Sand Filter Pump Sand Filter Pump Manual

Transcript

2015 SFP2-11-GB(V3) SAND FILTER PUMP MANUAL Sand Filter Pump MODEL:JL29P367G/JL29P368G 220-240V~, 50Hz, 300W Hmax 1.5m Hmin 0.19m IPX5 1 2015 IMPORTANT SAFETY GUIDELINES FOR SAND FILTER PUMP USERS Please read the following instructions carefully before use. WARNING: To reduce the risk of electric shock, do not attempt to plug in the pump with wet hands or while standing in water. Never use the pump while people in the pool. WARNING: To reduce the risk of electric shock, connect power cord into a grounded receptacle protected by a ground-fault circuit interrupter (GFCI). WARNING: To prevent possible electric shock, never use a damaged or frayed power cord. WARNING: This sand filter pump is not intended for use by children. Adult assembly and operation required. WARNING: Do not bury the power cord. Locate the cord where it will not be damaged by lawn mowers, hedge trimmers or other equipment. WARNING: Do not use extension power cords with this product. WARNING: Electric installations should fulfill the requirements of local standards. (France: NFC 15-100) WARNING: Please make sure before each use of pump that all clamps are tightened and that all hoses are connected properly. WARNING: Do not use this sand filter pump to vacuum the pool. WARNING: Always unplug this product from the electrical outlet before removing, cleaning, servicing or making any adjustment to the product. WARNING: This product is designed for use with storable pools only. It must not be used with permanently installed pools. Improper usage might cause overheating, and this could lead to motor burnout or damage. WARNING: To avoid overheating the motor of the pump, make sure the pump is running with water and never left off water when using this appliance. NOTE: It is the responsibility of the pump owner to identify and obey all local and state laws pertaining to sand filter pump safety PRIOR to set-up or use of this product. Please consult your local authorities to ensure compliance. NOTE: All filtrations are in agreement with the installation standards NFC 15-100 which specify that all electric appliance supplied with 220V must be located at minimum 3.5 meter from the edge of the pool. NOTE: The following important points should be read and followed. - Children must be supervised closely at all time; - Name only one safety supervisor; - Reinforce supervision when there are several users in the swimming pool; - Always keep the water clear and hygienic; - Store the water treatment products away from children’s reach. 2 www.jilong.com SFP2-11-GB(V3) 2015 - Keep the protective barrier (ideally a secured gate) shut; Please be aware that a hedge in garden cannot prevent children from reaching the product without adults’ supervisions; - A manual or automatic protection cover should be properly installed and secured; CAUTION: To avoid damages, the sand filter pump must never be operated unless it is filled with water. CAUTION: Place the product only on the surface that has adequate supporting capability for the loading requirement of all the equipments as well as the water weight. WARNING: The pump is to be supplied through a residual current device (RCD), having a rated residual operating current not exceeding 30mA. WARNING: This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. The supply cord cannot be replaced. If the cord is damaged the appliance should be scrapped. WARNING: The pump must be fixed on the ground or a certain pedestal with two Φ5 bolts or screws to prevent accidental falling(see next picture). PLEASE KEEP THESE GUIDELINES FOR FUTURE REFERENCE! INSTRUCTION Thanks to purchase our high quality sand filter pump, after correct installation, fresh flows of sparkling water will be filtered and pumped into your new pool. Please read the following instructions completely before installing. If any missing or damaged components, please contact your local dealer immediately.. SPECIFICATION Please be familiar with all the sand filter pump parameters before assembling. Filter diameter: Effective filter area: Max. Operation pressure: Working sand filter pressure: Max. Water temperature: Sand: Sand size: Sand capacity: 330mm 0.055m2 (0.6ft2) 0.21Mpa (30 PSI) <0. 07 Mpa (10PSI) 35oC Not included Silica sand, 0.7--1.25mm Approximately 20kgs PARTS LIST Note: Ensure to check all parts are present. Please see the following sketch map and table: 3 www.jilong.com SFP2-11-GB(V3) 2015 2015 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 NOTE: Water is discharged from Port D on the Top Control Valve when the Control Valve is set to the Backwash, Rinse or Waste position. Control valve Flange clamp O-ring Connector hub Tank Pedestal Motor Electric wire Motor base Tundish Switch adaptor JL29P367: 2pcs diameter 32mm Hose JL29P368: 2pcs diameter 38mm Hose 6pcs Hose clamps Piping Switch adaptor Circulation function (f4): This function circulates pool’s water bypassing the Top Control Valve. The water does not go through the sand bed. Filter function (f5): Select this function to filter pool water. Water goes through the sand and returns to the pool. Closed function (f6): This function uses to stop water flowing between the sand filter pump and the pool. C. Assembling a) Make sure to take all components from the box and ensure nothing is damaged. b) Assure the sand filter pump is placed on level solid ground and let pump’s Ports and Control Valve accessible for operation with the pool. c) Select the right type of filter sand, Only use special pool-grade filter sand and free of all limestone or clay: Silica sand 0.7--1.25 mm, approximately 20kg. Note: The smaller diameter’s sands will reduce filtering performance and could damage the sand filter pump. Step 1 Assemble the tank with the pedestal (See fig.1) and circumrotate by clockwise until tied in. (See fig.2) Fig.1 Fig.2 A. Site Requirements Assure the sand filter pump is placed on level solid ground and accessible for operation with the pool. IMPORTANT: Due to the combined weight of the pump, water, and sand, it is extremely important that the base where the pump is installed is smooth, flat, level and capable of uniformly supporting this weight for the entire duration of the installatin and use of the pump. Otherwise, any damage caused by improper support will void the warranty. It is the responsibility of the pump owner to select the suitable site at all times. d)Put and center the Connector Hub in the Tank (See fig. 3 &4), and then center the tundish. (See fig. 5) B. Multi-functions of pump a) Correctly use the TOP Control Valve Please see the illustration on the right, press down the Top Control Valve’s handle and rotate to the desired function. Warning:Cut off the sand filter pump’s power supply or unplug the pump before changing the Top Control Valve function every time. If you change the valve positions when the pump is running, it could damage the pump or cause personal injury. Fig.3 Fig.4 b) Multi-functions The Control Valve includes 6 Different functions: Rinse, Filter, Waste , Circulation, Backwash & Closed. f1.Rinse f2.Backwash f3.Waste f4.Circulation f5.Filter f6.Closed Step 2 Slowly add the sand to the tank through the tundish.(See fig. 6) Fig.5 Fig.6 Rinse function (f1): This function is for startup. Water is downwards through the sand bed and up through the Connector Hub, discharged from the Port D (on page 7) at last. Rinse function releases all the air in the pump. This is particularly important for preventing the motor from overheating. Backwash function (f2): This function uses to clean the sand bed and discharges water from Port D. Water goes down through the Connector Hub and upwards through the sand bed. Step 3 Remove the tundish, assemble the Control Valve with the Tank, ensuring the O-ring is in place on the rim of the Tank. (See fig. 7) For securely sealing, make sure the O-ring is clean, dry, with no sand and without any damage. Step 4 Attach the Top Flange Clamp and screw into position. (See fig. 8) Make sure Port C on the Control Valve is aligned with Port C on the Pump before tightening the screw. (See fig. 9) Waste function (f3): This function is for draining water from pool; water goes through and is discharged from Port D. 4 www.jilong.com SFP2-11-GB(V3) 5 www.jilong.com SFP2-11-GB(V3) 2015 2015 Fig.7 1. Select the Top Control Valve to the Closed function. 2. Discharge of the Hose from Port D. 3. Connect the Hose with the pool’s Inlet A, attach the other end of the Hose to the sand filter’s Port A and tighten the hose clamp on correct position. Remove the Stopper Plug from the pool’s Inlet A, and insert Debris Screen supplied with your pool kit (if any). NOTE: There are two optional hoses with different diameter in the package. Select the one which matches the pool’s outlet . (See fig. 12) Fig.8 D. Operation the Sand Filter Pump a) After the above steps, the sand filter is ready for use. Rotate the Control Valve to the Filter function. b) Turn-on the power supply or Insert the plug into a grounded receptacle protected by a ground-fault circuit interrupter (GFCI) to run the sand filter pump. Note: The sand filter pump recommended pressure is less than 70kpa (10PSI) when it is running. Fig.13 Step 5 Attach the Piping to Control Valve C and Pump Port C, then completely tighten. (See fig. 10) Make sure the Pipes are properly positioned on both ends. Fig.9 Fig.14 Fig.10 E. Draining Pool’s Water a) Cut off the power supply or unplug the sand filter pump and Rotate the Top Control Valve to the Waste function. b) Discharge the Hose from the sand filter pump Port A and pool’s inlet A and then attach to sand filter pump Port D. C) Turn-on the power supply or insert the plug and let the sand filter pump drain pool’s water. WARNING: Frequently check the water level in the pool. Never 'DRY RUN' THE PUMP! (i.e. when water level in the pool is lower than the height of pump, no water flow into the pump, cut off the power supply immediately ) F. General Maintenance a) Depending on the parts usage, keep some spare available, all parts suggest must consult local agent for factory authorized parts when servicing system. b) Cut off the power supply or unplug the sand filter pump, and set the Top Control Valve to the Closed function before any maintenance beginning or service. Note: The pressure reading on Pressure Gauge will increase if dirt builds up in the sand filter pump. (See fig. 14). It must be cleaned if the Pressure Gauge is 0.28 bar (4PSI) or higher. Clean the sand bed and follow all instructions as the above j) Backwashing and Rinsing section. Note: We recommend you clean the sand bed once a month or less regularly depending on how often the pool is used. Please Do not clean the sand too frequently either. C) No lubrication or regular mechanical maintenance is needed. d) Wash outside of the product with a mild detergent and water, or use the sponge and mild soap. It can clean most dirt. Do not use solvents to clean the product, solvents may damage material or plastic components. Make sure the product is completely clean and dry before storing. Step 6 Backwashing and Rinsing (For startup) Fig.11 G. Trouble shooting Here are some helpful tips to help you to diagnose and rectify common sources of problems. Problems Sand is flowing to the pool Excessive filter pressure 1.Switch the Top Control Valve to the Closed function and make sure that the pump is UNPLUGGED. 2.Select one conformable Hose (We have two hoses with different diameter. Select the one which matches the pool’s outlet.). Connect the chosen hose to pump’s port B, and attach the other end to the pool’s Outlet B. Tighten the hose clamp on correct position. Remove the Stopper Plug from the pool’s Outlet B, and insert Debris Screen supplied with your pool kit (if any). 3.Connect the other Hose to Port D and place the opposite end to the drain area. (See fig. 11) 4.Please refer to pool’s owner manual for filling instructions to ensure that the water reaches the required level. (Water level should be higher than the pump, otherwise, the air inside of pump can not be fully released, which will lead to ”DRY RUN” of the motor) WARNING: DO NOT DRY RUN THE PUMP IF ANY AIR INSIDE! 5.After filling the pool’s water, you can press down the Top Control Valve handle and rotate to the Backwash function. 6.Insert the plug into a residual current device (RCD) or a circuit of alternative residual power (for France only) and run the sand filter for 2-4 minutes until the water runs clear. 7.Cut off the power supply or unplug the sand filter pump, press down the Top Control Valve handle and rotate to the Rinse function. 8.Turn-on the power supply or insert the plug and let the sand filter pump run 1 minute. This circulates water backwards through the sand filter and drains water out of Port D. 9.Cut off the power supply or unplug the sand filter pump. Press down the Top Control Valve handle and rotate to the Closed function. Control Valve leaks Connectors leaks Probable Causes Sand is too small Sand bed is calcified Dirty filter Calcified sand bed Insufficient backwashing Control Valve is set between two functions Solutions Recommend 0.7mm to 1.25mm silica sand Change sand Backwash: Inspect sand and change if necessary Backwash until effluent runs clear Set to one function Switch adatpor not in place Hoses Loosened Replace it in the right position Tighten them H. Limited Warranty Jilong warrants all sand filter pump units against defects in materials and workmanship under normal use and service, for a period of one year from the date of purchase for the original owner only. If the units have been replaced, consumer-damaged or misused, the corresponding warranty is invalidated. In this situation, you will be advised of the cost of replacement parts or a new pump and processing instructions. Step 7 Connect The Sand Filter Pump with Pool Fig.12 If a verifiable manufacturing defect is found during the relevant time period, we agree to repair or replace at its option any units under warranty provided proper proof of purchase is presented. This limited warranty is not valid if the pump is used for commercial purposes, or if the damage is caused by an accident, consumer misuse, vandalism, improper use of chemicals, exposure to extreme weather conditions or negligence during set up or disassembly. We cannot be held responsible for the cost of installation, labor, or transportation expenses incurred due to the replacement of defective parts. This limited warranty, furthermore, does not cover any unauthorized alterations to the pump itself. 6 www.jilong.com SFP2-11-GB(V3) 7 www.jilong.com SFP2-11-GB(V3)