Rz Br_automation_e_umschlag.indd

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MotionOne Automation solutions for mechanical engineering MotionOne – Integrated automation from a single source We live in an age when increasing potential productivity has become one of the most important tasks in all sectors of industry. The associated increasingly stringent requirements for precision and dynamics need to be continuously met, while also handling a growing range of variants in production processes. There is an equally growing demand for modular machines and systems, all of this against a background of meeting the latest safety requirements. These trends mean that machine manufacturers are faced with the challenge of managing increasing levels of complexity in their products. As a result, modular systems with standardized interfaces are gaining in importance all the time. Here, the key challenge is in developing and adapting the complex interfaces between the different components that make up the automation solution. 5 in 1 with MotionOne Below, you can discover how the modular MotionOne automation system combines five components into a unified overall solution. With MotionControl, Drives, HMI Panel, Safety and User Tools, you have everything you need for your automation tasks. Find out for yourself how easy a system with standardized interfaces can be to use. 2 3 MotionOne – Getting machine automation moving The modular MotionOne automation system µC provides a wide range of options for machine automation. No matter whether you are looking for scaleable HMI Panel solutions, you want to automate complex movements or require precise and dynamic drive technology, with everything having to meet the latest safety requirements (EN 13849) and featuring the very best programming on the market – our MotionOne automation system combines all five components in a single solution: ! MotionControl ! Drives ! HMI Panel ! Safety ! User Tools ControlOne – Control platform 400 MHz Power PC to 1.1 GHz Atom System field bus EtherCAT and CANopen Fanless operation MotionControl in the following areas: Single-axis motion, electronic gearing Cam plate to flying saw SMC safety control in SIL 3 With various sensor interfaces and scaleable I/Os for monitoring of 2 movement axes (electric, hydraulic or pneumatic) HMI Panel – Stationary operator control units With DVi interface Display sizes from 8.4“ to 15“ 16 on-board inputs HMI Panel – Mobile operator control units With Ethernet link Display sizes from 3.4“ to 6.5“ Integrated confirmation button and emergency stop COconnect – Expansion modules Digital inputs/outputs complying with IEC 61131 Analog modules with 14-bit resolution Temperature measuring modules for J, K, L and PT100 thermocouples Position detection modules with latch inputs Take a look below at LTi‘s wide range of automation expertise and experience the variety of MotionOne. Servo drives from 2 - 450 A As single axes or DC network High-performance drive control Integrated safety control in SIL 3 Servomotors Rotary servomotors from 0.09 - 60 Nm Linear motors from 30 - 5800 N Direct drives High-frequency spindles 4 5 HMI Panel ControlOne COconnect 6 Convenient touch-screen operator control units are at the heart of MotionOne. An extensive range of display sizes provides the right space for any application. Stationary operator control units: A high quality design conceals state-of-the-art display technology, with 8.4“ to 15“ touch-screens and a host of useful features, such as 16 DIs on-board, optional RFID technology and programmable function keys. Centralized data storage for the visualization application directly on the controller makes the entire system easy to handle and provides automatic scaling to the display size. Simultaneous operation of stationary and mobile operator control units using different visualization applications ensures the maximum possible flexibility. Mobile hand-held operator control units: As well as providing machine operators with a greater action range, integrated emergency stop and confirmation buttons support their safety. The keypad and handwheel allow flexible interaction with the automation system. The heartbeat of any automation solution is the controller. The available scaleable processing power of 400 MHz Power PC to 1.1 GHz Atom in the ControlOne CPU provides the appropriate power range for a huge variety of applications. optimum cost and dimensions. Expansion modules can be attached directly to the CPU. Fanless operation allows you to forget about specified maintenance intervals. Despite their compact design, the basic features of the CPU modules include interfaces such as Ethernet, USB, Compact Flash, EtherCAT and CANopen, as well as DVI graphics for a direct link to the HMI Panel. Optional interface modules guarantee adaptability at A modular expansion concept with numerous I/O modules provides the automation solution with the required connectivity. All connections are made by plug-in terminals. To optimize the physical positioning of the expansion modules, row-mounted or remote operation via bus coupler is possible. Digital inputs and outputs complying with IEC 61131-2 with adjustable filter and 2 A rated output current, analog inputs with 14-bit resolution, temperature measuring modules for type J, K, L and PT100 thermocouples and temperature compensation, as well as encoder evaluation with latch inputs with response times of 20 µs are just some of the features. 7 ViEditor MotionCenter Drives & Safety 8 Creating visual displays is not so scary when you look at the system‘s integrated ViEditor tool. With no specialist knowledge, you can create attractive visualization solutions. A library of graphical elements and functions supports easy programming. The Java-based programming environment offers even greater freedom. Incorporating the operator control units within the controller configuration and automatically linking the controller and the visualization application in the MotionCenter configuration tool make the The MotionCenter tool suite is available for machine automation. MotionCenter combines all tasks in project planning, configuration, IEC programming and creation of visualization applications. It is based on the market standard CoDeSys to reduce orientation time to a minimum. In addition to the ServoOne and c-line Drives drive controller series, the SMC safety controllers from LTi are also available as system components that can be integrated into the automation solution with no problems and without the need for specialist knowledge. Even getting started in the new world of automation is easy: A setup program installs all necessary tools and device descriptions for the system components. There is no need for the usual complicated connection of components as the EtherCAT or CANopen interfaces are configured automatically. system easier for the user to handle. Variables lists and scaling functions for integration into the visualization are automatically available. Remote maintenance is just as easy. The data storage in the visualization application on the controller allows rapid access using the ViRemote maintenance tool. As well as a sophisticated runtime system, standardized movement functions are essential for motion solutions. The system provides these in the form of PLCopen-based libraries, known as MFBs - Motion Function Blocks. Single- and multi-axis movement functions control the ServoOne and c-line Drives drive controller ranges. Of course, the drive system includes a wide range of motors, from a standard servomotor through to direct and linear motors. Additional support for all standard sensor systems allows you to optimize the project planning for your drive task. Simple handling starts with installation and ends with support and service – with LTi you can depend on a comprehensive package of services in these key areas. 9 ControlOne EtherCAT drive bus Master Battery (accessible without dismantling or using tools) Diagnostic display PCI expansion for system options (interfaces, Ethernet) DVI port for stationary operator control units CANopen master 10 USB port for storage medium CF card for storing firmware and application Ethernet programming interface Power supply 24 V USB port for storage medium ControlOne ControlOne COconnect LACP 232/Z LACP 240/A LACP 242/A Processor Motorola Power PC 400 MHz Intel Atom 600 MHz Intel Atom 1.1 GHz RAM 64 MB 512 MB 512 MB On-board interfaces CAN, serial, Ethernet, USB Ethernet, EtherCAT, CAN, USB, graphics Ethernet, EtherCAT, CAN, USB, graphics COconnect Expansion modules RS232, CANopen, PROFIBUS Slave, Ethernet Dimensions 180 x 120 x 100 mm 135 x 120 x 100 mm 135 x 120 x 100 mm 22.5 x 120 x 100 mm Digital inputs - - - 6 / 8 / 16 Digital outputs - - - 8 / 14 Analog inputs/outputs - - - 4 Temperature measuring modules PTx - - - 4/6 Incremental sensor evaluation - - - 2 x TTL ServoOne / c-line Drives ServoOne ServoOne single-axis system ServoOne multi-axis system c-line Drives single-axis system Rated voltage 1/3 x 230 V AC 3 x 400/480 V AC 565/770 V DC 24/48 V DC 1 x 230 V AC 3 x 400/460 V AC Rated current 230 V 400 V 16 – 210 A 2 – 210 A 6A 4 – 450 A Peak current 1.5 – 2 x Cooling type Air/liquid cooled Liquid cooled Air/liquid cooled Cold Plate Safety engineering STO in line with SIL 3 to IEC 61508 / IEC 62061, PL e to EN ISO 13849 Optional: Integrated safety controller to SIL 3 STO in line with SIL 3 to IEC 61508 / IEC 62061, PL e to EN ISO 13849 Optional: Integrated safety controller to SIL 3 STO in line with SIL 3 to IEC 61508 / IEC 62061, PL e to EN ISO 13849 1.8 – 2 x LSH/LST servomotors Servomotors Rated torque Speed range Comments LSH 0.24 – 21 Nm 3000 – 4500 rpm High power density LST 0.09 – 50.0 Nm 3000 – 6000 rpm Versatility Linear motors 30 – 5850 N 10 m/s Synchronous Ironless, iron-core 11 VisuOne VisuOne Stationary LAOP 460-LD LAOP 450-LD LAOP 430-LD Mobile LAOPM 55/A Mobile LAOPM 20e/A Display • 15“ TFT, 1024 x 768 pixels, 16 million colours • 12.1“ TFT, 800 x 600 pixels, 256,000 colours • 8.4“ TFT, 800 x 600 pixels, 256,000 colours 6.5“ TFT with LED backlight, 640 x 480 pixels, 65,536 colours 3.4“ (75 x 42 mm) resolution, colour depth 480 x 272 pixels, 65,536 colours Membrane keypad 10 membrane keys with tactile feedback and LED 16 keys (left/right/bottom) 16 keys Protection III (to IC 61131-2) / front IP 65 (with correct installation), rear IP 20 IP65 IP65 Digital inputs 16 Confirmation button (three-stage, dual-circuit) Emergency stop button Two confirmation buttons (three-stage, dual-circuit) Emergency stop button (dual-circuit) Interfaces RS-485-A Graphics interface PL (Panel Links) Operator control unit usable up to 30 m from controller USB 2.0 full-speed compatible Ethernet 100 MBit/sec USB 2.0 (optional) Ethernet 10/100 MBit/sec Dimensions 432 mm x 390 mm x 64,6 mm (LAOP 460-LD/A-0000), 372 mm x 336 mm x 63,2 mm (LAOP 450-LD/A-0000), 298 mm x 269 mm x 62,4 mm (LAOP 430-LD/A-0000) Diameter 250 mm Total height 125 mm 55 mm x (82 or 162) mm x 226 mm SMC safety controller SMC safety controller SMC1-Z10, Z20, Z30, Z40 E10 I/O expansion module Bus coupler B10 Supply 24 V DC Rear panel bus Rear panel bus Number of axis monitors 0-2 - - Safe inputs 0-2 14 - Safe outputs 4 10 - 12 VisuOne Elegant aluminium frame Touchdisplay 4,2“ - 15“ Toolless mounting On-board digital inputs Programmable function keys 13 0920.2047 03/2011 Everything you need for success Automation and drive technology 5 in 1 automation, from controlled complex movement sequences, drive controllers and motors, HMI Panels, User Tools and Safety Standards High power density motor elements and magnetic bearing technology for high-speed drive systems for system solutions for the turbo generator and turbo-compressor sector PC-based CNC control systems for integrating highly complex, customer-specific movement sequences Machine tool spindle and dressing technology for complete work piece machining Ready-to-use switch cabinets and systems for industrial automation of plant and machinery Systems/components in the area of renewable energies Compact, efficient large-scale inverter systems for photovoltaics and renewable energies ORC systems for effective conversion of waste heat into energy at CSP and biomass power plants Microsystem technology/sensor systems/electronics Magnetic measurement systems to measure linear or rotational movements, electric currents and magnetic fields EMS service provider for the manufacture of assemblies for use in thick layer technology, chip on board, SMD and the manufacture of complex power electronics EMS service provider with its own design service for customer-specific electronic assemblies and microsystems LTi DRiVES GmbH LTi DRiVES GmbH Heinrich-Hertz-Straße 18 Gewerbestraße 5-9 59423 Unna 35633 Lahnau GERMANY GERMANY Fon +49 (0) 2303/ 77 9-0 Fon +49 (0) 6441/ 96 6-0 Fax +49 (0) 2303/ 77 9-397 Fax +49 (0) 6441/ 96 6-177 Mail [email protected] Mail [email protected] www.lt-i.com www.lt-i.com