar
Manual for the Use of the Pony Folding Bike Page 12
ROG Bikes
5
Maintaining the closing mechanism To enable simple assembly and disassembly of your bike, it is important to maintain a clean and well-lubricated closing mechanism. If the folding mechanism becomes rigid and less flexible, it must be opened, cleaned, and a silicone lubricant must be injected in the slots of the folding mechanism. After injecting the lubricant, bend the folding mechanism multiple times to allow the lubricant to apply to the closing mechanism well. If the folding mechanism still remains less flexible, visit an authorised Rog repair service or other expert repair service provider that will properly disassemble the folding mechanism, thoroughly clean it, and lubricate it.
6
Keep in a dry place Avoid leaving your bicycle in the rain. Keep it in a dry place. Also, do not expose your bicycle to corrosive substances. Keep your bicycle in a dry place and do not expose it to rain and corrosive substances.
7
8
Damage to the colour coating If the colour coating on the bike frame is damaged, use a corrective lacquer to properly coat it, protecting it from any further rusting of the damaged areas.
9
Chain maintenance The routine cleaning and lubrication of the chain will prolong its service life. In order to properly maintain the chain, first degrease it using a degreaser, then dry it, and finally apply chain lubricant.
10
Maintenance of all movable parts Routinely clean and lubricate all movable parts of the bike. All bike components should be properly screwed and set up.
Reflectors and lights Regularly check the reflectors, lights, and their carriers, and make sure to keep them clean, undamaged, and safely installed.
Note: In case of any doubt or if you have questions concerning the maintenance of your bike, turn to your authorised Rog repair service or other expert repair service.
Page 13 Manual for the Use of the Pony Folding Bike
ROG Bikes
Un/Folded Pony Assembly and disassembly
4
1 Remove your bike from its packaging, remove the protective foam from the bike frame, open the frame, and use the quick release lever to fasten the frame joint.
3
2 3
Open the kickstand of the bike and lean the bike against it.
3 Place the stem in the head tube and the seat post in the seat tube. Set up both components and fasten them at the appropriate height.
1
4 Place the screw thread of the pedal in the screw hole on the right crank and slowly manually rotate the screw thread clockwise. If you feel any resistance while rotating, this may be a result of an incorrect angle while inserting the screw thread into the screw hole. Turn the pedal anti-clockwise and once again screw in the pedal at a correct angle. When you finish, use a 15 mm open-end wrench to properly fasten the pedal (torque 35 Nm). Note: The manufacturer, GOR Kolesa, shall not be held liable for any injuries and damages incurred as a result of an improperly assembled bike. For more information on assembling and disassembling your bike, please visit rogbikes.com.
4 2
Manual for the Use of the Pony Folding Bike Page 14
ROG Bikes
In order to fasten and unfasten any key parts of your Pony bike, you can use a no. 6 HEX key (this tool is enclosed with your purchased bike) and by manually operating the quick release system.
1
The height of your seat is adjusted using a quick release lever positioned on the joint between the seat post and the frame. In order to adjust the seat height, unfasten the fastener lever and adjust the seat to the desired height. Once you decide on the height, direct the seat towards the front and fasten the lever, so that it fully clasps the bike frame.
4
In order to adjust the handlebar inclination, use a no. 6 hex key. Place the key on the screw that is fastened on the inside of the joint between the handlebar and the stem. Rotate the key anti-clockwise to unfasten the joint and change the inclination of the handlebar. Once the handlebar is placed in the desired position, rotate the key clockwise and fasten the handlebar (torque 18 Nm).
2
In order to adjust the inclination and the position of the seat, use a no. 6 hex key. Unscrew the screw under the seat anti-clockwise and adjust the seat to the desired position. Then, fasten the screw clockwise with a torque of 8 Nm.
5
3
The simple folding or disassembly of the bike frame is enabled by a quick release system. Unfasten the quick release lever and fold the bike frame in half on the right side. When assembling the bike to its operating position, it is important that the joint fits together suitably before you fasten the quick release lever.
The direction and the height of the handlebar is adjusted by fastening and unfastening the screw on the outside of the joint, between the handlebar and the stem. Use a no. 6 hex key to unfasten the screw by rotating it anti-clockwise. Adjust the handlebar to the desired height and direct it perpendicularly to the front wheel. When you adjust the height and the direction, fasten the handlebar by fastening the screw clockwise (torque 18 Nm).
4
2
3 1
5
Page 15 Manual for the Use of the Pony Folding Bike
ROG Bikes
Adjusting
the size and comfort
Don’t forget your helmet!
d The adjustment of the seat is an important factor when achieving the most comfortable and effective use of the bike. Therefore, in order to achieve optimum use, place your heel to the lowest end of the pedal, so your leg is almost completely stretched out. If, while pushing the pedals, your hips are uneven (as a result of the excessive stretching of your legs to reach the pedals), the bike seat is too high. Once the seat height has been properly adjusted, make sure that the seat post does not exceed the mark indicating the maximum seat height, and that your feet can touch the ground. The proper adjustment of the handlebar position is also an important factor in enabling the safe and comfortable use of the bike, as it enables you to comfortably and simply reach the shifters and the brake levers. While using the bike, your weight should be balanced, so that your arms may gently rest on the handlebar. This will enable you to restrict or prevent any pressure on your wrists and forearms while pushing the pedals.
A
Your back and shoulders should be upright.
B c
Your arms should rest on the handlebar in a relaxed manner. Your grip should be gentle, as this will allow you to properly use the brakes and shift the gears.
d
Head upright and view focused.
e
The seat height should enable you to almost entirely stretch your leg when the pedal is in its lowest position, and your feet should be able to touch the ground.
1
Adjusting the height of your seat.
2
Adjusting the inclination of the handlebar.
3
Adjusting the height of the handlebar.
Warning!
A
b c 2 3
1
E
When adjusting the position of any of the bike parts, do not forget to properly fasten all screws, nuts, and fasteners.
Manual for the Use of the Pony Folding Bike Page 16
ROG Bikes
Table
Service
Handlebar, stem bearings, seat, and seat post
AFTER-SALE SERVICE
of torque values
Component
in/lbs
and warranty
Newton Meter (Nm)
kg f/cm
Handlebar stem screw
159
18 Nm
184
Stem fastener
159
18 Nm
184
Seat guide screw
142
16
163
Nm
Brakes and brake levers Component
in/lbs
Newton Meter (Nm)
kg f/cm
Brake lever
71
8 Nm
82
V-brakes
71
8
82
Nm
Cranks, axle and the pedal area Component
in/lbs
Newton Meter (Nm)
Pedal and crank
354
40
Nm
Bottom bracket
354
40
Nm
kg f/cm
408 408
Front and rear hub Component
in/lbs
Newton Meter (Nm)
kg f/cm
Fastening the front axle
221
25 Nm
255
Fastening the rear axle
248
28
286
Nm
Frame and fork Component
in/lbs
Newton Meter (Nm)
kg f/cm
Seat post screw
44
5 Nm
51
Kickstand screw
159
18 Nm
184
Folding mechanism lever
35
4 Nm
41
It is recommendable that all Pony bikes undergo annual after-sale services performed by an authorised Rog repair service or other expert repair service provider. By performing routine maintenance, you will be able to prolong the service life of your bike and ensure its safe use.
AFTER-SALE SERVICE AND WARRANTY In order for the warranty to be valid, your bike must undergo routine after-sale services. These after-sale maintenance and repair services must be carried out once a year, which means that, in order for the warranty to be valid, the first such service must be carried out within one year after purchasing or receiving your bike. To then achieve the validity of the full warranty period, the bike must also undergo routine after-sale services in each consequent year. The after-sale repair and maintenance service may be performed by an authorised Rog repair service or other expert repair service provider. The proper care for the bike and the performed after-sale services shall be proved by submitting invoices issued for such services.
Authorised Rog repair service or other expert repair service providers are qualified to perform suitable repairs and to set up all of the components of your bike. If any part of your bike does not function properly or if you are experiencing trouble using it, turn to your closest authorised Rog repair service provider as soon as possible. The list of the authorised Rog sellers and repair service providers is available at www.rogbikes.com/rogspots. After-sale services are provided after the warranty period expires as well. Repairs, bike maintenance, and spare parts are provided for payment up to three (3) years following the expiration of the warranty period.
Page 17 Manual for the Use of the Pony Folding Bike
Warranty and service
ROG Bikes
The warranty is valid in the territory of the country where the product was sold. Claims arising from the warranty may be enforced exclusively in the area of the validity of the warranty.
CERTIFICATE OF WARRANTY GOR KOLESA, proizvodnja koles, d.o.o., Partizanska cesta 12, 3320 Velenje, Slovenia, as the manufacturer/provider of warranty/importer hereby states: • • • •
that the bike will operate without any fault during the warranty period if it is used in accordance with its purpose and the instructions for use, and if you perform routine maintenance and repairs; that, upon your request, if within the warranty period, we will at our own cost eliminate any errors or deficiencies on the bike causing it not to function properly, within the statutory deadline; that the warranty period will be extended by the period required for the repair; that any malfunctioning bike component that is not repaired within the prescribed deadline will be replaced with a new one upon your request; a warranty with a one-year warranty period will be provided for the replaced component.
EXTENDED WARRANTY The warranty for the frame and the fork may be extended by an additional two years (total warranty period: 5 years) if the first owner completes a web form for bike registration. In order to activate the warranty upgrade, register your Pony at www.rogbikes.com/registration within 30 days of purchasing or receiving the bike. The confirmation e-mail received upon registration and the original invoice upon purchase will serve as proof of the activated extended warranty. All of the terms and conditions arising from the standard warranty shall also apply to the extended warranty. The collected data shall be intended exclusively for internal use and will not be provided to third persons. The extension of warranty upon the transfer of ownership shall not be transferable and shall only be valid for the first buyer.
When does the warranty expire • • • • • •
The warranty does not include • • • • •
Warranty terms and conditions • •
failure to follow the instructions for use; improper use and maintenance of the bike; if repairs or any other action performed on the bike is carried out by a non-authorised person; replacing additional components and equipment; negligent handling of the bike; if damages are incurred due to mechanical blows at the fault of the buyer or a third person.
•
shall exclusively apply to the bikes and parts purchased from an authorised Rog seller shall be valid if the invoices for the performed maintenance and repair services are provided
the normal wear and tear of the bicycle bicycle maintenance replacing additional components and equipment damage incurred as a result of any changes to the frame, fork, and components damage incurred to the improper installation of components, damage caused due to a commercial or other non-standard use of the product.
Warranty period • • Note:
for the frame and the fork shall be 3 (three) years of the date of the hand-over of the bike, and for the other bike components, it shall be 1 (one) year of the date of the hand-over of the bike The name and registered offices of the company and the date of the hand-over of the goods to the consumer shall be evident from the issued invoice, which shall be enclosed as an integral part of this certificate of warranty.
Warning! The warranty and warranty claims do not contradict the customer's rights, regarding the seller’s accountability for the defects or damages of the merchandise.
Manual for the Use of the Pony Folding Bike Page 18
ROG Bikes
[email protected]
ROG BIKES
ROG BIKES
GOR KOLESA d.o.o. proizvodnja koles Partizanska cesta 12 3320 Velenje Slovenija
ROGBIKES.COM
Certificate of guarantee Item name Serial number Hand-over date Seller
(Company) (Address)
(Seal and signature)
GOR KOLESA d.o.o. proizvodnja koles Partizanska cesta 12 3320 Velenje Slovenija
Sticker
