Transcript
Service Manual | Chapter 2
Sartorius Signum®1 | Signum® 2 | Signum® 3 Models SIWSDCS | SIWSDCP | SIWSDCP.....E7 SIWABBP | SIWSBBP Complete Scales
WSI5105-e09062
Contents Introductory Remarks
61
Overview of the Signum Series Models General Information New Features Additional Tools, Programs etc. Block Diagram
61 61 61 62 63
Working with the Service Software
64
Service Switches Function of the Service Switches Menu Access Switch Boot Switch (Flash Switch) SBI|XBPI Close Function Setting the XBPI-232 Protocol
64 64 64 65 65 65 66
Calibration/Adjustment Data Calibration|Adjustment Data for the SIWA (Advanced) Calibration|Adjustment Data for the SIWS (Supreme) Calibration|Adjustment Data for the SIWS (Supreme) Defining the Storage Period
68 68 69 70 71
Error Codes
72
Index
73
60
Introductory Remarks Overview of the Signum Series Models General Information Sartorius Signum series scales (SIW....) were developed for use in industrial environments. The SIW.... models have been extended to include the Signum “stainless steel” and the “little Signum” with a compact design.
Note:
h
The scales are equipped with an H8S processor. For calibration|adjustment, use Sartorius Service Software (H8S). In order to use this software, it is imperative that you select the XBPI-232 option setting via the menu on the Signum scale. Example: Menu > SETUP > COM1 > DATPROT > XBPI-232 (XBPI-232) Further settings are described in the operating instructions for the scale (pages 18-37).
New Features -
Housing Weigh cells taken from Signum for Signum Stainless steel Systems (little Signum from the ED series) Electronics (Signum components) Interfaces 3 Display units (100% Signum components) 61
Introductory Remarks Additional Tools, Programs etc. In addition to standard tools, you will need the following special tools and programs to work on Signum series scales Designation
Item No.
- Sartorius Service Software (H8S) with USB dongle *)
6740-88
- Sartorius Service Software (H8S) with LPT dongle *)
6740-89
*)
62
Registration in ISSS required
Introductory Remarks Block Diagram Display Unit System PCB1)
Built-in motorized calibration weight Accu
Accu,
System PCB2)
Main PCB
Adaptor
Data Output
Power PCB
1) 2)
Strain gauge scale with system PCB Electromagnetic force compensation scale with system PCB
Block001_d.jpg
63
Working with the Service Software Service Switches There are two sliding switches on the data output PCB for use by service technicians. These switches are located on the back of the scale and can be activated through the borehole using a thin object.
M1
The illustration shows two individual switches: - Menu access switch (L1)
L1 AUT23003a.JPG
- Flash switch (M1) —> see page 65 for details.
Function of the Service Switches
Menu Access Switch Warning!
3
Lower switch left open
Only open this switch for service purposes. At all other times, it should remain in the “closed” position.
Men-Swi-Li.eps
This switch must be open in order to work with the Sartorius Service Software. If the switch remains closed, the error message “ACCESS SWITCH LOCKED” will be displayed in the service program.
Lower switch right closed Men-Swi-Li.eps
64
Working with the Service Software Boot Switch (Flash Switch) Warning! Upper switch right closed
3 Men-Swi-Re.eps
Upper switch Left open Men-Swi-Li.eps
Activate this switch only if an attempt to program the application-data memory with the PPLOADER program fails (programming routine stops responding).
Procedure for returning the PCB to bootable mode: – Disconnect the scale from AC power source. – Slide the boot switch to the right and plug the scale back into AC power source. – Slide the switch to the left again. After a short time, the PCB is ready to boot (reload the application software using PPLOADER).
SBI|XBPI Note:
h
The COM 1 interface must be set to XBPI (eXtended Binary Processor Interface) protocol before you can perform calibration|adjustment procedures or program the scale using the Sartorius Service Software (see page 66).
Close Function After using the service software, select the “Close” function to reactivate write-protection and return the weighing system to SBI mode for data output. When the SBI mode is active the scale uses the SBI protocol, which is required for communicating with the printer. 65
Working with the Service Software Setting the XBPI-232 Protocol The scale must be set to the XBPI protocol (BPI-232) in order to perform calibration|adjustment procedures or program the scale using the service software.
disp_8888_d.eps
– Switch the Signum scale off (press the e key). – Switch the Signum scale back on (press the e key again). While all segments are displayed, briefly press the ) key.
APPL appears in the display. disp_appl_d.eps
– Using the k key, scroll to SETUP. disp_setup_d.eps
– Press the ) key. WP-1 is displayed. disp_wp-1_d.eps
66
Working with the Service Software – Use the k key to scroll to COM-1 COM-1.
disp_com-1_d.eps
– Press the ) key. DATPROT is displayed.
disp_datprot_d.eps
– Press the ) key again. BPI-232 appears in the display.
disp_xbpi_d.eps
Note:
h
The X is not displayed when BPI-232 is selected.
67
Calibration|Adjustment Data A (A A dvanced) Calibration|Adjustment Data for the SIWA Example of an item number for a Signum full range scale: SIWABBP-1-1,5-H |Sensor technology A2)
SIW
|Platform dimensions (in mm) BB Reproducibility
Mode l
Weighing Readability capacity
Te st w e ight
Pe rm is sible tolerance
| Material type
| Applicationlevel
P 4)
| Capacity (kg)
1
Off-ce nte r load Eccentricity Perm iss ible Test tolerance w eight (±)
SIWABBP-1-1-H
1500 g
0.01 g
1000 g
0.03
g
1000 g
0,05
BP-1-8-I
8000 g
0.1 g
5000 g
0.2
g
5000 g
0.3
g
1.5 Span
Class
Model type
Adjustm . w eight
Tes t w eight
| Display resolution -H Line arity
Pe rm is sible tolerance (±)
Tarew eight
Tes tw e ight
F1
1000 g
1000 g
0.01
g
—
300/750/1100/150 g
F2
5000 g
5000 g
0.1
g
—
2000/4000/6000/8000 g
Pe rm is sible tolerance (±)
0.03 g 0.3 g
TCS
iso CAL
ppm /K
K
3.3
n
5
n
Just_Sig_kl_300409.xls
2))
A dvanced” mechatronic weighing system (strain-gauge technology) = SIWA: “A
68
4)
= Painted
-H = >1,000,000 d
Calibration|Adjustment Data S (S S upreme) Calibration|Adjustment Data for the SIWS Example of an item number for a Signum full range scale: SIWSBBP-2-6-D
Reproducibility
Mode l
SIWSBBP-1-0.6-H SIWSBBP-1-3-D SIWSBBP-1-3-P SIWSBBP-1-3-H SIWSBBP-1-6-D SIWSBBP-1-6-P SIWSBBP-1-6-H SIWSBBP-1-6-K SIWSBBP-1-6-T
3))
Weighing Readability capacity
620 g
0.001 g
600 g 3100 600 g 3100
0.01 g 0.1 0.01 g 0.1
3100 g
0.01 g
1200 g 6100 1200 g 6100
0.01 g 0.1 0.01 g 0.1
6100 g
0.01 g
1200 g 6100 1200 g 6100
0.1 g 1 0.1 g 1
Te st w e ight
Pe rm is sible tolerance
| Material type P 4)
| Capacity (kg)
2
Off-ce nte r load Eccentricity Perm iss ible Test tolerance w eight (±)
6 Tes t w eight
|
-D
Span Adjustm . w eight
| Display resolution
Line arity Pe rm is sible tolerance (±)
Tarew eight
Pe rm is sible tolerance (±)
Tes tw e ight
TCS
iso CAL
ppm /K
K
500 g
0.001
g
500 g
0.003 g
E2
500 g
500 g
0.003
g
—
150/300/400/600
g
0.002 g
2
n
500 g
0.01
g
3000 g
0.1 g
E2
2000 g
500 g 3000
0.02 0.2
g
—
150/300/400/550 1500/3000
g
0.02 g 0.2
1.5
n
500
g
0.02 g
1.5
n
500 g
0.01
g
3000 g
0.04 g
E2
2000 g
3000 g
0.2
g
500/1500/ 2500
2000 g
0.01
g
3000 g
0.04 g
E2
2000 g
3000 g
0.02
g
—
700/1500/2200/3000
g
0.02 g
1.5
n
5000 g
1000 g 6000
0.02 0.2
g
—
300/600/800/1100 3000/6000
g
0.02 g 0.2
1.5
n
1000
g
0.02 g
1.5
n
1500/3000/4000/6000 g
1000 g
0.01
g
5000 g
0.1 g
E2
1000 g
0.01
g
5000 g
0.1 g
E2
5000 g
6000 g
0.2
g
1000/3000/ 5000
5000 g
0.01
g
5000 g
0.04 g
E2
5000 g
6000 g
0.02
g
—
1000 g
0.1
g
5000 g
1 g
F1
5000 g
1000 g 6000 1000 g 6000
0.1 1 0.1 1
g
—
g
1000/3000/ 5000
1000 g
0.1
g
5000 g
S upreme” monolithic weighing system = SIWR: “S = Painted Linearity can only be checked using the service tool! 6) = DualRange (+ preload) 4)
| Applicationlevel
1 g
F1
5000 g
Resolutions for Signum Supreme -I = Resolution >30,000 d - S = Resolution >60,000 d - H = Resolution >100,000 d
g
g
g
0.02 g
1.5
n
300/600/800/1100 3000/6000
g
0.02 g 0.2
7
n
1000
g
0.2 g
7
n
-K 6) = Resolution <50,000 d -T = Resolution <50,000 d -D 6) = Resolution >50,000 d -P = Resolution >50,000 d
Just_Sig_kl_300409.xls
SIW
| Sensor | Platform technology dimensions (in mm) BB S3)
Class
Model type
(fine range only for spec. capacity level) (fine range can be continuously used) (fine range only for spec. capacity level) (fine range can be continuously used)
69
Calibration|Adjustment Data S (SS upreme) Calibration|Adjustment Data for the SIWS Example of an item number for a Signum full range scale: SIWSBBP-3-35-P
Reproducibility
M ode l
SIWSDCS-1-3-I SIWSDCS-1-3-I-E7 SIWSDCS-1-6-S SIWSDCS-1-6-S-E7 SIWSDCS-1-15-I SIWSDCS-1-15-I-E7 SIWSDCS-1-16-H SIWSDCS-1-16-H-E7 SIWSDCS-1-16-K SIWSDCS-1-16-K-E7 SIWSDCS-1-16-T SIWSDCS-1-16-T-E7 SIWSDCS-1-35-P SIWSDCS-1-35-P-E7 SIWSDCS-1-35-D SIWSDCS-1-35-D-E7 SIWSDCS-1-35-H SIWSDCS-1-35-H-E7
Weighing Readability capacity
Te st w e ight
Pe rm iss ible tolerance
| Material type S 5)
0.1 g
2 kg
0.2 g
1 kg
0,3 g
F1
6 kg
0.1 g
5 kg
0.2 g
5 kg
0,3 g
F1
15 kg
0.5 g
10 kg
0.2 g
5 kg
1 g
F1
16 kg
0.1 g
10 kg
0.2 g
10 kg
0,3 g
F1
3.5 16 3.5 16 7 35 7 35
0.1 1 0.1 1 0.1 1 0.1 1
kg kg kg
35 kg
35
g
2 kg
0.2 g
10 kg
0,3 g
F1
g
2 kg
0.2 g
10 kg
0,3 g
F1
g
5 kg
0.2 g
10 kg
0,5 g
F1
g
5 kg
0.2 g
10 kg
0,5 g
F1
0.1 g
20 kg
0.2 g
10 kg
0.3 g
F1
Adjustm . w eight
1 int. 5 int. 10 int. 10 int. 10 int. 10 int. 10 int. 10 int. 10 int.
Test w eight
| Display resolution
|
-P
Ke nnw ertgenauigkeit
3 kg
kg
| Capacity (kg)
3
Off-center load Ecce ntricity Pe rm is sible Test tolerance w eight (±)
E7 = E7 optional | Feature: Internal adjustment weight 3)) S upreme” monolithic weighing system = SIWR: “S 5) = Stainless steel Linearity can only be checked using the service tool! 6) = DualRange (+ preload)
70
| Applicationlevel
Linearity
Perm issible tolerance (±)
Tarew eight
Perm issible tole rance (±)
Testw eight
TCS
iso CAL
ppm /K
K
kg
3 kg
0,1
g
—
0.7/1.5/2.2/3
kg
0,2 g
2
n
kg
6 kg
0,1
g
—
1.5/3/4/6
kg
0,2 g
2
n
kg
15 kg
0,5
g
—
3/7/11/15
kg
1 g
2
n
kg
15 kg
0,3
g
—
3/7/11/15
kg
0,2 g
2
n
kg
3 kg 15
0.1 1
g
—
0.7/1.5/2.2/3 8/16
kg
0.2 g 2
2
n
kg
15 kg
1
g
4 / 8 / 12
3
kg
0,2 g
2
n
kg
30 kg
1
g
5
kg
5 kg 30
0.1 1
g
kg
30 kg
0.5
g
kg
10 / 20 / 30 kg
kg
0,2 g
2
n
—
1.5/3/4.5/6 15/30
kg
0.2 g 2
2
n
—
7/15/22/35
kg
0.2 g
2
n
Resolutions for Signum Supreme -K6) = Resolution <50,000 d (fine range only for spec. capacity level) -T = Resolution <50,000 d (fine range can be continuously used) -I = Resolution >30,000 d - S = Resolution >60,000 d - H = Resolution >100,000 d
-D6) = Resolution >50,000 d (fine range only for spec. capacity level) -P = Resolution >50,000 d (fine range can be continuously used)
Just_Sig_kl_300409.xls
SIW
| Sensor | Platform technology dimensions (in mm) DC S 3)
Class
Model type
Defining the Storage Period
The Alibi memory uses a ring buffer, which means when the memory is full, the oldest data records are overwritten by new data. To give the user some control of the overwriting process, they have the option of setting a minimum storage duration period. This time period is defined in days and can have a value from 0 to 255. When the Alibi memory is full, 16 data entries are deleted in order to free up space for the new data. The date of the newest among the 16 entries marked for deletion is compared with the current date. If the difference is greater than the defined time period, the values are deleted; if not, the error code ERR2632 is shown and the ‘save’ and ‘print’ operations are canceled.
If, when comparing the date of the entry marked for deletion, the entry is found to have an invalid date (earlier than 2007 or later than 2049), the entry date is not compared with the current date and the 16 oldest entries are deleted regardless of the time period defined. If the time period is set to ‘0’, the date of the entry is not checked before data is overwritten. If no real-time clock is detected when the device is put into operation, the period is automatically set to ‘0’. If a clock is detected, the time period is set to a default value of 90 days. If the time indicated by the clock is invalid, the error message ERR2627 is shown and the Alibi memory cannot be operated until the time has been corrected.
Note:
h
For further information, please refer to the operating instructions: 98647-004-40 | WMW6003-p08091. 71
Error Codes The codes are shown on the main display. Err codes are shown continuously; Inf messages are shown for 2 seconds, after which the program returns automatically to the weighing mode. Display
Cause
ERR_COMMAND = 2600 TRANSNO_FAILURE = 2601 ERR = 2620 ERR_INIT = 2621 ERR_READ = 2622 ERR_WRITE = 2623 ERR_CRC = 2624 ERR_ERASE_PAGE = 2625 ERR_EMPTY = 2626 ERR_TIME_INCONSIST = 2627
Invalid command Error while storing the unambiguous transaction number Alibi memory error Error initializing the Alibi memory Error while reading data in Alibi memory Error while writing data to Alibi memory Error while calculating the CRC of the Alibi memory Error while deleting a page of the Alibi memory Error: Alibi memory is empty The time entered or stored in the Alibi memory is incorrect (earlier than 2007 or later than 2049) Error while creating a data record in Alibi memory Data record not found CRC error in a data record Driver error in memory module Old data records cannot be deleted due to configuration of time period
ERR_CALCULATION = 2628 ERR_DATA_NOT_FOUND = 2629 ERR_DATA_CHECKSUM = 2630 ERR_SPI = 2631 ERR_DATA_PERIOD = 2632
3 blinkt
72
Battery defective or time setting altered.
Solution
Set the correct time.
Set the correct time.
Index A
E
S
AC adapter 13, 14 Accompanying Literature 10 Adjustment data 68 Adjustment data SIWA (Advanced) 68 Adjustment data SIWS (Supreme) 69, 70
EMC system board 13, 14 Error messages 54, 55, 56, 72 Ethernet 53
B
General information 61
Block diagram 63 Boot switch 65
I
SBI|XBPI 65 Switch 64 Service 15 Service switch 64 Service switch function 64 Service software (H8S) 62 Safety precautions 6 Signum stainless steel 37 Stainless steel 70 Supreme 70 Symbols 5 System 50 System PCB 43, 49
C Calibration|adjustment functions 17 Close function 65 COM1 (COM1) 17 Com1: RS232 53 Cover plate 37
D D-SUB25pin 53 Data output PCB 41, 51 Design 8,9 Display unit 34 Display units 11 Display PCB 36
F Flash switch 65
G
Internal weight circuit 13, 14
L Load sensor plate 37
T
M
Type designation 7
Main board 13, 14, 42, 48 Model overview 61
U
P Power supply PCB 40, 47 Profibus 53
Upper switch 65
V Verification access switch 64
R Resolutions 7
73
Sartorius AG Weender Landstraße 94–108 37075 Goettingen, Germany Telephone (0551) 308-4440 Fax (0551) 308-4449 Internet: http://www.sartorius.com E-mail:
[email protected]
Copyright by Sartorius AG, Goettingen, Germany. All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius AG. The status of the information, specifications and illustrations in this manual is indicated by the date given below. Sartorius AG reserves the right to make changes to the technology, features, specifications and design of the equipment without notice. Status: June 2009 Sartorius AG, Goettingen, Germany
Printed in Germany on paper that has been bleached without any use of chlorine · I.K. Publication No.: WSI5105-e09062
