Safety Connection Systems Table Of Contents General

Transcript

Safety Connection Systems Safety Connection Systems General Table of Contents 9-Ethernet Switches Safety Connection Systems Safety Wired T-Port, Dual-Channel, No Enunciation...........5-6 Safety Wired Distribution Box, Dual-Channel, N.C., No Enunciation.................................................................5-7 Safety Wired Distribution Box, Dual-Channel, N.C./N.O., No Enunciation ...............................................5-8 Safety Wired Distribution Box, Single-Channel N.C. plus Individual N.O. Enunciation..............................5-9 Safety Wired Distribution Box, 8-port, Dual-Channel (2 N.C.) plus Individual N.O. Enunciation.......................5-10 Safety Wired Dist Box, 8-Pin, Two OSSD Signals per Port, M23 Main Connector ............................................5-12 Safety Wired Shorting Plug ...............................................5-11 Quick Selection General Information Quick Selection Guide.........................................................5-2 Introduction .........................................................................5-3 6-Ethernet Switches 5-Safety Connections PannelConnect Cat. No. Index...................................................................12-1 Connection Systems Receptacles DC Micro, 4-, 5-, 6-, or 8-Pin ............................................5-15 AC Micro, 6-Pin .................................................................5-16 Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-1 Safety Connection Systems Quick Selection Guide General 898 Safety-Wired T-Port 898 Safety-Wired Distribution Box 898 Safety-Wired Distribution Box 898 Safety-Wired Shorting Plug Quick Selection 9-Ethernet Switches Description T-Port/splitters designed for Passive distribution box Passive distribution box Shorting plugs designed for use with connectorized designed for use with designed for use with use with safety-wired safety wiring without connectorized safety wiring connectorized safety wiring distribution boxes enunciation Features  4-pin DC micro models for 2 N.C. or 1 N.O./ 1 N.C. contacts  Red PUR body indicating safety wiring  Ratcheting coupling nut  Rugged durable construction  Models without enunciation  4-pin DC Micro versions  Red PBT body indicating safety wiring  Rugged durable construction  DC micro, 2 N.C.  DC micro, 1 N.O./1 N.C.  No enunciation, 2 N.C.  No enunciation, 1 N.O./1 N.C.  Enunciation, 1 N.O./1 N.C.  Enunciation, 1 N.O./2 N.C.  Enunciation, 2 OSSD  8-pin DC micro, 2 OSSD  4-pin DC micro, 2 N.C.  4-pin DC micro, 1 N.O./1 N.C.  6-pin AC micro, 1 N.O./2 N.C.  8-pin DC micro, 2 OSSD See page 5-6 See page 5-7 See page 5-12 See page 5-11 Available Models Additional Information Male receptacles for use with safety switches  4-pin DC micro, 6-pin AC  Models with enunciation  4-pin DC micro, 6-pin AC micro, or 8-pin DC micro  4-pin DC micro, 6-pin AC micro, or 8-pin DC micro versions micro, or 8-pin DC micro versions  M16, M20, and 1/2 NPT versions  Red PVC body indicating mounting threads  Red PBT body indicating safety wiring  4-, 5-, 6-, and 8-pin safety wiring  Rugged durable styles  Rugged durable construction  Rugged durable construction construction Connection Systems PannelConnect 5-Safety Connections 6-Ethernet Switches Visit our website: www.ab.com/catalogs 5-2 888 Receptacles Publication M117-CA001A-EN-P     4-pin DC micro 5-pin DC micro 6-pin AC micro 8-pin DC micro See page 5-12 Safety Connection Systems Systems with Enunciation As shown below, system layouts with enunciation require patchcords, shorting plugs, and distribution boxes, which allow for series wiring of the safety circuits while providing a separate circuit for enunciation. Distribution boxes are offered for these applications in two contact configurations: dual channel with 2 N.C. or single channel with 1 N.C. Each type also provides a N.O. auxiliary contact that is interfaced with the enunciation device to provide visual or audible alarm indication. In addition, LEDs on the distribution boxes assist in the troubleshooting of this system. See the wiring diagrams below for the associated connector pin configurations. Allen-Bradley Guardmaster safety connection systems are designed to:  Reduce installation cost  Ease system expansion  Simplify troubleshooting  Promote system modularity  Provide for Safety PLC input expansion  Support systems up to Category 3 (per EN954-1) Single Channel 1 N.C./1 N.O. Safety N.C. Aux N.O. 3 2 8 1 5 6 Connector Pin 4 Yellow 6 Pink 5 Grey 8 Red 1 White 7 Blue J11 J12 J21 J22 J33 J34 N.C. N.C. N.O. Connector Pin 1 (Brown) 3 (Blue) 2 (White) 4 (Black) Installation Considerations Device J11 J12 J23 J24 Connection Systems Male Connector (On Switch) Note: Shorting plugs must be used on all unused ports for the system to operate. Dual Channel 1 N.C./1 N.O. Safety N.O. N.O. N.C. Male Connector (On Switch) Safety N.C. N.C. Safety N.C. 7 N.C. N.C. N.C. N.O. Male Connector (On Switch) 6-Ethernet Switches Note: Shorting plugs must be used on all unused ports for the system to operate. Some important notes regarding safety connection systems:  To help ensure that only authorized personnel can access the connections, safety distribution boxes should be mounted in the guarded area as defined in the risk assessment for the application.  The safety connection system is designed to simplify the installation of safety devices—it does not control the safety circuit.  Since the safety circuits are wired in series, shorting plugs must be installed in all unused distribution box ports in order for the system to operate. PannelConnect Device J11 J12 J21 J22 Device J11 J12 J21 J22 J33 J34 5-Safety Connections Safety N.C. Connector Pin 1 Red/WhtTr 5 Red/BlackTr 2 Red 6 Red/BlueTr 3 Green 4 Red/YellowTr 4 Connector Pin 1 (Brown) 3 (Blue) 2 (White) 4 (Black) N.O. 9-Ethernet Switches Safety N.C. Systems without Enunciation Dual Channel 2 N.C. N.C. Dual Channel 2 N.C./1 N.O. Aux N.O. As illustrated in the example layout below, wiring systems for applications not requiring enunciation use a combination of patchcords, shorting plugs, safety wired distribution boxes, and tports for series wiring of safety circuits. Distribution boxes for such an application are dual channel models with 2 N.C. or 1 N.C. + 1 N.O. contact configurations. See the wiring diagrams below for connector pin assignments. Device J11 J12 J23 J24 Male Connector (On Switch) Safety connection systems layouts are available with or without enunciation capabilities, allowing the user the option of direct feedback for the status of individual switches in the system. Enunciation systems utilize an auxiliary contact as input to tower lights, audible alarms, PLC input cards, etc. Safety N.C. Connector Pin 1 (Brown) 3 (Blue) 2 (White) 4 (Black) Quick Selection Overview The Allen-Bradley Guardmaster® safety connection systems are complete wiring solutions dedicated to machine safety. These quick disconnect-based systems consist of safety wired t-ports and distribution boxes as well as patchcords and shorting plugs. Specifically intended for use with dry-contact safety switches, safety connection systems provide flexible and reliable connections between safety interlock switches, E-stops, cable pull switches, and safety relays. And while this system is ideal for use with these components, it is not suitable for use with light curtains, safety mats, or pressure sensitive safety edges. General Introduction Dual Channel 2 N.C./1 N.O. Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-3 Safety Connection Systems Introduction Example Layout Without Enunciation Enclosure General Quick Selection Safety Relay or Safety PLC Introduction 1. Safety-Wired Splitter/T-Port ................5-6 2. Safety-Wired Distribution Box.............5-8 3. Shorting Plug.....................................5-14 Connection Systems 4. Device Patchcord ..............................3-44 5. Device Cordset..................................3-44 6. Safety Switch with QD.. See Safety 7. Safety Relay.................. Products catalog 4. Safety Switch with QD ............................. See Safety 5. Safety Relay ...................... Products catalog See Industrial 6. Tower Light ........................ Controls catalog With Enunciation Enclosure PannelConnect Safety Relay or Safety PLC PLC 5-Safety Connections Network Media 1. Safety-Wired Distribution Box.............5-8 2. Shorting Plug.....................................5-14 3. Device Patchcord ..............................3-80 Visit our website: www.ab.com/catalogs 5-4 Publication M117-CA001A-EN-P Safety Connection Systems Introduction Example Layout SensaGuard Safety Switches with Enunciation General Enclosure 7 +24V DC 4 8 Quick Selection Power + - Safety Relay or Supply Safety PLC PLC 3 3 7. Device Patchcord (M23)..................3-130 8. Receptacle (M23) ............................3-132 5-Safety Connections PannelConnect 4. SensaGuard with QD.... See Safety 5. Safety Relay.................. Products catalog See Industrial 6. Tower Light ........................ Controls catalog 4 Network Media 1. Safety-Wired Distribution Box.............5-8 2. Shorting Plug.....................................5-14 3. Device Patchcord ..............................3-80 4 Connection Systems 4 Introduction 4 Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-5 Safety Connection Systems Safety Wired T-Port Dual-Channel, No Enunciation Specifications Connector Shell Material Epoxy coated zinc General Contact Material Brass, gold over nickel plating O-Ring Material Fluorelastomer Enclosure Type Rating IP67, NEMA 6P Operating Temperature [C (F)] -20…105° (-13…221°) Quick Selection Features 9-Ethernet Switches  T-port/splitter designed for use with dualchannel safety devices with 4-pin DC micro connector  PUR body offers good oil and chemical resistance  Ratcheting coupling nut for vibration resistance  For use in Category 2 or 3 systems per EN 954-1  SensaGuard units may be wired in series maintaining a Cat. 4/SIL 3 rating Product Selection Face View of Female Rating Face View of Male Configuration Wiring Dimensions Housing Material Connector Insert Material Cat. No. A Red PUR PUR 898D-43LY-D4 A Red PUR PUR 898D-43KY-D4 Female 1 Female 2 Connection Systems 1 2 3 4 1 2 3 4 2 N.C. 5 2 1 2 3 4 Male 1 1 2 1 3 3 PannelConnect 10…30V DC 3A Female 1 Female 2 1 2 3 4 1 2 3 4 1 N.O. & 1 N.C. 4 1 2 3 4 4 Male 1 3 2 8 1 4 7 5 For use with SensaGuard switches only Male M12 1 2 3 4 Female M12 1 2 3 4 5 5 1 2 345 6 78 Female M12 6 5-Safety Connections 6-Ethernet Switches Visit our website: www.ab.com/catalogs 5-6 Publication M117-CA001A-EN-P B Black PVC Polyamide 898D-438Y-D8 Safety Connection Systems Safety Wired T-Port Dual-Channel, No Enunciation Approximate Dimensions 56.4 (2.22) 23.5 (0.92) 21 (0.82) M12 x 1 M12 x 1 6.35 (0.25) Dia. 2 3 4 2 1 4 8 (0.31) Dia. 6.5 (0.25) 17 (0.66) 16 (0.62) M12 x 1 30.5 (1.2) 3 45.2 (1.77) 4 Pole Females M12 x 1 B PannelConnect Connection Systems 9-Ethernet Switches A 5-Safety Connections 3 1 17 (0.66) 4.5 (0.17) Dia. 6-Ethernet Switches 1 4 10.4 (0.40) 12 (0.47) 4 Pole Male Quick Selection 51 (2.0) 19 (0.75) 35.5 (1.39) General Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-7 Safety Connection Systems Safety Wired Distribution Boxes Dual-Channel, N.C., No Enunciation Specifications Housing Material Red PBT General Connector Insert Material PBT Connector Shell Material Nickel-plated brass Contact Material Gold-plated palladium/nickel Cable O.D. 9.8 mm (0.39 in.) Cable Type Oil-resistant yellow PVC jacket, 22 AWG conductors Enclosure Type Rating IP67 Operating Temperature [C (F)] -20…105° (-13…221°) Quick Selection Features  Prewired for dual-channel N.C. safety  4 or 8 safety wired 4-pin DC micro connectors  4-pin male DC micro pigtail main connection  For use in category 2 or 3 systems per EN 954-1 Product Selection 9-Ethernet Switches Face View of Female No. of Ports 2 1 Illuminated Rating Face View of Male 3 Cable Length Cat. No. 2 4 No LED 8 898D-44LT-DM4 10…30V DC 3 4 0.2 m (8 in.) 1 898D-48LT-DM4 4 Shorting plug for unused ports 898D-41LU-DM 889D-F4ACDM-1 Patchcord, straight to straight DC Micro Connection Systems 1 Length in meters (1, 2, 3, 5, 10 standard). Approximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. 4-Port 107 (4.21) 39 (1.53) 33 (1.29) 101.5 (3.99) 22.2 (0.87) 15 (0.59) 54 (2.12) PannelConnect 54 (2.12) 101.5 (3.99) 8-Port 107 (4.21) 4.5 (0.17) 33 (1.29) 120 (4.72) 4.5 (0.17) 152 (5.98) 18 (0.7) 39 (1.53) Wiring Diagrams 4-Port 5-Safety Connections Port 4 Port 3 Port 2 8-Port Port 1 Pin No. Pin 3 Pin 1 Wire Color Blue Brown Pin 2 Pin 4 White Black Port 8 6-Ethernet Switches Visit our website: www.ab.com/catalogs 5-8 Publication M117-CA001A-EN-P Port 7 Port 2 Port 1 Pin No. Pin 3 Pin 1 Wire Color Blue Brown Pin 2 Pin 4 White Black Safety Connection Systems Safety Wired Distribution Boxes Dual-Channel, N.C./N.O., No Enunciation Specifications Housing Material Red PBT General Connector Insert Material PBT Connector Shell Material Nickel-plated brass Contact Material Gold-plated palladium/nickel Cable O.D. 9.8 mm (0.39 in.) Cable Type Oil-resistant yellow PVC jacket, 22 AWG conductors Enclosure Type Rating IP67 Operating Temperature [C (F)] -20…105° (-13…221°)  Prewired for dual-channel (one N.O./one N.C.) safety  4 or 8 safety wired 4-pin DC micro connectors  4-pin male DC micro pigtail main connection  For use in category 2 or 3 systems per EN 954-1 Product Selection No. of Ports Rating Face View of Male 3 Cable Length Cat. No. 2 No LED 8 10…30V DC 0.2 m (8 in.) 1 3 4 898D-44LT-DM4 898D-48LT-DM4 4 898D-41LU-DM Shorting plug for unused ports 889D-F4ACDM-1 Patchcord, straight to straight DC Micro 1 Length in meters (1, 2, 3, 5, 10 standard). Approximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. 107 (4.21) 107 (4.21) 39 (1.53) 33 (1.29) 101.5 (3.99) 22.2 (0.87) 15 (0.59) 54 (2.12) 54 (2.12) 101.5 (3.99) 4.5 (0.17) 33 (1.29) 120 (4.72) 4.5 (0.17) 152 (5.98) 39 (1.53) 18 (0.7) Wiring Diagrams Port 3 Port 2 Port 1 Port 8 Pin 4 Black Pin 2 White Port 7 Port 2 Pin No. Pin 3 Pin 1 Wire Color Blue Brown Pin 4 Pin 2 Black White Port 1 6-Ethernet Switches Port 4 Wire Color Blue Brown 5-Safety Connections M/M Connecto M/M Connecto Pin No. Pin 3 Pin 1 Connection Systems 1 Illuminated 4 2 PannelConnect Face View of Female 9-Ethernet Switches Quick Selection Features Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-9 Safety Connection Systems Safety Wired Distribution Boxes Single-Channel N.C. plus Individual N.O. Enunciation Specifications Housing Material Red PBT General Connector Insert Material PBT Connector Shell Material Nickel-plated brass Contact Material Gold-plated palladium/nickel Cable O.D. 9.8 mm (0.39 in.) Cable Type Oil-resistant yellow PVC jacket, (12) 18 AWG conductors Enclosure Type Rating IP67 Operating Temperature [C (F)] -20…105° (-13…221°) Quick Selection Features  Prewired for single-channel (N.C.) safety with enunciation  8 safety wired 4-pin DC micro connectors  Individual enunciation output for each port  For use in category 2 or 3 systems per EN 954-1 Product Selection Face View of Female No. of Ports 9-Ethernet Switches 2 1 Illuminated Rating Face View of Male 4 3 LEDs 10…30V DC Cable 8 4 Cable Length Cat. No. 5 m (16.4 ft) 898D-P44JT-A5 10 m (32.8 ft) 898D-P44JT-A10 5 m (16.4 ft) 898D-P48JT-A5 10 m (32.8 ft) 898D-P48JT-A10 Shorting plug for unused ports 898D-41KU-DM Patchcord, straight to straight DC Micro 889D-F4ACDM-1 1 Length in meters (1, 2, 3, 5, 10 standard). Connection Systems Approximate Dimensions See 8-port dimensions on page 5-8. Wiring Diagrams J1 PannelConnect Cable Color J5 J3 J7 Port (Contact) Yellow/Brown Port J1 (1) Brown/Green Port J2 (3) Cable Color Green LED 5-Safety Connections Red LED Red LED Red LED Red LED Red LED Red LED Red LED Red LED Port (Contact) Blue -V White Port J1(4) Yellow Port J3(4) Pink Port J5(4) Grey/Pink Port J7(4) Red/Blue Port J8(4) Red Port J6(4) Grey Port J4(4) Green Port J2(4) Brown +V 6-Ethernet Switches Connections for 4 ports Additional Connections for 8 ports J2 J4 J6 Visit our website: www.ab.com/catalogs 5-10 Publication M117-CA001A-EN-P J8 Safety Connection Systems Safety Wired Distribution Boxes 8-Port, Dual-Channel (2 N.C.) plus Individual N.O. Enunciation Specifications Housing Material Red PBT General Connector Insert Material PBT Connector Shell Material Nickel-plated brass Contact Material Gold-plated palladium/nickel Cable O.D. 9.8 mm (0.39 in.) OD Cable Type Oil-resistant yellow PVC jacket, (6) 19 AWG conductors and (8) 22 AWG conductors Enclosure Type Rating IP67 Quick Selection Operating Temperature [C (F)] -20…105° (-13…221°) Features  Prewired for dual-channel N.C. safety plus individual N.O. enunciation  Eight 6-pin AC micro connectors  14-conductor main cable  Individual enunciation output for each port  For use in category 2 or 3 systems per EN 954-1 Face View of Female 2 6 No. of Ports Rating Face View of Male 3 4 1 Illuminated 8 LEDs 10…30V DC Cable Cable Length Cat. No. 5 m (16.4 ft) 898R-P68MT-A5 10 m (32.8 ft) 898R-P68MT-A10 5 Shorting plug for unused ports 898R-61MU-RM Patchcord, straight to straight DC Micro 889R-F6ECRM-1 9-Ethernet Switches Product Selection Connection Systems 1 Length in meters (1, 2, 3, 5, 10 standard). Approximate Dimensions See 8-port dimensions on page 5-8. Wiring Diagrams J7 Port (Contact) Port J1 (5) Port J2 (1) Port J1 (6) Port J2 (6) Cable Color Port (Contact) Not/Used -V Port J1(4) Port J3(4) Port J5(4) Port J7(4) Port J8(4) Port J6(4) Port J4(4) Port J2(4) +V Green LED J2 Red LED Red LED Red LED Red LED Red LED Red LED Red LED Red LED J4 J6 5-Safety Connections Yellow/Brown Brown/Green White/Green White/Yellow Blue White Yellow Pink Grey/Pink Red/Blue Red Grey Green Brown J5 6-Ethernet Switches Cable Color J3 PannelConnect J1 J8 Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-11 Safety Connection Systems Safety Wired Distribution Boxes 8-Pin, Two OSSD Signals per Port, M23 Main Connector Specifications Certifications UL Recognized and CSA Certified General Mechanical Material Red Pocan Connector Insert Material PBT Receptacle Shell Material Zinc diecast with nickel plating Contact Material Gold-plated palladium/nickel Main Connector Style 19-pin M23 Environmental Quick Selection Enclosure Type Rating IP67; 1200 psi washdown Operating Temperature [C (F)] -20…+90° (-4…+194°) Features Introduction  Prewired for SensaGuard switches (suitable to Cat. 4, SIL 3)  Compatible with dual-channel N.C. safety switches (suitable to Cat. 3, SIL 2)  Pocan body offers good oil and chemical resistance  Four and eight DC micro connectors  19-pin M23 quick disconnect  LED version for use with PNP (sourcing) field devices  Snap-in markers for box and port identification can be used with 1492 Fast Track™ marker printer system Pinout Device Connection Connection Systems 2 Main Connection 10 8 1 12 11 3 17 9 8 7 2 3 14 4 15 7 5 1 13 19 16 4 6 18 6 5 PannelConnect Description Color M23 Connector (Male 19-Pin) (+) All Ports Pin 2 +24V DC Brown 19 (-) All Ports Pin 7 Common Blue 6 Ground Ground Ground Green/Yellow 12 Pin 5 Pin 5 Safety A (OSSD) Pink 17 Pin 8 Pin 8 Safety A+ (OSSD) Red 2 Pin 6 Pin 6 Safety B (OSSD) Grey 3 4-Port (2 OSSD) 8-Port (2 OSSD) (+) All Ports Pin 2 (-) All Ports Pin 7 5-Safety Connections Pin 4 Pin 4 Safety B+ (OSSD) Yellow 16 Port 1 Pin 1 Port 1 Pin 1 Aux J1 Grey/Pink 7 Port 2 Pin 1 Port 2 Pin 1 Aux J2 Red/Blue 4 Port 3 Pin 1 Port 3 Pin 1 Aux J3 White/Green 8 Port 4 Pin 1 Port 4 Pin 1 Aux J4 Brown/Green 14 — Port 5 Pin 1 Aux J5 White/Yellow 9 — Port 6 Pin 1 Aux J6 Yellow/Brown 13 — Port 7 Pin 1 Aux J7 White/Grey 10 — Port 8 Pin 1 Aux J8 Grey/Brown 18 Pin 3 Pin 3 Lock Command Black 11 Network Media Visit our website: www.ab.com/catalogs 5-12 Publication M117-CA001A-EN-P Safety Connection Systems Safety Wired Distribution Boxes 8-Pin, Two OSSD Signals per Port, M23 Main Connector Product Selection Illuminated Rating Face View of Male 4 port 2 11 3 10 8 1 12 4 PNP LED 8 port 17 9 10…30V DC 18 16 7 13 2 3 14 7 6 898D-P88RT-M19 4 15 5 6 1 19 8 Cat. No. 898D-P84RT-M19 General No. of Ports 5 8-pin shorting plug 898D-81RU-DM 8-pin field attachable connector-straight 871A-TS8-DM1 Sealing caps 1485A-M12 Labels 1492-MS9X20 Device Patchcords (straight to straight) 1 889D-F8ABDM-2 Homerun Patchcord for 4- or 8-Port (Right angle female to straight male) 1 889M-R19RMMU-2 Homerun Cordset for 4- or 8-Port (Right angle female to flying leads) 1 889M-R19RM-2 1 Replace -2 with -1, -3, -5, -10 for standard length in meters. Quick Selection Face View of Female Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. 8-Port 19.7 (0.77) M23 9-Ethernet Switches Approximate Dimensions 29.2 (1.15) 4.5 (0.17) 107 (4.21) 73 (2.87) Connection Systems 16.5 (0.65) ALLEN BRADLEY 20.5 (0.80) 4-Port Safety Distribution Block A+ B+ Common Shield/ Aux Lock J1 24V DC Green LED Amber LED Aux J2 2 3 4 8 1 7 6 2 3 4 8 1 Amber LED 5 Aux J3 7 6 Amber LED 5 Aux J4 2 3 4 8 1 7 6 3 (0.11) 102 (4.01) 4 port 127 (5.0) 6 port 152 (5.98) 8 port A 5 (0.19) 2 3 4 8 1 Amber LED 5 B PannelConnect Wiring Diagrams 20.5 60 (0.80) (2.36) 898D-P88RT-M19 A 60 (2.36) 7 6 5 8-Port Safety Distribution Block Green LED Shield/ Aux Lock J1 Amber LED Aux J2 2 3 4 8 1 7 6 5 Amber LED Aux J3 2 3 4 8 1 7 6 5 Amber LED Aux J4 2 3 4 8 1 7 6 5 Amber LED Aux J5 2 3 4 8 1 7 6 5 Amber LED Aux J6 2 3 4 8 1 7 6 5 Amber LED Aux J7 2 3 4 8 1 7 6 5 Amber LED Aux J8 2 3 4 8 1 7 6 5 Amber LED B A 5-Safety Connections 24V DC 2 3 4 8 1 7 6 5 6-Ethernet Switches A+ B+ Common Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-13 Safety Connection Systems Safety Wired Shorting Plug Specifications Connector Insert Material PUR General Connector Shell Material RED PVC Contact Material Brass, gold over nickel plating O-Ring Material Fluorelastomer Enclosure Type Rating IP67, NEMA 6P Operating Temperature [C (F)] -20…105° (-13…221°) Quick Selection Features  Shorting plug designed for use with safety-wired distribution boxes  PVC body offers good oil and chemical resistance  Ratcheting coupling nut on 4-pin models for vibration resistance Product Selection Face View of Male Rating Configuration Wiring 9-Ethernet Switches 2 N.C. Pin 1 Pin 2 Pin 3 Pin 4 1 N.O. & 1 N.C. Pin 1 Pin 2 Pin 3 Pin 4 2 5 1 3 4 3 Connection Systems 5 898D-41LU-DM Epoxy-coated zinc 898D-41KU-DM NA PannelConnect NA NA Nickel-plated brass 898R-61MU-RM For use with SensaGuard compatible T-Ports only Pin 1 Pin 2 Pin 3 Pin 4 PWR OSSD 1+ NA OSSD 2+ Nickel-plated brass 898D-418U-DM 2 OSSD Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Nickel-plated brass 898D-81RU-DM 1 10…30V DC 4A 2 1 3 Epoxy-coated zinc 2 N.C. & 1 N.O. 2 5 Cat. No. Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 6 4 NA Coupling Nut Material 4 3 2 8 1 4 7 5 6 Approximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. 5-Safety Connections M12 x 1 Thread (4-pin) 1/2in UNF thread (6-pin) 15 (0.57) 50 (1.97) 6-Ethernet Switches Visit our website: www.ab.com/catalogs 5-14 Publication M117-CA001A-EN-P Safety Connection Systems Receptacles, DC Micro 4-, 5-, 6-, or 8-Pin Specifications Connector Shell Material Nickel-plated brass General Connector Insert Material Nylon Contact Type Machined brass with gold over nickel plating Wire Insulation Oil resistant PVC, 22 AWG stranded copper, 300V Operating Temperature [C (F)] -20…+105° (-4…+221°) Product Selection Wire Color 1 Brown 2 White 3 Blue 4 Black 2 5 1 3 2 4 5 1 3 2 8 1 4 7 5 6 0.3 (1) 22 AWG 300V 3A Panel Mount Thread Size Drawing Cat. No. M16 x 1 A 888D-M4AC9-4N M20 x 1.5 B 888D-M4AC8-4N 1/2 inch-14 NPT C 888D-M4AC1-0M3 M16 x 1 A 888D-M5AC9-4N M20 x 1.5 B 888D-M5AC8-4N 1/2 inch-14 NPT C 888D-M5AC1-0M3 0.1 (0.3) 0.3 (1) 1 Red/White Tr 2 Red 3 Green 4 Red/Yellow Tr 5 Red/Black Tr 6 Red/Blue Tr 6 Length [m (ft)] 0.1 (0.3) 1 Brown 2 White 3 Blue 4 Black 5 Grey 4 3 Wire Rating M16 x 1 A 888R-M6AC9-4N M20 x 1.5 B 888R-M6AC8-4N 1/2 inch-14 NPT C 888R-M6AC1-0M3 M16 x 1 A 888D-M8AC9-4N M20 x 1.5 B 888D-M8AC8-4N 0.1 (0.3) 22 AWG 300V 3A 1 White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red 0.3 (1) 24 AWG 36V DC/30V AC 1.5 A 0.1 (0.3) PannelConnect Face View of Male Approximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. A 101.6 (4) Ref. 12.7 (0.5) 19.5 (0.77) B 5-Safety Connections 19.8 (0.78) 23.8 (0.94) 23.8 (0.94) 12.7 (0.5) 304.8 (12) Ref. 25.4 (1.0) C 6-Ethernet Switches 11.1 (0.44) 22.2 (0.88) 22.2 (0.88) 18 (0.71) 101.6 (4) Ref. 1/2 inch NPT threads O-Ring M20 threads O-Ring M16 threads Connection Systems  Male bulkhead receptacles  4-, 5- or 8-pin DC micro configuration  M16, M20 or 1/2 inch-14 NPT mounting threads 9-Ethernet Switches Quick Selection Features Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 5-15 Safety Connection Systems Receptacles, AC Micro 6-Pin Specifications Connector Shell Material Nickel-plated brass General Connector Insert Material Nylon Contact Material Machined brass Wire Insulation Oil-resistant PVC, 22 AWG stranded copper, 300V, UL Recognized and CSA Certified Operating Temperature [C (F)] -20…+105° (-4…+221°) Quick Selection Features  Male bulkhead receptacles  6-pin configuration  M16, M20 or 1/2inch-14NPT mounting threads Product Selection Face View of Male 9-Ethernet Switches 3 6 2 4 5 1 Wire Color Wire Rating 1 Red/White Tr 2 Red 3 Green 4 Red/Yellow Tr 5 Red/Black Tr 6 Red/Blue Tr Length [m (ft)] Panel Mount Thread Size Drawing Cat. No. M16 x 1 A 888R-M6AC9-4N M20 x 1.5 B 888R-M6AC8-4N 1/2 inch-14 NPT C 888R-M6AC1-1F 0.1 (0.3) 22 AWG 300V 3A 0.3 (1) Approximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. M20 threads O-Ring 11.1 (0.44) 101.6 (4) Ref 12.7 (0.5) 19.8 (0.78) PannelConnect 19.5 (0.77) 5-Safety Connections 6-Ethernet Switches Visit our website: www.ab.com/catalogs 5-16 Publication M117-CA001A-EN-P 304.8 (12) Ref 11.1 (0.44) 23.8 (0.94) 23.8 (0.94) 22.2 (0.88) 23.8 (0.94) Connection Systems 18 (0.71) 101.6 (4) Ref 1/2in NPT threads O-Ring 22.2 (0.88) M16 threads