Round Bale Grinder

Transcript

INC. FARM EQUIPMENT MANUFACTURER ROUND BALE GRINDER MODEL H OPERATOR'S MANUAL AND PARTS BOOK VALMETAL INC. SHREDDER WARRANTY Valmetal Incorporated (Valmetal) warrants a new SHREDDER to be free from defects in material and workmanship, under normal use and service. Obligation under this warranty shall extend for a period of 1 year (12 months) following the date of delivery to the original purchaser and shall be limited to replacement or repair at Valmetal’s choice of any parts found to be defective upon inspection by Valmetal. WARRANTY CLAIMS The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an Authorized Dealer, for inspection by an authorized company representative. LIMITATIONS OF LIABILITY This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Valmetal’s part of any kind or character, including liabilities for alleged representations or negligence. We neither assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale of the SHREDDER. This warranty shall not apply to any SHREDDER which has been altered outside the factory in any way if, according to Valmetal, the alterations affected the SHREDDER’s operation and reliability, or if the SHREDDER has been subject to misuse or accident. This warranty does not apply to parts that are under warranty by the original manufacturer and for which service can be obtained directly through authorized service centers. No warranty is extended to regular service items such as lubricants, belts, paint and the like. OPERATOR’S MANUAL The Purchaser acknowledges having received training on safe operation of the SHREDDER and further acknowledges that Valmetal does not assume any liability resulting from the operation of the SHREDDER in any manner other than described in the Operator’s Manual supplied at the time of purchase. INSPECTION PROCEDURE Wheel bolts tight Fasteners tight Chains adjusted Belts adjusted Hydraulic fittings tight Knives in good condition All drives turn freely Check tire pressures Lubricate machine All safety decals installed Reflectors, lights and SMV clean Guards and shields installed and secured Review operating and safety instructions with customer WARRANTY VOID IF NOT REGISTERED SERIAL NUMBER LOCATION Always state the serial number of your Valmetal Round Bale Grinder when ordering parts or requesting service or other information. The serial number plate is located where indicated. Please mark the number in the space provided for easy reference. MODEL TYPE: SERIAL NUMBER: Contents SECTION 1 Page INTRODUCTION.................................................................................... 1 2 SECTION 2 SAFETY............................................................................................................................. 3 2.1 GENERAL SAFETY....................................................................................................................... 4 2.2 OPERATING SAFETY................................................................................................................... 4 2.3 MAINTENANCE SAFETY.............................................................................................................. 5 2.4 HYDRAULIC SAFETY.................................................................................................................... 5 2.5 TRANSPORT SAFETY.................................................................................................................. 6 2.6 STORAGE SAFETY....................................................................................................................... 6 2.7 TIRE SAFETY................................................................................................................................ 6 2.8 SAFETY DECALS.......................................................................................................................... 7 2.9 SIGN-OFF FROM........................................................................................................................... 8 SECTION 3 SECTION 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 SAFETY DECAL LOCATIONS............................................................... 9 OPERATION......................................................................................... 13 TO THE NEW OPERATOR OR OWNER...................................................................................... 13 MACHINE COMPONENTS............................................................................................................ 14 BREAK-IN...................................................................................................................................... 15 PRE-OPERATION CHECKLIST.................................................................................................... 16 EQUIPMENT MATCHING............................................................................................................. 17 CONTROLS................................................................................................................................... 18 ATTACHING / UNHOOKING MACHINE....................................................................................... 19 OPERATING.................................................................................................................................. 21 TRANSPORTING.......................................................................................................................... 28 STORAGE..................................................................................................................................... 29 SERVICE AND MAINTENANCE........................................................... 31 31 5.1.1 FLUIDS AND LUBRICANTS................................................................................................................ 31 5.1.2 GREASING......................................................................................................................................... 31 5.1.3 SERVICING INTERVALS................................................................................................................... 32 5.1.4 SERVICE RECORD........................................................................................................................... 36 5.2 MAINTENANCE............................................................................................................................. 37 5.2.1 SECTION REPLACEMENT................................................................................................................ 37 5.2.2 BELT AND ROLLER CHAINS............................................................................................................ 38 5.2.3 GEARBOX OIL................................................................................................................................... 39 5.2.4 BREATHER CLEANING..................................................................................................................... 40 5.2.5 SLIP CLUTCH MAINTENANCE......................................................................................................... 41 SECTION 5 5.1 SERVICE....................................................................................................................................... SECTION 6 TROUBLE SHOOTING........................................................................... 43 SECTION 7 SPECIFICATIONS............................................................................................................. 45 7.1 MECHANICAL............................................................................................................................... 46 7.2 BOLT TORQUE............................................................................................................................. 47 7.3 HYDRAULIC FITTING TORQUE................................................................................................... 48 7.4 HYDRAULIC CIRCUIT................................................................................................................... 48 SAFETY SECTION 1 INTRODUCTION Congratulations on your choice of a ValMetal Round Bale Grinder to complement your farming operation. This equipment has been designed and manufactured to meet the needs of a discriminating buyer for the efficient grinding of large round bales. Safe, efficient and trouble free operation of your ValMetal Round Bale Grinder requires that you and anyone else who will be operating or maintaining the Grinder, read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained in the Operator's Manual. This manual covers the Model H Grinder manufactured by ValMetal. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your ValMetal Dealer or Distributor if you need assistance or information. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from behind the tractor driver's seat and facing in the direction of travel. 1 2 SAFETY SECTION 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the ValMetal Round Bale Grinder and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you ? 3 Big Reasons SIGNAL WORDS: Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guide-lines: Accidents Disable and Kill Accidents Cost Accidents Can be avoided DANGER - An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken. CAUTION - A specific hazard or unsafe practice which COULD result in severe personal injury or death if proper precautions are not taken. WARNING - Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a reminder of good safety practices. 3 SAFETY SAFETY 2.1 YOU are responsible for the SAFE operation and maintenance of your ValMetal Round Bale Grinder. YOU must ensure that you and anyone else who is going to operate, maintain or work around the Grinder be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be adhered to while operating the Grinder. 1 . Read and understand the Operator's Manual and all safety signs before operating, maintaining or adjusting the Grinder. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. Grinder owners must give operating instructions to operators or employees before allowing them to operate the Grinder, and at least annually thereafter per OSHA regulation 1928.57. The most important safety device on this equipment is a SAFE operator. It is the operator's responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be avoided. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the Iife of the equipment. Think SAFETY! Work SAFELY! 4 GENERAL SAFETY 2. Have a first-aid kit available for use should the need arise and know how to use it. 3. Have a fire extinguisher available for use should the need arise and know how to use it. 4. Wear appropriate protective gear. This list includes but is not limited to: - A hard hat - Protective shoes with slip resistant soles - Protective glasses or goggles - Heavy gloves - Hearing protection 5. Install and secure all guards before starting. 6. Wear appropriate ear protection for prolonged exposure to excessive noise. 7. Raise grate, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or filling. 8. Clear the area of people, especially small children, before starting the unit. 9. Review safety related items annually with all personnel who will be operating or maintaining the Grinder. SAFETY 2.2 OPERATING SAFETY 1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling. 2. Do not allow riders when transporting. 3. Do not go into tub when engine is running. Keep others out. 4. Keep hands,feet,hair and clothing away from moving parts. 5. Raise grate, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or filling. 6. Place all tractor controls in neutral before starting. 7. Clear the area of bystanders, especially small children, before starting. 8. Do not point the discharge toward people or animals when operating. Objects can be thrown out at a speed fast enough to seriously injure some one or cause death. Stay away from discharge path when operating. Keep others away. 9. Never operate machine with a cracked, bent, missing or broken section. 10. Keep all hydraulic lines, fittings and couplers tight and free of leaks before using. 11. Clean reflectors, SMV and lights before transporting. 2.3 MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety information in the manual. 2. Support the machine with blocks or safety stands when changing tires or working beneath it. 3. Raise grate, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 4. Follow good Shop Practices - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded - Use adequate light for the job at hand 5. Make sure all guards are in place and properly secured when maintenance work is completed. 6. Never wear ill-fitting,baggy or frayed clothing when working around or on any of the drive system components. 7. Before applying pressure to a hydraulic system, make sure all lines, fittings and couplers are tight and in good condition. 8. Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor. 9. Do not go into tub when engine is running. Keep others out. 12. Install optional lighting bar and use pilot vehicle when transporting during times of limited visibility. 10. Keep hands, feet, hair and clothing away from moving or rotating parts. 13. Use hazard flashers on tractor when transporting. 11. Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or making any adjustments. 14. Install safety chains when attaching to tractor. 15. Review safety instructions with all operators annually. 5 SAFETY 2.4 HYDRAULIC SAFETY 2.5 1. Always place all tractor hydraulic controls in neutral before dismounting. 2. Make sure that all components in the hydraulic system are kept in good condition and are clean. 3. Replace any worn, cut, abraded, flattened or crimped hoses and steel lines. 4. Do not attempt any makeshift repairs to the hydraulic lines, fittings or hoses by using tape, clamps or cements. The hydraulic system operates under extremely high-pressure. Such repairs will fail suddenly and create a hazardous and unsafe condition. 5. Wear proper hand and eye protection when searching for a high pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak. 1. Make sure you are in compliance with all local regulations regarding transporting equipment on public roads and highways. 2. Make sure that a Slow Moving Vehicle emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. Note: Emblem, lights and reflectors are to be supplied by owner, if needed. 3. Do not allow anyone to ride on the machine during transport. WA 6. If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface. 6 TRANSPORT SAFETY 4. Do not exceed 32 km/h (20 mph) when transporting the machine. Reduce speed on rough roads and surfaces. 5. Use a tractor of 60 horsepower or more to transport machine. 6. Install lighting bar before transporting. 7. Use a drawbar pin with provisions for a retainer. Install the retainer. 8. Attach safety chain between tractor and machine before transporting. SAFETY 2.6 STORAGE SAFETY 2.8 SAFETY DECALS 1. Store the Grinder in an area away from human activity. 1. Keep safety decals and signs clean and legible at all times. 2. Do not permit children to play on or around the stored machine. 2. Replace safety decals and signs that are missing or have become illegible. 3. Make sure the unit is sitting, or blocked up firm and solid and will not tip or sink into a soft area. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Cover with a weather-proof tarpaulin and tie down securely. 4. Safety decals or signs are available from your Dealer Parts Department or the factory. How to install Safety DecaIs : 2.7 * Be sure that the installation area is clean and dry. * Decide on the exact position before you remove the backing paper. * Remove the smallest portion of the split backing paper. * Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. * Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. * Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper. TIRE SAFETY 1. Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death. 2. Do not attempt to mount a tire unless you have the proper equipment and experience to do the job. 3. Have a qualified tire dealer or repair service perform required tire maintenance. 7 SAFETY 2.9 SIGN-OFF FORM ValMetal follows the general Safety Standards specified by the Society of Automotive Engineers (SAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Round Bale Grinder must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review this information before the season start-up. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We feel that an untrained operator is unqualified to operate this machine. A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator's Manual and have been instructed in the operation of the equipment. SIGN-OFF FORM DATE 8 EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE SAFETY DECALS SECTION 3 SAFETY DECAL LOCATIONS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! DANGER THROWN OBJECT HAZARD WARNING TUB HAZARD To prevent serious injury or death from thrown objects: Do not climb into machine when motor is running. keep others out. 1. Do not place any part of body in front of discharge. 2. Do not point discharge at people or animals when running. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. PARTICULES PROVENANT DU SYSTÈME DE DÉCHARGEMENT 1. Pour prévenir de sérieuses blessures ou décès dus aux particules provenant du système de déchargement: 2. Ne jamais exposer une partie du corps devant la sortie du système de déchargement. Ne jamais diriger ou pointer la sortie du système de déchargement vers toutes personnes ou animaux durant l'utilisation. 17-60-0010 AVERTISSEMENT AVERTISSEMENT Ne pas monter sur la machine lorsque celle-ci est en marche. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 01-60-0120 WARNING HIGH-PRESSURE FLUIDE HAZARD Relieve pressure on systeme before repairing or adjusting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all compenents in good repair. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT RISQUE DE LIQUIDE SOUS HAUTE-PRESSION Éiminer toute pression sur le système hydraulique avant d'effectuer une réparation ou un ajustement. Toujours porter des gants et des lunettes de sécurité lorsque vous recherchez une fuite. Utiliser un morceau de bois ou de carton au lieu de vos mains. Garder toutes les composantes en bonnes conditions. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT WARNING 15-60-0010 WARNING ROTATING PART HAZARD Keep all guards and shields in place. MOVING PART HAZARD Keep hands out of machine when operating. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT PIÈCE EN MOUVEMENT En opération, ne pas mettre les mains dans la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 01-60-0100 Keep hands, feet, hair and clothing away from moving parts. Keep others away. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 01-60-0120 REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 9 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! WARNING HIGH-PRESSURE FLUIDE HAZARD Relieve pressure on systeme before repairing or adjusting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all compenents in good repair. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT RISQUE DE LIQUIDE SOUS HAUTE-PRESSION Éiminer toute pression sur le système hydraulique avant d'effectuer une réparation ou un ajustement. Toujours porter des gants et des lunettes de sécurité lorsque vous recherchez une fuite. Utiliser un morceau de bois ou de carton au lieu de vos mains. Garder toutes les composantes en bonnes conditions. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 15-60-0010 WARNING WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep all guards and shields in place. Operate at 540 RPM maximum. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT Garder tous les écrans protecteurs en place. Opérer à 540 RPM maximum. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 01-60-0125 Keep hands, feet, hair and clothing away from moving parts. Keep others away. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 01-60-0120 REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 10 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! WARNING TUB HAZARD Do not climb into machine when motor is running. keep others out. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT AVERTISSEMENT Ne pas monter sur la machine lorsque celle-ci est en marche. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 01-60-0120 WARNING WARNING HIGH-PRESSURE FLUIDE HAZARD Relieve pressure on systeme before repairing or adjusting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all compenents in good repair. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT RISQUE DE LIQUIDE SOUS HAUTE-PRESSION Éiminer toute pression sur le système hydraulique avant d'effectuer une réparation ou un ajustement. Toujours porter des gants et des lunettes de sécurité lorsque vous recherchez une fuite. Utiliser un morceau de bois ou de carton au lieu de vos mains. Garder toutes les composantes en bonnes conditions. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT 15-60-0010 DANGER MISSING SHIELD HAZARD Install and secure shields before operating. Keep hands, feet, hair and clothing away from moving parts. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH AVERTISSEMENT ROTATING PART HAZARD To prevent serious injury or death from rotating parts: 1.Do not open access door unless engine is off and all parts have stopped moving. 2.Stop engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before sevicing, adjusting, repairing, unplugging or filling. GARDE ABSENT Installer les gardes de façon sécuritaire avant la mise en marche de la machine. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles. À DÉFAUT DE SUIVRE CES INSTRUCTIONS. CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LA MORT 01-60-0070 PIÈCES EN MOUVEMENT Pour prévenir de sérieuses blessures ou décès dus aux pièces en mouvement: 1.Ne pas ouvrir la porte d'accès à la vis sans que le moteur ne soit au point mort et avant que toutes les pièces en mouvements n'aient le temps de s'immobiliser. 2.Arrêter le moteur, mettre tous les contrôles au "neutre" engager le frein de stationnement, enlever la clé de l'ignition et attendre que toutes les pièces ne soient plus en mouvement avant tout entretien, ajustement ou réparation. 17-60-0005 REMEMBER - if Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 11 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! DANGER ROTATING PART HAZARD To prevent serious injury or death from rotating parts: 1.Do not open access door unless engine is off and all parts have stopped moving. 2.Stop engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before sevicing, adjusting, repairing, unplugging or filling. PIÈCES EN MOUVEMENT Pour prévenir de sérieuses blessures ou décès dus aux pièces en mouvement: 1.Ne pas ouvrir la porte d'accès à la vis sans que le moteur ne soit au point mort et avant que toutes les pièces en mouvements n'aient le temps de s'immobiliser. 2.Arrêter le moteur, mettre tous les contrôles au "neutre" engager le frein de stationnement, enlever la clé de l'ignition et attendre que toutes les pièces ne soient plus en mouvement avant tout entretien, ajustement ou réparation. 17-60-0005 REMEMBER - if Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 12 OPERATION SECTION 4 OPERATION OPERATING SAFETY 1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling. 2. Do not allow riders when transporting. 3. Do not go into tub when engine is running. Keep others out. 4. Keep hands, feet, hair and clothing away from from moving parts. 5. Raise grate, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or filling. 6. Place all tractor controls in neutral before starting. 7. Clear the area of bystanders, especially small children, before starting. 8. Do not point the discharge toward people or animals when operating. Objects can be thrown out at a speed fast enough to seriously injure someone or cause death. Stay away from discharge path when operating. Keep others away. 9. Never operate machine with a cracked, bent, missing or broken section. 4.1 TO THE NEW OPERATOR OR OWNER ValMetal Round Bale Grinder are designed to efficiently grind large bales. Hay, straw, green feed and paper can be used in this Grinder. It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the machine. Follow all safety instructions exactly. Safety is everyone's business. By following recommended procedures, a safe working environments is provided for the operator, bystanders and the area around the worksite. Untrained operators are not qualified to operate the machine. Many features incorporated into this machine are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum grinding efficiency. By following the operating instructions in conjunction with a good maintenance program, your Grinder will provide many years of troublefree service. 1 0. Keep all hydraulic lines,fittings and couplers tight and free of leaks before using. 11. Clean reflectors, SMV and lights before transporting. 12. Install optional lighting bar and use pilot vehicle when transporting during times of limited visibility. 13. Use hazard flashers on tractor when transporting. 14. Install safety chains when attaching to tractor. 15. Review safety instructions with all operators annually. 13 OPERATION 4.2 MACHINE COMPONENTS The ValMetal Round Bale Grinder is a large rotating tub over a spinning rotor that is equipped with sickle sections to tear the material into small pieces. A moveable grate controls how fast the material feeds into the rotor. An auger in the bottom of the frame next to the rotor conveys the shredded material into the blower for discharge. A chute or spout is attached to the opening to direct the flow of material. A moveable deflector on the top of the spout is used to direct the flow. Spring loaded baffles inside the tub move the bulk material as the tub turns to provide consistent feeding. Power to the rotor is supplied through a PTO driveline from a tractor. E D H G F C A B Fig. 1 MACHINE COMPONENTS 14 A B C D E F G H Hitch jack PTO Driveline Tub Baffles Blower Spout or Chute Deflector OPERATION 4.3 BREAK-IN Although there are no operational restrictions on the machine when used for the first time, it is recommended that the following mechanical items be checked: A. Before starting: 1. Read the Operators Manual and all safety decal before starting. B. After grinding 2 bales: 1. Tighten all wheel bolts to their specified torque. (90 ft. - lbs.) C. After grinding 10 and 50 bales: 1. Tighten all wheel bolts, fastener and other hardware to their specified torque. 2. Check tension of all belts and roller chains. Adjust as required. 3. Check condition of sections. Repair or replace as required. 4. Check and remove any material entangled in the rotor, auger or blower. 2. Tighten all fastener to their specified torque. 5. Check condition of hydraulic components. Tighten fittings or reroute as required. 3. Check oil spacing of all belt and chain tension springs. 6. Check the oil level in the gearbox. Add as required. 4. Check condition of sections. Straighten or replace as required. 7. Lubricate all fittings and give sealed bearings only 1 shot of grease gun. 5. Check and remove any material entangled in the rotor, auger or blower. 8. Then go to the normal service schedule as defined in the Maintenance section. 6. Check the oil level in the gearbox. Add as required. 7. Check that no hydraulic lines are being pinched or crimped. Reroute as required. 8. Lubricate PTO driveline. 15 OPERATION 4.4 PRE-OPERATION CHECKLIST Efficient and safe operation of the ValMetal Round Bale Grinder requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important to follow this checklist in order to ensure personal safety and the good mechanical condition of the machine. Before operating the Grinder and each time thereafter, the following areas should be checked off: 1. Lubricate the machine according to the schedule outlined in the Maintenance Section. 2. Check all fluid levels. Add as required. 3. Walk around the machine and inspect for material entangled in moving parts and shafts. Remove all material. 4. Check condition of sections. Straighten or replace as required. 5. Check and remove any material entangled in the rotor, auger or blower. 6. Check tension of all belts and roller chains. Adjust as required. 7. Check that all bearings turn freely and no wrapping has occurred on rotor shaft. 8. Check that all hydraulic fittings and connections are tight and in good condition. 9. Be sure all guards and shields are in place, secured and functioning as intended. 16 OPERATION 4.5 EQUIPMENT MATCHING To insure the safe and reliable operation of the Grinder, it is necessary to use it with a tractor of appropriate size and power. As a guideline, insure that these requirements are met: 1 - Horsepower: The tractor should have a minimum of 60 PTO hp for use with dry material and at least 70 PTO hp for use with wet material. 2. Drawbar Dimension: The tractor drawbar must be 14 inches between the end of the shaft and drawbar pin hole center. This will provide sufficient clearance for turning and allow telescoping of the shaft. Consult your tractor manual for the drawbar adjustment procedure. 3. PTO Shaft: The tractor must be equipped with a 1 3/8 inch, 6 spline 540 RPM PTO. IMPORTANT Do not use shaft adapters with this machine. They will alter the required drawbar dimensions and can lead to overspeeding. 4. Hydraulic System: Hydraulically, the tractor must have one remote outlet of 6 gpm (25 lpm) @ 1000 psi (6800 kPa) to operate the rotor grate. 540 RPM 14 INCHES Fig. 2 DRAWBAR 17 OPERATION 4.6 CONTROLS Before starting to work, all operators should familiarize themselves with the location and function of the controls on the tractor and machine as appropriate. 1. PTO Control Lever: On tractor. 2. Throttle: On tractor. 3. Hydraulic Controls: On tractor. B A C 4. Spout Deflector: Move lever (A) up to release deflector and allow the material to be blown as far as possible. Pull lever down to have deflect for direct material close to grinder. On optional hydraulic chute, controls are on tractor. 5. Spout Lock: Pull lever (B) down to retract lock pin from mounting flange. Push up to insert pin into flange and lock spout in position. Fig. 3 CONTROLS ON STANDARD CHUTE 6. Winch (C): Turn handle clockwise to spring load baffles on tub wall. Turn counter-clockwise to retract baffles. Secure winch with locking lever on cable side of winch. Fig. 4 HYDRAULIC CHUTE 18 OPERATION 4.7 ATTACHING / UNHOOKING MACHINE When attaching the machine, follow this procedure: 1. Clear the area of bystanders, especially small children. 2. Make sure there is enough room and clearance to safely back up to the machine. 3. Use the jack to raise the hitch to align the clevis with the tractor drawbar. See figure 7. 4. Slowly back the tractor up until the drawbar and clevis are aligned. 5. Be sure the drawbar is positioned to give the required spacing dimension. Adjust if required to give dimension (refer to tractor manual for adjustment procedure). 540 RPM 14 INCHES Fig. 5 MACHINE Fig. 6 DRAWBAR DIMENSION 19 OPERATION 6. Install only a drawbar pin (Fig 8 "B") that has provisions for a mechanical retainer such as a Klik pin. 9. Be sure the tractor is equipped with 1 3/8 inch 6 spline shaft. 10. Check that the driveline telescopes easily and that the shield rotates freely. 7. Install the retainer. 8. Attach the safety chain (C) around the drawbar cage and clip securely in position. 11. Depress the lock pins on the yoke and slide the yoke over the shaft until the lock pins click in position. 12. Attach the hydraulic lines to the tractor: a. Use a clean rag or paper towel to clean the dirt from the couplers on the tractor and the hose ends. A b. Insert the hose ends into the tractor couplers. Be sure they are securely seated. c. Fig. 7 JACK Route and secure the hoses over the hitch to prevent binding and pinching. Do not allow the hoses to contact moving parts. WARNING B Fig. 8 DRAWBAR PIN Use extreme care when working around a highpressure hydraulic system. Make sure all connections are tight and all components are in good repair. Wear hand and eye protection when searching for suspected leaks. 13. Raise the jack to its highest position. Remove pin through the mount. Remove jack and stow away in front of machine as shown in figure 10, page 20. Then repin and install the retainer. 14. Install the light bar on the rear of the frame if transporting. 15. Reverse the above procedure when unhooking from the tractor. Place planks under the jack for extra support if required. C Fig. 9 SAFETY CHAIN 20 OPERATION 4.8 OPERATING Although the Grinder is simple and easy to use it is recommended that the operator reviews this section frequently to stay familiar with the recommended safe operating procedures. It is the responsibility of the owner to train new operators before they start and review safety practices with regular operators at least on an annual basis thereafter. When operating the Round Bale Grinder, follow this procedure: 1. Clear the area of bystanders, especially small children. 3. Review and follow the pre-operation checklist (See Section 4.4). 4. Position the machine at the work site such that: a. The tractor is straight ahead of the machine and the angles on the PTO drive line are kept to minimum. b. The spout can be turned and directed to the desired position. c. Sufficient space is available around the machine to load the tub. 2. Attach to tractor (refer to section 4.7) STOWED AWAY JACK Fig. 10 WORK SITE 21 OPERATION 5. Material: The Grinder is designed to shred hay, straw, haylage, hay silage and paper during operation. Bales containing rocks, stones, pieces of metal, roots, wire, twine, plastic wrapping or mesh must not be used. These can damage the working components or wrap in the moving parts. Remove all foreign material before placing in the tub. 6. Loading tub: Use a loader or fork lift to place material into the tub. It can be loaded from above or from the side by opening the doors on the tubs. IMPORTANT! Never load the tub while the machine is running! Always stop the PTO before loading the machine. A. Side loading a. Rotate the tub until doors are centered at right angles to the machine. b. Be sure power unit is shut off. c. g. Place bale towards the back side of the tub. h. Close and latch tub doors. B. Top loading a. Retract the baffles. b. Bring the new bale up to the machine. c. Remove the strings or mesh before placing in the tub. C. Release the tub baffles to allow them to extend as required during operation. IMPORTANT Remove bale wrapping material prior to placing in tub. It is easier to have access to all sides before it goes into the tub. If any wrapping material remains, it probably will get caught in moving parts and could plug the machine. Use the winch to retract the baffles. d. Open the tub doors. e. Use a loader or fork lift to bring the new bale up to the Grinder. f. Completely remove all plastic wrap, twine or mesh from the bale. Dispose of them away from the work site. Fig. 12 LOADING FROM THE SIDE Fig. 11 LOADING FROM THE TOP 22 OPERATION C. Important loading instructions. IMPORTANT! Never load the tub while the machine is running! Always stop the PTO before loading the machine. Always retract baffles before loading bale (figure. 13). Then release the winch. Fig. 15 RIGHT WAY TO LOAD BALE Fig. 13 ADJUSTING THE BAFFLES Fig. 14 WRONG WAY TO LOAD BALE 23 OPERATION 7. Starting machine: a. Clear the area of bystanders. IMPORTANT Be sure the winch has been released so the baffles are free to extend and move the bale during operation. b. Place all controls in neutral and set park brake before starting tractor. c. Start tractor engine. d. Use the hydraulics to raise the rotor grate to its highest position (cylinder rams completely retracted). Fig. 16 ROTOR GRATE WARNING Do not enter the tub when the tractor engine is running. Keep others out. e. While the tractor is running at low idle engine RPM, slowly engage the PTO control. e. When fully engaged, gradually increase the engine speed until the PTO is running at 540 RPM. Always run at 540 RPM to obtain the most efficient operation. f. Lower the rotor grate until you obtain the desired cut. 8. Stopping machine: a. Raise the feeding grate to its highest position and run until the rotor, auger and blower have cleared themselves of all material. Allowing them to clear themselves will minimize the chance of the blower plugging when starting the next time. b. Slow the engine speed to low idle RPM. c. Slowly disengage PTO clutch. d. Stop tractor engine and remove ignition key before dismounting. e. Retract the tub baffles if the tub is empty. f. 24 It is recommended that the tub be emptied prior to shutdown. This will minimize start-up problems. OPERATION 9. Over Running Clutch An over running clutch is located on the PTO shaft on the machine. It protects the braking system on the output shaft of tractor when stopping the PTO shaft of tractor. When the PTO shaft of tractor is stopped, the momentum of the heavy rotor could actually damage the brake system. 10. PTO Shear pin: A shear pin on the PTO shaft protects the machine in case of an overload. In case of breaking, always replace the shear pin by one the same size and grade (12mm x 65mm grade 8.8). 11. Auger Shear Pin: A shear pin on the auger shaft also protects the machine in case of an overload. In case of breaking, always replace the shear pin by one the same size and grade (1/4” x 1 1/2” grade 2). Fig. 17 THE SHEAR PIN ON PTO (12mm x 65mm grade 8.8) 12. Machine Plugging: Material can become jammed or wrapped in the moving components and plug the machine. Stop engine or disconnect PTO driveline before unplugging. WARNING Raise grate, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or filling. Fig. 18 THE SHEAR PIN ON AUGER (1/4” x 1 1/2” grade 2) a. Rotor/Lever: It may be necessary to remove the rest of the bale in the tub to uncover the rotor and auger. Use care. Bales are heavy. b. Blower: An access door is located in the rear of the blower. Remove it to gain access to the blower. Figure 19. 13. Chute or Spout: Turn the chute or spout to direct the material to the desired position (A). WARNING HIGH-PRESSUR Relieve pressure E FLUIDE on systeme Wear HAZARD before leaks.proper hand repairing Use wood and eye protection or adjusting. or cardboard Keep all compenents insteadwhen searching of hands. FAILURE in good for COULD TO FOLLOWrepair. RESULT THESE IN SERIOUS INSTRUCTIONS INJURY OR DEATH. AVERTISSEM RISQUE DE LIQUIDE ENT Éiminer SOUS toute d'effectuer pression HAUTE-PRESS une réparation sur le système Toujours ION ou un hydraulique vous porter ajustement. avant cartonrecherchezdes gants au lieu une fuite.et des lunettes de vos Garder mains.Utiliser un de sécurité toutes morceau lorsque les de bois À DÉFAUT composantes ou de CELA DE SUIVRE en bonnes POURRAIT conditions. BLESSURES ENTRAÎNER CES INSTRUCTIONS, OU MÊME DE SÉRIEUSES LE MORT 15-60-0010 WARNING HIGH-PRESSUR Relieve pressure E FLUIDE on systeme Wear HAZARD before leaks.proper hand repairing Use wood and eye protection or adjusting. or cardboard Keep all compenents insteadwhen searching of hands. FAILURE in good for COULD TO FOLLOWrepair. RESULT THESE IN SERIOUS INSTRUCTIONS INJURY OR DEATH. AVERTISSEM RISQUE DE LIQUIDE ENT Éiminer SOUS toute d'effectuer pression HAUTE-PRESS une réparation sur le système Toujours ION ou un hydraulique vous porter ajustement. avant cartonrecherchezdes gants au lieu une fuite.et des lunettes de vos Garder mains.Utiliser un de sécurité toutes morceau lorsque les de bois À DÉFAUT composantes ou de CELA DE SUIVRE en bonnes POURRAIT conditions. BLESSURES ENTRAÎNER CES INSTRUCTIONS, OU MÊME DE SÉRIEUSES LE MORT 15-60-0010 Use the lock pin (B) through the mounting flange to secure the spout during operation. Use the deflector on the end of the spout to assist in directing the flow. On optional hydraulic chute, all controls are on tractor. Fig. 19 THE BLOWER ACCESS DOOR 25 OPERATION 14. Hearing protection: All operators should wear appropriate hearing protection to prevent long term hearing loss. The noise level can be quite high with the engine running and the action of the blower. Be prepared. Wear hearing protection at all times. 15. Operating hints: a. The unit can be used to distribute the feed on the ground, in feed bunks or as a part of a larger feeding system. Use the spout and deflector to direct the flow to the desired spot. b. The best results are obtained when the tub is emptied at the end of the feeding job. The machine and blower can be cleaned out completely to minimize rust or corrosion. In addition the baffles can be retracted in preparation for loading the next time. c. - B A Fig. 20 SPOUT AND DEFLECTOR Always remove all twine, mesh or plastic wrapping before placing in the tub to pre vent entanglement in moving parts. d. Bales containing solid objects such as rocks, roots or other material should not be used with the machine. They can break or damage the grinding components or the blower. Fig. 21 HEARING PROTECTION Fig. 22 WRAPPING REMOVAL 26 OPERATION Fig. 23 MANGER FEEDING 27 OPERATION 4.9 TRANSPORTING TRANSPORT SAFETY 1. Make sure you are in compliance with all local regulations regarding transporting equipment on public roads and highways. 2. Make sure the Slow Moving Vehicle emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. 3. Do not allow anyone to ride on the Grinder during transport. 4. Do not exceed 32 km/h (20 mph) when transporting the machine. Reduce speed on rough roads and surfaces. 5. Use a tractor of 60 horsepower or more to transport machine. 6. Install lighting bar before transporting. 7. Use a drawbar pin with provisions for a retainer. Install the retainer. 8. Attach safety chain between tractor and machine before transporting. ValMetal Round Bale Grinders are designed to be easily and conveniently moved from place to place. When transporting, follow this procedure: 1. Be sure all bystanders are clear of the machine. 2. Be sure that the machine is securely attached to the towing vehicle with a retainer in the drawbar pin. Always use a safety chain between the machine and the towing vehicle. 3. Install the light bar and connect to the towing vehicle. Clean all lights and reflectors and make sure no bulbs are burned out before going on a public road. 4. Be sure the machine can be seen by oncoming and overtaking traffic. 5. During periods of limited visibility use pilot vehicles. 28 6. Do not allow riders. 7. Be sure the SMV emblem is mounted and clean. 8. Do not exceed 20 mph (30 km/h) when transporting. Table 1 gives the acceptable transport speed as the ratio of tractor weight to Grinder weight. Table 1 Speed vs Weight Ratio Road Speed Weight of fully equipped or load implement(s) relative to weight of towing machine Up to 32 Km/h (20 mph) 1 to 1, or less Up to 16 Km/h (10 mph) 2 to 1, or less Do not tow More than 2 to 1 9. Always use hazard flashers on the tractor when transporting unless prohibited by law. 10. Turn the discharge chute or spout toward the tub. Insure that the machine is as narrow as possible before transporting. 11. Watch for overhead obstructions and stay away from power lines. The machine is not grounded. Electrocution can occur without direct contact. OPERATION 4.10 STORAGE STORAGE SAFETY 1. Store the Grinder in an area away from human activity. 2. Do not permit children to play on or around the stored machine. 3. Make sure the unit is sitting, or blocked up firm and solid and will not tip or sink into a soft area. 4. Cover with a weather-proof tarpaulin and tie down securely. At the end of the working season, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time at the beginning of the next season. Follow this procedure: 1. Thoroughly wash the machine using a hose or pressure washer to remove all dirt, mud, debris or residue. 2. Run at low RPM for 3 to 5 minutes to dry the machine and prevent rusting. 3. Lubricate all grease points. Make sure all grease cavities have been filled with grease to remove any water residue from the washing. 4. Inspect all the hydraulic hoses, couplers, lines, fittings and cylinders. Tighten any loose fittings. Replace any hose that is badly cut, nicked, abraded or is separating from a fitting. Replace any damaged components. 7. Touch up all paint nicks and scratches to pre -vent rusting. 8. Move the machine to its storage area. 9. Select an area that is dry, level and free of debris. 10. Place planks under the wheels and jacks if the surface is soft. 11. Unhook from the towing vehicle (refer to Section 4.7). 12. Cover with a weather-proof tarpaulin and tie down securely 5. Inspect all rotating parts for entangled material. Remove. 6. Inspect the rotor. Repair or replace any dam aged or broken sections. 29 OPERATION 30 SERVICE & MAINTENANCE SECTION 5 SERVICE AND MAINTENANCE MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety information in the manual. 2. Support the machine with blocks or safety stands when changing tires or working beneath it. 3. Raise grate, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 4. Follow good shop practices - 5. Keep service area clean and dry. Be sure electrical outlets and tools are property grounded. Use adequate light for the job at hand. 5.1 SERVICE 5.1.1 FLUIDS AND LUBRICANTS 1. Grease Use an SAE multi purpose high temperature grease with extreme pressure (EP) performance. Also acceptable is an SAE multipurpose lithium base grease. 2. Gearbox Oil: Use and SAE 90 gear oil for all operating conditions. Gearbox Capacity: 180 ml (18 oz.) 3. Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants. Make sure all guards are in place and properly secured when maintenance work is completed. 5.1.2 6. Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components. Refer to Section 5.1.1 for recommended grease. Use the Maintenance Checklist provided to keep a record of all scheduled maintenance. 7. Before applying pressure to a hydraulic system, make sure all lines, fittings and couplers are tight and in good condition. 1. 8. Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor. Use only a hand-held grease gun for all greasing. Air powered greasing systems can damage the seals on bearings and lead to early bearing failure. 2. Do not go into tub when engine is running. Keep others out. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. 3. Replace and repair broken fittings immediately. 9. 10. Keep hands, feet, hair and clothing away from moving or rotating parts. 4. 11. Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or making any adjustment. 5. GREASING If fittings will not take grease, remove and clean thoroughly. Also clean lubricant pas sage. Replace fitting if necessary. Do not give sealed bearings more than 1 shot of grease every 3 months. 31 SERVICE & MAINTENANCE 5.1.3 SERVICING INTERVALS 1 MONTH OR 75 BALES I. Lubricate PTO driveline shaft (2 locations). 100 100 20 20 Fig. 24 PTO DRIVELINE SHAFT 3 MONTHS OR 200 BALES 1. Check gearbox oil level. Add gearbox oil (SAE90) if necessary. Check oil level through cap “B”. To add oil, remove vent “A” then add oil through “B”. A B Fig. 25 GEARBOX OIL LEVEL 32 SERVICE & MAINTENANCE 3 MONTHS OR 200 BALES 1. Lubricate PTO driveline (2 locations). See Fig. 24. 2. Lubricate sealed bearings with 1 shot of grease: A. Front rotor bearing. B. Auger bearing. WARNING Machine is shown with guard removed for illustrative purposes only. Do not operate machine with guard removed. A B Fig. 26 FRONT INPUT AND AUGER BEARINGS C. Rear rotor bearing. D. Rear blower bearing. C D Fig. 27 REAR ROTOR BEARING 33 SERVICE & MAINTENANCE E. Two (2) jack shaft bearings. F. Front blower bearing. G. Tub drive chain lubrication (use spray chain grease) (figure 29). E H. Auger drive chain lubrication (figure 28). E F Fig. 27 JACK SHAFT BEARING 3. Check belt and roller chain tension. Replace springs or adjust anchor nut as required. H G Fig. 28 INPUT DRIVE BELT SPRING Fig. 29 TUB DRIVE CHAIN SPRING NOTE Coil spacing on each spring should be at least 3 mm (1/8 inch). Fig. 30 REAR SPRING TENSIONERS 34 SERVICE & MAINTENANCE 2 Years or 2000 Bales 1. Replace gearbox oil. Use SAE90 gearbox oil or the equivalent. You must remove the gearbox in order to change the oil (refer to section 5.2.3) Fig. 31 GEARBOX 35 SERVICE & MAINTENANCE 5.1.4 SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: L CHECK LUBRICATE HOURS SERVICED BY MAINTENANCE 1 MONTH OR 75 BALES L PTO Driveline Shaft (2) Gearbox Oil Level 3 MONTHS OR 200 BALES L PTO Driveline (2) L Sealed Bearings (1 Shot) L Input Bearing L Auger Bearing L Rear Rotor Bearing L Front Blower Bearing L Jack Shaft Bearings L Rear Blower Bearing L Belt & Roller Chain Tension L Tub Drive Chain Tension L Auger Drive Chain Tension 2 Years or 2000 Bales R Gearbox Oil 36 R REPLACE SERVICE & MAINTENANCE 5.2 MAINTENANCE 5.2.1 KNIVES REPLACEMENT The knives are located on the rotor in the bottom of the tub. After long periods of use, they can wear. They can also be damaged when a hard object goes through the machine. If worn or damaged, they will have to be replaced. To replace knives, follow this procedure: 1. Clear the area of bystanders. 2. Stop the tub when the tub doors are at 900 to the direction of travel. 3. Place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before dismounting. 4. Disconnect PTO driveline to release the rotor. 5. Remove the nuts and bolts holding the grate arms(A) to the hydraulic cylinders. Then, lower the grate arm(A) in order to raise the grate to its highest position. Tie one of the grate arm to the machine's frame using a chain(B). This way, the grate will be held-up allowing you to change the broken knives. See figure 31-A. A B Fig. 31-A GRATE MUST BE HELD UP IN ORDER TO REPLACE BROKEN KNIVES. 6. Open tub doors. 7. Turn the rotor by hand to bring the damaged or broken knives to the top side. 8. Remove the bolts and replace knives. 9. Tighten mounting bolts to their specified torque. 10. Inspect all knives by rotating the rotor by hand. Replace as required. 11. Close and latch tub doors and connect driveline to tractor. Fig. 32 KNIVES 37 SERVICE & MAINTENANCE 5.2.2 BELT AND ROLLER CHAINS The tension of the belts and roller chains are controlled by the tension springs on each drive. The springs should always be set to have a coil spacing of at least 3 mm (1/8 inch) for the best operation. To adjust the length of the springs, follow this procedure: 1. Clear the area of bystanders. 2. Place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before dismounting. 3. Remove guard covering drive. Fig. 33 ROTOR DRIVE BELT SPRING 4. Either replace the spring or use the nut on the anchor bolt to change the spring length to maintain the coil spacing of 3 mm (1/8 inch). 5. If this does not work, the roller chain or belt must be replaced. 6. To replace, remove spring and remove the belt or chain. 7. Replace with genuine ValMetal replacement parts. G NOTE Use only matched belts for each multiple belt. Fig. 34 TUB DRIVE CHAIN SPRING 8. Install spring tensioner. 9. Install and secure guard. WARNING Machine is shown with guard removed for illustrative purposes only. Do not operate machine with guard removed. Fig. 35 REAR SPRING TENSIONERS 38 SERVICE & MAINTENANCE 5.2.3 9. Add oil through the fill plug until oil starts to come out of the level plug hole. GEARBOX OIL The oil level in the gearbox must be checked every 3 months or after 200 bales to insure that the gears have proper lubrication. If leakage is observed, check the oil level more frequently. 10. Tighten all plugs. 11. Install and secure the guard. To check the oil level, follow this procedure: 1. Place all controls in neutral, stop the engine, remove the ignition key and wait for all moving parts to stop before dismounting. 2. Remove front guard. 3. Remove oil level plug "B" on the side of the gear box. Remove fill-up cap “A”. 4. Add through the fill plug "A" until the oil just starts to come out of the level plug “B”. 5. Install and tighten the fill and level plugs. 6. To change the oil in the gearbox, it is necessary to remove the gearbox. Remove the tub drive chain, the belts and then remove the 8 bolts holding the gearbox. A 7. Drain into a container and place in an approved disposal site. 8. Install the drain plug and tighten. B WARNING Machine is shown with guard removed for illustrative purposes only. Do not operate machine with guard removed. Fig. 36 GEARBOX 39 SERVICE & MAINTENANCE 5.2.4 BREATHER CLEANING The breather must be able to vent to atmospheric conditions during the heating and cooling cycles while operating. If it cannot, oil will seep out the seals and the machine will run low on oil. Prolonged operation with low oil levels will damage the internal working components. To clean: 1. Remove the breather. 2. Stop up the breather opening using a plastic plug or a clean rag to prevent contaminants from entering the gearbox. 3. Soak the breather in solvent for one hour. 4. Use a pointed instrument or a wire to remove any residue from the breather passages. 5. Blow out using high-pressure air. 6. Blow through the breather to insure that the passages are clear. 7. Install and tighten breather in the gearbox. Fig. 37 BREATHER 40 SERVICE & MAINTENANCE 5.2.5. OVER RUNNING CLUTCH & SHEAR PINS The Over Running Clutch is pre-set from the factory and does not require adjustment. The machine is also equipped with 2 shear pins. The PTO shear pin is located on the PTO drive (figure 38) and the auger shear pin is located at the end of the auger shaft (figure 39). These shear pins will break in the event of an overload. Replace when a pin breaks. IMPORTANT! Do not redrill and replace pin with a larger one. Replace with same size and same grade pin (12mm x 65mm, grade 8.8). Fig. 38 PTO SHEAR PIN (12mm x 65mm, grade 8.8) Fig. 39 AUGER SHEAR PIN (1/4” x 1 1/2”, grade 2) 41 SERVICE & MAINTENANCE 42 TROUBLE SHOOTING SECTION 6 TROUBLE SHOOTING The ValMetal Round Bale Grinder uses a rotor with sickle sections to grind round bales into small pieces. It is a reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes and solutions to the problems that you may encounter. If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your ValMetal representative or the factory. Before you call, please have this Operator's Manual and the serial number from your Grinder ready. PROBLEM CAUSE SOLUTION Rotor does not turn. Material plugged in rotor. Remove material causing plug. Shear pin on PTO broken. Replace Shear pin Knives contacting housing. Bent knife. Straighten or replace knife. Noisy rotor. Object lodged in rotor housing. Remove object. Blower plugging. Blower not empty. Allow machine to empty before stopping. Raise grate to slow feeding rate. Use larger tractor. Replace tension springs or belts as required. Auger plugging Shear pin broken Unplug and replace shear pin Drive chain broken Replace chain 43 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Poor grinding production rate. Broken knives. Replace knives. Knives covered. Remove entangled material. Grate too high. Lower grate. Baffles closed. Release baffles to turn bale. Drive problem. Replace belt. Repalce spring tensioner. Tub won't turn. Replace gearbox. 44 SPECIFICATIONS SECTION 7 SPECIFICATION 7.1 MECHANICAL MODEL H-5500 H-5600 Overall Length: 163" (414 cm) 175" (444 cm) Overall Width: 90" (229 cm) 102" (259 cm) Height (without Chute): 74" (188 cm) 80" (203 cm) Height (with Chute): 106" (269 cm) 106" (269 cm) Tub Dimentions: 36" X 84" (91 X 213 cm) 42" X 96" (107 X 244 cm) Maximum Bale Dimentions: 60" X 60" (152 X 152 cm) 60" X 72" (152 X 183 cm) Minimum H.P. Recommended at the PTO: 70 H.P 80 H.P Adjustable Grate: Standard Standard Fine Cut Rotor: Optional Optional Blades: (regular) 156 (fine cut) 312 (regular) 180 (fine cut) 360 PTO Shaft With Friction Plates: Included Included Tire Size: 11L-15 (8 Ply) 11L-15 (8 Ply) Machine Weight: 4260 lbs (1936 kg) 4740 lbs (2155 kg) SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 45 SPECIFICATIONS 7.2 BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS Bolt Diameter "A" 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" SAE 2 N.m. 8 13 27 41 61 95 128 225 230 345 Bolt Torque* SAE-5 SAE 8 (lb-ft) N.m. (lb-ft) N.m. (lb-ft) (6) (10) (20) (30) (45) (70) (95) (165) (170) (225) 12 25 45 72 110 155 215 390 570 850 (9) (19) (33) (53) (80) (115) (160) (290) (420) (630) 17 36 63 100 155 220 305 540 880 1320 (12) (27) (45) (75) (115) (165) (220) (400) (650) (970) SAE-2 SAE-5 SAE-8 A METRIC TORQUE SPECIFICATIONS Bolt Torque Bolt Diameter 8.8 10.9 N.m. (lb-ft) N.m. (lb-ft) "A" M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 .5 3 6 10 25 50 90 140 225 435 750 1495 2600 (.6) (2.2) (4) (7) (18) (37) (66) (103) (166) (321) (553) (1103) (1917) 1.8 4.5 9 15 35 70 125 200 310 610 1050 2100 3675 (1.3) (3.3) (7) (11) (26) (52) (92) (148) (229) (450) (774) (1550) (2710) A 8.8 8.8 Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * Torque value for bolts and capscrews are identified by their head markings. 46 SPECIFICATIONS 7.3 HYDRAULIC FITTING TORQUE TIGHTENING FLARE TYPE TUBE FITTING* 1. Check flare and flare seat for defects that might cause leakage. 2. Align tube with fitting before tightening. 3. Lubricate connection and hand tighten swivel nut until snug. 4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown. * The torque values shown are based on lubricated connections as in reassembly. Nut Size Across Flats Recommended Turns to Tighten (After Finger Torque Value* Tightening) (in.) (in.) (N.m) (lb-ft) 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 7/16 9/16 5/8 11/16 7/8 1 1-1/4 1-3/8 8 12 16 24 46 62 102 122 6 9 12 18 34 46 75 90 Tube Size OD (Flats) (Turns) 1 1 1 1 1 1 3/4 3/4 1/6 1/6 1/6 1/6 1/6 1/6 1/8 1/8 47 SPECIFICATIONS 7.4 HYDRAULIC CIRCUIT GRATE CYLINDERS TO TRACTOR 48 3 17 2 CHASSIS FRAME 8 4 5 1 8 6 7 9 19 10 52 11 53 18 37 12 51 16 17 47 15 49 31 14 46 50 34 32 23 36 48 43 33 29 22 35 45 44 42 40 30 21 53 52 40 28 13 20 54 38 41 27 24 26 25 39 A AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 17A50-0000 17A50-0002 17A01-1550 17A05-2020 17A55-0005 17A21-0000 14C75-0070 17A09-1220 17A09-0500 17A55-0010 14C75-0071 17A13-2425 17A13-2420 17A04-0046 13C45-0018 17A55-0312 17A09-0605 17A50-0045 17A57-0030 17A50-0050 14C25-0620 14C25-0625 17A55-0230 17A36-0500 17A21-0005 17A43-0000 14C75-0028 17A38-0000 17A42-0110 01C09-0010 17A05-2010 02A39-0605 13C85-0010 01C52-0014 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 revised: 2007-07-30 DESCRIPTION BODY (MOD.5500) BODY (MOD:5600) TUB BEARING GUARD BEARING HOLDER'S BRACKET TUB BEARING COMPL."BEARING INCLUDED" TUB BEARING BALL BEARING 6205-2RS X Ø 1" BUSHING 1" Dia. X Ø 3/4" X 2.3/8" LG FLAT WASHER 1 3/4" Dia. X 3/4" X 1/4" LG BALL BEARING COMPL. BALL BEARING 6207-2RS ROLLER BEARING SPACER SEAL ROLLER BEARING SPACER FLAT WASHER 1 3/4" Dia. X Ø 33/64" X 3/16" HYDRAULIC CYLINDER COMPL."BUSHING INCLUDED" HYDRAULIC CYLINDER COMPL."BUSHING INCLUDED" (PAPER OPTION) CYLINDRE SPEACER 1 5/8" Dia. X Ø 1 1/4" X 1" LG FRONT HYDRAULIC CYLINDER ARM GRATE ADJUSTMENT BUSHING (KIT) ROTOR COVER (FRONT) V-BELT B-111 (5/8" X 114") (MOD. 5500) V-BELT B-122 (5/8" X 125") (MOD. 5600) P.T.O. SHAFT ADAPTOR COMPL."BOLT AND NUT INCLUDED" SPROCKET 60B16 X Ø2" KW 1/2" BEFORE -08/92 #00000- ROTOR'S PULLEY 6" Dia. X 2 5/8" LONG AFTER -08/92 #00000- CAST IRON PULLEY 2MB60. X Ø 2" KW 1/2" (SPECIAL) BEFORE -03/99 #19306- FLANGE BEARING UCF 311-32 X Ø 2" X Ø 1/4"-28 AFTER -03/99 #19306- FLANGE BEARING UCF 311-32 X Ø 2" X Ø 1/8 NPT NYLON SKATE PLOW BOLT 3/8"-16 X 1" LG "GRADE 5" CHAIN TIGHTNER ARM (AUGER) IDLER PULLEY PI-400 COMPL. GALV.SPRING 1" Dia. X 5 1/2" LG EYE BOLT 3/8"-16 X 5" LG QTY 1 1 3 1 4 1 2 1 1 4 2 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 3 1 1 1 1 A-1 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 24 25 26 27 09A41-0900 17A55-0235 17A55-0380 17A37-1374 17A37-1375 28 17A55-0015 17A36-0505 13C80-0056 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 17A55-0020 17A36-0510 13C80-0056 14C75-0025 17A38-0010 13C80-0061 17A05-1100 17A09-1200 17A55-0035 17A21-0010 14C75-0070 17A50-0040 13C85-0010 01C52-0014 01C45-0256 14C62-0020 14C62-0090 01A41-0915 17A34-0100 13C65-0003 01C64-0186 17A04-2800 17A05-2000 17A57-0000 01C64-0029 17A55-0045 revised: 1999-01-01 DESCRIPTION SQUARE KEY 3/8" X 3/8" X 1 1/2" LG SHEAR PIN HOLDER COMPL."BOLT AND NUT INCLUDED" SHEAR BOLT COMPL.1/4"-20 X 1 1/2" LG "NUT AND FLAT WASHER INCLUDED" BEFORE -06/94 #13625- CHAIN #60 X 66"+ 1/2 MAILLE LG (VIS 12"Dia.) AFTER -06/94 #13625- CHAIN #60 X 79" + 1/2 MAILLE LG BEFORE -06/94 #13625- SPROCKET 60B60 X Ø 1 3/4 COMPL." OILITE BUSHING INCLUDED " (VIS 12"Dia.) BEFORE -06/94 #13625- SPROCKET 60B60 X Ø 1 3/4" BEFORE -06/94 #13625- OILITE BHSHING 1 1/2" Dia. X Ø 1 3/4" X 1 3/4" LG AFTER -06/94 #13625- SPROCKET 60B80 X Ø 1 3/4 COMPL." OILITE BUSHING INCLUDED " (VIS 16"Dia.) AFTER -06/94 #13625- SPROCKET 60B80 X Ø 1 3/4 " AFTER -06/94 #13625- OILITE BHSHING 1 1/2" Dia. X Ø 1 3/4" X 1 3/4" LG BEFORE -03/99 #19306- FLANGE BEARING UCF 208-24 X Ø 1 1/2 X Ø 1/4"-28 AFTER -03/99 #19306- FLANGE BEARING UCF 208-24 X Ø 1 1/2 X Ø 1/8 NPT BUSHING 5/8" X 1/2" X 3/8" ROTOR COVER BRACKET BUSHING 1" X 1/2" X 2" LG IDLER PULLEY COMPL."BALL BEARING INCLUDED" IDLER PULLEY BALL BEARING 6205-2RS X Ø 1" BELT TIGHTNER ARM (TUB) GALV.SPRING 1" Dia. X 5 1/2" LG EYE BOLT 3/8"-16 X 5" LG METRIC BOLT 12MM X 25MM (GRADE 8.8) TAPERED QD BUSHING SK 1 3/8" KW 5/16" CAST IRON SHAVE PULLEY 2B7.4 SK SQUARE KEY 5/16" X 5/16" X 1 1/2" LG TRANSMISSION ANGLE GEAR BOX GALV.ELBOW 90° 3/8 FEM. NPT X 3/8 MALE NPT AIR VENT 3/8"-18 NPT CHA1N LIGHTNER SUPPORT CHAIN TIGHTNER (TUB) SPROCKET ADJUSTMENT BUSHING (KIT) RETAINING RINGS 2" Dia. SPROCKET 80B18 X SD COMPL."TAPERED QD BUSHING INCLUDED" QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 8 1 1 2 1 1 1 1 1 1 1 1 A-2 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. 47 48 49 50 51 52 53 54 PART NO 17A36-0600 14C62-0006 13C85-0003 17A50-0055 17A55-0040 17A36-0605 14C75-0070 17A09-1215 17A55-0394 13C65-0001 01C69-0798 17A55-0391 revised: 1999-01-01 DESCRIPTION SPROCKET 80B18 TAPERED QD BUSHING SD 1 3/8" KW 5/16" EXTENSION SPRING 1 1/2" Dia. X 6 1/2" LONG BOLT 7/16"-14 X 5 1/2" LG (SPECIAL) SPROCKET 80B17 X Ø 1" COMPL."BEARING INCLUDED" SPROCKET 80B17 BALL BEARING 6205-2RS X Ø 1" BUSHING 1" Dia. X Ø 1/2" X 1 1/2" LG SINCE -03/99 #19306- GREASE HOSE 1/4"-H ASS. X 28" LG SINCE -03/99 #19306- BRASS COUPLING 1/4 NPT X 7/8" LG SINCE -03/99 #19306- GREASE FITTING 1/4 NPT X DROIT SINCE -03/99 #19306- GREASE HOSE 1/4"-H ASS. X 10" LG QTY 1 1 1 1 1 1 2 1 1 2 2 1 A-3 17 1 2 10 CHASSIS (SUITE) FRAME (CONT'D) 5 4 5 7 8 3 6 7 18 9 17 Va 100 6, ru eP lMe rinci pale ,W ickh am , tal Qu é. Ca na da J0C 1 S0 11 14 15 16 12 13 B AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 17A50-0005 17A50-0010 17A50-0240 17A50-0245 09A41-0900 17A55-0165 17A50-0290 13C22-0002 17A50-0345 01C37-0058 01C37-0059 01C94-0002 17A55-0170 17A50-0295 13C22-0002 17A50-0345 01C37-0058 01C37-0059 01C94-0002 17A55-0175 17A50-0290 13C22-0002 17A50-0345 01C37-0058 01C37-0059 01C94-0002 17A55-0180 17A50-0295 13C22-0002 17A50-0345 01C37-0058 01C37-0059 01C94-0002 17A55-0185 2 3 4 5 3 4 5 3 4 5 3 4 5 3 revised: 1999-01-01 DESCRIPTION FINE CUT GRATE (MOD. 5500) FINE CUT GRATE (MOD. 5600) GRATE (PAPER OPTION) MOD.5500 GRATE (PAPER OPTION) MOD.5600 SQUARE KEY 3/8" X 3/8" X 1 1/2" LG ROTOR COMPL."STANDARD" 156 KNIVES (MOD.5500) ROTOR SHAFT (STANDARD) MOD. 5500 SINGLE KNIVES HEAVY DUTY KNIVES (4 FIRST ROW ON EACH SIDE) BOLT HEX.5/16"-24 X 3/4" LG (GRADE 8) BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."STANDARD" 180 KNIVES (MOD.5600) ROTOR SHAFT (STANDARD) MOD. 5600 SINGLE KNIVES HEAVY DUTY KNIVES (5 FIRST ROW ON EACH SIDE) BOLT HEX.5/16"-24 X 3/4" LG (GRADE 8) BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."FINE CUT" 312 KNIVES (MOD.5500) ROTOR SHAFT (STANDARD) MOD. 5500 SINGLE KNIVES HEAVY DUTY KNIVES (4 FIRST ROW ON EACH SIDE) BOLT HEX.5/16"-24 X 3/4" LG (GRADE 8) BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."FINE CUT" 360 KNIVES (MOD.5600) ROTOR SHAFT (STANDARD) MOD. 5600 SINGLE KNIVES HEAVY DUTY KNIVES (5 FIRST ROW ON EACH SIDE) BOLT HEX.5/16"-24 X 3/4" LG (GRADE 8) BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."STANDARD" (PAPER OPTION) 156 KNIVES (MOD.5500) QTY 1 1 1 1 1 1 1 108 48 216 96 312 1 1 120 60 240 120 360 1 1 216 96 432 192 624 1 1 240 120 480 240 720 1 B-1 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. 5 3 5 3 5 3 5 6 7 8 9 10 11 12 PART NO 17A50-0300 17A50-0345 01C37-0059 01C94-0002 17A55-0190 17A50-0305 17A50-0345 01C37-0059 01C94-0002 17A55-0195 17A50-0300 17A50-0345 01C37-0059 01C94-0002 17A55-0200 17A50-0305 17A50-0345 01C37-0059 01C94-0002 17A41-0900 17A55-0060 17A55-0061 17A55-0065 17A55-0066 17A55-0070 17A55-0075 13C45-0014 13C45-0033 13C45-0024 17A21-0200 17A34-0031 17A50-0070 17A50-0080 17A50-0075 revised: 1999-01-01 DESCRIPTION ROTOR SHAFT (PAPER OPTION) MOD. 5500 HEAVY DUTY KNIVES BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."STANDARD" (PAPER OPTION) 180 KNIVES (MOD.5600) ROTOR SHAFT (PAPER OPTION) MOD.5600 HEAVY DUTY KNIVES BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."FINE CUT" (PAPER OPTION) 312 KNIVES (MOD.5500) ROTOR SHAFT (PAPER OPTION) MOD. 5500 HEAVY DUTY KNIVES BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 ROTOR COMPL."FINE CUT" (PAPER OPTION) 360 KNIVES (MOD.5600) ROTOR SHAFT (PAPER OPTION) MOD.5600 HEAVY DUTY KNIVES BOLT HEX.5/16"-24 X 7/8" LG (GRADE 8) STOVER LOCKNUT 5/16"-24 SQUARE KEY 1/2" X 1/2" X 7 1/2" LG BEFORE -12/94 #14223- HYDR.HOSE 1/2-H ASS.1/2-14 MALE RIG.X 1/2-14 MALE SWI.X 60" LG AFTER -12/94 #14223- HYDR.HOSE 3/8-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE SWI.X 60" LG BEFORE -12/94 #14314- HYDR.HOSE 1/2-H ASS.1/2-14 MALE RIG.X 1/2-14 MALE SWI.X 66" LG AFTER -12/94 #14314- HYDR.HOSE 3/8-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE SWI.X 66" LG HYDR.HOSE 1/2-H ASS.1/2-14 MALE RIG.X 1/2-14 MALE SWI.X 140" LG HYDR.HOSE 1/2-H ASS.1/2-14 MALE RIG.X 1/2-14 MALE SWI.X 146" LG QUICK DISCON.COUPLER 1/2 NPT BEFORE -12/94 #14314- T 1/2 FEM. NPT X 1/2 FEM. NPT X 1/2 MÂLE NPT BEFORE -12/94 #14314- 90° COUDE 1/2 FEMALE NPT X 1/2 FEMELLE NPT AFTER -12/94 #14314- HYDRAULIC DOUBLE T BLOC PTO SHAFT (T80) 1 3/8" 6 SPLINES X 46 7/16" LG BEFORE -08/94 #13697- AUGER 12" Dia. (MOD.5500) AFTER -08/94 #13697- AUGER 16" Dia. (MOD.5500) BEFORE -06/94 #13625- AUGER 12" Dia. (MOD.5600) QTY 1 156 312 312 1 1 180 360 360 1 1 312 624 624 1 1 360 720 720 1 4 4 4 4 2 2 2 2 2 1 1 1 1 1 B-2 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. 13 14 15 16 17 18 PART NO 17A50-0085 17A11-3515 17A55-0295 17A55-0296 17A55-0291 17A55-0292 17A55-0385 17A42-0135 17A55-0345 revised: 1999-01-01 DESCRIPTION AFTER -06/94 #13625- AUGER 16" Dia. (MOD.5600) AUGER'S SPACER BUSHING FRONT GUARD COMPL."STICKER INCLUDED" (MOD.5500) FRONT GUARD COMPL."STICKER INCLUDED" (MOD.5600) GEAR BOX GUARD "STICKER INCLUDED" (MOD.5500) GEAR BOX GUARD "STICKER INCLUDED" (MOD.5600) JACK "COTTER PIN INCLUDED" HYDRAULIC HOSE PROTECTOR AUGER ACCESS DOOR COMPL."STICKER INCLUDED" QTY 1 1 1 1 1 1 1 1 3 B-3 17 SOUFFLEUR (MODÈLE H) BLOWER (MODEL H) 37 40 38 48 41 47 42 39 49 43 45 44 36 33 21 28 46 35 34 23 3 24 47 2 48 15 14 1 22 28 16 30 17 19 11 20 29 25 8 l Va 26 10 9 4 31 18 10 32 06 ,r ue in Pr m cip ale ,W a et ick ha m ,Q ué be l 0 cJ C in c. 1S 0 7 6 27 13 5 12 C AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 14C70-0012 14C70-0052 14C70-0009 14C70-0016 17A55-0100 17A46-0615 14C70-0014 14C70-0017 14C70-0015 14C70-0018 14C70-0010 14C70-0060 14C70-0007 14C70-0008 14C70-0006 14C70-0005 17A46-0645 17A55-0090 17A50-0140 17A50-0030 17A55-0383 17A55-0095 17A21-0020 14C75-0070 17A09-1210 17A04-0050 17A55-0330 13C85-0022 14C25-0576 14C62-0107 14C62-0005 14C62-0007 01A41-0910 12A41-0915 2 3 4 5 6 7 8 9 10 11 12 13 14 15 revised: 1999-01-01 DESCRIPTION WHEEL 15" COMPL. TIRE RIM TUBE WHEEL'S HUB COMPL. HUB TAPERED BEARING SEAT FOR TAPERED BEARING TRUST BEARING SEAT TRUST BEARING SEAL FLAT WASHER 1 3/4" Dia. X Ø 1 1/8" X 1/8" CASTLE NUT 1"-14 UNF COTTER PIN 3/16" X 1 1/2" LG DUST CAP WHEEL BOLT WHEEL AXLE 1 3/4" Dia. X 10 " LG BELT TIGHTNER COMPL."BEARING INCLUDED" BELT TIGHTNER IDLER PULLEY SUPPORT IDLER PULLEY AXLE "BOLT AND NUT INCLUDED" IDLER PULLEY COMPL."BEARING INCLUDED" IDLER PULLEY 6" Dia. X 3 1/2" LG BALL BEARING 6205-2RS X Ø 1" BUSHING 1" X 1/2" X 3 1/2" LG BELT ROLLER BRACKET BELT ROLLER STOPPER COMPL."BEARING INCLUDED" GALV. RESSORT 1 3/8" Dia. X 9 1/2" LG V-BELT B-62 (5/8" X 65") CAST IRON SHAVE PULLEY 4B6.6 BEFORE -02/97 #16436 TAPERED QD BUSHING SD 1 1/4" AFTER -02/97 #16436 TAPERED QD BUSHING SD 1 1/2" BEFORE -02/97 #16436 SQUARE KEY 1/4" X 1/4" X 1 1/2" LG AFTER -02/97 #16436 SQUARE KEY 3/8" X 3/8" X 1 3/4" LG QTY 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 6 2 1 1 1 1 1 1 2 1 2 1 4 3 1 1 1 1 1 C-1 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 16 17A42-0010 17A42-0025 14C75-0034 14C75-0035 14C62-0104 14C62-0019 14C62-0021 01A41-0910 12A41-0915 17A20-0050 17A13-2435 13C80-0004 17A55-0080 17A50-0115 17A50-0120 17A50-0125 17A55-0325 17A55-0337 17A55-0323 14C75-0024 17A38-0005 12A09-1015 14C62-0100 14C62-0005 01A41-0910 17A55-0328 17A55-0327 17A55-0326 17A55-0240 17A50-0130 17A55-0085 17A21-0015 14C75-0070 17A09-1205 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 revised: 1999-01-01 DESCRIPTION BEFORE -02/97 #16436 JACK SHAFT PROTECTOR 1 1/4" Dia. X 10 3/8" LG AFTER -02/97 #16436 JACK SHAFT PROTECTOR 2 3/8" Dia. X 10 1/8" LG BEFORE -02/97 #16436 PILLOW BEARING UCP 207-20 X Ø 1 1/4" AFTER -02/97 #16436 PILLOW BEARING UCP 208-24 X Ø 1 1/2" CAST IRON SHAVE PULLEY 3B9.4 SK BEFORE -02/97 #16436 TAPERED QD BUSHING SK Ø 1 1/4" K.W. 5/16" (PTO) AFTER -02/97 #16436 TAPERED QD BUSHING SK 1 1/2" KW 3/8" BEFORE -02/97 #16436 SQUARE KEY 1/4" X 1/4" X 1 1/2" LG AFTER -02/97 #16436 SQUARE KEY 3/8" X 3/8" X 1 3/4" LG BEFORE -02/97 #16436 JACK SHAFT 1 1/4" Dia. X 20 1/4" LG AFTER -02/97 #16436 JACK SHAFT 1 3/4" Dia. X 20 1/2" LG LOCK IMPELLER COMPL. IMPELLER' HUB PADLE PADLE LOCKER PIN COVER COMPL."STICKER INCLUDED" ACCESS DOOR "STICKER INCLUDED" BELT'S GUARD "STICKER INCLUDED" BEFORE -03/99 #19306- FLANGE BEARING 4 Ø UCF 207-20 X Ø 1 1/4" X Ø 1/4"-28 AFTER -03/99 #19306- FLANGE BEARING UCF 207-20 X Ø 1 1/4" X Ø 1/8 NPT BUSHING 2" X 1 1/4" X 3/4" LG CAST IRON SHEAVE PULLEY 3B5.6 TAPERED QD BUSHING SD 1 1/4" SQUARE KEY 1/4" X 1/4" X 1 1/2" LG BOLT 3/8"-16 X 10" LG (GRADE 2) "NUT AND LOCK WASHER INCLUDED" BOLT 3/8"-16 X 9" LG (GRADE 2) "NUT AND LOCK WASHER INCLUDED" BOLT3/8"-16 X 2 1/2" LG (GRADE 2) "NUT AND LOCK WASHER INCLUDED" BELT'S TIGHTNER COMPL."IDLER PULLEY INCLUDED" BLOWER BELT'S TIGHTNER IDLER PULLEY COMPL."BEARING INCLUDED" IDLER PULLEY 6" Dia. X 2 7/8" LG BALL BEARING 6205-2RS X Ø 1" BUSHING 1" X Ø 1/2" X 2 3/4" LG QTY 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 2 11 3 1 1 1 1 2 1 C-2 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 36 37 38 39 40 41 42 13C85-0022 17A55-0321 17A42-0105 17A05-1100 17A50-0110 17A50-0330 14C75-0028 17A38-0000 14C62-0109 09A39-0370 09A41-0900 14C25-0603 17A55-0392 13C65-0001 01C69-0798 17A55-0393 43 44 45 46 47 48 49 revised: 1999-01-01 DESCRIPTION GALV. RESSORT 1 3/8" Dia. X 9 1/2" LG TOP BELT'S GUARD "STICKER INCLUDED" NYLON RING ROTOR COVER BRACKET BACK COVER (ROTOR) BACK HYDRAULIC CYLINDRE ARM BEFORE -03/99 #19306- FLANGE BEARING UCF 311-32 X Ø 2" X Ø 1/4"-28 AFTER -03/99 #19306- FLANGE BEARING UCF 311-32 X Ø 2" X Ø 1/8 NPT CAST IRON SHAVE PULLEY 4B9.4 TAPERED QD BUSHING SK 1 3/4" (SPECIAL) SQUARE KEY 3/8" X 3/8" X 1 1/2" LG V-BELT B-89 (5/8" X 92") AFTER -03/99 #19306- GREASE HOSE 1/4"-H ASS. X 12" LG AFTER -03/99 #19306- BRASS COUPLING 1/4 NPT X 7/8" LG AFTER -03/99 #19306- GREASE FITTING 1/4 NPT X DROIT AFTER -03/99 #19306- GREASE HOSE 1/4"-H ASS. X 24" LG QTY 2 1 2 1 1 1 1 1 1 1 1 4 1 2 2 1 C-3 17 CUVE TUB 2 12 13 14 1 6 5 4 3 11 15 10 9 10 9 ER P P CH 7 19 8 18 17 16 D AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 17A55-0299 17A55-0300 17A55-0278 17A55-0279 17A55-0276 17A55-0277 17A50-0185 17A50-0190 17A50-0195 13C15-0009 17A55-0110 13C80-0038 17A50-0340 17A37-1450 17A37-1451 17A42-0115 12A09-0100 17A55-0115 17A55-0120 17A01-1535 17A55-0125 13C80-0144 17A21-0100 01C84-0001 17A09-0100 17A55-0126 17A44-0010 17A50-0230 17A50-0235 17A09-0105 13C15-0034 17A50-0200 17A50-0205 13C85-0007 2 3 4 5 6 7 8 9 10 11 12 13 14 15 revised: 1999-01-01 DESCRIPTION ROUND TUB COMPL."STICKER INCLUDED" (MOD:5500) ROUND TUB COMPL."STICKER INCLUDED" (MOD:5600) RIGHT DOOR COMPL."STICKER INCLUDED" (MOD:5500) RIGHT DOOR COMPL."STICKER INCLUDED" (MOD:5600) LEFT DOOR COMPL."STICKER INCLUDED" (MOD:5500) LEFT DOOR COMPL."STICKER INCLUDED" (MOD:5600) HINGE'S (MOD.5500) HINGE'S (MOD.5600) DOOR'S LOCK RUBBER HANDLE WINCH MANUEL COMPL."HANDLE INCLUDED" WINCH HANDLE CHAIN #80 X 292" LG (MOD.5500) CHAIN #80 X 332" LG (MOD.5600) PULLEY 4" Dia. X 1 1/4" LG BUSHING 3/4" Dia. X Ø 1/2" X 1 5/16" LG CABLE 78" LG COMPL."MALLEABLE WIRE ROPE INCLUDED" (MOD.5500) CABLE 102" LG COMPL."MALLEABLE WIRE ROPE INCLUDED" (MOD.5600) BEFORE -12/94 #14314- SHOCK GUARD BEFORE -12/94 #14314- AIR SHOCK COMPL. BEFORE -12/94 #14314- AIR SHOCK BEFORE -12/94 #14314- AIR VALVE ADAPTOR BEFORE -12/94 #14314- AIR VALVE 1/8 NPT BEFORE -12/94 #14314- BUSHING 11/16" X Ø 1/2" X 1 5/8" LG AFTER -12/94 #14314- SPRING ABSORBER COMPL. AFTER -12/94 #14314- SPRING ABSORBER AFTER -12/94 #14314- TOP LEG AFTER -12/94 #14314- LOWER LEG AFTER -12/94 #14314- BUSHING 3/4" X Ø 1/2" X 2 1/8" LG RUBBER ABSORBER PADLERS'S ARM (MOD:5500) PADLERS'S ARM (MOD:5600) SPRING 1 3/8" Dia. X 18" LG QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 2 4 2 1 1 1 2 4 1 1 2 D-1 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 16 17A05-0000 17A05-0005 17A42-0035 17A42-0040 01C17-0006 01C17-0006 01C96-0009 01C96-0009 17 18 19 revised: 1999-01-01 DESCRIPTION RUBBER BRACKET (MOD:5500) RUBBER BRACKET (MOD:5600) RUBBER SEAL (MOD:5500) RUBBER SEAL (MOD:5600) HEX.BOLT 1/4"-20 X 1" LG (GRADE 2) (MOD:5500) HEX.BOLT 1/4"-20 X 1" LG (GRADE 2) (MOD:5600) HEX.NUT BLOC.NYLO.NC Z 1/4"-20 (MOD:5500) HEX.NUT BLOC.NYLO.NC Z 1/4"-20 (MOD:5600) QTY 2 2 1 1 46 52 46 52 D-2 17 CHUTE MANUELLE MANUAL CHUTE 9 6 6 7 5 7 1 8 2 4 2 3 E AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 2 3 17A55-0342 13C15-0009 17A55-0340 17A50-0225 13C15-0009 17A50-0215 13C85-0008 17A42-0140 17A55-0130 17A50-0220 4 5 6 7 8 9 revised: 1999-01-01 DESCRIPTION UNLAODING CHUTE'S BASE COMPL.(MANUAL) "STICKER AND RUBBER HANDLE INCLUDED" RUBBER HANDLE DÉFLECTOR CONTOL HANDLE "COMPL. "RUBBER HANDLE INCLUDED" CONTROL HANDLE RUBBER HANDLE SQUARE STEEL ELBOW 90 SPRING 7/8" Dia. X 5" LG CABLE GUIDE DEFLECTOR CABLE 70" LG COMPL."MALLEABLE WIRE ROPE INCLUDED" DÉFLECTOR QTY 1 2 1 1 1 1 2 2 1 1 E-1 17 CHUTE HYDRAULIQUE (ROTATION ET DÉFLECTEUR) HYDRAULIC CHUTE (ROTATION AND DEFLECTOR) 4 18 18 1 17 17 16 9 2 8 19 6 14 19 12 10 5 15 13 3 21 12 7 11 F AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 17A50-0215 17A55-0362 17A55-0361 17A50-0220 17A42-0145 17A50-0275 14C45-0005 17A50-0280 17A01-1580 17A45-6000 17A50-0260 13C45-0037 17A55-0145 17A55-0150 17A55-0155 17A55-0160 13C45-0014 17A55-0131 17A42-0140 13C85-0008 13C45-0031 13C45-0075 14 15 16 17 18 19 21 revised: 1999-01-01 DESCRIPTION SQUARE STEEL ELBOW 90 SAFETY GARDE "STICKER INCLUDED" HYDRAULIC CHUTE BASE COMPL.(DEFLECTOR AND ROTATION) "STICKER INCLUDED" DÉFLECTOR NYLON SPACER HYDRAULIC MOTOR BRACKET HYDRAULIC MOTOR DRIVE GEAR TAPER WASHER OIL RESTRICTOR HYDRAULIC CYLINDER "SPECIAL" STREET ELBOW 3/8" NPT HYDR.HOSE 1/4-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE RIG.X 258" LG (MOD.5500) HYDR.HOSE 1/4-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE RIG.X 270" LG (MOD.5600) HYDR.HOSE 1/4-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE RIG.X 218" LG (MOD.5500) HYDR.HOSE 1/4-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE RIG.X 230" LG (MOD.5600) QUICK DISCON.COUPLER 1/2 NPT DEFLECTOR CABLE 65" LG COMPL."MALLEABLE WIRE ROPE INCLUDED" CABLE GUIDE SPRING 7/8" Dia. X 5" LG HEX.REDUCER 3/8 FEM. NPT X 1/2 MÂLE NPT HEX.REDUCER 1/2 MÂLE NPT X 3/8 FEM. TOUR. NPSM QTY 1 1 1 1 4 1 1 1 1 2 1 2 2 2 2 2 2 1 2 2 2 2 F-1 17 CHUTE SEMI-HYDRAULIQUE (ROTATION) SEMI-HYDRAULIC CHUTE (ROTATION) 4 16 16 1 15 15 14 9 18 2 8 17 6 13 10 5 12 3 18 7 11 G AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 2 3 4 5 6 7 8 9 10 11 17A50-0215 17A55-0362 17A55-0372 17A50-0220 17A42-0145 17A50-0275 14C45-0005 17A50-0280 17A01-1580 17A45-6000 17A55-0340 17A50-0225 13C15-0009 17A55-0155 17A55-0130 17A42-0140 13C85-0008 13C45-0031 13C45-0014 13C45-0075 12 13 14 15 16 17 18 19 revised: 1999-01-01 DESCRIPTION SQUARE STEEL ELBOW 90 SAFETY GARDE "STICKER INCLUDED" CHUTE BASE COMPL.(HYDRAULIQUE ROTATION) "STICKER INCLUDED" DÉFLECTOR NYLON SPACER HYDRAULIC MOTOR BRACKET HYDRAULIC MOTOR DRIVE GEAR TAPER WASHER OIL RESTRICTOR DÉFLECTOR CONTOL HANDLE "COMPL. "RUBBER HANDLE INCLUDED" CONTROL HANDLE RUBBER HANDLE HYDR.HOSE 1/4-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE RIG.X 218" LG (MOD.5500) DEFLECTOR CABLE 70" LG COMPL."MALLEABLE WIRE ROPE INCLUDED" CABLE GUIDE SPRING 7/8" Dia. X 5" LG HEX.REDUCER 3/8 FEM. NPT X 1/2 MÂLE NPT QUICK DISCON.COUPLER 1/2 NPT HEX.REDUCER 1/2 MÂLE NPT X 3/8 FEM. TOUR. NPSM QTY 1 1 1 1 4 1 1 1 1 2 1 1 1 2 1 2 2 2 2 2 G-1 MANUELLE 17 CHUTE MANUAL CHUTE (DÉFLECTEUR) (DEFLECTOR) 5 4 4 6 3 6 1 7 2 12 11 9 2 10 9 8 H AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 1 2 3 4 5 6 7 8 9 10 11 12 17A55-0373 13C15-0009 17A50-0215 13C85-0008 17A50-0220 17A42-0140 17A55-0131 17A50-0260 13C45-0037 17A55-0145 13C45-0031 13C45-0014 revised: 1999-01-01 DESCRIPTION MANUAL UNLAODING CHUTE'S BASE COMPL."STICKER AND HANDLE RUBBER INCLUDED" RUBBER HANDLE SQUARE STEEL ELBOW 90 SPRING 7/8" Dia. X 5" LG DÉFLECTOR CABLE GUIDE DEFLECTOR CABLE 65" LG COMPL."MALLEABLE WIRE ROPE INCLUDED" HYDRAULIC CYLINDER "SPECIAL" STREET ELBOW 3/8" NPT HYDR.HOSE 1/4-H ASS.3/8-18 MALE RIG.X 3/8-18 MALE RIG.X 258" LG (MOD.5500) HEX.REDUCER 3/8 FEM. NPT X 1/2 MÂLE NPT QUICK DISCON.COUPLER 1/2 NPT QTY 1 2 1 2 1 2 1 1 2 2 2 2 H-1 AGRI-CHOPPER (MOD:5500-H & 5600-H) REF. PART NO 17A58-0015 17A58-0020 01A60-0000 01A60-0040 01A60-0070 01A60-0100 01A60-0105 01A60-0110 01A60-0115 01A60-0120 01A60-0125 03A60-0005 15A60-0010 17A60-0000 17A60-0005 17A60-0010 17A60-0015 17A60-0020 17A60-0025 17A60-0030 17A60-0040 17A60-0035 17A60-0045 revised: 1999-01-01 DESCRIPTION STICKER KIT (MOD.5500) STICKER KIT (MOD.5600) VALMETAL (16" X 4 1/2") LARGE MAXIMUM 540 RPM (3 1/4" X 1 5/8) WARNING MISSING SHIELD HAZARD...(3 1/2" X 4") WARNING MOVING PART HAZARD...(5 5/8" X 5") WARNING MISSING SHIELD HAZARD .INSTALL AND SECURE...(5 3/4" X 4 7/8") WARNING ROTATING PART HAZARD...(4 1/2" X 3 1/2") WARNING ROTATING PART HAZARD...(6 9/16" X 4 7/8") WARNING TUB HAZARD DO NOT CLIMB INTO MACHINE WHEN...(5 3/4" X 5") WARNING KEEP ALL GUARDS AND SHIELDS IN PLACE...(5 5/8" X 5") GREASE GUN (2 3/4" X 1") WARNING HIGH-PRESSURE FLUID HAZARD...(6 3/8" x 5") AGRI-CHOPPER (22 3/4" X 7 3/4") DANGER ROTATING PART HAZARD TO PREVENT...(4 3/4" X 3 1/2") DANGER THROWN OBJECT HAZARD TO PREVENT...(4 5/8" X 3 1/2") RIGHT HAND SIDE (47 7/8" X 6 1/4") FRONT RIGHT SIDE (47 7/8" X 4 3/4") REAR LEFT SIDE (47 5/8" X 6 1/4") FRONT LEFT SIDE (47 7/8" X 4 3/4") 5500 (15 3/4" X 4 3/4") 5600 (15 3/4" X 4 3/4") CANADA & US PATENT 5,215,268 (3 1/8" X 7/8") QTY 1 1 3 2 1 1 1 7 1 2 1 6 2 2 4 1 1 1 1 1 2 2 1 I-1 VALMETAL INC. 230, BOUL. INDUSTRIEL ST-GERMAIN, QUÉBEC CANADA, J0C 1K0 TÉL: (819) 395-4282 FAX.: (819) 395-2030 www.valmetal.com [email protected] PRINTED IN CANADA ISSUED DATE: AUGUST 2004 PART NUMBER: 17-98-0006