Transcript
WF-5003-e03075
Sartorius Factory Serie Electronic Precision Balances Service Manual for FB / FC - and FBG/FCG Models
ial y Industr g Technolog in Weigh
Tib_fbfc.EPS
Sartorius AG, Weighing Technology
General Information Repairs Models Auxiliary Tools Accompanying Literature Operating the FB Balance Key Functions Password Levels Setting the Language SETUP Program INFO Mode INPUT Mode MENU - Balance Operating Menu Overview of the User / Service SETUP Program Service Switches Access Switch, BPI Switch Activating the BPI Mode / Deactivating the Write Protection Activating the Service Mode Calibration/Adjustment in the Service Mode External Linearization External Linearization with Manual Input of Weight Values Manual Input of the Linearization Weights Performing External Linearization Internal Span Adjustment External Span Adjustment External Span Adjustment with Manual Input of Weight Values External Span Adjustment with Stored Weight Overwriting the Internal Calibration Weight Calibration with a User-defined Weight reproTEST High Resolution - Display * 10 Setting the Preload Clearing the Preload Maximum Preload when Starting the Calibration/Adjustment Routine Operating the Balance - FC Key Functions SETUP Program , "Printing Menu Settings" Setting the Language CONFIG Mode APPLICATION Mode INFO Mode INPUT Mode MENU - Balance Operating Menu Activating the Service Mode Calibration/Adjustment in the Service Mode External Linearization External Linearization with Manual Input of Weight Values Manual Input of the Linearization Weights Performing External Linearization Internal Span Adjustment External Span Adjustment External Span Adjustment with Manual Input of Weight Values External Span Adjustment with Stored Weight Overwriting the Internal Calibration Weight Calibration with a User-defined Weight reproTEST High Resolution - Display * 10 2
Page 4 4 4 4 4 5 5 5 5 6 6 7 8 9 10 10 10 11 11 12 12 12 13 14 14 14 15 15 15 16 16 16 16 16 17 17 17 18 18 18 18 19 20 20 21 22 22 22 23 24 24 24 25 25 26 26 26
Contents
Setting the Preload 27 Clearing the Preload 27 Servicing the Weighing Cell 28 Anzeigekopf vom Stativ trennen. 28 Opening the Weighing Cell (Small Single-Casting Block System, Brass System) 28 Opening the Weighing Cell (Large Single-Casting Block System) 28 Accessing the Main PCB 29 Opening the Display and Control Unit 29 Anzeigekopf von der Wägezelle trennen 29 Calibration/Adjustment 30 Calibration/Adjustment Sequence 30 Prerequisites for Calibration/Adjustment 30 Ambient Conditions 30 Operating Conditions 30 Preload 31 Checking the Preload 31 1. Checking the Preload with the Service Software 31 2. Adjusting the Preload with a Digital Voltmeter 31 Adjustment Specifications 32 Adjusting the Preload 33 Reproducibility 34 Off-center Load 34 Checking the Off-center Load 34 Adjusting the Off-center Load 35 Factory Balances with the Small Single-Casting Block System 35 Factory Balances with the Brass System 35 3-Point Adjustment (rough) 35 Factory Balances with the Large Single-Casting Block System 36 Span Accuracy 37 Checking the Span Accuracy 37 Linearity 37 Checking the Linearity 37 Checking the Linearity on PolyRange Scales 38 Repairing the Balance 39 Repairing the Weighing System 39 Repairing the Electronics 39 Replacing the PCB in the Display and Control Unit 39 Rep. the Display and Control Unit, Backlighting Module, Keypad Overlay 40 Replacing the Balance PCB 40 Factory Balances with the Small Single-Casting Block System or Brass Sys. 41 Factory Balances with the Large Single-Casting Block System 41 Datenausgang 42 Replacing the Standard Interface Port (Brass and Small Block Systems) 42 Replacing the Standard Interface Port (Large Block Systems) 42 Installing the YDO02F (RS-485) Interface Port (Brass and Small Block Systems) 42 Installing the YDO01F (RS-485) Interface Port (Large Block Systems) 43 Installing the YDO03F Double Data Interface (for Printer and Bar Code Scanner) (Brass and Small Block Systems) 43 Installing the YDO04F Double Data Interface (for Printer and Bar Code Scanner) (Large Block Systems) 43 Pin Assignments 43 Balance Operating Menu Codes (Factory FB) 44 Balance Operating Menu Codes (Factory FC) 47 Service Specifications 49 Spare part list FB / FC 50
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General Information Repairs Note:
Prerequisites for working on the Sartorius Factory Balances include considerable experience, completion of a Service Course at the main office in Goettingen, and the special tools and equipment described below. Please do not attempt or permit any unauthorized repair work! If you remove the seal (warranty sticker), the balance is no longer covered under the warranty. How to change the battery: flat AUT_5007a.JPG
AUT_5006a.JPG
upright
Important Note! When exchanging the battery (if available), be sure that – you use a new battery that is identical to the old one or equivalent to the battery recommended by the manufacturer. – the poles are correctly positioned when soldering in the battery. Warning: If you use the wrong battery, this may result in an explosion. Be sure to dispose of the defective battery properly according to your country‘s environmental protection laws! Models The FB balance consists of a weighing cell (FC) and a display and control unit. FB/FC balances with brass systems: FB/FC6CCE-H FB/FC balances with small single-casting block systems: FB/FC06BBE-S, FB/FC2CCE-S, FB/FC6CCE-S, FB/FC12CCE-S FB/FC balances with large single-casting block systems: FB/FC12EDE-P, FB/FC16EDE-S, FB/FC34EDE-P, FB/FC64EDE-S All models are also available in versions verified by the manufacturer and versions approved for verification (depending on model). Auxiliary Tools All calibration/adjustment tasks can be performed without the service software, with the following exceptions: – Span adjustment when the error is greater than 2% – Calibration/adjustment after replacing a PCB In addition to standard tools, you will need the following special tools: Qty. 1 or 1 1
Designation SARTOCAS service software
Order no. 6740-33
PSION Server, complete RS-232 cable for connecting the balance to a PC
6739-98 YCC01-03ISM5
Accompanying Literature Spare Parts List for the Factory (FB/FC) Balances Installation and Operating Instructions, Sartorius FB/FC Models Sartorius SARTOCAS program description Sartorius PSION Server program description Sartorius Tool List - Status: 9/91 4
SARTORIUS Factory
Operating the FB Balance
Key Functions e / [On/off] TARE
TARE
ABC
1
2
3
4
ISO TEST
CF
SETUP
5
6
7
F 8
9
0
FB_bedie.EPS
FBus_bed.EPS
Turns the display on/off. The balance remains in the standby mode. c Clear function. Used to interrupt/cancel functions; e.g., delete data from memory, cancel calibration/adjustment functions, etc. t Tare. Zeros the display. p / [PRINT] The displayed data is output to the printer. w / [TOGGEL] Toggles the readout between weight and calculated value when using the counting, weighing in percent or calculation programs; otherwise, toggles between two weight units. v/[FUNCTION]Starts an application program ö For accessing the SETUP program menu, storing menu codes, exiting the menu. t / [TEST] Calibration/adjustment. -../ Numeric input (e.g., ID number). } Decimal point for numeric input. a Toggle to alphabetic input. èé Arrow (cursor) keys. úõ
Password Levels There are 3 different levels of password-protected access: 1. The user can assign a password to protect memory data
da97 enter passw.
70204861
enter passw.
202122
enter passw.
2. 40414243 is the "General Password;" if the user-defined (customer) password is no longer known, this password can be entered to have the customer password displayed. 3. 202122 is to be used only by service technicians; when this password is entered, the data entered using the INPUT mode can be changed and the t / [TEST] key functions are expanded. Setting the Language
Max6200 g
d= 0.01 g
0.00 g Max6200 g
d= 0.01 g
4 Sp. ID
Example:
– When 0.00 g is displayed (depending on balance model), you can select the language by entering the corresponding number (use the numeric keys). 1 German 2 English (factory setting) 3 English with US date/time format 4 French 5 Italian 5 Spanish – Press ö to save the setting. French:
Press 4 and then press ö to store. 5
SETUP Program – Press ] / [On/off] to turn on the balance. – Wait until the power-up routine is completed (delayed power-on, display segment test, function test). – When 0.00 g is displayed (depending on the balance model), press ö. LP_anzei.EPS
info menu input
202122 202122
enter passw.
Note:
– – – –
The 3 soft key functions are displayed. Press c to access the “info” mode. Press w / [TOGGEL] to access the “menu.” Press v / [FUNCTION] to access the “input” mode.
– If the password prompt (enter passw.) is displayed, a user password has been stored. – Enter the service password (202122) and press v / [FUNCTION] to confirm. The input options available in the MENU and in the INPUT mode are expanded when the balance is switched to the service mode (see “Overview of the User/Service SETUP Program,” page 9). After selecting one of these modes, e.g., after accessing the menu (w key), you can have the menu printed by pressing p. You can have menu lists printed for each of the 3 modes: “Info”, “Menu” and “Input.” INFO Mode Select the INFO mode to display information about the balance. – Press q while running the SETUP program.
01-30-09 Ver. No.
00-20-06 Ver. no. of balance
Fb6CCE MODEL___>>
– The version number of the display and control unit is displayed (in this example, 01 is the display and control unit, 30 the hardware and 03 the software). – Press ú. – The version number of the processor for the weighing platform is displayed (in this example, 00 is the weighing platform, 20 the hardware and 06 the software). – Press ú. – The model name is displayed (Model__>>) indicates that you can scroll the readout by pressing X). – Press ú. – The balance serial number is displayed. – Press p / [PRINT] to display information about the data output port.
70204861 <<____ sER. No. _____ Max6200 g
d= 0.01 g
0.00 g Note:
6
– Press M to exit the INFO mode. – The balance returns to the weighing mode.
The data shown here are examples only; the data displayed on the balance you are working with will depend on the series, version and model of the balance.
SARTORIUS Factory
INPUT Mode Press INPUT and then p / [PRINT] to output the current settings to the data output port. Select the INPUT mode to enter data in the balance. The input options available in the INPUT mode are expanded when the balance is switched to the service mode (e.g., for entering an external linearization weight). – Press w / [TOGGEL] while running the SETUP program. Note:
You can input up to 20 characters in an input field; use the left and right arrow keys (é / õ) to scroll the display for input longer than 8 characters.
m15v-234 ID________
1096aaa1 lot ID_____
cal. wt. ID____
2000.00 g CAL./adJ. weight
da97 password
1000.00 g
– Press ú
– Input for the 1st linearization weight. The weight shown can be changed, including the number of digits following the decimal point. – Press ú – Input for the 2nd linearization weight. The weight shown can be changed, including the number of digits following the decimal point. – Press ú
LIN. weight 2
5000.00 g
– Input for the 3rd linearization weight. The weight shown can be changed, including the number of digits following the decimal point. – Press ú
LIN. weigHt 3
6000.00 g S
– The calibration/adjustment weight is displayed. The weight shown can be changed, including the number of digits following the decimal point. – Press ú – The password is displayed (user password).
LIN. weight 1
3000.00 g
S
– Enter a calibration weight ID number (e.g., number of the weight set) – Press ú
“ S “ is displayed if the service mode was activated before the INPUT mode was selected. The following settings can only be changed in the service mode.
Note:
S
– Press ú to select the individual positions. – Enter a lot number (e.g., test series number) – Press ú
a123
S
– Press the a key to enter letters rather than numbers (e.g.: first activate the desired mode (Info, Menu or Input), then use the up and down arrow keys to select the desired menu level, press a, enter letters, and press a again to store data). – Enter an ID number (e.g., inventory or laboratory number).
– Input for the 4th linearization weight. The weight shown can be changed, including the number of digits following the decimal point. – Press ú
LIN. weigHt 4
7
– Input for the password (user password) This password protects the MENU and the INPUT mode.
da97 Password
Max6200 g
d= 0.01 g
0.00 g
The service password has higher priority than the user password. – Press ö to exit the INPUT mode. – The balance returns to the weighing mode.
MENU - Balance Operating Menu – Press v / [FUNCTION] while running the SETUP program. – The 1st menu level is displayed.
1 balance functions
– Use the arrow keys (è é ú õ) to select the desired menu level and code digits. – Press X to confirm a digit setting and move to the next digit.
1 1 1 1
2
adapt filter
– Press M to store new code settings and exit the operating menu.
o
– The balance returns to the weighing mode.
normal vibration Max6200 g
d= 0.01 g
0.00 g Note:
8
See the section entitled “Balance Operating Menu Codes” starting on page 44 for an overview of the balance operating menu.
SARTORIUS Factory
Overview of the User / Service SETUP Program
Flu_fb_e.EPS
9
Service Switches
Note:
Open the access switch (B) to calibrate/adjust the balance in the service mode (with the PSION Server or SARTOCAS Service Program for PCs). Access Switch, BPI Switch
A open closed
The access switch (B) and the BPI switch (A) are located under cap on the rear panel of the balance, under a protective cap on the right side. On verified balances, this protective cap is sealed.
closed
open
WA_BPI03.TIF
On high-capacity FB/FC balances (≥ 16 kg), the access switch is located on the left, behind screw (217), and the BPI switch is behind the two-hole screw (216); both screws are next to the DC power jack (212). Menu Access Switch, Activating the BPI Mode You must activate the BPI mode / deactivate the write protection: – to calibrate/adjust the balance with the PSION Server or SARTOCAS Service Software, or – to replace the scale PCB
WA_BPI02.TIF
open
Access Switch
Schalt-f.EPS
BPIsch-f.EPS
BPI Switch
closed closed
open
– Turn on the balance. – When 0.00 g is displayed (depending on the balance model) remove the protective cap or the two-hole screw (216) and move the BPI switch (A). – The display goes blank; the line for metrological data begins flashing. Wait for this line to flash at least 3 times, and then return the BPI switch to the original position. – Wait for the display to return to the weighing mode. – Turn the balance off and then turn it back on again. – The balance is now ready to operate in the BPI mode (the write protection on the EEPROM has been deactivated).
Note:
When the balance is in the BPI mode, it is not possible to operate peripheral devices that use the RS-232 protocol. “Err30” is displayed when you press p / [PRINT].
Note:
If the balance does not communicate with the service software in the BPI mode, you must remove the display and control unit (see page 29, “Removing the Display and Control Unit from the Weighing Cell”).
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SARTORIUS Factory
Activating the Service Mode The FB/FC balances are equipped with a service mode that enables expanded calibration/adjustment functions. Max6200 g
d= 0.01 g
The weighing mode is active (0.00 g is displayed - depending on the balance model)
d= 0.01 g
– Enter the service password: 202122.
0.00 g Max6200 g
202122 202122
S
S-ID Sp. ID
INFO MENU INPUT
– Press M. – The SETUP menu is displayed and an “S” is shown in the lower left corner. – The service mode is now active. – Press c to exit the SETUP menu; press t / [TEST] to activate the calibration/adjustment menu. The service mode only remains active until: 1. you press M to exit the menu, or 2. c is pressed when the “Service CAL Selection” menu is displayed.
Calibration/Adjustment in the Service Mode Enter weight parameters in the INPUT mode. Adjustment options in the service mode: 1. int. adjust * 2. def. ext.lin. 3. ext. linear. 4. 5. 6. 7. 8.
set prel. clr.prel. reprotest * det. int. wt. det. ext. wt. defined weight) 9. disp. *10
10. def. ext.adj. * 11. auto ext.adj. * 12. ext.adj.
Note:
*
– Span adjustment with internal weight – External linearization with default weight – External linearization (enter weight value in the INPUT mode) – Set the preload – Clear the preload – Reproducibility test of the internal adjustment – Overwrite the internal calibration weight – Determine and store the external weight (user– 10-fold increased display resolution; SuperRange resolution – External span adjustment with default weight – External span adjustment with automatic recognition of calibration weight – External span adjustment with stored (userdefined) weight (entered in the INPUT mode)
All necessary adjustment functions are accessible when the scale is in the service mode. You only need to use the adjustment software if the current adjustment error is greater than 2% or if multiple adjustment steps are necessary due to unfavorable ambient conditions. *
Can also be adjusted without activating the service mode
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External Linearization There are two ways to perform external linearization: 1. with the Sartorius service software (PSION Server or SARTOCAS Service Software for PCs) - if the adjustment error is greater than ± 2%, or 2. as described in this manual, with the balance in the service mode. External Linearization with Manual Input of Weight Values If the weights available differ greatly from the weights defined in the factory settings, you can precisely define the weights to be used: (use only calibration weights!)
Manual Input of the Linearization Weights Max6200 g
d= 0.01 g
– Press ] / [On/off] to turn on the balance. – The balance performs a self-test. – 0.00 is displayed (depending on balance model)
d= 0.01 g
– Activate the service mode: – Enter the service password: 202122 – Press ö.
0.00 g Max6200 g
S
202122
Sp. ID
– Press v / [FUNCTION] to activate the INPUT mode. S
info menu input
1000.01 g S
lin. weight 1
2000.03 g S
lin. weight 2
4000.02 g S
lin. weighT 3
lin. weight 4
Max6200 g
d= 00.1 g
0.00 g 12
– Use the numeric keys to enter the calibration weight for the second linearization weight, press X to store, and then press Y to proceed to the “lin. weight 3” menu item. – Use the numeric keys to enter the calibration weight for the third linearization weight, press X to store, and then press Y to proceed to the “lin. weight 4” menu item. – Use the numeric keys to enter the calibration weight for the fourth linearization weight and press X to store.
6000.03 g S
– Press Y (several times) to select the “lin. weight 1” menu item and use the numeric keys to enter the calibration weight for the first linearization weight in accordance with the calibration certificate. – Press X to store the weight value entered, and then press Y to proceed to the “lin. weight 2” menu item.
– After defining all 4 linearization weights, press ö to exit the INPUT mode. – The balance returns to the weighing mode.
SARTORIUS Factory
Performing External Linearization After defining the linearization weights, the linearization procedure can be started. Note:
If linearization weights of sufficient accuracy are available (at least one digit greater than the display accuracy), it is not necessary to define the linearization weights (in the INPUT mode). In this case, you can start linearization by selecting the “def. ext.lin.” menu item. The procedure is described below.
Max6200 g
d= 0.01 g
202122 Max6200 g
– Press d= 0.01 g
0.00 g S
W
ext. linear. select
S
– Activate the service mode again (see page 11).
1000.01 g
W
t / [TEST].
– Press v (several times) to select the “ext. linear” menu item, tare the balance if necessary and press t / [TEST] to start the linearization routine. – The first linearity weight is displayed. Center the corresponding weight on the weighing pan.
ext. linear.
Note:
S
Depending on the menu code setting (under 1 10 X), either calibration/adjustment is performed automatically (code 1 10 1: calibrate, then auto-adjust), or the deviation from the last calibration is displayed, but no adjustment is made until you press a key (code 1 10 2: calibrate, then manual adjust).
0.03 g
W
ext. linear.
S
2000.03 g
end
W
ext. linear.
S
– The deviation from the last adjustment is displayed. – If the error exceeds the tolerance limits, either press t / [TEST] to make the corresponding adjustment, or press c to cancel the adjustment procedure. – The second linearity weight is displayed. – Center the corresponding weight on the weighing pan and press t / [TEST] to confirm. – Repeat this procedure until all linearity weights have been adjusted.
4000.02 g
W
ext. linear.
S
6000.03 g
W
ext. linear.
Max6200 g
d= 0.01 g
0.00 g S
Note:
– After concluding the linearization routine, the service mode remains active until you press c.
ext. linear. select
Always perform internal or external span adjustment after external linearization.
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Internal Span Adjustment All FB/FC balances are equipped with a built-in motorized calibration weight. Max6200 g
d= 0.01 g
0.00 g int. calibr. selec.
c
W
– Turn on the balance and allow it to warm up. – Zero the balance, if necessary (press t). – Press t / [TEST] ; press v / [FUNCTION] to select “int. calibr.” or “int. adjust” and press t / [TEST] to start the internal span adjustment. – The built-in calibration weight is applied automatically and the span adjustment is performed.
int. calibr.
Note:
Depending on the menu code setting (under 1 10 X), either calibration/adjustment is made automatically (code 1 10 1: calibrate, then auto-adjust), or the deviation from the last calibration is displayed, but no adjustment is made until you press a key (Press t / [TEST]) (code 1 10 2: calibrate, then manual adjust).
0.09 g
W
int. adjust Max6200 g
end
d= 0.01 g
– If the error exceeds the tolerance limits, press Press t / [TEST] to make the corresponding adjustment, or press c , v / [FUNCTION] to cancel the adjustment procedure. – The balance then returns to the SELECT mode.
0.00 g int. calibr. select
External Span Adjustment There are two ways to perform external span adjustment: 1. with the Sartorius service software (PSION Server or SARTOCAS Service Software for PCs) - if the adjustment error is greater than ± 2%, or 2. with the balance in the service mode, as described in this manual. External Span Adjustment with Manual Input of Weight Values
Note:
You only need to input the calibration weight for span adjustment if: 1. the available weight is not sufficiently accurate (at least one digit greater than the display accuracy), or 2. you are working with a weight other than the recommended weight (e.g., with a heavier weight, close to the maximum capacity).
Max6200 g
d= 0.01 g
202122 202122 S
info
SP. ID
menU input
2000.02 g S
14
cal./ADJ. WEIGHT
– Press e / [On/off] to turn on the balance. – The balance performs a self-test. – When 0.00 g is displayed (depending on balance model), enter the service password “202122” and press M. – Press v / [FUNCTION] to activate the INPUT mode. – Press Y (several times) to select the “cal./adj. weight” menu item. – Enter the conventional weight value, including all decimal places, using the numeric keys. – Press M to store the adjustment and exit the SETUP menu.
SARTORIUS Factory
External Span Adjustment with Stored Weight Max6200 g
d= 0.01 g
0.00 g S
USER EXT.CAl. SELEC.
- 2000.02 g S
W
just.-EXT.USe
Note:
– Activate the service mode (see page 11). – Press t / [TEST] and then press v / [FUNCTION] to select the “user ext.USE.” menu item. – Tare the balance, if necessary, and then press t / [TEST] to start external span adjustment. – Center the prompted calibration weight on the weighing pan. Depending on the menu code setting (under 1 10 X), either calibration/adjustment is made automatically (code 1 10 1: calibrate, then auto-adjust), or the deviation from the last calibration is displayed, but no adjustment is made until you press a key (code 1 10 2: calibrate, then manual adjust). – If the error exceeds the tolerance limits, press t / [TEST] to make the corresponding adjustment, or press c / [FUNCTION] to cancel the adjustment procedure.
Max6200 g
d= 0.01 g
0.00 g S
USER EXT.CAl. SELEC.
Note:
– The balance then returns to the SELECT mode. Overwriting the Internal Calibration Weight As a rule, this procedure is only necessary after the balance has been opened for service/repair work.
Max6200 g
d= 0.01 g
0.00 g S
Det. int. wt. selec.
– Activate the service mode (see page 11). – Perform external span adjustment (make sure you use a precise weight). – Press v / [FUNCTION] (several times) to select the “det. int. wt.” menu item. – Tare the balance, if necessary, and press t / [TEST] to overwrite the calibration weight. – The built-in calibration weight is applied automatically, measured and written to the EEPROM in the balance processor. – Press c if you need to cancel this routine. – The balance then returns to the SELECT mode. Calibration with a User-defined Weight You can define any weight as the calibration weight. Activate the INPUT mode to enter the weight value and then store it under the “cal./adj. wt.” menu item.
Max6200 g
d= 0.01 g
0.00 g S
det. ext. wt. selec.
+ 2012.02 g S
det. ext. wt.
W end
– – – –
Activate the service mode (see page 11). Perform external or internal span adjustment. Press v / [FUNCTION] to select the “det. ext. wt.” menu item. Tare the balance if necessary, and then press t / [TEST] to start the calibration routine. – The last calibration weight that was entered in the INPUT mode is displayed. – Center the calibration weight you wish to define on the weighing pan. – The weight value is displayed and stored. – The balance returns to the SELECT mode. 15
reproTEST Max6200 g
d= 0.01 g
0.00 g S
Reprotest selec.
– Activate the service mode (see page 11). – Press v / [FUNCTION] (several times) to select the “reprotest” menu item. – Press t to start the reproTEST This tests the reproducibility of the automatic application of the built-in calibration weight. The internal weight is applied, measured and removed 6 times. At the end of the routine, the reproducibility value is displayed. High Resolution - Display * 10
Max6200 g
d= 0.01 g
0.00 g S
disp. x 10
– Activate the service mode (see page 11). – Press v / [FUNCTION] (several times) to select the “disp x10” menu item.
selec.
The balance switches to SuperRange resolution and an additional digit is displayed (for test purposes and initial verification). Setting the Preload Max6200 g
d= 0.01 g
1000.00 g S
SEt preload
selec.
Note:
– Set the menu access switch to the “accessible” position (if the switch is set to “blocked,” the error code “Err 07” is displayed). – Place the preload on the weighing pan. – Activate the service mode (see page 11). – Press v/ [FUNCTION] to select “set prel.” – Press t/ [TEST] to store the preload weight. – Press c to return to the weighing mode. Because the preload value is electronically compensated, the weighing range will be restricted when the preload exceeds are certain level (depending on model). Clearing the Preload
Max3000 g
d= 0.01 g
3130.00 g S
del. preload selec.
– Set the menu access switch to the “accessible” position (if the switch is set to “blocked,” the error code “Err 07” is displayed). – Remove the preload. – Activate the service mode (see page 11). – Press Taste v/ [FUNCTION] to select “clr.prel.” – Press t/ [TEST] to clear the preload value from the scale’s memory. – Press c to return to the weighing mode. Maximum Preload when Starting the Calibration/Adjustment Routine If you start the calibration/adjustment routine with the preload on the scale, it depends on the maximum preload capacity (model-dependent) whether the routine will be run or not.
16
SARTORIUS Factory
Operating the Balance - FC Key Functions e/ [On/off]
Turns the display on/off. The balance remains in the standby mode. c Clear function. Used to interrupt/cancel functions; e.g., delete data from memory, cancel calibration/adjustment functions, etc. t Tare. Zeros the display. p / [PRINT] The displayed data is output to the printer. D / [TOGGEL] Toggles the readout between weight and calculated value when using the counting, weighing in percent or calculation programs; otherwise, toggles between two weight units. N 6 function keys that are defined individually depending on the program setting ö SETUP. For accessing the SETUP program menu, storing menu codes, exiting the menu. -../ Numeric input (e.g., ID number). } Decimal point for numeric input. a Toggle to alphabetic input.
FC_bedie.EPS
FCus_bed.EPS
SETUP Program , "Printing Menu Settings" – Press ] / [On/off] to turn on the balance. – Wait until the power-up routine is completed (delayed power-on, display segment test, function test). – If the symbol to the left is displayed, press ö.
Fc-001e.BMP
– The symbol to the left appears. F6
F5
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F4
F3
F2
F1
– The 6 function keys are automatically programmed with different functions. The function keys are numbered from right to left from 1 to 6, i.e. function key 1 is the key next to the D / [TOGGEL] key. – – – -– – –
Fc-003e.BMP
Note: Note:
Press F1 to access the Input mode. Press F2 to access the Menu. Press F3 to access the Info mode. Press F4 to access the App(lication) menu Press F5 to access the Config(uration) menu Press F6 to return to the Weighing mode (the ö key has the same function).
– If the symbol to the left is display after pressing a function key, a user password has been stored. – This can be avoided by inputting a service password. – In this case, input » 202122 « and press F1 to confirm. Except for the INFO mode, all other menus are stored by means of the user password. The input options available in the MENU and in the INPUT mode are expanded when the balance is switched to the service mode (see “Overview of the User/Service SETUP Program,” page 9). After selecting a setup mode, e.g., after accessing the menu (F2 key), you can have the menu printed by pressing p / [PRINT]. You can have menu lists printed for each of the 3 modes: “Info”, “Menu” and “Input.” 17
Setting the Language – When 0.00 g is displayed (depending on balance model), you can select the language by entering the corresponding number (use the numeric keys). 1 German 2 English (factory setting) 3 English with US date/time format 4 French 5 Italian – Press ö to save the setting.
Fc-004e.BMP
CONFIG Mode Select the Config(uration) mode to print out a record (on an interfaced printer). Depending on the settings available in the App( lication) menu, various configurations are available for printing out the record.
F5
Fc-002e.BMP
See the Installation and Operating Instructions for FB/FC Balances for a detailed description of the Config mode. Fc-005.BMP
APPLICATION Mode
Fc-006e.BMP
Fc-002e.BMP
The App(lication) menu is used to input the settings and configuration for application programs. Up to 3 application programs plus up to 2 additional functions can be activated at the same time.
F4
See the Installation and Operating Instructions for FB/FC Balances for a detailed description of the setting options.
Fc-007e.BMP
INFO Mode
Select the Info mode to display information about the balance. – Press F3 while running the SETUP program.
Fc-002e.BMP
F3 – The version number of the display and control unit, the version number of the processor for the weighing platform, the model name and the balance serial number are displayed.
Fc-008e.BMP
Note:
18
– Press F6 to exit the INFO mode or to exit the SETUP program, press ö (return to weighing mode). The data shown here are examples only; the data displayed on the balance you are working with will depend on the series, version and model of the balance.
SARTORIUS Factory
INPUT Mode Select the Input mode to enter data in the balance. The input options available in the Input mode are expanded when the balance is switched to the service mode (e.g., for entering an external linearization weight). – Press F1 while running the SETUP program.
Fc-009e.BMP
Note:
F1 You can input up to 20 characters in an input field; use the left and right arrow keys (é / õ) to scroll the display for input longer than 8 characters. – The following user data can be displayed, entered or changed: an ID number (e.g., inventory or laboratory number). a lot number (e.g., measuring series)
Fc-010e.BMP
a adjustment weight ID number (e.g., number of the adjustment weight) The weight value of the calibration/adjustment weight, including the all necessary number of digits following the decimal point, can be changed using the numeric keys.
Fc-011e.BMP
The weight value of the 4 linearization weights, including the all necessary number of digits following the decimal point, can be changed using the numeric keys! Only accessible in the SERVICE mode! Time Date
Fc-012e.BMP
The contrast/angle of the display (input from 0 to 4, factory setting is 2) Input an access password (user password) This password stores all the menus except for INFO mode that are also accessible after inputting the password. The service password has higher priority than the user password. 4 identifier lines are printed out on the record; e.g., name of the customer’s company.
Fc-013e.BMP
Note:
Three adjustment procedures are repeated automatically at the set times selected by the user. These adjustment times are in addition to the adjustment criteria of the isoCAL function! These adjustment times are set by inputting hh.mm or hh (without the minutes). The settings can be input without a “0” in front (e.g. 7.30, 12.00, 18.15). “S” is displayed if the service mode was activated before the Input-mode.
19
MENU - Balance Operating Menu
– Press F2 while running the SETUP program. Fc-002e.BMP
F2 – The symbol to the left appears.
Fc-014e.BMP
– Use the keys F1 - F4 (cursor function) to select the desired menu level and code digits. – Press F1 to set a new menu item. – Press M or F6 to store new code settings and exit the operating menu.
Fc-015e.BMP
– The balance returns to the weighing mode.
Fc-016e.BMP
Note:
See the section entitled “Balance Operating Menu Settings Factory FC” starting on page 47 for an overview of the balance operating menu.
Activating the Service Mode The FB/FC balances are equipped with a service mode that enables expanded calibration/adjustment functions. The service mode only remains active until: 1. you press M to exit the menu, or 2. c is pressed when the “Service CAL Selection” menu is displayed The weighing mode is active (0.00 g is displayed - depending on the balance model) Fc-016e.BMP
– Enter the service password: »202122« (this has a higher priority than a customer password) and – Press M. Fc-017e.BMP
– The SETUP menu is displayed and an “S” is shown in the lower left corner. – The service mode is now active. Fc-009e.BMP
– Press F6 to exit the SETUP menu; press F6 again to activate the calibration/adjustment menu. F6
Fc-018e.BMP
20
SARTORIUS Factory
Calibration/Adjustment in the Service Mode Adjustment options in the service mode: 1. Cal.-adjust 2. def.ext.lin.std.wt. 3. ext. linear. user wt. 4. Set Prel. 5. Clr Prel. 6. reprotest 7. def. int. wt. 8. def. ext. wt. 9. Display *10 10. Def.ext.adj. 11. Auto.ext.adj.
12. Ext. Adj.
Note:
* – Internal span adjustment – External linearization with default weight – External linearization (enter weight value in the INPUT mode) – Set the preload weight – Clear the preload * – Reproducibility test of the internal adjustment – Overwrite the internal calibration weight – Determine and store the external weight (user-defined weight) – 10-fold increased display resolution and SuperRange – External span adjustment with default weight – External span adjustment with automatic recognition of calibration weight * – External span adjustment with stored (user-defined) weight (entered in the Input mode)
In most cases it is not necessary to use service software programs (PSION or Sartocas) to adjust the FB/FC balances, because all necessary adjustment functions are accessible when the balance is in the service mode. You only need to use the adjustment software if the current adjustment error is greater than 2% or if multiple adjustment steps are necessary due to unfavorable ambient conditions.
*
Can also be adjusted without activating the service mode
21
External Linearization There are two ways to perform external linearization: 1. with the Sartorius service software (PSION Server or SARTOCAS Service Software for PCs) - if the adjustment error is greater than ± 2%, or 2. as described in this manual, with the balance in the service mode. External Linearization with Manual Input of Weight Values If adjustment weights of sufficient accuracy are not available (at least one digit greater than the display accuracy) or if no calibration certificate is available, you can program the balance with the weight value including all necessary decimal places. If this is the case, follow the steps listed below: Manual Input of the Linearization Weights – Press ] / [On/off] to turn on the balance. – The balance performs a self-test. – 0.00 g is displayed (depending on balance model) Fc-001e.BMP
– Activate the SERVICE mode: – Enter the service password: »202122« – Press ö. Fc-017e.BMP
– Press F1 to activate the INPUT mode.
Fc-019e.BMP
– Press F2 to activate the “Lin.wt.1:" menu item and use the numeric keys to enter the calibration weight to input the adjustment weight value, including all necessary decimal points, for the first linearization weight in accordance with the calibration certificate. – Press F1 to store the weight value entered, and then press F2 to proceed to the “Lin.wt.2:" menu item. – Use the numeric keys to enter the calibration weight for the second linearization weight, press F1 to store, and then press F2 to proceed to the “Lin.wt.3:" menu item.
Fc-020e.BMP
– Use the numeric keys to enter the calibration weight for the third linearization weight, press F1 to store, and then press F2 to proceed to the “Lin.wt.4:" menu item. – Use the numeric keys to enter the calibration weight for the fourth linearization weight and press F1 to store. Fc-021e.BMP
– After defining all 4 linearization weights, press ö to exit the INPUT mode. – The balance returns to the weighing mode.
Fc-022e.BMP
22
SARTORIUS Factory
Performing External Linearization After defining the linearization weights, the linearization procedure can be started.
– Activate the service mode again (see page 11).
Fc-023e.BMP
– Press F6 to activate the adjustment menu. – Press F1 to activate the “Ext. lineariz.: user-def. wt." menu item, or tare the balance and press F6 to start the linearization routine.
– The first linearity weight is displayed. Center the corresponding weight on the weighing pan. Fc-024e.BMP
Note:
Depending on the menu code setting (under 1 10 X), either calibration/ adjustment is performed automatically (code 1 10 1: calibrate, then autoadjust), or the deviation from the last linearization is displayed, but no adjustment is made until you press a key (code 1 10 2: calibrate, then manual adjust). – The deviation from the last adjustment is displayed. – If the error exceeds the tolerance limits, either press F6 to make the corresponding adjustment, or press F1 to cancel the adjustment procedure.
Fc-025e.BMP
– The second linearity weight is displayed. – Center the corresponding weight on the weighing pan and press F6 to confirm. Fc-026e.BMP
– Repeat this procedure until all linearity weights have been adjusted. – After defining the last linearization weight, all adjustment weights must be removed from the weighing pan and the balance zeroed again.
Fc-027e.BMP
– After concluding the linearization routine, the service mode remains active until you press c. Fc-028e.BMP
If linearization weights of sufficient accuracy are available (at least one digit greater than the display accuracy) it is not necessary to defined the linearization weights before performing the adjustment routine (in INPUT mode). In this case, linearization can be started immediately by selecting the menu item “Lin. extern std. wt.”. Perform the routine in accordance with the routine described above.
23
Internal Span Adjustment All FB/FC balances are equipped with a built-in motorized calibration weight. – Turn on the balance and allow it to warm up. – Zero the balance, if necessary (press t). – Press F6 F6; press F1 to select “int. calibr" or “int. adjust" and press F6 to start the internal span adjustment. Fc-029e.BMP
– The built-in calibration weight is applied automatically, the weight is stored, and the deviation from the last span adjustment is displayed.
Fc-030e.BMP, Fc-031e.BMP
Note: Depending on the menu code setting (under 1 10 X), either calibration/ adjustment is made automatically (code 1 10 1: calibrate, then auto-adjust), or the deviation from the last linearization is displayed, but no adjustment is made until you press a key (code 1 10 2: calibrate, then manual adjust). – If the error exceeds the tolerance limits, press F6 to make the corresponding adjustment, or press F1 to cancel the adjustment procedure. – The balance then returns to the weighing mode.
Fc-032e.BMP
External Span Adjustment There are two ways to perform external span adjustment: 1. with the Sartorius service software (PSION Server or SARTOCAS Service Software for PCs) - if the adjustment error is greater than ± 2%, or 2. with the balance in the service mode, as described in this manual. External Span Adjustment with Manual Input of Weight Values
Note:
You only need to input the calibration weight for span adjustment if: 1. 2.
Fc-017e.BMP
the available weight is not sufficiently accurate (at least one digit greater than the display accuracy), or you are working with a weight other than the recommended weight (e.g., with a heavier weight, close to the maximum capacity).
– Press e / [On/off] to turn on the balance. – The balance performs a self-test. – When 0.00 g is displayed (depending on balance model), enter the service password “202122” and press ö. – Press F1 to activate the INPUT mode. – Press F2 to select the “cal./adj. weight" menu item.
Fc-033e.BMP
24
– Enter the conventional weight value, including all decimal places, using the numeric keys. – Press F1 to store the adjustment and press F6 to exit the SETUP program.
SARTORIUS Factory
External Span Adjustment with Stored Weight – Activate the service mode (see page 11). – Press F6 and then press F1 to select the “cal. ext. adjust. wt." menu item. Fc-034e.BMP
– Tare the balance, if necessary, and then press F6 to start external span adjustment. – Center the prompted calibration weight on the weighing pan.
Fc-035e.BMP
Note:
Depending on the menu code setting (under 1 10 X), either calibration/ adjustment is made automatically (code 1 10 1: calibrate, then auto-adjust), or the deviation from the last linearization is displayed, but no adjustment is made until you press a key (code 1 10 2: calibrate, then manual adjust). – If the error exceeds the tolerance limits, press F6 to make the corresponding adjustment, or press F1 to cancel the adjustment procedure.
Fc-036e.BMP
Fc-034e.BMP
– The balance then returns to the SELECT mode.
Overwriting the Internal Calibration Weight – – – –
Activate the Service mode (see page 11). Perform external span adjustment. Press F1 to select the “det. int. wt." menu item. Tare the balance, if necessary, and press F6 to overwrite the calibration weight. – The built-in calibration weight is applied automatically and measured. Fc-037e.BMP
Fc-038e.BMP
Note:
Depending on the menu code setting (under 1 10 X), either calibration/ adjustment is made automatically (code 1 10 1: calibrate, then autoadjust), or the deviation from the last linearization is displayed, but no adjustment is made until you press a key (code 1 10 2: calibrate, then manual adjust). – If the error exceeds the tolerance limits, press F6 to make the corresponding adjustment, or press F1 to cancel the adjustment procedure.
Fc-039e.BMP
– Press c if you need to cancel this routine. – The balance then returns to the SELECT mode. Fc-040e.BMP
25
Calibration with a User-defined Weight You can define any weight as the calibration weight. The weight value of this weight is stored automatically in the INPUT mode under the “cal./adj. wt." menu item. – Activate the service mode (see page 11). – Perform external or internal span adjustment. – Press F6 to select the “det. user wt." menu item.
Fc-041e.BMP
– Tare the balance if necessary, and then press F6 to start the calibration routine.
– The last calibration weight that was entered in the INPUT mode is displayed. Fc-042e.BMP
Fc-043e.BMP
– – – –
Center the calibration weight you wish to define on the weighing pan. The deviation from the stored weight is displayed. The new user weight can be selected and stored by pressing F6. Press F1 to cancel the routine.
– The balance returns to the SELECT mode. reproTEST
Fc-044e.BMP
This tests the reproducibility of the automatic application of the built-in calibration weight. The internal weight is applied, measured and removed 6 times. At the end of the routine, the reproducibility value is displayed. High Resolution - Display * 10 The balance switches to SuperRange resolution and an additional digit is displayed (for test purposes and initial verification).
Fc-045e.BMP
26
SARTORIUS Factory
Setting the Preload
Fc-046e.BMP
Note:
– Set the menu access switch to the “accessible” position (if the switch is set to “blocked,” the error code “Err 07” is displayed). – Place the preload on the weighing pan. – Activate the service mode (see page 11). – Press F1 to select “Set prel.” – Press F6 to store the preload weight. – Press c to return to the weighing mode. Because the preload value is electronically compensated, the weighing range will be restricted when the preload exceeds are certain level (depending on model). If the maximum preload is exceeded (depending on the model), the error code “Err 19” is displayed. Once the maximum preload (depending on model) has been reached, calibration/adjustment (isoTEST) is no longer possible. Clearing the Preload
Fc-047e.BMP
– Set the menu access switch to the “accessible” position (if the switch is set to “blocked,” the error code “Err 07” is displayed). – Remove the preload. – Activate the service mode (see page 11). – Press F1 to select “Clr.prel.” – Press F6 to clear the preload value from the scale’s memory. – Press c to return to the weighing mode.
27
Servicing the Weighing Cell
Important:
Because service and repair procedures for FB/FC and LP/LA models are identical, some of the illustrations used in this manual show LP/LA models
Note:
Always disconnect the balance from AC power and then disconnect all cables from the balance before beginning service work! LP balances are equipped with either a small single-casting block system, a brass system or a large single-casting block system.
Removing the Display and Control Unit from the Column – Disconnect the scale from the power supply. – Push the clamp downward (cable to display and control unit) – Remove the 2 screws from the column and place the display and control unit on the table. – Place the scale upright on its feet.
Opening the Weighing Cell (Small Single-Casting Block System, Brass System) Ydh08a._EPS
Note:
If you remove the seal (warranty sticker), the balance is no longer covered under the warranty. – Disconnect the balance from AC power. – Remove all movable parts from the balance; e.g., weighing pan, pan flexures, draft shield, etc. – Carefully place the balance on its side and remove the 3 screws from the base pan. – Return the balance to the upright position and remove the dustcover, placing it to one side. – You can now access the weighing system and the balance PCB. – Follow the above steps in reverse order when closing the balance. Opening the Weighing Cell (Large Single-Casting Block System)
Ydhlp_1a.EPS
E D
– Disconnect the balance from AC power. – Remove the weighing pan. – Remove the screws (E) that fasten the seals (103) and remove the 4 seals. – Remove the 13 fastening screws (D) from the cover plate (104), remove the cover plate and place it to one side. – Follow the above instructions in reverse order to close the equipment.
Grblo001.EPS
28
SARTORIUS Factory
Accessing the Main PCB – Carefully tip the weighing platform on its side. – Remove the 6 screws (F) from the bottom of the weighing platform; remove the cover plate (204) and place it to one side.
F
– The main PCB is now accessible. – Follow the above steps in reverse order when closing the weighing platform. LC03.EPS
Opening the Display and Control Unit – Disconnect the balance from AC power. – Remove all movable parts from the balance; e.g., weighing pan, pan flexures, draft shield, etc. – Carefully place the balance on its side and remove the 4 screws (G) from the base pan of the display and control unit. – Return the balance to the upright position, carefully lift the front panel of the display and control unit approx. 4 cm and then lay it down in front of the balance. – The digital PCB and the display module are now accessible. – Follow the above steps in reverse order when closing the display and control unit.
G
LC02a.EPS
Removing the Display and Control Unit from the Weighing Cell – Turn the scale up on its side. – Remove the 3 screws (2 screws on scales with the large block system). – Remove the plate (H) and carefully pull out the plug. H
– Follow the above instructions in reverse order for re-assembly.
Ydhlp_1b.EPS H H
LC02b.EPS
29
Calibration/Adjustment
Calibration/Adjustment Sequence Check and, if necessary, adjust the following factors: – – – – – Note:
Preload Reproducibility (standard deviation) Off-center load Span Linearity
The test procedures described in the following correspond to those described in the Sartorius Standard Operating Procedures, numbers WKD-037-01 and WKD-038-01. These also correspond to the specifications listed in the “Service Specifications Sheets for Masterpro Balances.” Prerequisites for Calibration/Adjustment The following conditions are required for calibration/adjustment of the balance.
Ambient Conditions – – – –
An area with favorable ambient conditions A level surface, free of vibration No direct source of heat radiation No drafts
Operating Conditions – The balance must be leveled using the level indicator – The balance must have warmed up for the required period of time
30
SARTORIUS Factory
Preload
You only need to check the preload if: – the weighing system has been rebuilt (i.e., if the linkage was replaced) – the weighing system was damaged – the user wishes to change the preload (e.g., to use a special weighing pan) while retaining the entire weighing range Note:
There are restrictions on the extent to which the preload can be changed! In general, an increase in the preload by more than 10% is not permissible. If necessary, contact the International Service Support or Customer Support in Goettingen. There are 2 different ways to check/adjust the preload: – With the service software (SARTOCAS program or PSION Server) – With a digital voltmeter Checking the Preload
Note:
If the preload values have changed significantly, this indicates a mechanical or electronic error. 1.
Checking the Preload with the Service Software
– Replace the pan flexures and weighing pan on the balance, connect the power supply and turn on the balance. – Activate the BPI mode (see page 10). – Connect the PSION Server or a PC/laptop with the SARTOCAS program. – Start the service software and save the data records that are currently in the balance. – Select the ELECTR.ZERO item from the DIAGNOSTICS submenu. – Place the required preload test weight on the balance (see “Adjustment Specifications,” page 32) and read the PSION server/PC display. – Compare the value displayed to the tolerance range given in the adjustment specifications. – If the displayed value exceeds the tolerance limits, the preload must be adjusted.
A
B
2.
Adjusting the Preload with a Digital Voltmeter
– Brass and Small Block Systems: Remove the top of the housing. – Large block system: Turn the scale over and remove the metal plate. – Solder 2 instrument leads to the balance PCB at positions A and B (parallel to the measuring resistor) and connect them to the digital voltmeter. – Replace the pan flexures and weighing pan on the balance, connect the power supply and turn on the balance.
Messwi02.BMP
31
Lötseite A
B
– Set the digital voltmeter for a range of 20 V DC (change to 200 mV if necessary) and place the required preload on the balance. – See the “Adjustment Specifications” below for the required test weights and preload voltage. – Check the preload voltage; adjust if necessary.
Leitpl1a.EPS
Adjustment Specifications FB/FC balances with brass system: FB/FC6CCE-H Models
Preload test weight
FB/FC6CCE-H
300 g
Preload voltage
A/D converter level control
–270 mV to +270 mV
20 % ± 1,6 %
FB/FC balances with small single-casting block system: FB/FC06BBE-S, FB/FC2CCE-S, FB/FC6CCE-S, FB/FC12CCE-S Models
Preload test weight
FB/FC06BBE-S FB/FC2CCE-S FB/FC6CCE-S FB/FC12CCE-S
300 g 2150 g 6000 g 6000 g
Preload voltage
–360 mV to +360 mV –590 mV to +590 mV –200 mV to +200 mV –200 mV to +200 mV
A/D converter level control 20 % 20 % 20 % 20 %
± 1.2 % ± 3.4 % ± 2.1 % ± 2.1 %
FB/FC balances with large single-casting block system: FB/FC12EDE-P, FB/FC16EDE-S, FB/FC34EDE-P, FB/FC64EDE-S Models
Preload test weight
FB/FC12EDE-P FB/FC16EDE-S FB/FC34EDE-P FB/FC64EDE-S
32
17 kg 17 kg 17 kg 32 kg
Preload voltage –130 mV to +130 mV –130 mV to +130 mV –130 mV to +130 mV –200 mV to +200 mV
A/D converter level control 20 % ± 1.15 % 20 % ± 1.15 % 20 % ± 1.15 % 20 % ± 1.15 %
SARTORIUS Factory
Adjusting the Preload – Preparations for adjusting the preload are the same as for checking the preload. – The preload is changed as follows: – in Factory balances with the brass system, preload weights are removed from or added to the end of the lever.
Messy05b.TIF
– in Factory balances with the small single-casting block system, preload weights (arrow) are removed from or added to the lever over the magnet.
Blosy01a.TIF
– in Factory balances with the large single-casting block system, preload weights are removed or added (rough adjustment) or position of the preload weight on the lever is moved (fine adjustment) - to do this, you will need to loosen the set screw.
System01.TIF
– The balance remains loaded with the preload test weight during this procedure. – Check the display of the PSION server/PC or the digital voltmeter after each change. – If the preload voltage/preload weight value is within the tolerance range, tighten down the set screw. Note:
After you adjust the preload, the off-center load, linearity and span must be checked and, if necessary, adjusted.
33
Reproducibility
– The required test weight is listed in the “Service Specifications Sheet for Factory Balances.” – Unload the weighing pan and press t to tare. – Center the test weight on the weighing pan. – Write down the value displayed. – Repeat this procedure 5 times. – The reproducibility value is derived from these 6 values as follows: (highest disp. value - lowest display value) ————————————————— 3 – Compare the resulting value to the tolerance range given. – If the calculated value exceeds the tolerance limits, this may be caused by one of the following: – Foreign matter/dirt in the weighing system – Mechanical parts touching the weighing system (pin in the magnet cover) – Bent/defective bending beam
Off-center Load
Checking the Off-center Load
Note:
The specifications for test weights and tolerances are listed in the “Service Specifications Sheets for Factory Balances” (see page 49). – Factory Balances with round weighing pan – Place the test weight in position 1 on the weighing pan and press ; to tare the balance. – Place the test weight on positions 2, 3, 4, 5 and 6 in sequence and write down the values, with plus or minus sign, displayed at stability. – If the values measured exceed the tolerances listed, the off-center load must be adjusted.
Eckl-r02.EPS
– Factory Balances with rectangular weighing pan
3
4 1/6
2 Eckl-e01.EPS
34
5
– Compare the values with the tolerance limits listed in the “Service Specifications for Factory Balances” (see page 49). – If the values exceed the tolerances, the off-center load must be adjusted.
SARTORIUS Factory
Adjusting the Off-center Load Factory Balances with the Small Single-Casting Block System Adjusting the off-center load requires specialized knowledge of small singlecasting block systems (especially for adjusting balances with a readability of 1 mg!) which cannot be described in detail in this service manual. However, you can acquire the required knowledge by attending the corresponding service training course on this topic. For more information, please contact Sartorius AG in Goettingen, Germany, or the Sartorius Training Center. Factory Balances with the Brass System 3-Point Adjustment (rough) – The off-center load is adjusted by turning the 2 adjustment screws as described in the following. – The adjustment screws are accessed through 2 openings in the upper part of the balance housing. – To access these openings, remove the weighing pan and then remove the 2 stoppers from the upper part of the housing (arrows).
LP-ob-01.EPS
C A B
– Place the test weight in position A on the weighing pan and press t to tare the balance. – Place the test weight on positions B and C in sequence and write down the values, with plus or minus sign, displayed at stability.
– Example:
Pos. A Pos. B Pos. C
Press t
0.00 g +0.05 g -–0.04 g
Eckl-r01.EPS
– Only adjust the side with the greater error (absolute value) as follows: Negative error value: Turn the screw counter-clockwise Positive error value: Turn the screw clockwise – Change the screw position in small increments and re-measure the off-center load in positions A through C after each adjustment. – Repeat this procedure until the off-center load error is within the tolerances at all 3 positions. LP-ob-a1.EPS
Note:
After you adjust the off-center load, the linearity and span must be checked and, if necessary, adjusted.
35
Factory Balances with the Large Single-Casting Block System Note:
This adjustment should only be performed by trained, qualified technicians. There is a risk of doing irreparable damage to the weighing system during this adjustment procedure. 6 mm
The adjustment is performed by filing down the upper guide of the load cell. 6 mm
– Remove the cover plate (104) and re-check the off-center load (the values may differ from those measured with the plate in place). – Apply the file only to the upper or lower side of the thin parts on the upper guide, 6 mm behind the per-milled part. – Use a round file with a diameter of 2 - 3 mm. – Hold the file at an angle of approx. 2°. – Refer to the displayed values and the following overview to determine the exact spot that needs to be filed. – When the displayed values are all within the tolerance ranges, close the balance.
A B 6 mm
6 mm
IC-eck-0.EPS
Outside
Legend: Rear
Front Inside
Block-01.EPS
RTRI RTRO RTLI RTLO
= = = =
Rear, Top, Right, Inside Rear, Top, Right, Outside Rear, Top, Left, Inside Rear, Top, Left, Outside
FTRI FTRO FTLI FTLO
= = = =
Front, Top, Right, Inside Front, Top, Right, Outside Front, Top, Left, Inside Front, Top, Left, Outside
Important:
When re-assembling the equipment (see page 28), make sure that the screws (D) are tightened down evenly in the cover plate (104); otherwise, you may cause new off-center load errors. Off-center load errors can also be caused if the seals are not positioned properly.
Note:
Inside Outside
= =
Overview for filing:
IC-eck-1.TIF
36
Lower side of the upper guide Upper side of the upper guide
SARTORIUS Factory
Span Accuracy
Checking the Span Accuracy Note:
You must use certified calibrated or verified weights to check the span accuracy. It must be established that the weights are traceable to a national standard. The calibration or verification certificate must indicate the nominal mass value, the deviation from the nominal value, and the uncertainty of measurement. The exact value (conventional mass value) for each weight is calculated from the nominal value and the deviation from the nominal value. These requirements do not apply if the accuracy of the weight used for checking the span accuracy is at least one digit greater than the display accuracy. – See (page 49) the “Service Specifications Sheets for Factory Balances” for the required test weight. – Unload the balance and press t to tare – Perform internal span adjustment (FB see page 14) / (FC see page 24) . – After performing span adjustment, center the test weight on the weighing pan. – Read off the weight at stability and compare it to the tolerance limits listed. – If the resulting value exceeds the tolerance limits, you need to perform external span adjustment and then overwrite the internal calibration weight (FB see page 15 / FC see page 25, “Overwriting the Internal Calibration Weight”).
Linearity
Checking the Linearity
Note:
Before checking the linearity, the span adjustment must be checked and, if necessary, adjusted.
– See the “Service Specifications Sheets for Factory Balances” for the required test weight. – Check the linearity for the entire weighing capacity: at ¼, ½, ¾ and maximum load. – Two additional measurements are made for checking DualRange balances. – Unload the balance and press t to tare. – Center the first test weight on the weighing pan and write down the weight displayed at stability (L1). – Unload the balance and press t to tare. – Center the second test weight on the weighing pan and write down the weight displayed at stability (L2). 37
– Unload the balance and press t to tare. – Center the third test weight on the weighing pan and write down the weight displayed at stability (L3). – Unload the balance and press t to tare. – Center the fourth test weight on the weighing pan and write down the weight displayed at stability (L4). – Calculate the linearity error for each point tested: Error = displayed value – value of the test weight. – The L1 and L2 test points must not exceed the tolerance limits. – The L3 and L4 test points can have up to twice the permissible error. – If the resulting linearity errors exceed the tolerance limits, the linearity must be re-adjusted (see FB page 13, see FC page 23 “External Linearization”). Checking the Linearity on PolyRange Scales Note:
4 measurements are taken. For the first measurement, the test weight is placed on the balance without a tare load. For the following measurements, the test weight is measured 3 times, with 3 different tare weights. – See page 49 the “Service Specifications Sheets for Factory Balances” for the required test weights and tare weights.
angezeigter Wert
G4 P
G3
P
G1
0
T2
T1
P Linscha.EPS
T3
P
G2
1
2
3
4
– – – –
Unload the balance and tare it. Center the test weight on the weighing pan. Write down the value displayed at stability (G1). Unload the balance.
– – – –
Place the first tare weight on the weighing pan and tare the balance. Center the test weight on the weighing pan. Write down the value displayed at stability (G2). Unload the balance.
– – – –
Place the second tare weight on the weighing pan and tare the balance. Center the test weight on the weighing pan. Write down the value displayed at stability (G3). Unload the balance.
– – – –
Place the third tare weight on the weighing pan and tare the balance. Center the test weight on the weighing pan. Write down the value displayed at stability (G4). Unload the balance.
– The linearity error is calculated according to the following formula: linearity Error L
=
Highest disp. value – lowest disp. value ————————————————— 2
– If the resulting linearity error exceeds the tolerance limits, the linearity must be re-adjusted (FB see page 13 / FC see page 23, “External Linearization”). 38
SARTORIUS Factory
Repairing the Balance
Repairing the Weighing System Do not attempt to repair the weighing system; send defective equipment to a Sartorius Repair Center, or to the main factory in Goettingen. Temperature compensation may be required; this can only be performed in Goettingen. Repairing the Electronics Note:
Do not attempt to repair electronic components in Factory balances. In case of defects, replace the entire PCB. To replace the 2nd main PCB, you must use the PSION Server or SARTOCAS software program. Make sure you order/install a PCB that has been programmed for the correct balance model and serial number. Do not install a PCB from a different balance, because every data record is specific to the weighing system in the balance. Replacing the PCB in the Display and Control Unit Before replacing the PCB, make sure you either: – write down the user’s settings (entered in the INPUT mode and/or in application programs), or – copy the settings from the old to the new PCB. – Disconnect the balance from AC power. – Open the display and control unit (see page 29 for instructions).
Anzkop-2.TIF
– Disconnect the wires to the keypad overlay, the display, the ground connection and the display backlighting and remove the entire front panel and place it to one side. – Disconnect the weighing cell cable. – Remove the 5 fastening screws and remove the defective PCB. – If possible (if it is not defective), copy the operating menu from the old PCB to the new one. To do this: – Carefully remove the operating menu EEPROM from its socket. – Plug it into the corresponding socket on the new PCB. Anzkop1a.TIF
Important:
With FC models, do not switch the positions of the 2 EPROMs during reinstallation. 39
– – – –
Fix the new PCB in place with the 5 fastening screws. Reconnect all the connecting cables and plugs. Position the seals. Position the front panel and fasten it with the 4 screws.
– Connect the balance to AC power and turn it on. – The error code “Err340" is displayed. – Turn the balance off and back on again.
Anzkop1a.TIF
Important:
Load industrial version (menu code: 9-1-12). – If the operating menu EEPROM was not moved from the old to the new PCB, the user’s settings will need to be input now (via the INPUT mode and the MENU). Replacing the Display and Control Unit, Backlighting Module, Keypad Overlay
– Disconnect the balance from AC power. – Open the display and control unit (see page 29 for instructions). – Disconnect the wires to the keypad overlay, the display, the ground connection and the display backlighting. – Front panel is accessible. – Remove the 5 tin screws and remove the backlighting module. – Replace the display. – Remove the adhesive keypad overlay from the front panel, remove any traces of adhesive remaining on the panel, and affix the new keypad overlay.
Anzkop1a.TIF
B
– Re-connect the ground connection to screw (B), position the display and the backlighting module, and fasten them with the 4 tin screws. – Reconnect all the connecting cables and plugs. – You can now close the display and control unit (see page 29). Replacing the Balance PCB
Anzkop-1.TIF
Note:
To replace the balance PCB, you need the SARTOCAS Service Program for PCs, version 1.10 or newer, or the PSION server, CAS version 4.5 or newer. Before replacing the PCB, you should attempt to copy the data from the old PCB and store it. This is done using the SARTOCAS Service Program for PCs, version 1.10 or newer, or the PSION server, CAS version 4.5 or newer. The required procedures are described in the corresponding program instructions. If it is not possible to read the data records or if no replacement PCB is available, you can order a pre-programmed PCB from the Sartorius factory. Make sure you include the correct balance model and serial number when ordering the PCB. After installing the new PCB, the scale must be adjusted (linearity, span) and, if necessary, customer (user-defined) parameters set.
40
SARTORIUS Factory
Factory Balances with the Small Single-Casting Block System or Brass System
A
D
C
C
E
– – – – –
Disconnect the balance from AC power. Open the weighing cell (see page 28). Disconnect the cables to the data output port (A) and the power supply. Remove both spacers (C) and carefully pull the PCB out of the base pan. Disconnect the cables to the weight application mechanism (D) and the weighing system (E).
– Follow these steps in reverse order to install the new PCB. – Close the weighing cell (see page 28). – The balance must now be programmed (if the PCB installed is not pre-programmed). – After programming the balance, check the linearity and span.
Platau-1.TIF
Factory Balances with the Large Single-Casting Block System
– – – –
Disconnect the balance from AC power. Remove weighing pan. Open weighing cell (see page 28). Remove the fastening screws (G) and take out the data output port.
G LP08.EPS
– Carefully turn the balance over. – Remove the 6 screws (F) from the cover plate. F
LP03a.EPS
– Remove the 4 screws (H) from the main PCB.
H
H
PIC00001..JPG
41
– Disconnect the following cables: Power supply (I); weighing system (K); weight application mechanism (L); display and control unit (M).
I
– Remove the main PCB. – Follow these steps in reverse order to install the new PCB. L
M
– The balance must now be programmed (if the PCB installed is not pre-programmed).
K
SAT6856.EPS
Note:
Following reassembly, the linearity and span must be checked and, if necessary, adjusted.
Interface Port
Replacing the Standard Interface Port (Brass and Small Block Systems) A C B
– Remove the upper part of the housing (see page 28). – Remove the 2 screws (C). – Use a screwdriver to release the cable retainer clip on the slot (A), carefully pull out the PCB (B) and remove the entire data interface. – When installing the new standard interface, make sure that the new PCB is placed in the slot (A) with the solder side facing up. – Carefully press the cable retainer clip back into the slot (A).
C FBd-002a.tif
Replacing the Standard Interface Port (Large Block Systems) After removing the 2 screws (C), pull out the data interface and replace it.
C
Installing the YDO02F (RS-485) Interface Port (Brass and Small Block Systems)
C
PIC0005a JPG
D
E
A B F
FBd-1a.TIF
42
– Follow the instructions above to remove and replace the interface port. – When installing the YDO02F interface, make sure that the new PCB is placed in the slot (A) with the solder side facing up. Close the cable retainer clip. – Open the cable retainer clip on slots (D, F). – Plug the ribbon cable (E) into the slots (D, F) with the contact side facing inward (toward the PCB (B)). – Carefully press the cable retainer clip back into the slots.
SARTORIUS Factory
Installing the YDO01F (RS-485) Interface Port (Large Block Systems) After removing the 2 screws (C) (see page 42), pull out the data interface and install the YDO01F interface. Pin Assignments in the Interface Slot Important:
Warning When Using Pre-wired RS-232 Connecting Cables: RS-232 cables purchased from other manufacturers often have incorrect pin assignments for use with Sartorius scales. Be sure to check the pin assignment against the chart below before connecting the cable and disconnect any lines marked “Internally Connected (e.g., pin 6). Failure to do so may damage or even completely ruin your scale and/or peripheral device. Installing the YDO03F Double Data Interface (for Printer and Bar Code Scanner) (Brass and Small Block Systems) Follow the instructions under “Replacing the Standard Interface Port (Brass and Small Block Systems)” on page 42. Installing the YDO04F Double Data Interface (for Printer and Bar Code Scanner) (Large Block Systems) Follow the instructions above for “Installing the YDO01F Interface Port .”
Pin Assignments
Pin Assignments
Rund_12b.EPS
12-pin round connector
25-pin adapter
Signal RS-232 (SBI and xBPI)
Signal RS-485 (xBPI)
A
18
Control output „heavier“
Control output „heavier“
B
2
Data Output (TxD)
RxD – TxD – N
C
3
Data Input (RxD)
RxD – TxD – P
D
20
Data Terminal Ready (DTR)
E
7, 8,14
Signal GND
Signal GND
F
13,25,12
+ 5V Output
+ 5V Output
G
16
Control output “lighter”
Control output “lighter”
H
5
Clear to Send (CTS)
J
17
Control output “equal”
Control output “equal”
K
15
Universal remote switch
Universal remote switch
L
19
Control output “set”
Control output “set”
M
11
+ 12V Output
+ 12V Output
43
Balance Operating Menu Codes Factory FB 1
Balance Functions
1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 1
ISOTEST Key Functions
9 9 9 9 9 9
1 3 4• 8 9 10
1 9 11 1 9 12
Adapt Filter 1 2• 3 4
1 9
1 10
Minimum vibration Normal vibration Strong vibration Extreme vibration
1 10 1 • 1 10 2
1 1 1 1
2 2 2 2
Application Filter 1• 2 3 4
1 3 1 1 1 1 1 1
3 3 3 3 3 3
Final readout Filling mode Low filtering (computer-aided filling) Without filtering (checkweighing mode) Stability Range
1 2 3 4• 5 6
¼ ½ 1 2 4 8
digit digit digit digits digits digits
1 11 1 1 11 2 •
1 5 1 1 5 2•
1 13
Tare/Zero with Power On *
1 6
1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
isoCAL Function 1 2 3 5•
Off Only adjustment prompt On and reset application On without resetting app.
On Off Weight Unit 1
2• 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Grams Kilograms Carats * Pounds * Ounces * Troy ounces * Hong Kong taels * Singapore taels * Taiwanese taels * Grain * Pennyweights * Milligrams Parts per pound * Chinese taels * Mommes * Austrian carats * Tola * Baht * Mesghal *
2 g kg ct lb oz ozt tlh tls tlt gn dwt mg lb tlc mom k tol bat MS
Application Programs
2 1 2 2 2 2 2 2 2
• * ** 1)
44
15 15 15 15
On Off
Auto Zero
1 6 1• 1 6 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
Without stability With stability
Zero Setting Range 1 % of max. capacity 2 % of max. capacity Initial zero setting range Factory setting 2 % of max. capacity 5 % of max. capacity 1)
1 13 1 • 1 13 2
Taring *
Calibrate, then auto adjust Calibrate, then manual adjust
1 12 1 • 1 12 2 1 12 3
1 12
1 15 1 5
Reproducibility test Selection mode: cal./adj./reproTEST Cal./Adjustment Sequence
1 11 1 2
External calibration;factory-def.wt.** External calibration; user-def. wt. ** Internal cal./adjustment Set preload Clear preload ISOTEST key blocked
Program Selection
1 1 1 1 1 1 1
1• 2 4 5 6 7 8
= = = =
Basic weighing function Toggle weight units Counting Weighing in percent Net-total Animal weighing Checkweighing
Factory setting Not available on verified balances Only on verified balances Not on FB/FC balances with a weighing capacity > 16 kg
SARTORIUS Factory
3 3 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
g kg ct lb oz ozt tl tl tl GN dwt mg o tl m k t b m
Weight Storage Mode
3 5 2• 3 5 3 3 5 4 3 6 6 6 6 6
Grams Kilograms Carats * Pounds * Ounces * Troy ounces * Hong Kong taels * Singapore taels * Taiwanese taels * Grain * Pennyweights * Milligrams Parts per pound * Chinese taels * Mommes * Austrian carats * Tola * Baht * Mesghal *
Display accuracy Display acc. x 10 Display acc. x 100 Dec. Places for Readout in Percent
1 2 3• 4
3 7 3 7 1 3 7 2• 3 7 3 3 8 3 8 1 3 8 2• 3 9 3 9 1 3 9 2• 3 9 3 3 10 3 10 1 3 10 2 • 3 12 3 12 1 3 12 2 • 3 12 3
Checkweighing
4 2
Weight Unit 2
3 5
3 3 3 3
4
Applications Parameters
None 1decimal place 2 decimal places 3 decimal places Animal Activity Calm Normal Active
Automatic Printout
4 2 1 4 2 2• 4 3 4 4 4 4 4
3 3 3 3 3
Activation of Port Lines 1• 2 3 4 5
5
Within control range Always on Stability and checkweighing range At stability Stability + Checkwgh. range -> on
Interface
5 1 5 5 5 5 5 5 5 5
On in OK range Off
1 1 1 1 1 1 1 1
Baud Rate 1 2 3 4• 5 6 7 8
5 2
150 baud 300 baud 600 baud 1,200 baud 2,400 baud 4,800 baud 9,600 baud 19,200 baud Parity
5 2 2 5 2 3• 5 2 4 5 3
Space * Odd Even Number of Stop Bits
5 3 1• 5 3 2 5 4
1 stop bit 2 stop bits Handshake Mode
5 4 1 5 4 3•
Software handshake Hardware handshake after 1 char.
Start Manual Automatic Printout None Average weight only Average and calculated value Autostart On Off
Reference updating - Counting Off On, manual On, automatic
5 5 5 5 5 5 5 5
5 5 5 5 5 5
Communication mode 1• 2 4 5 6 7
5 6 5 6 1• 5 6 x 5 6 32
• *
SBI XBPI YDP01IS YDP02 YDP03 YDP01IS (label printer) SBN-Adress Adress 0 Adress 1 bis 31 x= 1 bis 32 Adress 31
= Factory setting = Not available on verified balances
45
6
Print in Weighing Mode
6 1 6 6 6 6 6
1 1 1 1 1
Manual/Auto Print Mode 1 2• 4 5 6
6 2
Stop Auto Print
6 2 1 6 2 2• 6 3 6 6 6 6
3 3 3 3
1• 2 4 7
1 2 10 100
display display display display
update updates updates * updates *
Print on Request then Tare
6 4 1• 6 4 2
Off On
Print in Application Mode
7 1
Printing Application Parameters
7 1 1• 7 1 2 7 1 3 7 2
Off On, all parameters On, only main parameters Line Format
7 2 1 7 2 2• 7 3
For raw data For other apps./GLP Auto Print for Net-Total
7 3 1• 7 3 2
8
Use print key Not possible Time-dependent Auto Print
6 4
7
Manual without stability Manual with stability Automatic without stability Automatic at stability Automatic after weight change ***
Last net value Tare value
Extra Functions
8 1 8 1 1• 8 1 2 8 2 8 2 1• 8 2 2 8 3 8 3 1• 8 3 2 8 3 3
8 4 8 8 8 8 8 8
4 4 4 4 4 4
1• 2 3 4 5 6
Print key Tare key ISOTEST key F function key CF key Toggle key
8 5
Display Backlighting
8 5 1 8 5 2 8 5 3
• On Off Auto off after 4 minutes
8 6
Power-on mode
8 6 1• 8 6 2 8 6 4 8 7
8 8
After 4 minutes Off Control Port Function
8 8 1 8 8 2• 8 10
Input Output ISO/GLP/GMP Printout
8 10 1 • 8 10 2 8 10 3
9
Off > on / standby Off > on 1) Auto on Automatic shutoff
8 7 1 8 7 2•
Off Only for calibration/adjustment Always on
Reset Menu
9 1
Restore Factory Settings
9 1 1 9 1 2
Restore factory settings • Do not restore factory settings 2 ) Reset all parameters (incl. INPUT data) 2 ) Restore Laboratory version 2 ) Restore Industry version
9 1 10 9 1 11 9 1 12
Menu Mode Change parameters Read only Acoustic Signal On Off Keypad Accessible Blocked Alphabetic keys blocks
1) 2
46
External Switch Function
) • * ***
= = = = =
Not on FB/FC balances with a weighing capacity > 16 kg Only accessible in the service mode Factory setting Not available on verified balances Auto print when the load change is >50d and stability is set to < 25d
SARTORIUS Factory
Balance Oerating Menu Codes Factory FC 1
Balance Functions
1 1 1 1 1 1
1 1 1 1
2 2 2 2
1 2• 3 4
3 3 3 3 3 3
1• 2 3 4
1 2 3 4• 5 6
1 6
1 7
Calibrate, then auto adjust Calibrate, then manual adjust
1 11 1 1 11 2 •
Zero Setting Range 1 % of max. capacity 2 % of max. capacity
1 12
Initial zero setting range
1 11
Final readout Filling mode Low filtering (computer-aided filling) Without filtering (checkweighing mode)
¼ ½ 1 2 4 8
Cal./Adjustment Sequence
2 % of max. capacity 5 % of max. capacity 1)
1 12 2 1 12 3
digit digit digit digits digits digits
1 13
Tare/Zero with Power On *
1 13 1 • 1 13 2 1 15 1 1 1 1
Without stability With stability
15 15 15 15
On Off isoCAL Function
1 2 3 5•
Off Only adjustment prompt On and reset application On without resetting app.
1 16
On Off
Start automatic adjustemt 3)
1 16 1 1 16 2 •
User-def. adjustment times Bal./ scale adjustment internal
Weight Unit 1 2• 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
= = • = * = ** =
3)
Reproducibility test Selection mode: cal./adj./reproTEST
Auto Zero
1 6 1• 1 6 2
1)
External calibration;factory-def.wt.** External calibration; user-def. wt. ** Internal cal./adjustment Set preload Clear preload ISOTEST key blocked
1 10 1 • 1 10 2
Taring *
1 5 1 1 5 2•
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
1 3 4• 8 9 10
1 10
Minimum vibration Normal vibration Strong vibration Extreme vibration
Stability Range
1 5
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9 9 9 9 9 9
1 9 11 1 9 12
Application Filter
1 3 1 1 1 1 1 1
1 1 1 1 1 1
CAL Key Functions
Adapt Filter
1 2 1 1 1 1
1 9
Grams Kilograms Carats * Pounds * Ounces * Troy ounces * Hong Kong taels * Singapore taels * Taiwanese taels * Grain * Pennyweights * Milligrams Parts per pound * Chinese taels * Mommes * Austrian carats * Tola * Baht * Mesghal *
g kg ct lb oz ozt tl tl tl GN dwt mg o tl m k tl b m
Not on FB/FC balances with a weighing capacity > 16 kg Ver. NO. 35-03 and later Factory setting Not available on verified balances Only on verified balances
1 17
GLP/GMP-compliant printout 3)
1 17 1 • 1 17 2
5
Interface
5 1 5 5 5 5 5 5 5 5
Automatic if GLP is selected On request, from data record
1 1 1 1 1 1 1 1
Baud Rate 1 2 3 4• 5 6 7 8
150 baud 300 baud 600 baud 1,200 baud 2,400 baud 4,800 baud 9,600 baud 19,200 baud
47
5 2
Parity
5 2 2 5 2 3• 5 2 4 5 3
Number of Stop Bits
5 3 1• 5 3 2 5 4
5 5 5 5 5 5 5 5
1• 2 4 5 6 7
5 6 32
Adress 0 Adress 1 bis 31 x= 1 bis 32 Adress 31
1 1 1 1 1
Manual/Auto Print Mode 1 2• 4 5 6
6 2
6 3 3 3 3 3
Manual without stability Manual with stability Automatic without stability Automatic at stability Automatic after weight change *** Stop Auto Print
6 2 1 6 2 2•
6 6 6 6
SBI XBPI YDP01IS YDP02 YDP03 YDP01IS (label printer)
Print in Weighing Mode
6 1 6 6 6 6 6
Software handshake Hardware handshake after 1 char.
SBN-Adress
5 6 1• 5 6 x
Extra Functions
8 1
Menu Mode
8 1 1• 8 1 2 8 2
Communication mode
5 6
6
1 stop bit 2 stop bits Handshake Mode
5 4 1 5 4 3•
5 5 5 5 5 5
Space * Odd Even
8
Use print key Not possible
Acoustic Signal
8 2 1• 8 2 2 8 4 8 8 8 8 8 8 8
On Off External Switch Function
4 4 4 4 4 4 4
1• 2 3 4 5 6 7
8 5
Print key Tare key CAL/isoTEST key F function key CF key Toggle key Bar code scanner Display Backlighting
8 5 1• 8 5 2 8 5 3 8 6
On Off Auto off after 4 minutes Power-on mode
8 6 1• 8 6 2 8 6 4 8 7
Off > on / standby Off > on 1) Auto on Automatic shutoff
8 7 1
After 4 minutes
8 7 2•
Off
8 8 8 8 1 8 8 2•
Control Port Function Input Output
8 8 8 8
ISO/GLP/GMP Printout Off Only for calibration/adjustment Always on
10 10 1 • 10 2 10 3
Time-dependent Auto Print 1• 2 4 7
6 4 6 4 1• 6 4 2
1 2 10 100
display display display display
update updates updates * updates *
Print on Request then Tare Off On
9
Reset Menu
9 1 9 1 1 9 1 2 9 1 9 9 1 10 9 1 11 9 1 12
1) 2
48
Change parameters Read only
) • * ***
= = = = =
Restore Factory Settings Restore factory settings • Do not restore factory settings Switch to MP8 (interface) 2 ) Reset all parameters (incl. INPUT data) 2 ) Restore Laboratory version 2 ) Restore Industry version
Not on FB/FC balances with a weighing capacity > 16 kg Only accessible in the service mode Factory setting Not available on verified balances Auto print when the load change is >50d and stability is set to < 25d
SARTORIUS Factory
Service Specifications FB / FC Model
Weighing capacity
Readability
Test weight
Permissible tolerances (s)
[d] FB/FC06BBE-S
Off-center load Test weight
Permissible tolerances (±)
Class
Reproducibility
620
g
0,001
g
500
g
0,001
g
500
g
0,005
g
E2
FB/FC2CCE-S
2200
g
0,01
g
2000
g
0,01
g
2000
g
0,06
g
E2
FB/FC6CCE-H
6200
g
0,01
g
5000
g
0,01
g
5000
g
0,06
g
E2
FB/FC6CCE-S
6200
g
0,1
g
5000
g
0,05
g
5000
g
0,5
g
F1
FB/FC12CCE-S
12000
g
0,1
g
10000
g
0,1
g
10000
g
0,6
g
F1
FB/FC12EDE-P
6000 12000
g
0,1 0,2
g
5000
g
0,1
g
10000
g
0,6
g
F1
FB/FC16EDE-S
16 kg
0,1
g
10000
g
0,1
g
10000
g
1
g
F1
FB/FC34EDE-P
8 16 kg 34
0,1 0,2 0,5
g
5000
g
0,1
g
10000
g
1
g
F1
FB/FC64EDE-S
64 kg
1
g
20000
g
1
g
20000
g
3
g
F1
Model
Adjustment weight
Test weight
Linearity Permissible tolerances (±)
Tare weight
TCS
Test weight
Permissible tolerances (±)
ppm/K
Span accuracy
FB/FC06BBE-S
intern
500
g
0,004
g
---
150/300/500/600
g
0,002
g
1,8
FB/FC2CCE-S
intern
2000
g
0,04
g
---
500/1000/ 1500/2000
g
0,02
g
2
FB/FC6CCE-H
intern
5000
g
0,04
g
---
1500/3000/ 5000/6000
g
0,02
g
1,8
FB/FC6CCE-S
intern
5000
g
0,3
g
---
1500/3000/ 5000/6000
g
0,1
g
4
FB/FC12CCE-S
intern
10000
g
0,6
g
---
3000/6000/ 10000/12000
g
0,2
g
4
FB/FC12EDE-P
intern
10000
g
0,2
g
3000/5000/ 7000
5000
g
0,2
g
2
FB/FC16EDE-S
intern
15000
g
0,3
g
---
4000/8000 12000/16000
g
0,2
g
1,6
FB/FC34EDE-P
intern
30000
g
0,5
g
10000 15000 25000
5000
g
0,2
g
1,6
FB/FC64EDE-S
intern
60000
g
3
g
---
15000/30000/ 45000/60000
g
2
g
3
g
g
Fb_fc_de.XLS
49
Service Manual
Sartorius Balances FBG/FCG FBGxxEDE-H/P FCGxxEDE-H/P Including Service Specifications
WF-5003-e02073
Contents 03 03 03 04 05 06 07 07 08 08 08 09 10 10 11 12 12 13 13 14 15 15 15
Generals Information The Most Important Information at a Glance Service Concept for for High-capacity Industrial Weighing Platforms General Information Service - Brief Guide Construction Designs with Weighing Systems Service Tools and Equipment Accompanying Literature Operation the FBG/FCG Balance Accessing the Service Switches Access Switch Functions Activating the BPI Mode / Deactivating Write-protection Balance with Forked Lever Systems Testing and Adjustment Sequence on Balance with Forked Lever Systems Checking the Repeatability (Standard Deviation) Checking and Adjusting the Off-Center Loading Tolerances Checking Off-Center Loading Tolerances Adjusting Off-Center Loading Error Procedure for Adjusting the Off-Center Loading Error (Forked Lever System) Off-Center Loading Error Adjusting Linearity Checking the Linearity Adjusting the Linearity
Abs.2 - 2
16 Opening and Closing the Balance 16 Opening the Balance Housing 17 Closing the Balance Housing 18-22 Exchanging the Data Interface 23-24 Service Specifications
Generals Information The Most Important Information at a Glance Any persons servicing or working on high-resolution Sartorius Competence balances/ scales should have successfully completed a service course at the Sartorius headquarters in Goettingen. Please do not perform any unauthorized repair work!
Service Concept for High-capacity Industrial Weighing Platforms Valid until further notice - All calibration/adjustment work required for starting up operations and testing must be carried out in accordance with the operation instructions. - Quality defects. o Immediately report all quality defects that may occur to the Quality Assurance Department (WQM). - Defective balances/scales o Warranty. • Within the first 6 months of installation, any defective balance/scale covered by the warranty should be exchanged. o Seal of warranty. • If you have to remove the Seal of Warranty, please affix your control seal with the Sartorius logo to the unit! o Repairs can be performed in accordance with the description in the Service Manual. • Load cells If the load cells are damaged, please proceed as described in „Service Concept for Load Cells“ -refer to the Service Information from June 2001, OAW135 (Organizational Procedure for Performing Repair Work and Providing Replacement Equipment) for details.
Abs.2 - 3
General Information Shipping:
Modifications in the new Balance: Procedures: Checking the weighing platform
Abs.2 - 4
-
Always turn off the Balance and wait approx. 10 seconds before unplugging the AC adapter. If the Balance is in the middle of an internal calibration process using a built-in calibration weight when you turn it off, the built-in weight(s) is not locked in position and may damage the weighing system during shipping. Follow the instructions above to power-down the Balance before disconnecting it to ensure that the built-in weight is locked in position.
-
Always disconnect the weighing platform from power before connecting or disconnecting any cables. Failure to do so may result in damage to components in the weighing platform.
Different housing designs; forked lever system; new mechanism for built-in, motorized weights (including new weights). See page 6 for details.
1. 2. 3. 4. 5. 6. 7.
Checking the repeatability (standard deviation; see Abs.2 page 11) Checking and, if necessary, adjusting the off-center load (see Abs.2 pages 12-14) Checking and, if necessary, adjusting the linearity (see Abs.2 page 15) External Linearization (see Abs.1 page 12 and 22) Internal Span Adjustment (see Abs.1 page 14 and 24) External Span Adjustment (see Abs.1 page 14 and 24) Using a built-in calibration weight to adjust the span (see page 15) Overwriting the internal calibration weight value, if necessary (see Abs.1 page 15 and 25)
Service Guide Activating the BPI Mode/ Deactivating write-protect
Perform only before working with the SARTOCAS Program or PSION; for calibration/ adjustment. Linearization and programming a data record when exchanging the main PCB.
Reset write-protect
After working with the SARTOCAS program or PSION, always make sure to conclude with the „Close“ function (returning the balance from BPI back to SBI mode), otherwise write-protect is not set, and the balance/scale remains in the BPI mode (see Page 12). If all else fails, reset the SBI mode by pressing menu reset (9-1°).
Exchanging the Main PCB
When ordering replacement PCBs, always state the model and the serial number, that is the only way that a new preprogrammed PCB set can be delivered.
Service software
TradeCAS or SartoCAS starting with Version 1.44 or later* Psion CAS Version 4.5* or later. Earlier software versions can no longer be used.
Weighing system
Forked lever system
Off-center load adjustment
On a forked lever system, adjust off-center loading by filing on the appropriate parts.
Span adjustment
Use the built-in calibration weight
Linearization
Can be performed using external service software (CAS, PC/ Psion, YAD01IS or isi).
Menu access switch
The menu access switch must be closed again only on weighing platforms verified for use in legal metrology. *
The following service procedure is now implemented in the Psion Server version 4.9 or later and the SartoCas or TradeCAS version 1.44 or later: Linearization of the built-in calibration weight using the preload.
Abs.2 - 5
Construction Designs with Weighing Systems Design
Weighing system: forked lever system (see illustration, left) and built-in motorized calibration weight (see illustration, right).
Aut_4923.jpg
Overview of models:
Abs.2 - 6
Aut_5779a.jpg
FCG12 EDE-P, FCG12 EDE-P0CE, FCG16 EDE-H, FCG16 EDE-H0CE, FCG34 EDE-P, FCG34 EDE-H, FCG34 EDE-P0CE, FCG34 EDE-H0CE, FCG64 EDE-S, FCG64 EDE-H, FCG64 EDE-S0CE, FBG64 EDE-S0000B
Service Tools and Equipment Make sure to use the proper tools and equipment when servicing or repairing the weighing platform. Also make sure that the weighing platform is set up on a solid, level surface and in a proper work area. In addition to the tools you regularly use, you will need the following special tools to work on the Sartorius IS weighing platform: Qty. 1 1 1 1
Designation Assembly retainer VM1006 Torque wrench (4,0 - 18 Nm) Allen wrench, 4mm (long) Two-hole screwdriver
OrderNo. 6740-39 6739-56 6739-94 6738-86
1
SARTOCAS Service Program for PC/Laptop
6740-33
Weights required, Accuracy Class F2 1 Service weight set (consisting of 1 x 1 Kg, 2 x 2 Kg, and 1 x 5 Kg) 6 x 10 Kg Weights
YSS 6128-6528-36 YCW 713
Accompanying Literature Spare Part List for Sartorius FBG/FCG...EDE (see Accessdatabank) Service Specifications (see Page 22-23) Service Manual (WF-5003-e98011)
Abs.2 - 7
Accessing the Service Switches -
The BPI switch and menu access switch are both located under a protective threaded cap (see arrow).
Aut_7801a.jpg / CP_bpi_t_sch.eps
Access Switch Functions Opening the menu access switch enables the external span adjustment and external linearization of the weighing platform, even when the respective menu code is set to “Blocked” (e.g. through the operating unit). Left open
Right closed
Note: Make sure to block the adjustment and linearization functions after making changes by closing the access switch.
CP_bpi_t_sch.eps
The „Err07“ error code is displayed if the menu access switch was closed on a weighing platform verified for legal metrology while a calibration/adjustment routine was running.
Abs.2 - 8
Activating the BPI Mode / Deactivating Write-protection Important:
Deactivating the write protection is required only for modifying permanently stored data (e.g., for Fast Factory customized equipment or overwriting data records in the weighing platform processor).
-
Important:
Turn on the weighing platform and wait for the self-test to end. No display and control unit is necessary, because the IS weighing platform is set to the „Auto-on“ mode. Activate the BPI switch. Wait at least 3 seconds; the weighing platform is now in BPI mode, or the write protection is deactivated. Close the electronics module. The weighing platform is now ready to communicate in BPI mode, or the write protection is deactivated.
If you are using an RS-485 interface or the SartoCas Service program, it is not necessary to activate the BPI mode. Note on replacing the PCB: As a rule, new PCBs are in BPI mode when shipped from the factory
When you are finished working in the BPI mode, make sure you activate the „Close“ function (with the Cas Program for PCs) to return the IS weighing platform to the standard data communications protocol (SBI mode).
Abs.2 - 9
Balance with Forked Lever Systems Testing and Adjustment Sequence on Balance with Forked Lever Systems Preparations:
Place the balance/scale on a solid, level surface that is free of vibration, e.g. a stone table. Level the balance/scale using the level indicator. Turn the balance/ scale and allow it to warm up for about 30-60 minutes, depending on the model. Calibrate/adjust the balance/scale on this place.
Note:
Testing must be carried out according to the following Sartorius Standard Operating Procedure for Testing WKD-037-02. They are also the equivalent of the given adjustment data as described in this service manual. You will need to check and, if necessary, adjust the following: 1. 2. 3. 4.
Abs.2 - 10
Repeatability Off-center loading error Span adjustment External linearity
Checking the Repeatability (Standard Deviation) -
Select the test weight from the „Adjustment Datasheet (see Abs.2 Page 22 and 23). Unload and tare the weighing platform. Center the test weight on the weighing pan. Write down the weight displayed. Repeat the procedure five times. The repeatability is calculated from the 6 weighing operations as follows: (Max. value displayed - Min. value displayed) / 3
-
Compare the calculated value with the given tolerance. If the calculated value is not within the given tolerance, it may be due to one of the following reasons:
-
The weighing system needs to be cleaned
-
Mechanical parts are in the weighing system
-
Bent / defective bending elements
Eck_re_G3.eps
Abs.2 - 11
Checking and Adjusting the Off-Center Loading Tolerances Caution:
Deviations in off-center loading tolerances affect the repeatability of the weighing system! The OIML Guideline R76-1 describes the tests for off-center loading tolerances for square, round and even triangular weighing pans. Therefore, the test weight should be placed on every 1/4 of the weighing pan surface. The positions for placing test weights in triangular weighing pans are indicated in the figures to the left. Please refer to the sketches to the left to establish the testing points for checking the off-center loading tolerances. The markings should help you place the test weights in their proper positions. Checking the Off-Center Loading Tolerances
5
2 1
3 Eck_re_G2.eps
Abs.2 - 12
Note: Select the test weight from the „Calibration/Adjustment Data Sheet (see Abs.2 pages 22 and 23). -
4
-
Place the test weight in position 1 on the load plate and tare the weighing system. In the order given, place the test weight in the position 2, 3, 4 and 5 as indicated and write down the readout at stability, including the plus/minus signs. If the off-center loading error is too large, adjust the balance so that the offcenter loading error is within the tolerances specified.
Adjusting the Off-Center Loading Error Procedure for Adjusting the Off-Center Loading Error (Forked Lever System) Off-center loading errors should be adjusted by careful filing at appropriately thin places on the upper guide. To avoid distorting the adjustment, wait a few seconds after filing so that the thin sites can „cool down.“ Caution!
After carefully removing the housing, adjust the off-center loading error only at the thin sites in the back using an angled file. Check the off-center loading error and adjust the largest error first by carefully filing (see figures). The errors measured (see the section „Off-Center Loading Error) refer to the position of the systems in the Weighing Platform.
Right
Vorne
Hinten
Position of the Systems in the Balance
FBGFCG_34000.eps
Left
TARE
TARE ON/OFF
ABC
1
front view
2
3
CF
SETUP
4
5
TEST
6
7
TOGGLE
8
FUNCTION
9
0
PRINT
Abs.2 - 13
Off-center loading error:
IS_eck-G1.eps
front view
Side view of the system
Front
Back
Filing positions: Back-Left
Filing positions: Front-Right
Filing positions: Front-Left
Filing positions: Back-Right
Off-center loading error: front view
0
0 0
0 Filing positions: BackRight-and Left
Abs.2 - 14
0
0 Filing positions: Front Right-and Left
Filing positions: Right Front-and Back
0
0
IS_eck-G2.eps
Gabel1.eps
Filing positions: Left Front-and Back
Adjusting Linearity Checking the Linearity - Check the linearity for the entire weighing range under 1/4, 1/2, 3/4 and 1/1 load conditions. - Compare the values displayed with the tolerance ranges given in the adjustment data sheets. - If the deviations exceed the tolerance ranges, you will need to adjust the linearity. Adjusting the Linearity Note:
Before adjusting the linearity, open the access switch (see page 11, “Access Switch Functions”). There are three different ways to adjust the linearity: o with the PSION Server, version 4.5* or later, o with the new SARTOCAS program Vers. 1.44* for personal computers or laptops, or
* The service procedure „Linearization of the built-in calibration weight“ has been implemented in the latest software version. This service procedure must be performed if the span value is no longer correct following span adjustment with the built-in calibration weight (any customer equipment required, such as an empty container for filling, must be on the load plate during adjustment). Important:
The procedure described below can be performed only with the SartoCas or Psion service software. Any customer equipment required, such as an empty container or a roller conveyor, must be on the weighing platform during adjustment.
Abs.2 - 15
Opening and Closing the Balance Opening the Balance Housing 104 D
103 E
-
-
Disconnect the weighing platform from the terminal. If the power is supplied through the scale, disconnect it as well. Remove the load plate. Remove the screws (D) that fasten the gaskets (103) and carefully remove the four rubber membranes. The warranty sticker (105) is damaged any time the equipment housing is opened: Remove the 10 screws (E) that fasten the cover plate (104). Remove the cover plate and lay it to one side.
-
The weighing system is now accessible.
Aut_5868_b.jpg
105
To gain access to the main PCB (108), proceed as follows: -
107
F
-
Remove the 6 screws (F) from the back of the weighing platform and open the cover panel (107) by pulling downward (see illustration, lower left). The PCB set is now accessible.
-
The platform is closed in the opposite order.
Aut_5871.jpg
108
107 Abs.2 - 16
Aut_5873a.jpg
Closing the Balance Housing
104
-
Replace the cover panel (104) and fasten it with the 10 screws (E).
-
Carefully position each of the seals (103), making sure that they sit correctly below the seam on the load plate flexures, and fasten them each with 2 screws.
D
103 E Aut_5868_b.jpg
Important:
If the warranty sticker (105) is removed or damaged, make sure you affix a new sticker at the conclusion of adjustment or repair work. The seals (103) must not be under tension when installed, as this can lead to off-center load errors.
105
When installing the seals (103), make sure the rubber material is not damaged; otherwise the IP65 protection rating is no longer guaranteed.
Aut_5871.jpg
-
Replace the load plate on the Balance. Connect the Balance to the display and control unit.
-
The Balance is now ready to operate.
Abs.2 - 17
Exchanging the Data Interface
109
-
Disconnect the Balance from the operating unit. If the power is supplied through the scale, disconnect it as well.
-
Unscrew the interface (109) and the cover panel (107). Disconnect the interface cable from the PCB.
-
Remove the interface (109).
-
Install the interface (109) (see Abs.2 page 19 and 20).
Aut_5766a.jpg
Interface Assignments in Balance FBG/FCG - EDE Balances come with an RS 485 interface (IP 67 protected) as standard equipment, along with a 3-meter (approx. 9 ft) connecting cable. The pins on the 12-pin circular connector for connection to the operating unit are assigned as follows:
A B C D E F Rund_12p.tif
Abs.2 - 18
RxD - TxD - N not connected not connected not connected signal GND access switch for adjustment (led through)
G H J K L
VCC (24V supply voltage) not connected GND (24V supply voltage) GND (24V supply voltage) RxD - TxD - P
M VCC (24V supply voltage)
FBG/FCG Interface Model: FBG34EDE-P0000B)
C
Important Note:
Aut_5763.jpg
B
C
-
-
Aut_5628.jpg
C -
Aut_5619.jpg
Always turn off all connected equipment (balance/scale, weighing platform, isi, printer, etc.) and then disconnect it from power before performing installation, repair or maintenance work. Make sure the interface is not carrying current when you connect or disconnect it to or from other equipment; otherwise, subassemblies may be damaged. Make sure to observe the procedures shown in the illustrations (for example, arrow C in the illustration on the left) when connecting a PCB to the interface. Connector (B) for power socket cable. Connect plugs (C) to sockets (C) (see illustration in the middle) and position the cable (see illustration on the right) so that it cannot be caught in the housing when you close the scale. Aut_5761a.jpg
Abs.2 - 19
FBG/FCG Interface C
B
Aut_5765.jpg
B
C
C
Abs.2 - 20
for RS232 + control output lines and power socket (F)
Important Note: - Always turn off all connected equipment (balance/scale, weighing platform, isi, printer, etc.) and then disconnect it from power before performing installation, repair or maintenance work. - Make sure the interface is not carrying current when you connect or disconnect it to or from other equipment; otherwise, subassemblies may be damaged.
- Make sure to observe the procedures shown in the illustrations (for example, arrow C in the illustration on the left) when connecting a PCB to the interface.
Aut_5628.jpg
Aut_5852.jpg
Model: Standard 12-pin round female connector (E)
-
Connector (B) for power socket cable.
- Connect plugs (B,C) to sockets (B,C) (see illustration in the middle) and position the cable (see illustration on the right) so that it cannot be caught in the housing when you close the scale.
E Aut_5766a.jpg
F
FBG/FCG Interface C A
B
Model: Optionally YDO01FG with RS485 Order no.: YDO01FG The 12-pin round female connector (G) is for RS485 The power socket (F) is for the power cord input
Important Note: Aut_5611a.jpg
-
B
C -
- Make sure to observe the procedures shown in the illustrations (for example, arrow C in the illustration on the left) when connecting a PCB to the interface.
A Aut_5628.jpg
CC
C
-
A Aut_5852.jpg
Always turn off all connected equipment (balance/scale, weighing platform, isi, printer, etc.) and then disconnect it from power before performing installation, repair or maintenance work. Make sure the interface is not carrying current when you connect or disconnect it to or from other equipment; otherwise, subassemblies may be damaged.
Aut_5857c.jpg
Connector (B) for power socket cable.
- Connect plugs (A,B,C) to sockets (A,B,C) (see illustration in the middle) and position the cable (see illustration on the right) so that it cannot be caught in the housing when you close the scale.
E
F
Aut_5774.jpg
Abs.2 - 21
FBG/FCG Interface C A
B
Aut_5611.jpg
B
C
Model: Optionally YDO04FG with RS232 + bar code Order no.: YDO04FG The 12-pin round female connector (E) is for RS232 + control output lines The12-pin round female connector (H) is for a bar code keyboard The power socket (F) is for the power cord input Model: Optionally YDO06FG with RS485 + bar code Order no.: YDO06FG The 12-pin round female connector (E) is for RS485 The 12-pin round female connector (H) is for a bar code keyboard The power socket (F) is for the power cord input Important Note: - Always turn off all connected equipment (balance/scale, weighing platform, isi, printer, etc.) and then disconnect it from power before performing installation, repair or maintenance work. - Make sure the interface is not carrying current when you connect or disconnect it to or from other equipment; otherwise, subassemblies may be damaged.
A Aut_5628.jpg
-
CC
C
-
A Aut_5852.jpg
Abs.2 - 22
Aut_5857c.jpg
Make sure to observe the procedures shown in the illustrations (for example, arrow C in the illustration on the left) when connecting a PCB to the interface. Connector (B) for power socket cable. Connect plugs (A,B,C) to sockets (A,B,C) (see illustration in the middle) and position the cable (see illustration on the right) so that it cannot be caught in the housing when you close the scale.
H E Aut_5774.jpg
F
Service Specifications Page 1 Reproducibility Readability
Test weight
Permissible tolerances (s)
Test weight
Permissible tolerances (±)
Class
Weighing capacity
TCS ppm/K
Model
Off-center load
FBG12EDE-P FCG12EDE-P FC12EDE-PX
6 kg 12
0,1 g 0,2
5 kg
0,1 g
5 kg
0,3 g 10
F1
FBG16EDE-H FCG16EDE-H FBG16EDE-H0UR FCG16EDE-H0UR
16 kg
0,1 g
5 kg
0,1 g
5 kg
0,3 g 10
F1
34 kg
0,1 g
10 kg
0,1 g
10 kg
0,5 g 10
F1
8 16 kg 34
0,1 0,2 g 0,5
7 kg
0,1 g
10 kg
0,6 g 10
F1
64 kg
0,1 g
10 kg
0,1 g
20 kg
1 g 10
F1
64 kg
1 g
10 kg
1 g
20 kg
1 g 10
F2
[d]
FBG34EDE-H FCG34EDE-H FBG34EDE-H0UR FCG34EDE-H0UR FBG34EDE-P FCG34EDE-P FBG34EDE-P0UR FCG34EDE-P0UR FBG34EDE-P0000B FBG64EDE-H FCG64EDE-H FBG64EDE-H0UR FCG64EDE-H0UR FBG64EDE-S FCG64EDE-S FBG64EDE-S0UR FCG64EDE-S0UR FBG64EDE-S0000B
Only valid in compliance with the "Metrological Test Procedure" specified in the Standard Operating Procedures WKD-037-1/09.96
Abs.2 - 23
Service Specifications Page 2 Model
Adjustment weight
Test weight
Linearity
Permissible tolerances (±)
Tare weight
FBG12EDE-P FCG12EDE-P FC12EDE-PX
intern
12 kg
0,2 g
3/5/7
kg
FBG16EDE-H FCG16EDE-H FBG16EDE-H0UR FCG16EDE-H0UR
intern
15 kg
0,3 g
--(5)
kg
intern
32 kg
0,5 g
--(10)
kg
intern
32 kg
1 g 7/15/22 kg
intern
60 kg
1 g
--(20)
kg
intern
60 kg
2 g
--(20)
kg
FBG34EDE-H FCG34EDE-H FBG34EDE-H0UR FCG34EDE-H0UR FBG34EDE-P FCG34EDE-P FBG34EDE-P0UR FCG34EDE-P0UR FBG34EDE-P0000B FBG64EDE-H FCG64EDE-H FBG64EDE-H0UR FCG64EDE-H0UR FBG64EDE-S FCG64EDE-S FBG64EDE-S0UR FCG64EDE-S0UR FBG64EDE-S0000B
Abs.2 - 23
TCS
Test weight
Permissible tolerances (±)
ppm/K
Span accuracy
5
kg
0,2
g
2
4/7/12/15
kg
0,2
g
2
7/15/25/32
kg
0,2
g
2
7
kg
0,2
g
2
15/30/45/60
kg
0,2
g
3
15/30/45/60
kg
1
g
3
Only valid in compliance with the "Metrological Test Procedure" specified in the Standard Operating Procedures WKD-037-1/09.96
Sartorius AG Weender Landstraße 94–108 37075 Goettingen, Germany Hotline (+49/551) 308-4440 Fax (+49/551) 308-4449 www.sartorius.com E-mail:
[email protected]
Copyright by Sartorius AG, Goettingen, Germany. All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius AG. The status of the information, specifications and illustrations in this manual is indicated by the date given below. Sartorius AG reserves the right to make changes to the technology, features, specifications, and design of the equipment without notice. Status: July 2003, Sartorius AG, Goettingen, Germany
Printed Printed in Germany on paper that has been bleached without any use of chlorine · I.K. Publication No.: WF-5003-d02075
