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Safety Instructions - Tooled

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OPERATOR’S MANUAL AND PARTS LIST 2500W SILENT SHREDDER - THSS Sales & Helpline 01793 333220 www.thehandy.co.uk Before use please read & understand this manual, paying particular attention to the safety instructions. Page 1 2010 v1 CONTENTS SAFETY INSTRUCTIONS 3 MAJOR PARTS 4 ASSEMBLY 5 OPERATION INSTRUCTIONS 6 MAINTENANCE 7 TECHNICAL SPECIFICATION 7 PARTS DIAGRAM AND LIST 8-9 EC DECLARATION OF CONFORMITY 10 Page 2 SAFETY INSTRUCTIONS Read and understand the owner’s manual and labels affixed to the electric shredder. Learn its application and limitations as well as the specific potential hazards. Retain these instructions for reference. • The Silent Shredder is an electrical appliance using fast moving parts and as such can be dangerous if handled irresponsibly. • Ensure that no foreign objects such as stones, glass, metal, earth or plastics are fed into the shredder; these could cause blunting of the blade and seriously damage the motor. • Only use extension cables that are approved for outdoor use. Check that they are in good condition. • Use gloves and ear protection if operating for extended periods of time. • We recommend safety goggles are worn during operation as objects can be ejected at high speed when the motor is running. • All onlookers, children and pets should be kept at a safe distance and only those familiar with the operation of the shredder should be permitted to use it. • Never expose the unit to rain or moisture and store the machine in a totally dry environment. • Always turn off the unit and fully disconnect from the mains electricity supply when cleaning or performing any maintenance. Wait until the cutting disc stops. • Never insert hands into the feed hopper or debris chute whilst the unit is running or connected to the mains electricity supply. • Do not modify the unit in any way. • Replace worn or damaged parts using only original spares. • Never move the shredder by pulling on the cable and always switch off when transporting. Do not leave the shredder unattend whilst it is switched on. Page 3 MAJOR PARTS No 1 2 3 4 5 6 7 8 Description Feeding Hopper Reset Button/Overload Protector On/Off Switch Rotational Direction Switch Cable Ventilation Slots Stand with Wheels Debris Chute Page 4 ASSEMBLY The shredder comes partly assembled and the only thing left to do is to mount the stand and wheels: • Turn the unit upside down and follow the diagrams and instructions below. • Fix the wheel axle to the stand using two bolts M6x50 and nuts by using the hex key and spanner supplied. • • Attach the stand to the housing using two locking nuts. • Slide the wheels onto the axle and secure the hub caps using a wooden or rubber hammer. • Turn the unit the correct way up. Page 5 OPERATION INSTRUCTIONS This shredder is designed for cutting fibrous and woody garden waste. Ensure that the correct extension cable is used. For cables up to 25metres long, a cross section of at least 3 x1.5m ² is required; for cables more than 25 metres long the cross section must be at least 2.5m ². An extension cable with a cross section that is too small causes a distinct reduction in the performance. Use a receptacle under the debris chute to collect the shredded material. On/Off Switch: • Press the green button to switch the shredder on. • Press the red button to switch off. • Note: the machine is equipped with a safety device to prevent it automatically switching itself on after a power failure. Rotational Direction Switch: The rotational direction switch can only be operated when the shredder is switched off. • Position 1 - the cutting gear will draw the material into the hopper and shred it. • Position 0 - the cutting gear operates in a reverse direction and jammed material is freed. Overload Protection: • In order to protect the motor, the overload protection will activate after a few seconds if there is a blockage and will cut off the machine automatically. • Wait at least a minute before restarting - press the Reset button and the the On/Off switch. If necessary switch to reverse to free any blockage. Hints and Tips: • Standing at the rear of the machine, feed the material into the right side of the hopper - the material will be pulled in automatically. • Care: Longer material may oscillate when being pulled in by the cutting mechanism • Do not fill with too much material at once so as to avoid the risk of blockage. • Alternate garden waste which has wilted with woodier branches - too much soft waste will clog up the cutting mechanism - it is better to compost soft garden waste. • Larger material with leaves must be completely shredded before feeding in new material. • The ventilation slots must not be covered by the debris bag of the shredded material. • Empty the debris receptacle regularly so that it does not overfill. Page 6 MAINTENANCE Adjusting the Cutting Mechanism Occasionally it may be necessary to adjust the cutting mechanism. The distance between the cutting gear B and the cutting plate A should be between 0.50 and 1.00mm. On the right hand side of the shredder ( looking from the back) there is an adjusting device. Using the hex key supplied insert and turn clockwise half a turn (0.50mm) so that bolt C moves toward the cutting plate (A). After adjusting test the machine with varying thicknesses of material and re-adjust if necessary. Bear in mind that the two cutting mechanisms should NOT touch. Keep air vents clean and free from dust. Use only a damp cloth to clean the machine and do not spray water on the shredder. Detergents and solvents can cause irreparable damage and chemicals can destroy the plastic housing. Check the tightness of screws and bolts from time to time. A few drops of oil on the cutting mechanism will help protect from corrosion. Specification: Model Voltage Rated Power Operating Mode No-Load Speed Max Branch Diameter Weight Sound Power Level Sound Pressure Level THSS 230V-50Hz 2500W S6 (40%) indicates a load profile of 4min load/6min idle time 40rpm 40mm (depending on hardness of wood) 25kg 93dB(A) (K=3dB) 80dB(A) Page 7 PARTS DIAGRAM Page 8 PARTS LIST No Ref 1 TH102-3011216001 2 TH102-3010233057 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TH102-3026110001 TH102-3010711008 TH102-3040604007 TH102-3025205001 TH102-3025206002 TH102-3010233110 TH1023011230002007 TH102-3010605013 TH102-70410101 TH102-3025110003 TH102-3025202001 TH102-3026110002 TH102-3010211057 TH102-61202104 TH102-3010404007 TH102-3010107002 TH102-61202101 TH102-3010107002 TH102-6070904103 TH102-61202103 TH102-3011001003 TH102-61201021 TH102-61201019 TH102-3025204001 TH102-61201019 TH102-61201018 29 30 Description No Ref Description Electromagnetic Switch Screw 31 TH102-3010509001 Snap Ring 32 TH102-61201110 Pressure Ring Waterproof Sleeve Overload Protector Switch Face Plate Feeding Barrel Screw Switch 33 34 35 36 37 38 39 Diaphragm Plate TH102-61201023 2nd Inner Gear TH102-61201031 Shaft Sleeve TH102-61201010 Blade Shaft TH102-3012001012 Flat Key TH102-61202105 Blade Frame TH102-61201028 Shaft Sleeve TH102-61201008 Gasket 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 TH102-61201104 TH102-61201029 TH102-61202104 TH102-3010232057 TH102-61201008 TH102-61202106 TH102-3010223007 TH102-3025203001 TH102-3026110006 TH102-3025310002 TH102-3026110004 TH102-61201003 TH102-61202001 TH102-3026110008 TH102-61202002 TH102-3010308005 TH102-3010232064 TH102-3010308005 TH102-3010245009 TH102-61201006 Capacitor Electrical Outlet Feeding Funnel Shell Fan Screw End Cover Wave Spring Bearing Rotor Bearing Stator with Winding Gearbox Framework Sealing Pin Shaft 1st Inner gear Wire Cover 1st Planetary Gear 1st Planetary Gear Frame Gear Shaft 59 TH102-3010517001 Elastic Snap Ring TH102-61201022 2nd Planetary Gear Page 9 Blade Shaft Sleeve Front Cover Screw Gasket Retainer Block Screw Output Barrel Plastic Rivet Wheel Plastic Shim Crossbeam Left Support Support Foot Right Support Nut Screw Nut Screw EC DECLARATION OF CONFORMITY Declaration of conformity Pursuant to the regulations of the following EC Directives: - Electromagnetic Compatibility Directive 2004/108/EC - Low Voltage Directive 2006/95/EC - Machinery Directive 2006/42/EC - Noise Emissions Directive 2000/14/EC Handy Distribution Ltd hereby declares that the product: Machine type: 2500W Silent Shredder Machine model: THHS Mass in kg: 26kg Cutting Diameter: 40mm Net Installed Power: S6(40%) 2500W Conforms to the main safety requirements of the EC Directives listed above. This conformity is based on the following standards and normative documents: - 2006/42/EC-Annex I/05.06 - EN 60335-1.2002+A1+A11+A12+A2+A13 - En 13683+A1:2009 - EN62233: 2008 - ZEK 01.2-08/12.08 - EN55014-1:2006 - EN55014-2:1997+A1 - EN61000-3-2: 2006 - EN61000-3-11:2000 - EN50366:2003+A1 The conformity assessment procedure followed was in accordance with Annex VI of the Directive 2000/14/EC. Measured Sound Power Level: 88.79dB (A) Guaranteed Sound Power Level: 93dB (A) (K=3dB) The responsible person, based within the EC, is identified below Name: Mr. Simon Belcher Title: Managing Director Company: Handy Distribution Ltd Address: Hobley Drive, Stratton St Margaret, Swindon, Wiltshire, SN3 4NS Signature : Date: 15th Oct 2009 Page 10 To order spare parts and see the complete range of garden machinery and garden equipment from Handy, visit: www.thehandy.co.uk Page 11