S100ps Parts Manual

Transcript

PARTS MANUAL PROMAC. LEADING THE WAY. NUGEN PART LIST GENERATING SET SP series S100PS Edition A Date 01/26/11 Parts List © 2011 Promac Sales Pty Ltd www.promac.net.au NUGEN PART LIST Content Table Foreword ........................................................................................................................................... 1 1 Generator Set Assembly ................................................................................................................. 2 2 Soundproof Bonnet Assembly........................................................................................................ 4 3 Control Cabinet Assembly .............................................................................................................. 6 4 Control Panel Electrical Element .................................................................................................... 9 5 Field Wiring Cabinet Assembly .................................................................................................... 11 6 Engine & Alternator Assembly ..................................................................................................... 13 7 Base Tank Assembly ..................................................................................................................... 16 8 Wiring Harness ............................................................................................................................. 19 8.1 Wiring Cable .............................................................................................................. 19 8.2 Wiring........................................................................................................................ 21 NUGEN PART LIST Foreword This parts manual contains the parts for the Engine-Driven AC Generator Model S100PS. When ordering parts or requesting service information, you will always be asked to specify the following details: 1. Model Number and Serial number. 2. Part Number and Description. 3. Quantity required. The parts manual is sequenced by machine structure. Each group of parts has an illustration on the first page and a part list on the adjoining page. Parts can then be identified by cross referencing the number on the illustration with the number in the left -hand column of the parts manual. Promac Sales Pty Ltd reserves the right to change any portion of this information without notice. This manual is not to be reproduced in any form or by any means without the express written approval of Promac Sales Pty Ltd. Copyright 2011 Promac Sales Pty Ltd. 1 NUGEN PART LIST 1 Generator Set Assembly 2 NUGEN PART LIST TABLE 1.Generator Set Assembly REF PART NUMBER DESCRIPTION QTY DETAILS 1 A 4010023 Alternator Assembly 1 LSA44.2VS45 2 P 6010011 Engine Assembly 1 1104C-44TAG2 3 R 6012003 Radiator Assembly 1 4 E 6011022 Control Cabinet Assembly 1 5 6 7 8 9 10 E 15351418-2 S 15351418-1 D 324536-0 S 15351418-3 M 6011026 M 6011017 Field Wiring Cabinet Canopy Assembly Battery Assembly Base Tank Assembly Muffler Spark Arresters 1 1 1 1 1 1 3 Universal/2.5'' NUGEN PART LIST 2 Soundproof Bonnet Assembly 4 NUGEN PART LIST TABLE 2 .Soundproof Bonnet Assembly REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NUMBER 15351418-1 15351418-1-02 4021002 4021003 4021015 4021016 254757 15351418-1-03 15351418-1-08 6759543 4021017 3756989 15351418-1-10 4010116 15351418-1-04 8075434-3 15351418-1-07 505612065 50556514 254757 4040046 15351418-1-03 54275717 15351418-2 232323 323423 254757 54275717 324232 35543 7654321 3242354 65157171-6 2627547 9828242 473567553 83538521 6738356-2 DESCRIPTION Right Rear Corner Panel Right rear Access Door Lift Panel (Rear) Left Rear Access Door Left Rear Corner Panel Fire Extinguisher Box Hexagon Head Bolt Left end Access Door Fire Extinguisher Bracket Left Top Panel Hexagon Head Bolt Hanger Right Top Panel Radiator Inspection Flange Radiator Inspection Cap Exhaust Pipe Flange Exhaust Pipe Cap Water Tank Baffle Assembly Right End Access Door Hexagon Head Bolt Inlet Louver Gill Cabinet Air Filter Front Left Corner Panel Control Cabinet Assembly Front Right Corner Panel Side Discharger Outlet Grill Hexagon Head Bolt Outlet Grill Dampers Field Wiring Box Assembly Hexagon Nut Flat Sector Magnet Hexagon Bolt Hinge Hexagon Head Bolt T bar Hexagon Nut Padlock Hexagon Flange Bolt 5 QTY 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 1 1 1 2 1 12 2 1 8 4 8 10 60 5 20 5 28 DETAILS M6x12-N M6x12-N 852x46x228 M6x12-N M6 M6x20 M6x20 M8 M6x20 NUGEN PART LIST 3 Control Cabinet Assembly 6 NUGEN PART LIST TABLE 3.Control Cabinet Electrical Element REF PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22a 5456784 6010012 5062002 5062003 5070162 5070141 3082005 3082002 3082005 3082001 5062000 5062002 3082036 5062003 54001102-05 5070001 5062002 5062003 2457171 15747832 5070141 60359148 22b 60359149 23a 23b 24 25 26 27 28 29 30 31 32 4021015 4034598 5062000 5012002 5062002 5062003 3082068 3082068 6564333 5062000 7867870 DESCRIPTION Hinge Control Panel Cable Duct Cover(1) Cable Duct (1) Retainers Terminals Relays Circuit Breaker(1) Circuit Breaker(2) Circuit Breaker(3) Din rail 1 Cable Duct Cover(2) Diode Cable Duct(2) Control Cabinet 16-pin Connector Cable Duct Cover(3) Cable Duct(3) Battery Charger DC12V regulator module Connecting Terminals Adjustable Earth Leakage Relay Dim-mounted Schneider Vigirex Adjustable Earth Leakage Relay Panel-mounted Schneider Vigirex 2-pole RCD Circuit Breaker Din Rail 2 Relays Cable Duct Cover(4) Cable Duct(4) Circuit Breaker Circuit Breaker Test outlet Circuit Breaker Din Rail 3 Metal Hat Bracket 7 QTY 2 1 1 1 10 18 7 1 1 1 1 1 1 1 1 1 1 1 1 1 13 1 DETAILS 25x25x8 50x50x600 USK-2G2 Screw type DC12V 4 pole DC 16A 1 P DC 32A 1 P DC 6A 1 P TH35-7.5 335mm ZP5A 50x50x530 RH99M 1 RH99P 1 1 1 3 1 1 1 1 1 1 1 AC 10A AC 10A 3Pole DC12V 50A 3Pole 50A 3Pole 2A 2Pole NUGEN PART LIST 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 3082066 3082022 3082022 5062000 7867870 6080012 3082021 3082066 3082036 3082036 5062000 7867870 5012001 5012001 6011118 5012003 6011120 3082010 7867870 6011118 7867870 235232 7867870 5543434 5798934 8787432 8268992 547654 Circuit Breaker 4-pole RCD 4-pole RCD Din Rail 4 Metal Hat Bracket Observation door Panel 4-pole RCD Single-phase RCD/MCB Single-phase RCD/MCB Single-phase RCD/MCB Din Rail 5 Metal Hat Bracket Neutral bar Earth bar Padlock Copper bar Electrical Insulator Main Circuit Breaker Metal Hat Bracket GPO Isolating Switch Metal Hat Bracket Wiring Terminal Metal Hat Bracket AMF/Island Mode Switch Metal hat Bracket Protective Guard Toggle Switch MEN Link 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 3 1 1 1 1 1 1 20A 3Pole 63A 63A 40A 20A 16A 16A RCD bypass  Notes: The function of 22b is the same as 22a.The standard configuration is 22b. 8 NUGEN PART LIST 4 Control Panel Electrical Element 9 NUGEN PART LIST TABLE 4.Control Panel Electrical Element REF PART NUMBER DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 5060005 6013000 6010008 6110302 6012010 575786821 6010008 6010004 6010008 60359149 Front panel illuminator switch Front panel illuminator RCD Status Lamp RCD Status Test Button Battery Charging Indicator Controller Master Control Switch Alarm buzzer Battery Charge Select Switch Adjustable Earth Leakage Relay Panel-mounted Schneider Vigirex RCD Test Outlet Base RCD Test Outlet Switch RCD Test Button RCD Test Outlet Hand-operated Cam Lock IP Circuit Breaker Access Panel Hinges IP Circuit Breaker Access Panel breaker Control Panel Slotted Type Cam Locks 1 1 1 1 1 1 1 1 1 1 10 11 12 13 14 15 16 17 18 19 20 2425567-2 6010010 1515717 2425567-1 54002102 127567677 15351418-1 1515717 1515719 54002104 10 1 1 1 1 1 1 2 1 1 2 DETAILS AMF25NT RH99P 10AMP 25x25x8 NUGEN PART LIST 5 Field Wiring Cabinet Assembly 11 NUGEN PART LIST TABLE 5.Field Wiring Cabinet Assembly REF PART NUMBER DESCRIPTION QTY 1 2 3 4 5 6 56453254 5434332 5060009 5060007 5060005 234344 1 4 2 1 1 4 7 6012009 8 9 10 11 12 13 14 234345 5060006 5060005 5070000 975438 9268210 9268211 Emergency Stop Switch GPO switch 50A 5-pin GPO 20A 5-pin GPO 15A 3-pin GPO Single Gang Box 10A 3 Flat-pin Male Socket (Mains Inlet) Two Gang Box 20A 3-pin GPO 15A 3-pin GPO 10-pin connector Field Wiring Cabinet Tie Bar Hexagon Bolt 12 1 2 1 1 1 1 1 2 DETAILS 3-phase 3-phase Single-phase Mains Battery Charger Inlet Single-phase Single-phase Nylon M6x25 NUGEN PART LIST 6 Engine & Alternator Assembly 13 NUGEN PART LIST TABLE 6 .Engine & Alternator Assembly REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14a 14b 14c 15 16 17 18 19 20 21 22 23 24 PART NUMBER 7175471 2020012 6014038 15351418-1-13 6011014 15351418-1-15 3015003 4011054 6011024 6013001 6011000 6013002 6011005 3020005 3020011 3021151 3020124 15351418-1-14 6011024 5543434 4020101 453467-2 453467-1 4020101 90402653 3990000 6014019 25 26 27 28 29 30 31 32 33 6012002 8210170 6011039 6011071 3040003 6014020 90432 6014020 2343243 DESCRIPTION Filler Cap Radiator Top Hose Clamp Radiator Mount Hexagon Guard Bolt Fan Guard 2 Engine Battery Isolator Assembly Hexagon Flange Bolt Flat Washer Hexagon Bolt Flat Washer Hexagon Bolt Alternator Voltage Regulator 3 Phase Sensing Toroid Fan Guard 1 Hexagon Flange Bolt Metal Bracket Engine Oil Drain Hose 90° Hose Nipple Fittings Hose Nipple Fittings Engine Oil Drain Hose Hose Clamp Service Oil Pump Assembly Air Intake Manifold Hose Clamp Hexagon Flange Nut Air-cleaner Bracket Hexagon Flange Bolt Hexagon Flange Bolt Air Filter Assembly Air Filter Hose Clamp Air Inlet Cap Air inlet Cap Clamp Air Cleaner Housing 14 QTY 1 1 2 1 2 1 1 1 4 8 8 12 12 1 1 1 1 1 4 1 1 1 1 1 2 1 2 DETAILS 2 1 2 2 1 2 1 1 1 M8 32-44 M6x16 1104C－44TAG2 M12x20 D8 M8x16 D10 M10x35 LSA44.2 VS45 R438 R731 IA80 M12x20 10 9.5mm 9.5mm 10 12-20 65-70 1/2-13 UNC M8x20 65-70mm 65-70mm NUGEN PART LIST 34 35 36 37 38 465323 34645 23433 25655 254343 Dust Cap Clip Dust Cap Primary Filter Secondary Filter Filter Indicator 15 1 1 1 1 1 NUGEN PART LIST 7 Base Tank Assembly 16 NUGEN PART LIST TABLE 7 .Base Tank Assembly REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NUMBER 3020005 769898 986654 2191000 54001110 2191001 2193000 45754687 3020005 60270004 2180000 5065000 2191000 6011020 6012003 6011023 2191002 6012003 6013016 6012012 6011022 3020005 769898 986654 2191000 54001110 2191000 2193000 45754687 15351418-2-01 60270004 DESCRIPTION Hose Clamp Fuel Pipe Three-way Valve 90° Hose Nipple Fittings Metal Bracket Hose Nipple Fittings Auxiliary Tank Radiator Relief Pressure Pipe Hose Clamp Hexagon Bolt Plain Washer Battery Box Top Cover Hexagon Nut Engine Breather Service Oil Pump Assembly Engine Oil Drain Hose Female Fuel Quick Coupling Cap Male Fuel Quick Coupling Base Hexagon Nut Mechanical Fuel Gauge Fuel Level Sensor Hexagon Bolt Plain Washer Anti Vibration Mounting Flange Plate(1) Flange Plate(2) Hexagon Top Drain Plug Sealing Gasket Exhaust Pipe(1) Drainpipe Radiator Anchor Ear 17 QTY 12 6 2 2 1 4 1 2 8 4 4 1 4 1 1 1 1 1 16 1 1 8 8 4 1 1 1 2 1 1 3 DETAILS 9.5mm 9.5mm 10mm 63mm NUGEN PART LIST 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 2180000 5065000 2191003 6011020 6012003 6011023 2191004 6012003 6013016 6012012 6011022 3020005 769898 986654 2191005 54001110 2191006 2193000 45754687 15351418-2-01 60270004 2180000 5065000 2191007 6011020 6012003 6011023 2191008 6012003 6013016 6012012 6011022 Spark Arrester Air Fuel Breather Filter Housing Hexagon Nipple Male/Male Hexagon Nipple Male/Male Hose Nipple Fitting Fuel Pipe Muffler Battery Battery Box Hose Nipple Fitting Air Fuel Breather Filter Housing. Exhaust Pipe(2) Bolt Hexagon Top Drain Plug Hexagon Flange Bolt Cover Plate Ball Valve Drain Grill Dip Stick Flange Ball Valve Hose Nipple Fittings Hexagon Nipple Male/Male Padlock Diesel Drain Flange Cover 90° Hose Nipple Fittings Hexagon Bolt Plain Washer Service Cover Hexagon Nut Hexagon Plug Fig Exhaust Pipe 18 1 1 1 2 2 1 1 1 1 1 1 1 4 2 16 1 1 1 1 1 3 3 6 1 1 3 2 2 1 2 1 1 9.5mm 6.3mm 9.5mm 9.5mm 150AH 9.5mm 9.5mm 63mm M8x20-N M8x20 Ф50mm 9.5mm 9.5mm 9.5mm M8X20 M8 M8 25.4mm NUGEN PART LIST 8 Wiring Harness 8.1 Wiring Cable 19 NUGEN PART LIST TABLE 8.1.Wiring Cable REF PART NUMBER DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 83935513 54001110 5070001 17278435-3 78245201 5053073 5053077 3020005 78245202 5053073 5053077 54002110 17278435-1 5053076 8607708767 6665890 075469 Field Wiring Cabinet Assembly Water-proof Cable Gland(1) Cable(1) Control Cabinet Assembly 10 Pin Terminal Connector Water-proof Cable Gland(2) Cable (2) Terminal Connector Conduit Water-proof Cable Gland(3) Cable(3) Water-proof Cable Gland(4) Cable(4) Alternator Soundproof Bonnet Assembly Base Tank Assembly Battery Box Assembly 1 8 4 1 1 2 1 1 1 4 2 9 5 1 1 1 1 20 DETAILS PG21 PG29 JSH-29 PG29 PG39 LSA44.2 VS45 NUGEN PART LIST 8.2 Wiring 21 NUGEN PART LIST TABLE 8.2 Wiring REF PART NO DESCRIPTION QTY DETAILS 1 2 3 4 5 6 7 8 9 10 11 12 13 Battery Battery Terminals Battery Isolator Switch Soundproof Bonnet Assembly Alternator Control Cabinet Assembly Base Hexagon Bolt Copper Belt Hexagon Bolt Copper Belt Hexagon Bolt Hexagon Bolt 1 1 1 1 1 1 1 1 1 1 1 1 1 2180000 54001110 601101 2193000 3020005 6012003 2193000 60270004 2191000 6012003 6011022 5065000 2191000 22 150AH LSA44.2 VS45 M6x12 20mm2x250mm M8x20 20mm2x350mm M8x20 M8x35 Promac Sales Email: [email protected] Phone: +61 8 6254 1800 Fax: +61 8 6254 1899 Office: 11 Poole Street, Welshpool, Western Australia, 6106 Postal Address: PO Box 538, Welshpool, Western Australia, 6986 PROMAC. LEADING THE WAY.