Transcript
PARTS
SABER (SC) 86038350 9/30/09
CONTROL HANDLE GROUP - NON-TRACTION 2
1 5
3 7 4
6
5-1
SABER (SC) 86038350 01/29/07
CONTROL HANDLE GROUP – NON TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11
PART NO. 86031740 86005750 86081960 86006750 86006950 86278110 86010670 86079370 86218800 86277700 86005700
PRV NO. 27861 57113 62865 70302 70532 81491 87029 620108 41540 70944 57104
QTY 1 6 1 2 4 4 8 1 1 2 2
DESCRIPTION CONSOLE, HANDLE NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SET SCR, 5/16-18 X1.5 CP SS DL WASHER, 5/16 FLAT SS PLATE, DRAIN HOSE OBC HANGER, CHARGER CORD 172 SCR, 10-32 X 3/8” PTHMS BLK NUT, 10-32 W/STAR WASHER PLTD
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-2
CONTROL HANDLE GROUP - TRACTION
2
6
1 5
3 8 4
7
5-3
SABER (SC) 86038350 01/29/07
CONTROL HANDLE GROUP - TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12
PART NO. 86031740 86005750 86081900 86006750 86006950 86007220 86278110 86010670 86079360 86218800 86277700 86005700
PRV NO. 27861 57113 62854 70302 70532 72166 81491 87029 620107 41540 70944 57104
QTY 1 6 1 2 4 2 4 8 1 1 2 2
DESCRIPTION CONSOLE, HANDLE NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SWITCH, SPST MOMENTARY SET SCR, 5/16-18 X1.5 CP SS DL WASHER, 5/16 FLAT SS PLATE, DRAIN HOSE OBC TRAC HANGER, CHARGER CORD 172 SCR, 10-32 X 3/8” PTHMS BLK NUT, 10-32 W/STAR WASHER PLTD
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-4
DECAL GROUP
4B 9
2 8
4A
5
1A 1B 3
5-5
SABER (SC) 86038350 01/29/07
DECAL GROUP
REF 1A 1B 2 3 4A 4B 5 6 7 8 9
PART NO. 86004970 86245910 86259210 86242650 86242670 86242660 86242940 86011170 86001800 86242850 86242930
PRV NO. 50990 50991 500142 500143 500145 500144 500245 98721 14382 500213 500244
QTY 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION LABEL, WINDSOR LOGO DOMED LABEL, QUADRA LOGO DOMED LABEL, MAIN (RIGHT) LABEL, MAIN (LEFT) LABEL, CONTROL PANEL LABEL, CONTROL PANEL LABEL, CIRCUIT BREAKER 2.4L CARD, SERVICE BAND, SERVICE TAG LABEL, SOLUTION LABEL, CIRCUIT BREAKER W/ HM
SERIAL NO. FROM
*(1)
*(1)
NOTES:
NON-TRACTION TRACTION NON-TRACTION NOT SHOWN NOT SHOWN NON-TRACTION TRACTION
* SEE SERIAL NUMBER PAGE
NOTE: SEE “SAFETY LABEL LOCATION” PAGE FOR SAFETY LABEL INFORMATION.
SABER (SC) 86038350 01/29/07
5-6
ELECTRICAL PANEL GROUP – NON-TRACTION
11 9 7 4 6 12 1
8
5
3 2
5-7
10
SABER (SC) 86038350 01/29/07
ELECTRICAL PANEL GROUP - NON-TRACTION
REF 1 2 3
PART NO. 86001910 86237720 86005520
PRV NO. 14606 35246 54145
4 5 6 7 8 9 10 11 12
86077640 86081890 86273990 86006850 86007140 86255910 86255920 86008900 86279300
57105 62849 70067 70393 72130 73659 73811 80845 87134
QTY DESCRIPTION 2 BREAKER, 30A 50VDC CIRCUIT 1 GASKET, ELECTRICAL PANEL 1 METER,24V BATTERY CHARGE LEVEL 4 NUT, 1/4-20 HEX W/STAR WASHER 1 PLATE, ELECTRICAL PANEL 4 SCR, 6-32 X 3/8 PPHMS SS 2 SET SCR, 1/4-20X 1.25L 2 SWITCH, SPST 2-POSITION ROCKER 2 STANDOFF, 1/4-20 X 1.0 HEX INS 2 STANDOFF, 6-32 X 1/2 HEX NYL 2 BOOT, SEAL-PUSH BUTTON 7/16-28 4 WASHER, #6 LOCK
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-8
ELECTRICAL PANEL GROUP - TRACTION 14 10
28
32
11 30
5
13 12
18
27 20 24
17 4 19 29
1 2
1
3
8 21 16
15
22
31 23 26 7
9
6
5-9
SABER (SC) 86038350 01/29/07
ELECTRICAL PANEL GROUP - TRACTION
REF 1 2 3 4 5 6 7 8
PART NO. 86001910 86001920 86002000 86002010 86002740 86002720 86237720 86004850
PRV NO. 14606 14607 14717 14942 270087 270077 35246 48072
QTY 2 1 1 1 1 1 1 2
9
86005520
54145
1
10 11 12 13 14 15 16 17
86005680 86005700 86005710 86005720 86271170 86081740 86005880 86250160
57047 57104 57105 57106 57138 62826 620051 66321
4 4 2 2 4 1 1 1
DESCRIPTION BREAKER, 30A 50VDC CIRCUIT BREAKER, 25A 50VDC CIRCUIT BREAKER, 3 AMP BOOT, 3/8 CIRCUIT BREAKER CONTROLLER, CURTIS 1210 24V 45A CIRCUIT BOARD, SOLUTION GASKET, ELECTRICAL PANEL KNOB, 1.06OD X .25ID W/SET SCR METER,24V BATTERY CHARGE LEVEL NUT, 1/4-20 HEX NYLOCK NUT, 10-32 W/STAR WASHER PLTD NUT, 1/4-20 HEX W/STAR WASHER NUT, 8-32 W/STAR WASHER PLTD NUT, 5/16-18 JAM PLATE, ELECTRICAL PANEL PLATE, ELECTRICAL MOUNT PLUG, .875 HOLE
18 19 20 21 22
86006360 86273990 86006850 86007140 86007170 86004860 86257030 86255910 86255920 86008900 86279130 86279300 86279470 86006310 86003410
67118 70067 70393 72130 72159 48073 72168 73659 OPEN 73811 80845 87083 87134 87165 66335 29215
2 6 1 2 1 1 1
RELAY, 24VDC SOLENOID SCR, 6-32 X 3/8 PPHMS SS SET SCR, 1/4-20X 1.25L SWITCH, SPST 2-POSITION ROCKER SWITCH KEY TWO POSITION KEY, SWITCH SWITCH, MOMENTARY, DPST STANDOFF, 1/4-20 X 1.0 HEX INS
23 24 25 26 27 28 29 30 31 32
2 3 4 6 4 1 1
SERIAL NO. FROM
NOTES:
*(2) **
WAS 27858
*(2)
(NOT SHOWN)
STANDOFF, 6-32 X 1/2 HEX NYL BOOT, SEAL-PUSH BUTTON 7/16-28 WASHER, 5/16 SPLIT LOCK PLTD WASHER, #6 LOCK WASHER, #10 SPLIT LOCK PLTD POTENTIOMETER, 50K OHMS DIODE ASM, 76075 X 76075
SERVICE ITEM
* SEE SERIAL NUMBER PAGE * * CALL MANUFACTURER FOR SERIAL NUMBER
SABER (SC) 86038350 01/29/07
5-10
HOUR METER
NON-TRACTION
4A
3A 1 2
TRACTION
4B
5B
1 2 3B
5-11
SABER (SC) 86038350 01/29/07
5A
HOUR METER
REF 1 2 3A
PART NO. 86005530 86255920 86268650
PRV NO. 54154 73811 88490
QTY DESCRIPTION 1 METER, 12-48 VDC LED HOUR 2 STANDOFF, 6-32 X 1/2 HEX NYL 1 WIRE, 4" RED/18 76040 X 76040
3B 4A
86267340 86266840
880269 880075
1 1
WIRE, 22" RED/18 76075 X 76040 WIRE, 8" RED/18 76031 X 76031
4B 5A
86267350 86266690
880270 880034
1 1
WIRE, 14" RED/18 76008 X 76040 WIRE, 6" BLK/18 76011 X 76040
5B
86267360
880271
1
WIRE, 14" BLK/18 76011 X 76040
SERIAL NO. FROM *(1)
NOTES:
NON-TRACTION TRACTION NON-TRACTION TRACTION NON-TRACTION TRACTION
* SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 01/29/07
5-12
RECOVERY TANK GROUP
8 6 1 3 18
5 14
4 11
10
16 9 15 17 1 19
NON-TRACTION
13 15 7 15 7 12
5-13
SABER (SC) 86038350 01/29/07
RECOVERY TANK GROUP
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 86002400 86008400 86232180 86004260 86004450 86005750 86006240 86006760 86278180 86008260 86233410 86278110 86085510 86010670 86096020 86095960
PRV NO. 20064 OPEN 78499 27877 39472 40019 57113 66227 70305 70218 75294 81270 81491 82575 87029 89127 89198
QTY 2 1 1 1 1 4 1 2 2 1 2 4 1 6 1 1
18 19
86004370 86003010
39547 27759
1 1
DESCRIPTION CLAMP, 2” WORM GEAR X .312W TETHER, DRAIN PLUG CAP, 3 INCH MPT HOSE, 1.5 X 24.0 DRAIN HOSEBARB, 1.5 DOUBLE MCHD NUT, 5/16-18 HEX NYLOCK PLUG, DRAIN HOSE SCR, 5/16-18 X 3/4HHCSGR5PLTDL SHOULDER BOLT, 3/8OD X 1/2L TANK, RECOVERY CLAMP, 3/4 DIA CUSHION .406DIA SET SCR, 5/16-18 X1.5 CP SS DL PLATE, TANK SUPPORT WASHER, 5/16 FLAT SS WLDMNT, HINGE PIN WELDMENT, HINGE
SERIAL NO. FROM
NOTES:
HOSE ASM, 1.5 BLK VAC X 21 CUFF, HOSE 1.5" BLK A 2161
SABER (SC) 86038350 01/29/07
5-14
SCRUB BRUSH/PAD DRIVER GROUP – 20 IN
7
5
6 9 4 8
1
5
3
5-15
SABER (SC) 86038350 01/29/07
2A 2B 2C 2D
SCRUB BRUSH/PAD DRIVER GROUP - 20 IN
REF 1 2A 2B 2C 2D
PART NO. 86000410 86000420 86000430 86283870 86000440
PRV NO. 02436 02437 02438 02439 02440
3
86005070
51284
4 5 6 7 8 9
86276590 86276580 86276600 86007910 86007280 86005940
70695 70694 70696 73817 730011 62852
QTY -
DESCRIPTION PAD DRIVER, 20" SD BRUSH, 20" POLYPROPYLENE SD BRUSH, 20" NYLON SD BRUSH, 20" NYLON POLISH SD BRUSH, 20" MILD GRIT SD LOCK, PAD CENTER SNAP,TWO STEP SCR, 12-24 X 1.0 PPHMS SS SCR, 8-32 X 3/4 PTHMS SCR, 10-32 X 3/4 PTHMS SPRING, EXT .31D X 2.0L X .03W SOCKET, DRIVE BRUSH PLATE, BRUSH RELEASE
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-16
SCRUBHEAD GROUP – NON-TRACTION
5
10 13 14
1
19 7 12
11
2 20 6
21 15 9 22 23 24 18 4 3 17 16 8
5-17
SABER (SC) 86038350 01/29/07
SCRUBHEAD GROUP - NON-TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130
PRV NO. 14357 20077 29220 48040 53630 14695 57022 57111 70673 70266 70385 730140 730001 80805 27899 87003 87083
QTY 1 1 1 1 1 1 1 1 4 1 1 1 2 1 4 1
17 18 19 20 21 22 23 24
86279630 86279640 86010890 86008660 86068380 86011070 86010760 86006270
87212 87213 89059 80605 14402 89219 87142 66276
1 1 1 1 1 1 2 1
DESCRIPTION BRKT, DECK MOUNT CLAMP, WORM #HS356 DRIVER, BRUSH SD KEY, 1/4 SQ X 1.00 MOTOR ASM, 24VDC 200 RPM GEAR BRUSH SET, BRUSH MOTOR NUT, 3/8-16 HEX NYLOCK THIN SS NUT, 3/8-16 HEX SCR, 5/16-18 X 1.25 HHCS SS SCR, 3/8-16 X 1" HHCSGR5PLT DL SCR, 3/8-16 X 2.0 HHCS GR5 PLT SKIRT, 3.5 X 57.5” EXT SHROUD, 20 IN SCRUB DECK CLIP, TREE .19 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X6 WASHER, 3/8 ID X 7/8 OD SS WASHER, 5/16 SPLIT
SERIAL NO. FROM
NOTES:
(NOT SHOWN)
WASHER, .344IDX1.13ODX.09T PLT WASHER, .78IDX1.63ODX.25T PLT WHEEL, SQUEEGEE COTTER, 5/16" RING BRKT, BRUSH ASSIST WHEEL, 1.812ODX.314IDX.952W WASHER, .344X.69X.066 FLAT PLT PIN, CLEVIS 5/16 X 1.625 LG
SABER (SC) 86038350 01/29/07
5-18
SCRUBHEAD GROUP – TRACTION
5
10 1 19 13 14
7 6 12
11A-
2
18
15
4
9
3 17 16 8
5-19
SABER (SC) 86038350 01/29/07
SCRUBHEAD GROUP - TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130
PRV NO. 14357 20077 29220 48040 53630 14695 57022 57111 70673 70266 70385 730140 730001 80805 27899 87003 87083
QTY 1 1 1 1 1 1 1 1 4 1 1 1 2 1 4 1
17 18 19
86279630 86279640 86010890
87212 87213 89059
1 1 1
DESCRIPTION BRKT, DECK MOUNT CLAMP, WORM #HS356 DRIVER, BRUSH SD KEY, 1/4 SQ X 1.00 MOTOR ASM, 24VDC 200 RPM GEAR BRUSH SET, BRUSH MOTOR NUT, 3/8-16 HEX NYLOCK THIN SS NUT, 3/8-16 HEX SCR, 5/16-18 X 1.25 HHCS SS SCR, 3/8-16 X 1" HHCSGR5PLT DL SCR, 3/8-16 X 2.0 HHCS GR5 PLT SKIRT, 3.5 X 57.5” EXT SHROUD, 20 IN SCRUB DECK CLIP, TREE .19 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X6 WASHER, 3/8 ID X 7/8 OD SS WASHER, 5/16 SPLIT
SERIAL NO. FROM
NOTES:
(NOT SHOWN)
WASHER, .344IDX1.13ODX.09T PLT WASHER, .78IDX1.63ODX.25T PLT WHEEL, SQUEEGEE
SABER (SC) 86038350 01/29/07
5-20
SCRUBHEAD LIFT GROUP – NON TRACTION
25
10
26 20 20 18
20 16 2
20
12
12
23
9
13
3 4A 4B 24
19
19 1
21
22
8 17
2 24
6 12
15 20
1 12
7
11
5
23
14 17
5-21
SABER (SC) 86038350 01/29/07
18
SCRUBHEAD LIFT GROUP – NON-TRACTION
REF 1 2 3 4A
PART NO. 86228840 86228880 86072350 86072360
PRV NO. 09124 09132 14360 14361
QTY 4 2 1 1
DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .503 OD X 1 BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER
4B
86073420
149985
1
BRKT, LIFT LEVER OBC
5 6 7 8 9 10 11 12 13 14 15 16 17
86072370 86072380 86072520 86066960 86238310 86238430 86005680 86005750 86081880 86273810 86274690 86006730 86006750
14363 14364 14401 14362 36133 36191 57047 57113 62848 70018 70258 70259 70302
1 1 1 1 1 1 4 10 1 4 1 1 6
BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, LINKAGE GRIP, 3/16" X 1.0" FLAT BAR GROMMET 1.00 ID 3/16 GRIP NUT, 1/4-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, 1/4-20 X 1 HHCS SS SCR, 5/16-18 X 1.5 HHCS GR5PLT SCR, 5/16-18 X 1.75 HHCS PLTD SCR, 5/16-18 X 1"HHCSGR5PLT DL
18 19 20 21 22 23 24 25 26
86006760 86274910 86010670 86279320 86279350 86259400 86259410 86072340 86275180
70305 70325 87029 87136 87140 87205 87206 14358 70375
2 2 9 2 4 3 3 1 3
SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1.25HHCS GR5PLT WASHER, 5/16 FLAT SS WASHER, .52 I.D. X .875 O.D.SS WASHER, WAVE 1/2ID X3/4D X.125 WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, TOWER SCR, 5/16-18 X 1/2 HHCS GR5
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
SCC20, SCC20T, SCXC20T
5-22
SCRUBHEAD LIFT GROUP - TRACTION
27 10
28 18
21
21
21 16
21 2
12
25
12
13
9
3 4 26
19 19 1
22
23
25
20 24
12
8
1 19
17
2 26
6 12
15 21
1 12
7
11
5
1
5-23
26
21 19
25
14
SABER (SC) 86038350 01/29/07
18
SCRUBHEAD LIFT GROUP - TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 86228840 86228880 86072350 86072360 86072370 86072380 86072390 86066970 86238310 86238430 86005680 86005750 86081760 86273810 86274690 86006730 86006750
PRV NO. 09124 09132 14360 14361 14363 14364 14365 14370 36133 36191 57047 57113 62828 70018 70258 70259 70302
QTY 10 2 1 1 1 1 1 2 1 1 4 12 1 4 1 1 2
18 19 20 21 22 23 24 25 26 27 28
86006760 86274910 86254880 86010670 86279320 86279350 86090270 86259400 86259410 86072340 86275180
70305 70325 730005 87029 87136 87140 87204 87205 87206 14358 70375
2 8 1 13 2 4 4 5 11 1 3
DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .503 OD X 1 BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, TENSIONER GRIP, 3/16" X 1.0" FLAT BAR GROMMET 1.00 ID 3/16 GRIP NUT, 1/4-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, 1/4-20 X 1 HHCS SS SCR, 5/16-18 X 1.5 HHCS GR5PLT SCR, 5/16-18 X 1.75 HHCS PLTD SCR, 5/16-18 X 1"HHCSGR5PLT DL
SERIAL NO. FROM
NOTES:
SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1.25HHCS GR5PLT SPRING,COMP 1.687ODX4.5LX.234W WASHER, 5/16 FLAT SS WASHER, .52 I.D. X .875 O.D.SS WASHER, WAVE 1/2ID X3/4D X.125 WASHER, RECTANGULAR HOLE WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, TOWER SCR, 5/16-18 X 1/2 HHCS GR5
SABER (SC) 86038350 01/29/07
5-24
SOLUTION TANK GROUP- NON-TRACTION 3
20 21
2
23 24
24 13 25
12
7 1 8 11
5 19 9
9 26 1 27
14
6
16
10 36 34
4 17
17
41
42
5-25
SABER (SC) 86038350 03/20/08
SOLUTION TANK GROUP – NON-TRACTION SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT) 2 86279880 27425 1 CORD, SOLUTION COVER 3 86234780 27772 1 COVER, SOLUTION TANK 4 86238430 36191 2 GROMMET 1.00 ID 3/16 GRIP 5 86282040 39558 1 HOSE, 1/2 ID NYLOBRAID X 40" 6 86050350 39482 1 HOSE, 1/2 ID NYLOBRAID X 15” *(4) 7 86197940 40027 1 HOSEBARB, 3/8MPTX1/2 90D DL 8 86004460 41333 2 HINGE, SCRUBBER TANK 9 86005750 57113 2 NUT, 5/16-18 HEX NYLOCK 10 86006760 70305 4 SCR, 5/16-18 X 3/4HHCSGR5PLTDL 11 86007000 70632 2 SCR, 5/16-18 X 3/4 FHSCS BLKZC 12 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 13 86008250 75293 1 TANK, SOLUTION 14 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406DIA 15 86258720 84075* 1 VALVE, 3/8 FPT BALL *(3) 16 86010670 87029 3 WASHER, 5/16 FLAT SS 17 86005680 57047 4 NUT, 1/4-20 HEX NYLOCK 18 86257310 73886* 1 SWIVEL, SOLUTION CABLE 19 86002800 270121 1 CABLE, .062 X 43 SS PUSH/PULL 20 86009700 82267 1 PLUG, 5/8" DRAIN HOSE 21 86001600 40076 1 SLEEVE .63 ID X 1.0 OD 22 86197310 141045 1 BUSHING, 3/8 X 3/8 NPT (F18-3) 23 86008400 78499 1 TETHER, DRAIN PLUG 24 86002390 20063 2 CLAMP, 1.75" WORM GEAR X .312 25 86004310 39505 1 HOSE, 1.0 X 18.0 DRAIN 26 86010540 84141 1 VALVE, 24VDC SOL. 1/2" HOSEBARB *(4) 27 86281990 39552 1 HOSE, 1/2 ID NYLOBRD X 4” *(4) 28 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 90D DL *(3) 29 86275370 70447 1 SCR, 10-24 X 1/2 FHTC *(3) 30 86279470 87165 1 WASHER, #10 SPLIT LOCK PLTD *(3) 31 86010650 87018 1 WASHER, #10 X 9/16 OD *(3) 32 86077300 51406 1 LEVER, VALVE *(3) 33 86087350 730342 1 SPACER, VALVE *(3) 34 86255910 73659 1 STANDOFF, 1/4-20 X 1.0 HEX INS 35 86001590 40049 1 HOSEBARB, 3/8 MPT X 1/2 NYLON *(3) 36 86270930 57065 1 NUT, 1/4-20 JAM SS 37 86010660 87025 1 WASHER, 1/4 LOCK EXT STAR SS 38 86005750 57113 2 NUT, 5/16-18 HEX NYLOCK 39 86274920 70327 1 SCR, 1/4-20 X 3/8 PTHMS PL 40 86075270 20108 1 CLAMP, VALVE 41 86025960 47472 1 VALVE, SOLUTION WAS 84167 42 86003190 27890 1 CABLE, .062 X 41 SS PUSH/PULL 86026950 84202 - VALVE ASM, 3/8 FPT BALL ▲ ▲ INCLUDES ITEMS: 86068510-PRV NO. 40027, 86275370-PRV NO.70447, 86279470-PRV NO. 87165, 86010650-PRV NO. 87018, 86077300-PRV NO. 51406, 86087350-PRV NO. 730342, 86001590-PRV NO. 40049, 86197310-PRV NO. 141045, 86258720-PRV NO. 84075, 86257310-PRV NO. 73886 * SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 03/19/08
5-26
SOLUTION GROUP - TRACTION
3
17 2
20
18
21
21
13
22
12
7
8 11
9
9 15 1 6
14
5
16
10 4
10
5-27
SABER (SC) 86038350 01/29/07
SOLUTION GROUP - TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 86233150 86279880 86234780 86238430 86281920 86281990 86197940 86004460 86005750 86006760 86007000 86007970 86008250 86233410 86010540 86010670 86009700
PRV NO. 20042 27425 27772 36191 39538 39552 40027 41333 57113 70305 70632 73864 75293 81270 84141 87029 82267
QTY 3 1 1 2 1 1 1 2 4 4 2 1 1 1 1 2 1
18 19 20 21 22
86001600 86008400 86002390 86004310
40076 OPEN 78499 20063 39505
1 1 2 1
DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) CORD, SOLUTION COVER COVER, SOLUTION TANK GROMMET 1.00 ID 3/16 GRIP HOSE, 1/2 ID NYLOBRAID X 52" HOSE, 1/2 ID NYLOBRAID X 4” HOSEBARB, 3/8MPTX1/2 90D DL HINGE, SCRUBBER TANK NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 3/4 FHSCS BLKZC STRAINER, 3/8 IN. NPT 60 MESH TANK, SOLUTION CLAMP, 3/4 DIA CUSHION .406DIA VALVE, 24VDC SOL.1/2"HOSEBARB WASHER, 5/16 FLAT SS PLUG, 5/8" DRAIN HOSE
SERIAL NO. FROM
NOTES:
SLEEVE .63 ID X 1.0 OD TETHER, DRAIN PLUG CLAMP, 1.75" WORM GEAR X .312 HOSE, 1.0 X 18.0 DRAIN
SABER (SC) 86038350 01/29/07
5-28
SQUEEGEE GROUP
3 2
5 4
1
8 7 6
9
13
10 11 12
17
15ABC
18
15B 16 14A
5-29
14AB
SABER (SC) 86038350 01/29/07
SQUEEGEE GROUP
REF 1 2 3 4 5 6 7 8 9 10 11 12 13
PART NO. 86096000 86010890 86278350 86003980 86219690 86008660 86010670 86276780 86010880 86006200 86001810 86008320 86279650
PRV NO. 89215 89059 70729 35249 48080 80605 87029 70728 89058 66161 14390 78356 87222
QTY 1 2 2 1 2 2 2 2 2 2 2 2 2
-
DESCRIPTION WELDMENT, SQUEEGEE MAIN WHEEL, BUMPER SHOULDER BOLT, 3/8 OD X 1.0 L SS GASKET, SQG .13 THK X 8.00 LG KNOB, 1.50 OD X 5/16-18 COTTER, 5/16" RING WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4HHCS SS WHEEL,1.5OD X .31ID X.75W GRY PIN, CLEVIS 5/16" X 1.50" PLTD BRKT, SQG WHEEL SPACER, .314 X .59 X .36 NYLON WASHER, SEAL 5/16 X 3/4 OD STRAP, FRONT AND REAR STANDARD STRAP, REAR CLOSED END HIGH VAC BLADE, RED REAR SOFT DURO 40 BLADE, BLU RIB FRT/REAR URETHAN
14A
86087870
730002
2
14B
86088090
730226
15A
86007370
730058
15B
86007260
730003
15C 16 17 18
86007610 86007360 86276650 86271770
730227 730057 70707 57252
1 2 8
BLADE, RED REAR MEDIUM DURO 60 BLADE, RED FRONT 5 SLOT DURO 40 SCR, 5/16-18 X 1.5 BSHCS SS NUT, 10-24 HEX NYLOCK SS
1
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
OPTIONAL
OPTIONAL OPTIONAL
5-30
SQUEEGEE LIFT GROUP 1
13
6 14
16
10
12 8
4
5 2
12 8
9
10 6 15 14
3 13 1 7
11
5-31
SABER (SC) 86038350 01/29/07
SQUEEGEE LIFT GROUP
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO. 86228840 86077220 86072410 86003180 86238330 86005750 86274910 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86095990 86276760
PRV NO. 09124 14359 14367 27870 36201 57113 70325 80604 80606 82053 82060 87013 87205 87206 89214 70724
QTY 4 1 1 1 1 4 2 2 1 2 1 2 4 4 1 2
DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT, LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.5 NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 1.25HHCS GR5PLT COTTER, 1/4 RING COTTER, 3/8 RING PIN, CLEVIS 1/4’X5/8” PLTD PIN, CLEVIS 3/8 X 5.25 PLTD WASHER, 1/4 ID X 5/8 OD SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 WELDMENT, SQUEEGEE LINK SCR, 5/16-18 X 1.25 BSHCS
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-32
DELUXE SQUEEGEE GROUP 27 16
28
7 24 6 30
22
14
31 18
11 21
29 8 23
10
12 7 4
26
25
9 15
15
3 2
20 5
PRIOR TO SERIAL NUMBER 1000121941
19 1
13 17
5-33
SABER (SC) 86038350 01/29/07
DELUXE SQUEEGEE GROUP
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 86001840 86001850 86001860 86001870 86001880 86069370 86005680 86005730 86005770 86005840 86271820 86249510 86249520 86006270 86006400 86231570 86274790
PRV NO. 14412 14413 14414 14415 14416 140385 57047 57111 57119 57269 57270 62869 62870 66276 67380 70105 70291
QTY 1 1 1 1 1 2 4 2 4 2 3 8 1 2 4 2 2
18 19 20 21 22 23 24 25 26 27 28 29 30 31
86006820 86276530 86276540 86007040 86007780 86088860 86008660 86009170 86009180 86009200 86010680 86010890 86011000 86081970
70385 70678 70679 70680 73576 78034 80605 81488 81489 81535 87030 89059 89197 62868
2 2 2 3 2 1 2 1 1 4 2 2 2 1
DESCRIPTION BAND, SQUEEFEE FRONT BAND, SQUEEGEE REAR BAND, SQUEEGEE REAR BLADE, SQUEEGEE FRONT BLADE, SQUEEGEE REAR BRKT, WHEEL MOUNT NUT, 1/4-20 HEX NYLOCK NUT, 3/8-16 HEX NUT, 3/8-16 HEX NYLOCK NUT, 3/8-16 HEX COUPLING SS NUT, 5/16-18 CAPTIVE "J" PLTD PLATE, SQUEEGEE FILLER PLATE, SQG BLADE RETAINER PIN, CLEVIS 5/16 X 1.625 LG RIVET, 5/32 OF X 1/8 GRIP SCR, 1/4-20 X 1.75 HHCS PLTD SCR, 1/4-20 X 1.5 ELEVATOR
SERIAL NO. FROM
NOTES:
SCR, 3/8-16 X 2.0 HHCS GR5 PLT SCR, 3/8-16X3.5 CARRIAGE PLTD SCR, 3/8-16 X 2.5 HHTB GR5 PLT SCR, 5/16-18X1 THUMB SS TYPE P SPRING, COMP .60D X2.0L X.045W TUBE, 1.5 OD X 2.5 VAC INTAKE COTTER, 5/16" RING LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR KNOB, 3/8-16 4 PRONG WASHER, 3/8 ID X 3/4 OD NYLON WHEEL, BUMPER WHEEL, 2 OD X.31IDX.875W, GRY PLATE, SQG RETAINER TOP
SABER (SC) 86038350 01/29/07
5-34
DELUXE SQUEEGEE GROUP 37
30 32 31 29
5 6
19
7
28
24
13
27 34
9
28 29
33
1 26 25
11 22 23 3 2 12
10 36
21
15
16
17
9 14
18 8
4
BEGINNING WITH SERIAL NUMBER 1000121941 35
5-35
SABER (SC) 86038350 01/29/07
20
DELUXE SQUEEGEE GROUP
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
PART NO. 86082500 86082510 86082520 86082530 86274130 86009910 86009200 86276870 86005630 86010680 86008390 86001850 86007780 86276990 86009170 86009180 86006400 86001860 86005810 86001880 86277000 86270830 86005840 86276980 86276920 86005650 86010670 86001350 86011020 86069870 86006270 86008660 86271820 86007040 86001870 86001840 86004890
PRV NO. 62979 62980 62981 62982 70098 82576 81535 70748 57022 87030 78493 14413 73576 70776 81488 81489 67380 14414 57245 14416 70777 57023 57269 70775 70755 57031 87029 140390 89202 140531 66276 80605 57270 70680 14415 14412 48095
QTY 1 1 1 1 2 1 2 2 4 2 1 1 2 2 1 1 4 1 2 1 2 2 2 2 2 2 2 4 4 2 2 2 3 3 1 1 2
DESCRIPTION PLATE, SQUEEGEE TOP 32 IN PLATE, SQG VERTICAL FILLER (F) PLATE, SQG VERTICAL FILLER (R) PLATE, SQUEEGEE BOTTOM 32 IN SCR, 8-32 X 3/8 PHTC ‘F’ PLTD VIAL, LEVEL KNOB, 3/8-16 4 PRONG ALUM SCR, 3/8-16 X 2.50 CARRIAGE SS NUT, 3/8-16 HEX NYLOCK THIN SS WASHER, 3/8ID X 3/4OD NYLON TUBE ASM, SQUEEGEE VAC BAND, REAR SQUEEGEE SPRING, COMP .60D X 2.0L X .045W SCR, 3/8-16 X 3.5 CARRIAGE SS LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR RIVET, 5/32 OF X 1/8 GRIP BAND, REAR SQUEEGEE NUT, 1/4-20 HEX NYLOCK SS BLADE, SQUEEGEE REAR LINATEX 3/16 SCR, 1/4-20 X 1.75 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS NUT, 3/8-16 HEX COUPLING SS SCR, 5/16-18 X 2 HHCS SS SCR, 3/8-16 X 1 HHCS SS NP NUT, 5/16-18 HEX WASHER, 5/16 FLAT SS BUSHING, SPANNER .435 X 1.10 WHEEL, 3” DIA CUSHION RUBBER BRACKET, SQG WHEEL PIN, CLEVIS 5/16 X 1.625 LG COTTER, 5/16” RING NUT, 5/16-18 CAPTIVE “J” PLTD SCR, 5/16-18 X 1 THUMB SS TYPE P BLADE, SQUEEGEE FRONT (3-SLOTS) BAND, SQUEEGEE FRONT KNOB, ALUM 3/8-16 NYLOCK NUT SS
SERIAL NO. FROM
NOTES:
NOTE: COMPLETE SQUEEGEE ASSEMBLY IS AVAILABLE, PN 86026560, PRV NO. 47442
SABER (SC) 86038350 01/29/07
5-36
DELUXE SQUEEGEE LIFT GROUP 1
14
6 13
7
10
12
5
8
4
2
12 8
21 23 9
9
20
16 6
22 19
1 14
17 3 15
13 18 7 11
5-37
10
SABER (SC) 86038350 01/29/07
DELUXE SQUEEGEE LIFT GROUP
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PART NO. 86228840 86077220 86065100 86003180 86238330 86271840 86277130 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86072530 86073710 86005630 86276870 86007310 86008870 86009200 86249060 86279510
PRV NO. 09124 14359 14417 27870 36201 57285 70795 80604 80606 82053 82060 87013 87205 87206 14409 14410 57022 70748 730022 80815 81535 82061 87171
QTY 4 1 1 1 1 4 4 2 1 2 1 2 4 4 1 1 1 1 1 2 1 1 1
DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT/LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.5 NUT, 5/16-18 HEX NYLOCK THIN SS SCR, 5/16-18 X 1.00 CARRIAGE SS COTTER, 1/4 RING COTTER, 3/8" RING PIN, CLEVIS 1/4'X5/8" PLTD PIN, CLEVIS 3/8 X 5.25 PLTD WASHER, 1/4 ID X 5/8 OD SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, CAMBER PIVOT BRKT, SQUEEGEE MOUNT NUT, 3/8-16 HEX NYLOCK THIN SS SCR, 3/8-16 X 2.50 CARRIAGE SS SPRING, COM .97 ODX1.5LX .135W BEARING,FLANGED 3/8" ID 11/16" KNOB, 3/8-16 4 PRONG PIN, CLEVIS 3/8 X 4.63 PLTD WASHER, 3/8 FLAT
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-38
VACUUM GROUP
1
6
5
4
8 2 7 3
5-39
SABER (SC) 86038350 01/29/07
VACUUM GROUP
REF 1 2 3 4 5 6 7 8
PART NO. 86240210 86002390 86236400 86237230 86004790 86005460 86135370 86135310 86081750 86278110
PRV NO. 39559 20063 34366 35087 48012 53801 14548 140686 62827 81491
QTY 1 1 1 1 1 1 1 1
DESCRIPTION HOSE ASM, 1.5 BLK VAC X 6.0 CLAMP, 1.75" WORM GEAR X .312 FLOAT SHUT-OFF GASKET, 5.7 VAC MOTOR KNOB, 5/16-18 4 PRONG VAC MOTOR ASM, 24VDC 3 STAGE BRUSH SET, 24V 3ST VAC AMETEK BRUSH SET, 24V/36V VAC WINDSOR PLATE, VAC RETAINER SET SCR, 5/16-18 X1.5 CP SS DL
SERIAL NO. FROM
NOTES:
*(5)
SERVICE ONLY SERVICE ONLY
* SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 01/29/07
5-40
WHEELS AND FRAME GROUP - NON-TRACTION
4 5
5 12
1 2
12 8 6 13
14
9
3
5-41
SABER (SC) 86038350 01/29/07
10 11
7
WHEELS AND FRAME GROUP - NON-TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART NO. 86072400 86002300 86233600 86075780 86270830 86081870 86273830 86006560 86274690 86278940 86010660 86010670 86011100 86066290 86230250
PRV NO. 14366 18039 27122 34368 57023 62844 70020 70083 70258 87008 87025 87029 89257 05219 09136
QTY 1 2 2 1 14 10 2 10 4 2 2 14 2 1 -
DESCRIPTION BRKT, FRAME BOTTOM CASTER, SWIVEL 3.50 X 4.69 COLLAR, 1.0X.625X.50 TAP'D STL FRAME, MAIN NUT, 5/16-18 HEX NYLCK PLATE, TRANSAXLE SPACER SCR, 1/4-20 X 1/2 HHCS SS DL SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 1.5 HHCS GR5 PLTD WASHER, 1/4 ID X 1-1/4 OD PLT WASHER, 1/4 LOCK EXT STAR SS WASHER, 5/16 FLAT SS WHEEL, 8” X 2” X .63 ID PERFORMA WELDMENT, AXLE BEARING, REPLACEMENT FOR 89181
SERIAL NO. FROM
NOTES:
SERVICE ONLY
*(6) *(6)
WAS 89181 WAS 89217 (NOT SHOWN)
* SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 01/29/07
5-42
WHEELS AND FRAME GROUP - TRACTION
4 5
5 11
1 3
11 8 7
12
10
6
2 9
5-43
SABER (SC) 86038350 01/29/07
WHEELS AND FRAME GROUP - TRACTION
REF 1 2 3 4 5 6 7 8 9 10 11 12
PART NO. 86072400 86230330 86002300 80675780 86270830 86005780 86081870 86006560 86274910 86008380 86216150 86135880 86241840 86010670 86011080
PRV NO. 14366 14369 18039 34368 57023 57128 62844 70083 70325 78440 140588 47372 48091 87029 89222
QTY 1 2 2 1 14 8 8 10 4 1 14 2
DESCRIPTION BRKT, FRAME BOTTOM BRKT, TRANSAXLE MOUNT CASTER, SWIVEL 3.50 X 4.69 FRAME, MAIN NUT, 5/16-18 HEX NYLCK NUT, 5/16-24 HEX NYLOCK PLTD PLATE, TRANSAXLE SPACER SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 1.25 HHCS GR5 TRANSAXLE, 24VDC BRUSH SET, 24V TRANSAXLE HUB KIT, 78440 TRANSAXLE KEY, WOODRUFF .75ID HUB WASHER, 5/16 FLAT SS WHEEL, 7.87 X 2 X 1.77 BLK
SERIAL NO. FROM
NOTES:
*(7)
*(7)
NOT SHOWN SERVICE ONLY SERVICE ONLY *(8)
* SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 08/10/09
5-44
ONBOARD CHARGER
5-45
SABER (SC) 86038350 09/30/09
ONBOARD CHARGER
REF 1 2 3 4 5 6 7 8 9 10 11
PART NO. PRV NO. QTY DESCRIPTION 86329590 1 CHRGR, 24V 9A, 20" LEAD ACID 86065090 140919 1 BRKT, CHARGER 20 INCH 86329650 1 LOCK PLATE, 20" SPE CHARGER 86198530 99809 0.8 FOAM TAPE, 1/8T X 3/4 1SDA 86275210 70384 1 SCR, 1/4-20 X 1/2 PHTR BLK DL 86006760 70305 3 SCR, 5/16-18 X 3/4 HHCS GR5 PLTDL 86005710 57105 1 NUT, 1/4-20 HEX W/STAR WASHER 86234390 23725 1 CORD ASM, 16/3 SJTW X 2M IEC 86010670 87029 3 WASHER, 5/16 FLAT SS 86232960 270137 1 CHARGER, CURTIS 1608FS SC20 86079380 620109 1 PLATE, CHARGER 20 INCH * SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 09/30/09
SERIAL NO. FROM *(9)
NOTES:
*(9)
5-46
WIRING GROUP – BATTERY CABLES
8
+
+
9
7
1 5
10
6A 6B
3 4 2
5-47
SABER (SC) 86038350 01/29/07
WIRING GROUP - BATTERY CABLES
REF 1 2 3 4 5 6A
PART NO. 86275550 86006760 86233410 86010670 86270920 86260460
PRV NO. 70500 70305 81270 87029 57049 880261
QTY 2 1 1 1 2 1
6B 7 8 9
86260470 86002510 86002540 86264980
880268 23125 23174 14406
1 1 1 2
DESCRIPTION SCR, 6-32 X 1.25 PPHMS SCR, 5/16-18 X 3/4HHCSGR5PLTDL CLAMP, 3/4 DIA CUSHION .406DIA WASHER, 5/16 FLAT SS NUT, 6-32 HEX NYLOCK SS WIRE ASM, 33, 6G 1/4 RING WIRE ASM, 26.5, 6G RING WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON BLOCK, 10.0 X 7.0 X 3.0
10
86064650
78452
1
TRAY, BATTERY
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
NON-TRACTION TRACTION
OPTIONAL
5-48
WIRING GROUP – CONTROL PANEL - NON-TRACTION
R
2
3
1
5-49
SABER (SC) 86038350 03/20/08
WIRING GROUP – CONTROL PANEL – NON-TRACTION
REF 1 2 3
PART NO. 86238880 86268650 86266690
PRV NO. 41367 88490 880034
QTY DESCRIPTION 1 HARNESS, MAIN 1 WIRE, 4” RED/18 76040 X 76040 1 WIRE, 6” BLK/18 76011 X 76040
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-50
WIRING GROUP – CONTROL PANEL - NON-TRACTION WITH BATTERY CHARGER
VAC MOTOR
OPTIONAL ACCESSORY PUMP
3 BLK
5 RED 13A BLK
2 BLK
12A RED
86266840 - PRV NO. 880075
4
BRUSH
6
VAC
7 RED
2
SWITCH
5
2
2
9 RED
3
1 BLK
10 RED
3
11 RED
BATTERY METER
SWITCH 1 RED
1
3
2 3
POSITIVE TERMINAL 8 RED
30A
4 RED
BRUSH MOTOR
HOUR METER OPTIONAL 30A
13 BLK 2 BLK 3 BLK
VAC MOTOR
NEGATIVE TERMINAL
5 RED BLK FROM CHARGER
12 RED
BLK FROM CHARGER RED FROM CHARGER
POSITIVE BATTERY CABLE
NEGATIVE BATTERY CABLE
BATTERY CHARGER
AC INPUT
1 7
5-51
SABER (SC) 86038350 09/30/09
WIRING GROUP – CONTROL PANEL – NON-TRACTION WITH BATTERY CHARGER REF 1 2 3 4 5 6 7
PART NO. 86238880 86268650 86266690 86268030 86268040 86268050 86268070
PRV NO. 41367 88490 880034 880456 880458 880459 880463
QTY 1 1 1 1 1 1 1
DESCRIPTION HARNESS, MAIN WIRE, 4” RED/18 76040 X 76040 WIRE, 6” BLK/18 76011 X 76040 WIRE, 14” RED/10 76081 X 76064 WIRE, 14” RED/14 76001 X 76029 WIRE, 14” RED/12 76064 X 76064 WIRE, 2” YLW/16 76029 X 76029
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-52
5-53
2
SABER (SC) 86038350 03/20/08
2
12 VOLTS BATTERY
1
BATT CONN.
BATT CONN.
TERMINAL POST (-)
13/BLK
BLK 3
BLK 2
BLK 2
RED 11
RED 7
3
4
1
3
BATTERY METER
RED 10
2
VAC SWITCH
BRUSH SWITCH
2
3
2
BLK 1
3
2
RED 9
RED 8
1
12 VOLTS BATTERY
1
3 TERMINAL POST (+)
RED 6
HOUR METER OPTIONAL
RED 1
VAC CIRCUIT BREAKER
30 AMPS
BRUSH CIRCUIT BREAKER
30 AMPS
RED 5
RED 4
PM
VAC MOTOR
PM
-
-
BRUSH MOTOR
+
SOLENOID
-
OPTIONAL ACCESSORY PUMP
+
+
2
OPTIONAL WIRE
STANDARD WIRE
NOTES
1
BLK 3
12/RED
BLK 2
WIRING GROUP – SCHEMATIC – NON-TRACTION
WIRING GROUP – SCHEMATIC – NON-TRACTION
REF 1 2 3
PART NO. 86268650 86266690 86266840
PRV NO. 88490 880034 880075
QTY DESCRIPTION 1 WIRE, 4” RED/18 76040 X 76040 1 WIRE, 6” BLACK/18 76011 X 76040 1 WIRE, 8” RED/18 76031 X 76031
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-54
5-55
2
2
12 VOLTS BATTERY
1
12 VOLTS BATTERY
1
AC INPUT
NOTES
BATT CONN.
BATTERY CHARGER
BATT CONN.
86
85
4
SABER (SC) 86038350 09/30/09 TERMINAL POST (-)
13/BLK
5
30
TERMINAL POST (+)
87
RELAY
7
BLK FROM CHARGER RED FROM CHARGER
8 3
BLK 3
BLK 2
BLK 2
3
3
2
4
1
3
1
BATTERY METER
RED 10
2
VAC SWITCH
BRUSH SWITCH
2
HOUR METER OPTIONAL
RED 11
6
1
BLK 1
3
2
RED 9
RED 8
RED 1
VAC CIRCUIT BREAKER
30 AMPS
BRUSH CIRCUIT BREAKER
30 AMPS
2
RED 5
RED 4
PM
VAC MOTOR
PM
-
-
+
SOLENOID
-
OPTIONAL ACCESSORY PUMP
+
+
BRUSH MOTOR
BLK 3
12/RED
BLK 2
WIRING GROUP – SCHEMATIC – NON-TRACTION ONBOARD CHARGING
BLACK FROM CHARGER
WIRING GROUP – SCHEMATIC – NON-TRACTION ONBOARD CHARGING
REF 1 2 3 4 5 6 7 8
PART NO. 86268650 86266690 86266840 86268030 86268040 86268050 86251390 86268070
PRV NO. 88490 880034 880075 880456 880458 880459 67445 880463
QTY 1 1 1 1 1 1 1 1
DESCRIPTION WIRE, 4” RED/18 76040 X 76040 WIRE, 6” BLK/18 76011 X 76040 WIRE, 8” RED/18 76031 X 76031 WIRE, 14” RED/10 76081 X 76064 WIRE, 14” RED/14 76001 X 76029 WIRE, 14” RED/ 12 76064 X 76064 RELAY, 24 VDC 40A WIRE, 2” YLW/16 76029 X 76029
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-56
2
BATTERY
1
12 VOLTS
BATTERY
12 VOLTS 1 2
RED 17
BATT CONN
BATT CONN
CIRCUIT BREAKER
3 AMPS MAIN
RED 15 MAIN
86003410 PRV NO. 29215 DIODE
RELAY
SABER (SC) 86038350 05/05/09
RED 27
BLK 5
X
BLK 21
BLK 39
RELAY
BRUSH
2
X
4
RED 9
RED 1
VACUUM MOTOR
PM
-
RED 2
BLK 21
GRN 28
SOLUTION VALVE
RED 1
86267340 PRV NO. 880269
QUICK CONNECT
+
WHT 35
BLU 20
86010830 - RED PRV NO. 880022
(NOT USED)
3
VAC SWITCH
86267360 - PRV NO. 880271
BLK 25
BLK 6
RED 8
RED 33
RED 10
86261210 PRV NO. 29204 DIODE
RED 11
25 AMP PROPEL CIRCUIT BREAKER
30 AMPS VAC CIRCUIT BREAKER
BLK 7
RED 18 86261210 PRV NO. 29204 DIODE
30 AMPS BRUSH CIRCUIT BREAKER
RED 13
BATTERY METER 1 2
880270
BLK 31
BRUSH MOTOR
PM
86260400 PRV NO. 880212
GROUND STUD
RED 14
RED 18
RED 12 RED 12
RED 34 RED 14 RED 14
RED 16
BLK 7
KEY SWITCH
3
1
REVERSE
3
2
BRUSH SWITCH
2
3
BLU 20
2
RED 10
BLK 25
1
HOUR METER
RED 27
RED 26
86261210 PRV NO. 29204
WHT 24
RED 34
BLK 22
GRN 23
WHT 35
1
2
3
J2
5
6
7
8
8
7
6
5
4
3
2
1
GRN 28
BLK 32
MOLEX
+ +
+ +
+ +
+ +
J3
BLU 19
MOLEX
+ +
+ +
+ +
+ +
RED 29
YEL 30
BLK 32
YEL 30
3A
4A
14A
50K ohms
SPEED CONTROL
2
SOLUTION CONTROLLER
RED 34
4
3 1
5-57 6 7 8
2 3 4
6A 17A
WHT 24
PRV NO. 49501
13A
ADAPTER HARNESS 86004900
5.6K
5
1
17A 6A 14A 4A 13A 3A
F
M
F
BLK 31
M
PM
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 17
9 18
RED 10
TRACTION MOTOR
PROPEL SWITCH
5A
RED 3 PROPEL SWITCH
5B
17 6 14 4 13 3
+
BLK 37
RED 27
-
BLK 5
CURTIS CONTROLLER
M1
M2
B-
B+
WIRING GROUP – SCHEMATIC – TRACTION
NOTE: TERMINAL NOT USED
BLK 4 WHT 36
BLK 6
WIRING GROUP – SCHEMATIC –TRACTION
REF 1 2 3 4
PART NO. 86269300 86261210 86267340 86004900
PRV NO. 88868 29204 880269 49501
QTY 1 2 1 1
DESCRIPTION WIRE, 16” RED/18 STRIP X STRIP DIODE ASM, 76008 X 76008 WIRE, 22” RED/18 76040 X 76075 HARNESS, ADAPTER SC20
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-58
2
BATTERY
1
12 VOLTS
BATTERY
12 VOLTS 1 2
RED 17
OPTIONAL WIRE
STANDARD WIRE
NOTES
BATT CONN
RED 17
BATT CONN
3 AMPS MAIN CIRCUIT BREAKER
RED 17
RED 15
86003410 PRV NO. 29215 DIODE
RELAY
MAIN
RED 16
GROUND STUD
RED 14
EMERGENCY SWITCH
X
BLK 7
BLK 2
BLK 21
BLK 5
BLK 39
RELAY
BRUSH
RED 10
2
RED 1
X
3
4
RED 9
PM VACUUM MOTOR
BLK FROM CHARGER
-
RED 2
RED 1
QUICK CONNECT
+
WHT 35
BLU 20
BATTERY METER 1 2
86267350 PRV NO. 880270
RED 34
86010830 - RED PRV NO. 880022
(NOT USED)
RED 33
2
VAC SWITCH
86267360 - PRV NO. 880271
BLK 25
BLK 6
PUMP
OPTIONAL
RED 8
RED 11
2
25 AMP PROPEL CIRCUIT BREAKER
CIRCUIT BREAKER
30 AMPS VAC
RED 18 DIODE
30 AMPS BRUSH CIRCUIT BREAKER
RED 13
RED 18
RED 12 RED 12
RED 34 RED 14 RED 14
KEY SWITCH
GRN 28
PM BRUSH MOTOR
BLK 31
+
3
SOLUTION VALVE
RED 1
BLK 21
RED 2 BLK 7
1
-
BLU 20
1
3
2
3
RED 10
BLK 25
RED 26
RED 27 1
REVERSE
3
2
BRUSH SWITCH
2
OPTIONAL HOUR METER
WHT 24
OPTIONAL
BLK 5
J2
+ +
+ +
+ +
8
7
6
5
4
3
2
1
GRN 28
BLK 32
MOLEX
+ +
+ +
+ +
+ +
J3
BLU 19
5
6
7
8
RED 29
YEL 30
BLK 32
SPEED CONTROL 50K ohms
2
SOLUTION CONTROLLER
RED 34
+ +
MOLEX
BLK 31
BLK 22
GRN 23
WHT 35
1
2
3
YEL 30
4
3 1
SABER (SC) 86038350 09/30/09 3A
4A
14A
7 8
3 4
4
6A 17A
13A ADAPTER HARNESS
5.6K
5 6
1 2
17A 6A 14A 4A 13A 3A
5A
WHT 36
RED FROM CHARGER
11 10
2
2
1
2
3 12
4 13
5 14
6 15
7 16
8 17
9 18
-
1
PROPEL SWITCH
17 6 14 4 13 3
RED 10
TRACTION MOTOR
PM
PROPEL SWITCH
1
5B
+
BLK FROM CHARGER
BATTERY CHARGER
BLK 4
5-59 BLK 37
RED 27
CURTIS CONTROLLER
M1
M2
B-
B+
BLK 5
AC INPUT
WIRING GROUP – SCHEMATIC – TRACTION AND ONBOARD CHARGING
RED 3
BLK 6
RED 27
WIRING GROUP – SCHEMATIC –TRACTION AND ONBOARD CHARGING
REF 1 2 3 4
PART NO. 86269300 86261210 86267340 86004900
PRV NO. 88868 29204 880269 49501
QTY 1 2 1 1
DESCRIPTION WIRE, 16” RED/18 STRIP X STRIP DIODE ASM, 76008 X 76008 WIRE, 22” RED/18 76040 X 76075 HARNESS, ADAPTER SC20
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-60
WIRING GROUP – CONTROL PANEL - TRACTION BRUSH SWITCH
2 3
2
1
REVERSE SWITCH
3
POT 24 WHT 22 BLK 23 GRN 19 BLU 20 BLU
PROPEL SWITCH
86238930 PRV NO. 41377
32 BLK 30 YLW 29 RED
PROPEL SWITCH
31 BLK 37 BLK 36 WHT 5 RED
24 WHT
19 BLU 34 RED 30 YEL 29 RED 35 WHT 23 GRN 22 BLK 32 BLK
ADAPTER HARNESS 86004900 PRV NO. 49501
CONTROLLER
5.6K
34 RED
BRUSH RELAY
18 WHT
4 BLU 6 BLK 3 WHT 5 RED 13 GRN 17 BLU 14 ORG
MAIN RELAY 12 YLW
31 BLK
86010830 RED PRV NO. 880022
86261210 PRV NO. 29204 DIODE 35 WHT 20 BLU
5-61
SABER (SC) 86038350 01/29/07
WIRING GROUP – CONTROL PANEL- TRACTION
VAC SWITCH 16 RED
8 RED
KEY SWITCH
SOLUTION CONTROL BOARD
2 3
9 RED
21 BLK 26 RED
28 GRN 27 RED
18 RED
86269300 PRV NO. 88868
25 BLK 1
2
HOUR METER OPTIONAL
4
E-SWITCH OPTIONAL 33 RED
BATTERY METER 1
2
17 RED 3
86261210 PRV NO. 29204
17 RED
25A
PROPEL
30A
30A
BRUSH
3A
VAC
MAIN 15 RED
14 RED 11 RED 12 RED
1 RED
13 RED 10 RED
86267340 PRV NO. 880269
ACCESSORY PUMP OPTIONAL
880271 PRV NO. 880271
86267350 PRV NO. 880270
86238930 PRV NO. 41377
CONTROLLER
M1
M2
B-
B+
2 BLK
11 RED 1/2 RED
BRUSH RELAY
MAIN RELAY
10 RED 5 BLK 4 BLK
15 RED
3 RED
21/25 BLK 5/38 BLK
6/7/39 BLK
12/13/14 RED
GROUNDING POST
X
NEGATIVE BATTERY CABLE
39 BLK
38 BLK
27 RED
16/18 RED
X
NOT USED
POSITIVE BATTERY CABLE
SABER (SC) 86038350 01/29/07
5-62
WIRING GROUP - MAIN HARNESS - TRACTION
2 RED
BRUSH MOTOR 6 BLK
SOLENOID VALVE
VAC MOTOR
7 BLK 9 RED 28 GRN 1 RED
PROPEL MOTOR
4 BLK 3 RED
41377
R E M
1 RED 2 BLK
OPTIONAL ACCESSORY PUMP
1
5-63
SABER (SC) 86038350 01/29/07
WIRING GROUP - MAIN HARNESS - TRACTION
REF 1 2 3
PART NO. 86238930 86261210 86003410
PRV NO. 41377 29204 29215
QTY DESCRIPTION 1 HARNESS, SC20T MAIN 2 DIODE ASM, 76008 X 76008 1 DIODE ASM, 76075 X 76065
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES: NOT SHOWN NOT SHOWN
5-64
EMERGENCY STOP OPTION
1
2
5-65
SABER (SC) 86038350 01/29/07
EMERGENCY STOP OPTION
REF 1 2
PART NO. 86007180 86269300
PRV NO. 72160 88868
QTY DESCRIPTION 1 SWITCH, EMERGENCY STOP 1 WIRE, 16" RED/18 STRIP X STRIP
SABER (SC) 86038350 01/29/07
SERIAL NO. FROM
NOTES:
5-66
ACCESSORY PUMP OPTION
13 19
8
16
6 7 2
12 11
15
18 5
1
14 9 20 21
3
17 4
5-67
SABER (SC) 86038350 01/29/07
ACCESSORY PUMP OPTION
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 86233150 86002470 86264920 86281770 86282720 86197940 86197620 86001550 86240410 86238940 86005580 86005590 86005640 86271820 86081860 86026370 86006760
PRV NO. 20042 22072 27049 39500 82859 40027 40038 40043 40078 41378 56012 56014 57030 57270 62843 65180 70305
QTY 6 1 1 1 1 1 1 1 1 1 1 1 4 3 1 1 3
18 19 20 21
86006830 86010650 86010670 86279130
70386 87018 87029 87083
4 4 3 3
DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) COUPLING, 1/4 ANCHOR W/1" HEX CABLE TIE, 7" UL/CSA HOSE, 3/8" NYLOBRAID X 15" HOSE, 1/2 NYLOBRAID X 20" HOSEBARB, 3/8MPTX1/2 90D DL HOSEBARB, 1/4MPT X 3/8 45D DL HOSEBARB, 3/8MPT X3/8 90D HOSEBARB, 1/2 TEE HARNESS, PUMP NIPPLE, 1/4 FPT QD NIPPLE, 1/4 CLOSE NUT, 10-32 HEX NYLOCK NUT, 5/16-18 CAPTIVE "J" PLTD PLATE, PUMP MOUNT PUMP ASM, 24V ACCESSORY SCR, 5/16-18 X 3/4HHCSGR5PLTDL
SERIAL NO. FROM
NOTES:
NOT SHOWN
SCR, 10-32 X 1.0 PPHMS WASHER, #10 X 9/16 OD WASHER, 5/16 FLAT SS WASHER, 5/16 SPLIT LOCK PLTD
SABER (SC) 86038350 01/29/07
5-68
SUGGESTED SPARE PARTS
PART NO.
PRV NO.
DESCRIPTION
86216150
140588
BRUSH SET, 24V TRANSAXLE
86135370
14548
BRUSH SET, 24V 3ST VAC AMETEK
86135310 86001910
140686 14606
BRUSH SET, 24V/36V VAC WINDSOR BREAKER, 30A 50VDC CIRCUIT
86001920
14607
BREAKER, 25A 50VDC CIRCUIT
86001970
14695
BRUSH SET, IMPERIAL 53185/630
86002000
14717
BREAKER, 3 AMP
86002510 86002540
23125 23174
WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON
86003180
27870
CABLE, .09X29, 0707,SS,LB,E-E
86232180
27877
CAP, 3 INCH MPT
86002800
270121
CABLE, .062X43 SS PUSH/PULL
86236400
34366
FLOAT SHUT-OFF
86237230 86003980
35087 35249
GASKET, 5.7 VAC MOTOR GASKET, SQG .13 THK X 8.00 LG
86004790
48012
KNOB, 5/16-18 4 PRONG
86006360
67118
RELAY, 24VDC SOLENOID
86007220
72166
SWITCH, SPST MOMENTARY
86007140
72130
SWITCH, SPST 2-POSITION ROCKER
86007260 86007840
730003 73790
BLADE, SQUEEGEE (URETHANE) SKIRT, SHROUD 3.25 X 58.0 L
86007970
73864
STRAINER, 3/8 IN. NPT 60 MESH
86252520
80885
SAFETY DECAL, BATTERY CAUTION
86252530
81494
SAFETY DECAL, SOLUTION WARNING
86037860
980300
MANUAL, CURTIS 1604/1608 CHRGR
* SEE SERIAL NUMBER PAGE
5-69
SABER (SC) 86038350 08/10/09
SERIAL NO. FROM
*(5)
*(3)
NOTES:
SERIAL NUMBERS REF. NO. 1
MODEL: SERIAL # SC20, SCC20, SC20T, SCC20T, SCX20T, SCXC20T: 1000097107
2
SC20T, SCC20T, SCX20T, SCXC20T: 1000136001
3
SC20, SCC20: 1000149238
4
SC20, SCC20: 10052190000134, 10052230000101
5 6
SC20, SCC20, SC20T, SCC20T, SCX20T, SCXC20T: 1000122411 SC20, SCC20: 100011685
7
SC20T, SCC20T, SCX20T, SCXC20T: 1000049753
8
SC20T, SCC20T, SCX20T, SCXC20T: 1000060885
9
SCC20: 10052230000227, SCC20T: 10052240000144, SCXC20T: 10052420000121
SABER (SC) 86038350 09/30/09
5-72