Transcript
Frequently Asked Questions General Q A
:
I d id n o t r ece ive an In s tr u ctio n Ma n ua l w it h m y ASD . H ow ca n I g et on e ?
:
Th e
S11 ASD Instruction Manual
ca n b e d o w n loa d ed f ro m ou r w e bsit e a t ww w .t os h iba .co m/ in d . To req u es t a h a rd - co py of e it he r d ocu m en t co nt a ct t h e Tos h iba C us t om er Su ppo rt Cen t er or y ou r
lo cal To sh iba d is tr ibu t or .
Q A
:
Do es To sh ib a of f er tr a in in g co u rs es ?
:
Yes . Tr a in in g co ur se s a re of f er ed a t TI C h ea d q u ar t er s in Ho u st o n, Tex as . Th e re a re t w o t ype s of t r ai ni ng — m ai nt e na n ce a nd re pa ir ( n omi na l f ee) , a nd a pplica t io ns ( f ree ). O ur in s t ru ct or s h av e ye a rs of h a n d s-o n ex per ien ce i n th e ir r es pect iv e f ie ld s a nd ar e co n t in ua lly bei ng t r a in ed on n e w pro d uct s . St u d en t s w ill ga in v a lu a ble e xper ien ce on t h e eq u ipm en t a nd tr ou ble sh o ot r ea l f a ul ts t h at m ay be in cur r ed d u rin g n o rm a l ASD set u p, op era t io n , a n d m a in te na n ce. F or a li st in g of u pco min g tr a in in g cou r se s o r t o reg i st er, v is it o ur w e bsit e a t w w w.t o sh iba . com /in d a n d cli ck o n t h e t r ai ni ng ta b.
Q A
:
:
W h er e ca n I f in d ad d i ti on a l in fo rm a ti on a bou t To s hib a I nt er n a ti on a l Co rpo r at io n ( TI C) a n d TIC p ro d uct s ?
Ad d it io n al in fo rm a ti on ca n be fo u nd on o ur w e bsit e, w w w.t o sh iba . com /in d . You ma y a lso co n ta ct T IC f o r a d d it io n al in fo r ma t ion by w ri ti ng t o 1 31 3 1 W e st L it tle Yo rk Rd ., Ho u st on , Texa s, 7 70 4 1, v ia t e leph o ne at ( 71 3 ) 4 66 -0 2 77 , o r v ia fa x a t (7 1 3) 93 7 -9 3 49 .
Application Specific Q A
:
W h o is co n si de re d q u a lif ied per so n n el ?
:
A q u a lif ied per so n i s on e w h o h a s t h e s kills an d kn o wl ed ge abo u t t h e co ns t ru ct ion , i ns t a lla ti on , o per a ti on , a n d ma in t en a nce o f th e eq u ipme nt a n d h a s r eceiv ed sa f et y t r a ini ng o n t h e h a za rd s in vo lv ed . Qu a lif ied per so n n el a r e a ble t o r eco gn iz e a nd pr o per ly a d d re ss ha za r d s a ss o cia ted w it h th e a ppli cat io n of m ot o r- d riv en eq u ipme nt , a n d a re t r a ine d t o sa f el y en er g ize , d e- en er g ize a nd g ro un d sa id eq u ipme nt , to sa f e ly lo cko ut /t a go u t cir cu it s a nd eq u ipme n t, an d clea r fa u lt s in a ccor d a nce w it h es ta bl ish ed sa f et y pr a ct ices .
Q A
:
W h at d o I d o if m y mo t or is r ot a t in g i n t h e w ro n g d ir ect io n?
:
Qu a lif ied per so n n el s h ou ld re v ers e a n y t w o of t he t h r ee ASD o ut pu t p ow er lea d s ( U/ T1, V/ T2 , or W /T3 ) co n n ecte d t o t h e m ot or .
Q A
:
I fo llo w ed all o f t h e in st r uct io n s bu t m y mo t or w ill n ot ru n . W h a t n o w ?
:
En su re t h a t t h e in pu t p ow er to t he ASD is con n ect ed an d t h at t h e vo lt a ge at R/ L1 , S/ L2 , a n d T /L 3 a re a s speci fied f o r yo u r uni t . En su re th a t th e t er mi na ls of t h e t er min a l bo ar d a re co n fi gu red cor rect ly f o r yo u r a pplica t io n. Per fo r m a Re se t ( to f a ct or y d e fa u lt s et t in gs ). If f ur t h er a ss is ta n ce is r eq uir ed , co n su lt t h e
S11 ASD Instruction Manual or
con t a ct t h e To sh ib a Cu st o me r Sup por t C en t er
fo r a s sis t an ce .
Q A
:
Du ri ng s ys te m op er at io n I rece ive er ro r me ss a ge s t h at I d o n o t u n d er st a n d . W h er e ca n I f in d in fo r ma t ion a bou t tr ips /f a ul ts /a la rms a n d tr o ubl esh o ot in g ?
:
A co mple te lis t o f LED scr een d is pla y s, t rip /f a ult / ala r m d es cript io n s an d a lis t of po ss ible ca u se s o f a ll t r ips /f au lt s /a la rm s can be fo u nd in t h e
S11 ASD Instruction Manual
. F o r a d d it ion a l i nf o rm at io n
or as si st a nce , co nt a ct th e To sh iba Cu s to me r Su ppo rt Ce nt er .
S11 ASD Simple Start Guide The S11 ASD Simple Start Guide provides instructions on installation and operating procedures only. For additional information regarding your new S11 ASD, consult the S11 ASD Instruction Manual.
DO NOT attempt to install or operate the S11 ASD until you have read and understood all of the user directions contained in this guide, and the product safety information and product labels contained in the S11 ASD Instruction Manual. Equipment warning labels provide useful information and indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures are not followed. Installation and operation shall be performed by qualified personnel only.
S11 ASD INDUSTRIAL DIVISION 13131 West Little York Road, Houston, TX 77041 Tel 713/466-0277 Fax 713/937-9349 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Document Number: 62523-000
Simple Start Guide
S11 ASD Simple Start Guide 1. Receipt & Identification
S11 ASD Nameplate
In spect t h e eq uipm en t fo r d a ma g e t h at ma y h a v e occu r red d u ri ng
TRANSISTOR INVERTER
!
VFS11S-2004PL-WN
sh ippin g .
DO NOT
3. Connectivity
i ns t al l or en er g ize eq u ipme nt t h at h a s bee n d a ma g ed .
INPUT
OUTPUT
Ens u re t h at t he r a te d ca pa cit y a nd mo d e l nu mb er o n t h e na m epla t e
U (V) 1PH 200/240 3PH 200/240
con f or m t o o rd e r s pecif ica tio n s.
Contact With Energized Wiring Will Cause Severe Injury Or Loss Of Life.
DANGER
W h en u s in g a n ASD o u tp ut d isco n n ect , t he A SD a n d th e m ot o r
MUST
be s t opp ed b ef or e t h e
d isco n n ect is eit h er o pen ed or clos ed . C los in g t h e o ut pu t d is con n ect wh ile t h e 3 -ph a se o u t put Use p ro per lif ti ng t echn iq u es w he n m ov in g th e S1 1 A SD.
Co nt a ct yo ur To sh iba Sa le s R epr ese n ta t iv e t o re por t d is crep an cie s o r
F (Hz)
50/60
0.5/500
I (A)
5.3/4.5
3.3
of th e A SD is a ct iv e ma y r es u lt in eq u ipme nt d a ma g e or in ju ry t o per so n ne l.
3-Phase Input/Output Connections
De -e ne rg iz e a nd lo cko u t/
fo r a s sis ta n ce if req u ir ed .
t ag ou t th e m a in po w er , con t r ol po w er, an d in st r um en t at io n co n n ect ion s
2. Mounting
be fo re co nn ect in g or d isco n n ecti ng t h e po we r w irin g t o t h e eq uip men t or
On ly q u a lif ied per so n ne l s ho u ld in st a ll th is eq uip men t .
op en in g t h e en clo su r e d o or . Th e in s ta ll at io n of t h e eq u ipme nt sh o ul d co n fo r m t o t h e 20 0 8 N at io n a l Elect rica l Co d e (N EC) Co n nect t h e 3- ph a se in pu t
Ar ticl e 11 0 , OSH A, a s w e ll a s a n y o th er a pplica ble n a t io na l, reg io n a l, o r in d us t ry cod e s a nd
po we r t o t h e ASD to
st a n d ar d s.
t erm in a ls
W/T3
R/L1 S/L2 ,
, and
T/L3
. C on n ect t h e 3 -ph a s e ou t pu t po w er f r om t e rm ina ls
U/T1 V/T2 ,
,
In st a lla t io n pr a cti ces s h all co n f or m t o t h e la te st re v isio n of t he NF PA 7 0E Elect r ica l Saf e ty
a nd
Req ui re men t s f or Emplo y ee W or kpla ce .
a nd lo ca l el ect rica l co d es.
It is t h e re spo n sibi lit y of t he S 11 ASD i ns t al ler /m ain t en a n ce per s on n e l to en su r e t ha t th e u n it is
In st a ll a circu it d isco n n ecti ng d ev ice a n d br an ch ci rcu it pro t ect ion in acco r d an ce w it h th e f a ul t
in st a lled in an en clo su r e t ha t w ill pr ot ect per so n ne l a g ai ns t e le ctr ic sh o ck.
cur r en t s et t in gs o f t h e ASD an d t h e 20 0 8 N EC Ar ti cle 4 30 .
Location
F or
t o t h e m ot o r. En s ur e t ha t a ll w irin g is p erf o rm ed in a cco rd a n ce w it h n at io n a l, st a t e,
2-Wire Control Board
a nd
3-Wire Control
o pe n t h e en clo su r e d o or to ga in a cces s t o t h e
Terminal
a n d co n t in ue b el ow.
Se lect a mo u nt in g lo cat io n th a t i s ea s ily a cces si ble a n d h as ad eq u a t e wo r kin g spa ce. Pro per illu min a t ion is r eq u ired f or ma kin g in sp ecti on s , a d ju st m en t s, a n d per fo r min g equ ipm en t ma in t en a nce .
DO NOT
2-Wire Control In st a ll a sw it ch a s d es crib ed be lo w f r om t h e
mo un t th e S1 1 ASD in a lo ca tio n th a t wo u ld pro d uce cat a s tr o phi c r es ul ts if it w er e t o
F
an d / or
R
t er min a ls t o t h e
CC
t er min a ls. C lo se o r
re a tt a ch t h e en clo su r e d oo r.
2-Wire Start/Stop Control Connections
fa ll f r om it s mou n t in g l oca t ion ( eq uip men t d am a ge a n d /o r i nj ur y t o pe rs o nn e l) .
Av oid in s ta ll at io n i n d ir ect su nl igh t or in a r ea s w h er e v ibr at io n , h ea t , h um id it y, d u st , f ibe rs , met a l pa rt icl es , expl os iv e/co rr o siv e m ist s o r g a se s, s ou r ces o f e lect r ica l no is e a re pr es en t , o r w he re i t w o uld be e xpo sed t o h a rm fu l liq u id s , so lv en t s, o r o t h er f lu id s
.
Temperature
RES
Th e a mb ien t o pe ra t in g t e mper a t ur e r at in g is 1 4
°
to 122
CC
F
R
S1
S2
S3
CC
PP
PLC
VIA
VIB
2
° F ( -1 0 ° t o 50 ° C ) .
1
Ventilation In st a ll t h e un it in an u prig h t pos it ion a n d in a w e ll- ve nt il at ed a re a .
1 — N or ma lly op en sw it ch th a t wil l be u sed t o pr ov id e t h e f or w a rd ru n com ma n d ( Se t t o F o rw a r d ).
W h en in st a llin g a dj a cen t A SDs ho r izo nt a lly, To s hi ba r eco mme nd s a t lea st 5 cm of s pa ce
2 — N or ma lly op en sw it ch t h a t w ill be u s ed t o pro v id e t he re ve rs e ru n com ma n d ( Se t t o bet w een u nit s . Ho w ev er, if t h e t op co v er i s re mo ve d f r om e a ch ASD th e n h o riz on t a lly mo un t ed ASD s ma y b e in st a lled si d e-b y- sid e w it h no spa ce i n- bet w een t h e a dj a cen t A SDs
.
F or all S1 1 ASD s, a m in imu m of 10 cm of sp ace i s req u ir ed ab ov e a n d b el ow a d ja cen t u n it s.
Lead Length
R ev er se) .
3-Wire Control In st a ll mo me n ta r y pu sh bu tt o n s a s d es cri bed be low f ro m t h e
Th e t a ble be low lis t s t he reco mm en d ed ma xim um l ea d len g t hs fo r t h e lis t ed m ot o r v ol ta g es .
F
a nd / or
R
t er min a ls t o t h e
CC
t erm in a l. Cl os e or re at t a ch t h e en clo su r e d oo r.
3-Wire Start/Stop Control Connections
Le ad le ng t h s f r om t h e ASD t o t he mo to r in ex ces s of th o se l ist ed be lo w m ay req u ire fil te rs to be a d d ed to t he o u t put of th e A SD. Exce ss ive lea d len g t hs ma y a d v er se ly a f f ect t h e per fo r ma n ce of th e m ot o r. Exce ed in g t h e pea k v o lt ag e r a ti ng o r t h e a llow a ble th er ma l r ise ti me of t h e mo to r i ns ul at io n wi ll red u ce t h e lif e exp ect an cy o f t h e mo t or .
Co nt a ct yo ur Tos hi ba Sa le s Re pre se nt a t iv e f or a pp lica ti on a ss ist a n ce w he n u s in g le a d le n g th s in e xces s of t h os e lis ted .
RES
CC
F
R
S1
Lead Length Specifications
S2
S3
CC
PLC
PP
VIA
VIB
3
Model
PWM Carrier Frequency
NEMA MG-1-1998 Section IV Part 31 Compliant Motors2
2 30 -V o lt
All
1 00 0 f ee t
2 1 1 — N or ma lly op en mo me n ta r y pu sh bu tt o n t h a t w ill be us ed to pr ov id e t h e f or w ar d ru n co mm an d ( Set to F or w a rd ) . 2 — N o rm all y o pen m om en t a ry pu s h bu t t on t ha t w ill be u sed t o pr o vid e th e r ev er se r u n
< 5 kHz
6 00 fee t
co mm an d ( Set to Rev e rs e) . 3 — No r ma lly clos ed m om en ta r y pu sh bu tt o n t h a t w ill be u s ed t o h o ld th e o u tp ut fr eq ue n cy
4 60 -V o lt
≥ 5 kH z
3 00 fee t
< 5 kHz
2 00 fee t
≥ 5 kH z
1 00 fee t
u po n t er min a t io n o f t h e ru n com ma n d ( Set t o Ho ld
: F116 = 4 9 (H old , N.O. ).
Before turning on the ASD ensure that:
6 00 -V o lt
F or en clos u re a n d mo un t in g ho le d im en si on s
R/L1 S/L2 W/T3
Th e e ncl os ur e d o or is clo sed o r r ea t ta ch ed , a n d secu re . Ter min a ls con n ect ed to t he in pu t po w er a n d t er min a ls
consult the S11 ASD Instruction Manual .
U/T1 V/T2 ,
, and
,
, and
T/L3
a re
.
ar e co n nect ed t o t h e mo t or
.
Th e 3 -p ha s e in pu t v ol ta g e is a s specif ied an d t h er e a re no sh o rt s a n d al l gr o un d s a r e se cur e
4. Programming The
MODE
Additional Programming Information
Menu Navigation
Menu Options
Command Mode (Run Command)
Standard Monitor Mode
0.0
RUN PRG MON
k ey a cces se s t h e t hr ee
p rim a ry m od e s of t he S11 ASD ; t he
Standard Monitor Mode Program Mode Status Monitor Mode MODE
%
Th e Hz
, th e
MODE
key t o lo o p t h r ou gh
Status Monitor Mode
t o th e o t h er t w o m od e s.
Standard Monitor Mode
RUN PRG MON
is u sed
Fr-F
RUN PRG MON
MODE Hz
AUH
Program Mode Status Monitor Mode
A la rm s o r F a ult s w il l als o b e d ispl ay ed h ere . T h e
Initial Parameter Programming k ey t o u n t il th e
Program Mode
MODE
Edit ENT
ke y t o e nt e r t he
u s in g t h e Up/ Do w n ar ro w key s. Pre ss t h e
k ey w h ile i n t h e
Edit
the
MODE
k ey t o sw it ch t o t h e
a llo ws fo r
Operation Panel
.
me nu is d is pla ye d . Use
mo d e. Se t t h e pa ra m et er t o th e n ew v a lue
CMOD
C om ma n d Mo d e
FMOD
F r eq ue n cy Co mm an d
a nd
Frequency Command Built-In Potentiometer VIA VIB Operation Panel Built-In Potentiometer , or the
.
i s t he kn ob o n t h e o ut s id e of th e O per a tio n Pan e l
Th e
Th e
f u n ctio n ar e t h e
,
VIA
.
se lect io n is a n a n a log in pu t t er mi na l t h at a ccept s a 4 -2 0 mA o r 0 –10 VD C s ig n a l
(co n fig u ra t ion d ep en d an t ) . F o r a 4–2 0 mA s ig n a l pla ce t he Fo r a 0 –10 VD C s ig n al p la ce th e
VIA
d ip- sw it ch in t he
V
VIA
I VIA
d ip- sw it ch in t h e
po si tio n . To s ca le t he
po si ti on . in pu t
.
F201 F202 F203 F204 VIB
— 20%
— 0 Hz
VIA
PP
VIB
CC
— 10 0 %
-
— 60 Hz
Th e
Selections
4 – 20 mA or 0 –10 VDC
+
se lect io n is a n a n a log in pu t t erm in a l th a t
acce pt s a n e xt er na l po t en t iom et er s ig na l a n d is
0:
Te rm in a l B oa r d
1:
Ope ra t ion Pa n el
0:
Bu ilt -I n Po t en t iom et er
1:
V IA
2:
V IB
3:
Ope ra t ion Pa n el
4:
Ser ia l Co mmu n ica t ion
5:
Up/ Do w n f r om Ex te rn a l Co n ta ct
6:
V IA + V IB (Ov e rr id e)
Th e
Operation Panel Frequency Command
us es th e U p/D ow n a rr ow
External Potentiometer
.
Default Terminal Settings
Th e d e fa u lt te rm in al s et t in gs m a y be ch a ng ed by a cces si ng t h e pa ra m et er v ia t he
Mode. Control Circuit Input Terminals Terminal
Default Function
Program
Control Circuit Output Terminals Terminal
Default Function
Acce le ra t io n Ti me
0. 0 – 3 20 0 S econ d s
RES
Res et
PP
Po w er Supp ly
DEC
D ece ler at io n Time
0. 0 – 3 20 0 S econ d s
F
F o rw a rd Ru n
FM
O ut pu t F r eq ue n cy
UL
U pper Lim it F r eq ue n cy
0. 5 –
FH
H z ( Set a t pa r a met er
FH)
R
Re ve rs e Ru n
P 24
2 4 V D C Po w er O ut pu t
LL
Lo w er L im it F r eq ue ncy
0. 5 –
UL
H z ( Set a t pa r a met er
UL)
S1
Pr es et Speed 1
OUT
S2
Pr es et Speed 2
NO
V /f Pa t t er n
Mo t or Th er ma l Pr ot ect io n
0:
V / f Co n st a n t
1:
V a ria bl e Tor q ue
2:
A ut o ma t ic To r q ue B oo st Co n t ro l
3:
V ect or Co n tr ol
4:
En e rg y Sa vin g
5:
D y na m ic En e rg y -Sa v in g
6:
P M Mo t or Co nt r ol
Extended Parameters
S3
Pr es et Speed 3
FLA
PL C
Co mm on
FLB
Fa u lt Re la y Co n t act ( N.C .)
VI A
F req u en cy
F LC
F a ul t Re la y C on t a ct C om mo n
VI B
F req u en cy
RY
CC
Con t r ol C om mo n
RC
Factory Default
pr ov id e q u ick a cces s t o ASD se t ti ng s a n d ca n be s el ecte d , v iew ed , o r
k ey u n t il th e
Program Mode
Pa r a met e r se t tin g s ma y b e re tu r ne d t o f a ct or y d e fa u lt va lu es by pe rf or min g t h e fo llo w in g :
3.
Pre ss t h e
4.
Use t h e Up /D ow n ar r ow key s t o s cro ll u n ti l t h e d es ir ed
ENT
Program Mode
Pre ss t h e
Use t h e Up /D ow n a rr ow ke ys t o s cr oll u n ti l th e L ED s cree n d is pla y s
3.
Pre ss t h e
F---.
k ey u n t il th e
scr een is d i spla y ed .
ENT
typ.
key to se lect .
key to se lect .
Extended Parameter
4. h a s bee n
r ea ched . Pre ss t h e
MODE
1.
2.
scr een is d is pla y ed .
Use t h e Up /D ow n ar r ow key s t o s cro ll u n ti l t h e L ED s cree n d is pla y s
ENT
F a u lt R el ay Co nt a ct (N .O. )
L o w- Speed Sig n a l
ch a n ged by pe rf or min g t h e fo llo w in g :
MODE
Speed Re ach Sig n a l (O pen Co llect o r Ou t put )
10 – 10 0 %
Extended Parameters Pre ss t h e
.
co n t ro ls t h e ou t pu t s peed of t h e ASD . T h e so ur ce
ACC
THR
5.
sect io n ( s ecti on 5)
sca led by d e f au lt .
PT
2.
Run
VIA Dip-Switch
key s t o pr ov id e t h e
1.
mo d es , s ee t he
mo d e.
mo de .
4 – 20 mA Si gn a l
k ey t o d i spla y t he pr og r a mme d pa ra me t er or pr es s
Basic Parameter Programming Function
Remote Local
te rm in al , pr o gr a m t h e fo llo w in g p ar a me te rs as d escr ibed .
F o r n o rm al s ys t em o per a ti on t he fo llo w in g pa r a met er s m us t b e se t by th e u se r.
LED Screen
.
co n tr o l to be ca rr ied o ut vi a t h e
T h e pr ima r y se lect io n s f or th e
key to a ccept th e ch a n ge .
ENT Status Monitor Mode
Operation Panel
ope ra t io n.
mo d e t o ex it w it h ou t sa v in g t h e n ew v al ue .
Af t er se t tin g t h e pa ra me te r, pr ess t h e
or the
con t r ol to b e ca r ried ou t v ia t h e
of t h e f req u en cy co n tr o l sig n a l mu st be es t a blish ed f or n or ma l
t h e Up /D ow n a rr ow ke ys t o scr o ll th r ou g h t h e pa r am et er list in g . Se lect t h e it em t o be
P re ss t h e
The
,
T h e o per a tin g pa r am et er s ma y be se lect ed , vie w ed , o r cha n g ed us in g t h e
ENT
•
a llow s f or
Frequency Command
is u s ed t o se t t h e ASD
a ll ow s t h e u se r t o mo n it or sy st em
MODE
The
Frequency Command
Hz
p er fo rm a nce va r ia bles (i. e. , ou t pu t f req u en cy, o u tp ut cur r en t, te rm in a l i nf o rm at io n , et c. ).
ch a n ged a n d pre ss t h e
co n tr o l s ig n a l mu st be es t ab lish ed f or n or ma l op er at io n .
Fo r m or e in f or ma t io n o n t h e
%
f r eq ue ncy of t h e AS D. A ny act iv e
To ch a n g e a s et t in g p res s t h e
•
Program Mode
%
t o se t a n d m on it o r t h e ou t pu t
o pe ra t in g p ar a me te rs . T he
Command Terminal Board Command Terminal Board Operation Panel Command Local Remote
MODE
. F r o m an y mo d e,
The
se lect io n e st a blis h es t h e pr ima r y so u rce o f t h e com ma n d in put f or th e
Co mma n d s a r e pro v id ed vi a t h e
, and the
p re ss t h e
Command Mode
ASD . Th e s ou r ce of th e
ke y to a cce pt t h e ch a n ge or pre ss t h e
ex it w it h ou t sa v in g t h e n ew v alu e.
MODE
key w h ile in th e
Edit
5. mo d e to
Use t h e Up /D ow n ar r ow key s t o s cro ll u n til t h e L ED s cree n d is pla ys th e n u mbe r
3 on t h e
r igh t sid e of t h e s cree n. Pr es s th e
ENT
k ey t o acce pt t h e ch a n ge or pre ss t h e
MODE
key w h ile in th e
Edit
ex it w it h ou t sa v in g t h e n ew v al ue . T h e LED scr een w ill m om en t ar ily d ispla y pr oce ss in g t h e r es et . T he L ED s cr een wi ll d ispl ay th e v a lu e
mo d e t o
InIt
w h ile
0. 0 up on com plet io n .
The Customer Support Center is open from 8 a.m. – 5 p.m. (CST), Monday – Friday. The Center’s toll free number is (800) 231-1412. For after-hours support follow the directions in the outgoing message when calling.
S11 ASD Simple Start Guide 5. Run
7. Alarms, Trips, and Troubleshooting
Local T he the
Alarm Codes
If a u s er s et t in g o r a S1 1 ASD pa ra m et er h a s b een exceed ed , or
Local Operation Panel
m od e a llo w s t h e
Command
a nd
Frequency
con t ro l f un ct io ns to be ca rr ied o ut v ia
.
if a d a t a t r a ns f er f u nct io n pro d u ces a n un ex pect ed r es u lt , a n
Alarm
is d ispl ay ed on t he LED . A n
Alarm
w ill ca us e a n ala r m
co d e t o a ppea r on t he O per a ti on Pan e l. I n t h e ev en t t ha t t he To r un t h e mo t or p er fo rm th e f o llo win g :
Programming
1.
Pro g ra m t h e ba s ic pa ra me te rs list ed in t he ta ble in th e
2.
Pre ss th e
3.
Use th e Up /D ow n a rr ow ke ys t o s cr oll u n ti l th e L ED s cree n d i spla y s
4.
Pre ss th e
MODE ENT
k ey u n t il t he
Program Mode
co nd i ti on th a t cau s ed th e s ect ion ( sect io n 4 ) .
scr een is d i spla y ed .
CMOD.
5.
Use th e Up /D ow n a rr ow ke ys t o s cr oll u n ti l th e L ED s cree n d i spla y s t he nu mb er
Pr es s t he
T he
k ey t o a ccep t t h e cha n g e. Pr es s t h e
Faults
C
O ve r- Cu rr en t
P
Ov er -V ol ta g e
L
O ve rlo a d
H
Ov e r- Hea t
and a
is in cu rr ed .
RUN
f ur t h er in f o rma t io n a nd f or t he ap pro pr ia te co u rs e of a ctio n .
1.
Alarms
key to st a r t t h e mo t or .
T h e al ar m co d es a r e lis t ed i n t h e t op- d ow n or d er th a t th e y a re ch ecked f or a cti va t io n. If t w o
Remote Terminal Board
m od e al low s t h e
v ia t h e
Command
and
Frequency
o r mo r e co nt r ol f u nct io n s t o be ca r ri ed o u t
.
1.
Pro g ra m t h e ba s ic pa ra me te rs list ed in t he ta ble in
MODE
Program Mode
Programming
s ect ion ( see s ect ion 4 ).
2.
Pre ss th e
3.
Use th e Up /D ow n a rr ow ke ys t o s cr oll u n ti l th e L ED s cree n d i spla y s
4.
Pre ss th e
5.
Use th e Up /D ow n a rr ow ke ys t o s cr oll u n ti l th e L ED s cree n d i spla y s t he nu mb er
6.
Pr es s t he
ENT
k ey u n t il t he
scr een is d i spla y ed .
CMOD.
k ey t o a ccep t t h e cha n g e. Pr es s t h e
Forward
To s w it ch bet w een
Ru n a n d
Reverse
RUN
R un pr es s t he
MODE
ke y t o e nt e r t h e
. U se t h e Up/ Do w n a r ro w key s t o s cro ll u n t il t he L ED s cr een d ispl ay s
MODE
a r ise sim ult a n eo us ly, t h e LED scr een w ill d is pla y t h e cod e s in th is or d er.
k ey w h ile in t h e
Edit
Ef2
0.
Program
Fr. U se t h e Up/
ENT
k ey to
mo d e t o exi t w it h ou t sa v in g t h e
S11 ASD Instruction Manual
Description
.
Possible Cause(s) F633
B re ak i n An a lo g S ig na l
•
( Ea rt h ) Gr o un d F au lt
•
Gr ou n d f a u lt a t th e m ot o r.
•
Gr ou n d f a u lt a t th e o u tp ut of th e A SD.
•
Cu r ren t lea ka g e t o e ar t h g r ou n d .
key to beg in mo t or o pe ra t io n.
D ow n a rr ow k ey s t o scr oll un t il t h e L ED scr een d is pla ys t he d es ire d va lu e. Pr es s t h e a ccept t he ch a n ge o r p res s t h e
LED Screen e-18
key to se le ct.
ENT
Alarms
Trips/Faults
F o r a co mple te l ist in g of Tr ips /F a u lts /A la rm s, co n su lt th e
To r un t h e mo t or p er fo rm th e f o llo win g :
Mode
Description
d et e rm ine d , con t a ct y ou r To sh iba Sa les Rep res en t a t ive fo r
6.
Remote
o per a ti ng le ve l w it h in a sp ecif ied tim e, t h e ASD
Trip
LED Screen
d oe s n o t r et ur n to it s n or ma l
In t h e ev en t t h a t t h e s ou rce of t h e m alf u n cti on ca nn o t be
key to se le ct.
ENT
Alarm
se t ti ng is t o o h ig h .
eOff
Em er ge ncy Of f
•
Eme rg en cy O f f com ma n d r ecei ved .
Err1
F r equ en cy S et ti ng Er ro r
•
F req u en cy s et t in g s ig n a ls a re t o o clo s e.
MOFF
M a in Un d e r- Vo lt ag e
•
Lo w com mer cia l v olt a g e.
OC1
Ov er - Cu rr en t D u rin g
•
Acce le ra t ion t ime i s t oo sh o rt .
Acce le ra t io n
•
Im pro per V /f s et t in g .
•
Re st a rt fr o m a m om en t a ry p ow er ou t a ge .
•
ASD is s ta r t in g in t o a ro t a ti ng mo t or .
n ew v alu e.
6. PID Control PID Control
Water Tank
is u se d t o co r rect f or d i f f er en ces
bet w een t he mea s ur ed va r ia ble a n d th e
Desired Set Point
100 Feet
Inlet Pipe
OC2
.
Ov er - Cu rr en t D u rin g
•
D ece ler at io n tim e is t o o s ho r t.
D ece ler a ti on
•
Co o lin g f a n i s in o per a ti ve .
F or ins t a nce , if th e d e sir ed d ept h in a w a te r
Level Sensor
•
Ve n til at io n ope ni ng s a r e obs t ru ct ed .
Ov er - Cu rr en t
•
Lo a d flu ct u at io n s.
ta n k is 80 fe et , bu t t h e w a te r is cur re nt ly on ly
70 Feet
OC3
70 fe et d e ep, t h e I n let Pipe w ill pu mp a dd i ti on a l w at er in t o t he ta n k.
Outlet Pipe
W h ile t h e in let pipe is pu mpin g w a te r in t o t h e
•
ASD is o per a ti ng a t a n e lev a te d t em per a t ur e.
M ot o r Ov er -C ur r en t
•
Mo t or in su la t ion ma lf u nct io n .
OFF
ST Ter min a l is Of f
•
Pa ra me t er
Ov er - Hea t
•
Co o lin g f a n i s in o per a ti ve .
ta n k, th e le v el s en s or m on it o rs th e w a t er lev e l. W h en th e
0 Feet
D ur in g Ru n
OCL
Desired Set Point
is r ea che d , t he
F110
is impr o per ly pr og r a mme d .
in let pipe d is co nt in u es pu m pin g .
PID Setup
OH
•
Ve n til at io n s o pen in gs ar e o bst r uct ed .
In t h e exa m ple be lo w, t he t ra n s d uce r p ro v id in g t he s ys te m feed b ack is po w er ed by t h e 2 4 V DC
•
Am bien t ope ra t in g te mpe ra t ur e is set t oo hi gh .
po w er s up ply o f t h e ASD .
•
ASD is t oo clo se t o h e at - ge ne ra t in g d ev ice.
OL1
To s et up a PI D lo op pe rf o rm t h e f oll ow in g :
RUN
1.
Pr og r a m a
2.
Co nn ect t he 2- w ire t r a ns d u cer t o t e rmi na ls
VIA
AS D Ov er lo ad
co mm a nd a s d e scr ibed in sect io n 5 .
d ip -s wi tch in t h e
I
P24
a nd
VIA
. F or a 4 –2 0 m A si g na l pla ce t h e
pos it io n. Fo r a 0 –10 V DC s ig n a l p la ce th e
VIA
d ip- sw it ch in t he
V
•
Acce le ra t ion t ime i s t o o s ho r t.
•
Im pro per V /f s et t in g .
•
Re st a rt fr o m a m om en t a ry p ow er ou t a ge .
•
ASD is s ta r t in g in t o a ro t a ti ng mo t or .
•
Exces s ive loa d .
•
Im pro per V /f s et t in g .
•
Mo t or is lo cked .
•
Co n ti nu o us ope ra t io n a t low - spee d.
•
Exces s ive loa d .
pos it ion . 3.
Us e
F201 F204 –
t o sca le t h e
VIA
a n a lo g in pu t . En su re th a t fo r a 4–2 0 mA s ig n a l
to 20 %, a n d fo r a 0 –10 V DC s ig n a l
F201
F201
is set
OL2
M ot o r Ov er lo ad
is set t o 0 . All o t he r s ca lin g pa r a met e rs s h ou ld be
set t o t h e d ef a u lt v a lu es.
F360 Frequency Command
4.
En s ur e t h a t
5.
En su r e t ha t th e
6.
Ca lcu la te th e d e sir ed se t po in t u s ing t h e f or mu la be low .
is e na ble d ( s et ti ng 1 ). Th is e n ab les P ID .
i s se t t o
Operation Panel
Desired Set Point Tank Level
Formula:
(Tank Level at 20 mA) – (Tank Level at 4 mA) 80° Ft.
Example:
(100 Ft.) – (0 Ft. )
MODE
A Set Point of 48 will maintain a depth of 80 Ft.
X (60) – (0) = 48
Standard Monitor Mode
7.
P re ss t h e
Use th e Up /D ow n a rr ow ke ys t o s cr oll u n ti l th e L ED s cree n d i spla y s t he d esi red s et p oin t . Pr es s t h e
ENT
k ey t o a ccep t t h e cha n g e o r pre ss th e
Ov er - Vo lt ag e
•
D ece ler at io n tim e is t oo sh o rt .
D ur in g Dece le ra t io n
•
D BR is o f f a t
X (F204) – (F202) = Set Point
8. 9.
k ey u n ti l th e
OP2
( se tt in g 3 ).
OP3
key wh ile in t h e
Edit
mo d e t o
UP1
.
Ov er -v o lta g e lim it ope ra t io n is of f a t
•
In pu t v o lt ag e is ou t o f s pecif ica t ion .
•
Po we r s up ply ex ceed s 2 00 kVA .
Ov er - Vo lt ag e
•
Lo a d flu ct u at io n s.
D ur in g Ru n
•
In pu t v o lt ag e is o ut of speci fica t io n .
s cre en is d i spla y ed .
MODE
F304
•
Un d e r- Vo lt ag e
•
Po we r s up ply ex ceed s 2 00 kVA .
•
D BR r eq u ir ed (D BR s et u p req u ire d ).
•
In pu t v o lt ag e is t oo lo w.
exit w it ho u t s av in g t he ne w v a lu e.
The Customer Support Center is open from 8 a.m. – 5 p.m. (CST), Monday – Friday. The Center’s toll free number is (800) 231-1412. For after-hours support follow the directions in the outgoing message when calling.
F305
.