Transcript
Sander 1600 / 1600DC Section II
Parts and Service Manual Order Parts Here:
www.ivie-ent.com/parts Ph:(918)254-5161
(70202A)
AMERICAN SANDER TECHNOLOGY Operator's Manual - Sander 1600/1600DC
Page - 23 -
MAINTENANCE WARNING: Maintenance must be done by authorized personnel only. CAUTION: Keep all adjustments according to specifications. Maintenance Instructions Return the machine to a American Sander Technology Authorized Service Location every 12 months for maintenance inspections. Switches WARNING: All electrical repairs must be done by authorized personnel only. The machine must be tested after electrical repairs to make sure it is safe to operate. Disconnect the electrical plug from the electrical outlet before doing any electrical repairs. The start and stop switch has an interlock which prevents the contacts from being closed. If any part of the switch is not operating, replace the part. If any part of the electrical system of the machine is not operating or is damaged, replace the part. Make sure all connections are tight. Return the machine to the American Sander Technology Service Branch or a American Sander Technology Authorized Service Center for electrical repairs or testing. Maintenance Of The Motor Induction type motors do not require motor brushes. If repairs to the gear unit or motor are needed, do not disassemble the gears and motor. Return the machine to the nearest American Sander Technology Service Branch or American Sander Technology Authorized Service Center. For safe operation, and longer life to your American Sander Technology product, use only American Sander Technology parts. NOTE: The grease (503802) for the gear box needs to be changed every year. The Sander 1600 and 1600DC require 8 oz. of grease.
Page -24 -
AMERICAN SANDER TECHNOLOGY Operator's Manual - Sander 1600/1600DC
AMERICAN SANDER TECHNOLOGY Sander 1600 / 1600DC Assembly Drawing 4/01 1 2 46 10
40
69
4
3
5
4
6
3
1 45 13
41
7
43 67
39
8
22 19 21
9
11 10
12
20
38
55 16
24 23
17
62 58 59 61 63
26 25
18 26 68
14
15
1
37
22 28
25
64
70
53 29
1
32
23
65 66
44
27
56
47
24
30
60 70 57
48 54 42 49
52
31 51 50 33 34 35 36
Page -26 -
AMERICAN SANDER TECHNOLOGY Operator's Manual - Sander 1600/1600DC
AMERICAN SANDER TECHNOLOGY Sander 1600 / 1600DC Assembly Drawing Parts List 4/01 Ref. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
85383A 50779A 50798A 50820A 50806A 40109A 50799A 50821A 50780A 920722 962957 920110 10092A 461404 925592 441301 980349 50791A 50781A 50792A 980645 920342 87035A 50793A 87050A 50794A 80087A 57120A 40138A 50979A 68805A 50985A 50987A 50782A 980652 85817A 85818A 50796A 50795A 42207A 50797A 50991A 18446A 85815A 77375A 30408B 82100A 50989A 50783A 84100A * 58530A *
Screw, 10-32 x 3/4 Handle, Front Lever, Switch Spring, Extension Button, Interlock Switch Interlock, Main Spring, Compression Handle, Rear Nut, 10-32 ESNA Screw Nut 5/16-18 ESNA (1600DC only) Cord, Interconnect Cam, Locking (included in 55) Roll Pin, ¼ (included in 55) Bolt, Locking Cam (included in 55) Washer, Wear Cam Arm Link, RH Clamp, Handle Arm Link, LH Washer, Flat 3/8 Nut, 3/8 -16 ESNA Washer, Fender #10 SS Wheel, 5" Washer, 5/8 Nylon Bushing, Nylon Screw, 3/8 -16 x 6 Plug, Button Motor, 1.5 HP Gearbox Weight, Machine (1600DC only) Frame, Main Shield, Brush Bumper Washer, Lock 5/16 Screw, 5/16-18 x 2 (1600) Screw, 5/16-18 x 2½ (1600DC) Bushing, Cord Tube, Handle Power Cord Relief, Strain (included w/41) Cord Assembly (includes 40) Skirt Assembly (1600DC only) Screw, 5/16-18 x 1½ (1600DC only) Label Hose (1600DC only) Lock nut (not illustrated) Shield w/connector (1600DC only) Bumper (1600DC only) Screw, 14-10 x 1 3/4 (1600DC only) Driver Pad Spacer Pad Driver (1600DC only) Plate, Drive
Qty. 10 1 2 2 1 2 1 1 1 7 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2K 2 1 1 1 1 3 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 6 Ref. 2 Ref.
Ref. Part No. Description 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
962727 50832A 441401 41311A 51523A 62667A 85833A 57165A 170667 77195A 41312A 22906A 962892 47409A 10304A 73285A 50930A 77234A
Qty.
Screw, 8-32 x ½ Clamp, Hose (1600DC only) Cam Assembly (Incl. 14, 15, 16) Capacitor, Run Bushing, Strain Relief Cover, Enclosure Screw, Ground Plug, Nylon Wire Nut Label, UL Fire Capacitor, Start Enclosure, Motor Screw, ¼-20 x 3/4 Switch, Start Adapter Hose (1600DC only) Label, Warning Retainer, Cord Warning, Heavy
2 1 (1) 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2
NOTE: Kindicates a change has taken place since last publication of this manual
Optional Accessories Available Part No. 37007A 460215 674117 632418 682408 639804 638820 674114 634118
Description Pad Driver Sanding Plate 1½" x 50' Bulk Hose 1½" x Hose Cuffs (for above hoses) 1½" Hose Coupler Wand Assembly Tool-Felt Shod. 14" Hose, Vac 1½' x 10' Hose, Vac 1½" x 15'
* See Optional Accessories Table Above.
AMERICAN SANDER TECHNOLOGY Operator's Manual - Sander 1600/1600DC
Page - 27 -
AMERICAN SANDER TECHNOLOGY Sander 1600 / 1600DC Gearbox Assembly and Parts List
18
17 19
16
4 11
4
12
10 8
13
13
14
15
9
7 6
5 4 3
1
2 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NI
Page -28 -
Part No. 962966 980650 56922A 902606 58520A N/A 962794 54858A 902736 58314A 442473 58313A 902737 N/A 54408A 58312A 902573 54856A 50979A 503802
Description Screw, Socket Hd. Cap Washer, Lock Retainer, Bearing Bearing, Ball Spacer, Sleeve Endshield Screw 10-24" x 1" Cover, Housing Bearing Retainer Coupling Gear, Pinion Bearing, Needle Cage Gear, Idler Shaft Bearing, Ball Housing, Drive Gearbox Asm., Complete Grease, 11.5 oz
Qty. 6 6 1 3 1 1 6 1 1 1 1 1 6 1 3 3 1 1 (1) 8oz.
AMERICAN SANDER TECHNOLOGY Operator's Manual - Sander 1600/1600DC/1800/1800DC
AMERICAN SANDER TECHNOLOGY Sander 1600 / 1600DC Wiring Schematic 6/00
AMERICAN SANDER TECHNOLOGY Sander 1600 / 1600DC Motor Schematic 3/00
WARNING: All electrical repairs must be performed by qualified personnel only. AMERICAN SANDER TECHNOLOGY Operator's Manual - Sander 1600/1600DC/1800/1800DC
Page - 29 -
