Transcript
SC450
PARTS LIST Advance models: 9087331020
9099603000(1)2012-08
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PARTS LIST
TABLE OF CONTENTS ENG
PAGE
GENERAL VIEW
2-3
SOLUTION TANK
4-5
RECOVERY TANK
6-7
HANDLE BAR AND WHEELS
8-9
SOLUTION SYSTEM
10 - 11
SQUEEGEE SYSTEMS
12 - 13
BRUSH DECK
14 - 15
CONTROL PANEL
16 - 17
ELECTRICAL COMPONENTS
18 - 19
BATTERY CHARGER
20 - 21
ACCESSORIES
22 - 23
WIRING DIAGRAM
24 - 25
RECOMMENDED SPARE PARTS LIST
26
OPTIONALS LIST
27
WHEN ORDERING PARTS * Use the part numbers from the “Ref. No.” columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model
* # []
Serial No.
= Optional = Modified item No. or New item No. = Not shown
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PARTS LIST
GENERAL SYSTEM
8
7
6
11
4
12 14 5
10 13 9 3 2
1 2
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PARTS LIST
GENERAL SYSTEM ITEM
REF. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
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QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION WHEELS ASSEMBLY SOLUTION SYSTEM ASSEMBLY SQUEEGEE HOLDER ASSEMBLY ELECTRONIC BOX ASSEMBLY FRESH TANK ASSEMBLY RECOVERY TANK ASSEMBLY COVER TANK ASSEMBLY HANDLE BAR ASSEMBLY SQUEEGEE ASSEMBLY VACUUM ASSEMBLY CHARGER ASSEMBLY BATTERIES BRUSH DECK ASSEMBLY COVER PANEL ASSEMBLY
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PARTS LIST
SOLUTION TANK 6 13 47 5
11
22 19 45 34 32 23 31 7
9
K1
28
15
37 36
14
18 30
21
17 20
25
12 33
1
35
46
26
2 K3
4
44 3
41 40
43
42 16 8 29
39
K1
38 27 10
4
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PARTS LIST
SOLUTION TANK ITEM K4 K3 K3 K3 K4 K4 K4 K1 K1 K4 K4 K4 K4
K1 K4 K4 K4
K4
K4 K4 K1 K4 K4 K4 K4
K2 K2 K2 K2 K2
K4 K4 K4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30* 31 32 33 34 35 36 37* 38 39 40 41 42 43 44 45 46 47 K1 K2 K3 [K4]
REF. NO.
146 0668 000 145 6094 000
909 5286 000 9099251000 9099258000 9099261000 9099513000
9099275000 9096916000
9099560000 9099561000 9097290000 909 6672 000
9099922000 909 5371 000
9099856000 9099310000 9099311000 9099312000
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QTY 1 1 1 2 1 1 5 1 1 1 2 4 1 2 1 1 4 4 1
DESCRIPTION
1 1 1 1 1 1 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1
CAP BLACK GASKET GASKET GASKET L=960 KNOB WASHER 6X18 UNI6592 SCREW M6X12 UNI7687 DECAL WATER FAUCET WARNING LABEL CLAMP 12/ 16-27 CAP BLACK,TANK LOCKING CLAMP BLACK 4,8X200 WASHER M5 UNI1751B PANEL INSULATING H=30 ISOLANT PANEL DECAL ADVANCE RECTANGULAR SCREW, PAN PHIL M5x12 SS HOLDER,FLAT TIE SCREW M10X30 ISO7380 GASKET FRESH WATER TANK SQUEEGEE LIFT LEVER SQUEEGEE LIFT ROPE SOLUTION HOSE ØI=16 VALVE ELBOW 90° PIN FOR TRANSPORT WHEEL HOSE BARB G3/8” ØI11.5 VACUUM-MOTOR PLATE DECAL “MACHINE NAME” FILTER SOLUTION TANK SCREW M3X20 UNI7687 NUT HEX M6 UNI5588 RING D 9 UNI7435 BALL JOINT M6 DIN 71802 WHEEL 2” SPONGE FOR WATER HOSE FILLING VACUUM FUN FILTER VACUUM MOTOR GASKET SHEATH D.48 VACUUM MOTOR GASKET ACOUSTIC INSULATION PIPE VACUUM MOTOR 330W 24V KIT (M2) CARBON BRUSH WASHER, SPLIT LOCK D.6 WASHER NYLON 10x21x1 SCREW M5X16 UNI7687
1 1 1 1
DECAL KIT SC450 SPONGE KIT GASKET KIT SOLUTION TANK HW KIT
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PARTS LIST
RECOVERY TANK
14
2 1
15 16 8
13
3 5
4
6
12
11 6
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9
10
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PARTS LIST
RECOVERY TANK ITEM K1 K1 K1 K1 K1
K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [K1]
REF. NO.
QTY
DESCRIPTION
9099692000 9099559000 9099558000 9099253000 9099342000
4 4 2 2 1 1 1 1 1 4 2 1 1 1 1 1
WASHER 6.4X12x1 NYLON SCREW, BUTTON SOC M6x20 SCREW CYL HD SELFL 3,9X12 PLATE, TANK COVER BUSH FLANGED RECOVERY TANK VACUUM MOTOR HOSE GASKET FLOAT CAGE HOLDER SQUEEGEE HOSE NUT DRIVIN 6x6 SS CLAMP HOSE 10/25-45 SERFLEX HOSE DRAIN KIT FLOAT SHUT OFF ELBOW ADAPTOR FLOAT TANK COVER GASKET
9099313000
1
RECOVERY TANK HW KIT
9099252000 9099255000 9099276000 9099281000
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PARTS LIST
HANDLE BAR AND WHEELS 13
12
14
15 11 8 10 7 9
5 2 3 4 6 1 8
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PARTS LIST
HANDLE BAR AND WHEELS ITEM K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 [K1]
REF. NO.
9099256000
9099270000
9099254000 9099286000 11178A
9099315000
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QTY
DESCRIPTION
10 6 1 2 6 2 6 6 6 1 6 1 2 1 6
BELLEVILLE WASHER 17.3X27.7X0.4 WASHER M16 UNI6592 WHEEL SHAFT PUSH SQUEEGEE SPRING RING D 17 UNI7436 WHEEL Ø10”X33 WASHER 8X24 UNI6592 BELLEVILLE WASHER 15,8 X 8,2 X 0,35 SCREW, HEX THD TO HD M8x75 HANDLE BAR NUT SELF L. M8 UNI7474 HARNESS HANDLEBAR SCREW CYL HD 4X16 SELF L. PLAS SWITCH (SW3) BLACK CAP D.18,5/24
1
HANDLE BAR AND WHEELS HW KIT
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PARTS LIST
SOLUTION SYSTEM
3
3 2
10
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1
4
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PARTS LIST
SOLUTION SYSTEM ITEM
REF. NO.
QTY
1 2 3 4 5
33003496 909 5009 000 9099337000 9097404000 909 5215 000
4 2 1 1 1
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DESCRIPTION CLAMP, HOSE 09/12-22 SCREW M5X12 SS UNI7687 HOSE DI.12 KIT FILTER WATER NET & GASKET WATER FILTER
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PARTS LIST
SQUEEGEE SYSTEM
7
9
13
3
6
12
39
2
17
1
5 11 4 14 16 15 8 28
K1
10
18
33
36
K7
20
25
K4
27
23
35
22
29
38
K2 34 21 24 37
31 12
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K3
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37
30
19
K5
23
22
38 08/2012
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PARTS LIST
SQUEEGEE SYSTEM ITEM K8 K8 K8 K8 K8 K8
K8 K8 K8 K8 K8 K8 K8 K8 K6 K6 K7 K2 K4-K5 K4-K5 K2 K7 K1 K4 K1 K4 K3 K1 K3 K1 K2 K4 K7 K2-K3 K4-K5 K8
K1 K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 K1 K2 K3 K4 K5 [K6] [K6]* K7 [K8]
REF. NO.
909 6045 000 9099249000 9099250000
909 6851 000 909 6884 000 909 6883 000 909 6882 000 909 6394 000 909 6860 000 909 6858 000 9097637000 9099322000
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QTY
DESCRIPTION
1 1 1 2 1 1 2 1 1 2 1 2 2 1 1 4 1 1 1 2 2 1 2 2 2 1 1 1 1 2 1 2 1 2 1 2 4 2 1
PIN FOR SQUEEGEE HOLDER SQUEEGEE SUPPORT PIN SPACER 8X10X7 WASHER 6X18X1,5 UNI6593 SCREW M6X20 UNI5739 SQUEEGEE SUPPORT SCREW,SHOULDER Ø10X16 M8 FRONT SQUEEGEE SUPPORT REAR SQUEEGEE SUPPORT BEARING WITH FLANGE SPACER 6,5X10X4,5 NUT, HEX NYL LOC THIN M8 NUT HEX LOW M8 NUT SELF L. M6 UNI7474 NUT SELF L. M10 UNI7473 WASHER NYLON 13X24 HANDWHEEL M8X55 FRONT BLADE SQUEEGEE REAR BLADE SQUEEGEE RUBBER WASHER WHEEL 2,5” SQUEEGEE LATCH SCREW M4X10 UNI7687 SPACER 6,3X9,5X21 SCREW 5/16"X1" UNC SQUEEGEE SQUEEGEE LEFT REAR STRAP SQUEEGEE FRONT STRAP SQUEEGEE RIGHT REAR STRAP WHEEL 60X20 (WITH SPACER) KNOB M8X30 SS SCREW M6X55 UNI5739 SCREW GRUB M8X30 UNI5929 SCREW M6X40 UNI5933 RUBBER SPACER NUT THUMB,SQUEEGEE FIXING NUT SELF L. M6 UNI7474 NUT SELF L. M4 UNI7474 WASHER FLAT 15x25 NYLON
1 1 1 1 1 1 1 1 1
KIT SQUEEGEE KIT SQUEEGEE BUMPER ROLLER KIT SQUEEGEE WHEEL KIT FIXING SQUEEGEE KIT LATCH FOR SQUEEGEE BLADE RUBBER KIT 740MM/29” BLADE PU KIT 740MM/29” SQUEEGEE FIXING KIT SQUEEGEE SUPPORT HW KIT
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PARTS LIST
BRUSH DECK 2 44 32 14 36
31 7
33
28 41 20
5
34
27
38
24
1 37
40
12
16
26
17
6 4
30
13 42
35
38
22
K1
29
3 39
8
15
9
43
10
18
11
21
25
19
23
14
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PARTS LIST
BRUSH DECK
K2 K2 K1 K2 K1 K2
K2 K2 K1 K1 K2 K2 K2 K2 K2 K2 K2 K2 K2 K1 K2 K2 K2
K2 K2 K2 K1-K2 K2
K1 K2 K2
ITEM
REF. NO.
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
9099259000
1 1 1 1 2 1 1 1 1 3 3 1 1 2 2 2 4 2 1 3 4 5 1 2 1 1 2 2 4 1 1 1 1 3 4 2 1 2 1 1 2 1 2 1
PLATE,DECK BRUSH HOLDER TIE, CABLE 4,8X430 WASHER, EXT. WASHER WASHER M4 SS UNI6592 WASHER 8X24X2 HOLDER RUBBER 1/4” TUBO D.10 HUB,BRUSH RIGHT BRUSH HUB WASHER M6 SCREW M6X20 UNI5931 BLACK CAP SPACER 9X15X13 CAP FOR KNOB PLATE FIXING PIN RUBBER WASHER10X30X2 WASHER 9,5X27X2,5 VIBRATION DAMPING PLATE BRUSH 530 PROLENE SCREW M12X50 UNI5931 SCREW M6X35 UNI5739 WASHER M6 UNI8842A SCREW M6X25 UNI5931 SCREW, PAN PHIL M4x10 SS WASHER 6.6X24X2 UNI6593 SCREW HEX HD M8X30 SS WASHER, D.4 SS WASHER, FLAT 5.3x10x1 SS SCREW M6X16 UNI5739 BRUSH DECK 530 REDUCTION GEARMOTOR 480W 24V KIT(M1) KIT CARBON BRUSH (4PCS) HOSE DI.10 L=250 MM FLANGED BUSHING NUT SELF L. M6 UNI7474 SS NUT SELFLOCKING LOW M5 SS VIBRATION DAMPING M8 60SH NUT SELFLOCKING LOW M8 SS SCREW M8X12 UNI5739 SOLENOID VALVE 24V (EV1) KNOB BUMPER ROLLER BUFFER TIE, CABLE 4,8X200
1 1
BUMPER ROLLER KIT BRUSH DECK HW KIT
K1 [K2]
L08812306 L08812480
L08837025
145 0492 000 145 0493 000
909 6042 000 9099324000 909 5380 000 9099341000
9097184000
9099563000 L08812203 L08812213
909 6887 000 9099326000
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DESCRIPTION
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PARTS LIST
CONTROL PANEL
11
12
16
16
10
6
9 4 2 5 13
19
15 8 14
16
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17
1
3
18
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PARTS LIST
CONTROL PANEL ITEM K1 K1
K1 K1 K1 K1 K1 K1
K1 K1 K1 K1 K1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 [K1]
REF. NO.
909 5149 000 909 5313 000 L08812909
9099271000 9099279000
909 5584 000
9099327000
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QTY
DESCRIPTION
1 1 1 1 1 1 1 9 2 4 2 1 1 1 3 2 1 2 1
GROMMET GASKET CABLE SUPPORT PLATE INSPECTION TRANSP. PLUG Ø25 LED BOARD (EB2) SCREW M5X16 SS WASHER 5X15 SS SCREW HEX THD FORM SCREW M5X12 SS SCREW M3X6 UNI7688 CONTROL PANEL DECAL ELECTRONIC COMPONENTS COVER HOSE CLAMP NUT, HEX NYL LOC THIN M5 SWITCH (SW1-2) CAP SCREW M5X16 UNI7687 TIE, CABLE 3,6X140
1
CONTROL PANEL HW KIT
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PARTS LIST
ELECTRICAL COMPONENTS 8
11
18
24
9
26 16 4 2
23
21 6
28
3
30
13
17
12
3
14
10
19
20
5
25
1
27
15 22
31 7
29
18
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PARTS LIST
ELECTRICAL COMPONENTS
K1 K1 K1 K1 K1 K1 K1 K1 K1 K1
K1 K1 K1 K1 K1 K1
ITEM
REF. NO.
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
145 8046 000
145 3824 000 9099291000 909 5955 000 9098761000 L08812093
1 2 3 2 6 2 1 2 3 1 2 1 1 1 1 1 1 1 2 2 3 2 1 2 1 4 1 1 1 2 4
HOLDER FUSE SCREW M3X10 UNI5739 SCREW, HEX THD TO HD M4X12 SCREW, HEX THD TO HD M4x8 WASHER, FLAT 4,3x9 CLAMP 3,6X140 HARNESS MACHINE WASHER M5 UNI1751B HEX INSERT M5 BLADE FUSE 30A (F1) SCREW M5X12 UNI5739 WASHER 4X12 UNI6593 SCREW GRUB M5X12 UNI5929 HOLDER FUSE HANDLE RED PLASTIC FOR CONNECTOR ELECTRONIC CARD (EB1) RELAY, 24V 40A (ES2) ELECTRONIC SUPPORT NUT SELF L. M3 UNI7474 STANDOFF, HEX MALE/FEMALE NUT SELF L. M4 UNI7474 SCREW PAN PHIL M5x20 FUSE BLADE 5A WASHER 5X15X1,5 UNI6593 CONTACTOR 24V (ES1) PLASTIC SPACER FUSE 40A (F2) HARNESS ELECTRIC BOX HARNESS BATTERY CONNECTOR (C1) BOOT.BATTERY CLAMPS BLACK
[K1]
9099328000
1
ELEC. COMPONENTS HW KIT
9099268000
145 8513 000
146 0660 000 1464116000 909 5098 000 909 6622 000 909 6498 000
145 9852 000 146 0719 000
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DESCRIPTION
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PARTS LIST
BATTERY CHARGER
5
2
3
1
7 8 4
9
6
20
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PARTS LIST
BATTERY CHARGER ITEM
REF. NO.
QTY
1 2 3 4 5 6 7 8 9
9098296000
1 3 3 1 3 1 2 1 1
9096914000
L08338600
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DESCRIPTION BATTERY CHARGER 24V 13A (CH) WASHER M5 UNI1751B SCREW M5X20 UNI7687 CABLE EXTENSION US (C2) WASHER M5 UNI6592 TIE, CABLE 3,6X140 SCREW CYL HD 4X16 SELF L. PLASTOFAST2 CAP BRACKET VITI TCEI/SCR, SOC HD
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PARTS LIST
ACCESSORIES
7
3 4
2
5 1
6
8
9
22
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PARTS LIST
ACCESSORIES ITEM
REF. NO.
QTY
1* 1* 1* 1* 1* 2* 3 4 5 6 7 8* 8* 8* 8* 8* 8* 8* 8* 8* 9*
L08837025 L08837026 L08837027 L08837065 L08837066 L08837018 L08812466 L08603966 L08603965 L08837030 9099671000 10001961 10001962 10001963 10001964 10001965 10001966 10002352 10002354 10002355 909 6736 000 909 6745 000
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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DESCRIPTION BRUSH PROLENE BRUSH PROLITE BRUSH UNION MIX BRUSH MAGNA GRIT 46 BRUSH DYNA GRIT 80 PAD HOLDER KIT PAD HOLDER RING NYLON SEAL O-RING RETAINER PAD PAD HOLDER GRIP 21” PAD 21 530MM ECO BLACK5PCS PAD 21 530MM ECO BLUE 5PCS PAD 21 530MM ECO BROWN 5PCS PAD 21 530MM ECO GREEN 5PCS PAD 21 530MM ECO RED 5PCS PAD 21 530MM ECO WHITE 5PCS PAD 21 533MM DIAMOND LINE RED 2PCS PAD 21 533MM DIAMOND LINE YELLOW 2PCS PAD 21 533MM DIAMOND LINE GREEN 2PCS SPLASH GUARD 20” KIT INSTRUCTIONS INSTALLATION
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PARTS LIST
WIRING DIAGRAM
24
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PARTS LIST
WIRING DIAGRAM KEY
REF. NO.
BAT C1 C2 CH EB1 EB2 ES1 ES2 EV1 F1 F2 F3 M1 M2 SW1 SW2 SW3
9098761000 909 5633 000 9098297000 909 5098 000 L08812909 146 0719 000 909 6622 000 9099563000 145 8513 000 145 3824 000 145 9852 000 9099324000 9099922000 909 5584 000 909 5584 000 11178A
DESCRIPTION 24V BATTERIES BATTERY CONNECTOR MAIN CHARGER CONNECTOR BATTERY CHARGER (OPT) MAIN ELECTRONIC BOARD LED BOARD BRUSH MOTOR ELECTROM. SWITCH VACUUM MOTOR ELECTROM. SWITCH SOLENOID VALVE BRUSH DECK FUSE 30A VACUUM MOTOR FUSE 40A LOW POWER CIRCUIT FUSE 5A DISC BRUSH MOTOR KIT VACUUM MOTOR BRUSH SWITCH VACUUM SWITCH HANDLE BAR SWITCH
KEY
COLOUR
KEY
COLOUR
BK
BLACK
PK
PINK
BU
LIGHT BLUE
RD
RED
BN
BROWN
VT
VIOLET
GN
GREEN
WH
WHITE
GY
GREY
YE
YELLOW
OG
ORANGE
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PARTS LIST
RECOMMENDED PARTS REF. NO.
QTY
909 5371 000 909 6860 000 L08837025 909 5380 000 909 6736 000
1 1 1 1 1
NORMAL WEAR CARBON BRUSH KIT BLADE SQUEEGEE KIT BRUSH 530 PROLENE KIT CARBON BRUSH (4PCS) SPLASH GUARD 20” KIT
9099258000 9099560000 9099922000 9099255000 9099281000 9099692000 9099342000 9099270000 9097404000 909 5215 000 9099324000 9099563000 9097184000 L08837018 9099310000 9099311000
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1
ORDINARY MAINTENANCE SQUEEGEE LIFT ROPE WHEEL 2” VACUUM MOTOR 330W 24V KIT (M2) VACUUM MOTOR HOSE SQUEEGEE HOSE DRAIN HOSE KIT GASKET RECOVERY TANK COVER WHEEL Ø10”X33 FILTER WATER NET & GASKET WATER FILTER REDUCTION GEARMOTOR 480W 24V KIT (M1) SOLENOID VALVE 24V (EV1) VIBRATION DAMPING M8 60SH PAD HOLDER KIT GASKET VACUUM MOTOR KIT GASKET ELECTRICAL COVER KIT
11178A 9099271000 909 5584 000 145 8513 000 909 5098 000 909 6622 000 146 0719 000 145 3824 000 9099291000 9098761000 9099268000 145 9852 000 9098297000 909 6887 000
1 1 2 1 1 1 1 1 1 2 1 1 1 1
EXTRA-ORDINARY MAINTENANCE SWITCH (SW3) CONTROL PANEL DECAL SWITCH (SW1-SW2) BLADE FUSE 30A (F1) ELECTRONIC CARD (EB1) RELAY, 24V 40A (ES2) CONTACTOR 24V (ES1) FUSE 40A (F2) HARNESS ELECTRIC BOX CONNECTOR SB50 RED (C1) HARNESS MACHINE FUSE BLADE 5A BATTERY CHARGER 24V 13A (CH) BUMPER ROLLER KIT
26
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DESCRIPTION
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PARTS LIST
OPTIONAL REF. NO.
QTY
9096916000 9097290000 909 6858 000 L08837026 L08837027 L08837028 L08837029 L08837065 L08837066 L08837067 L08837018
1 1 1 1 1 1 1 1 1 1 1
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DESCRIPTION FILTER SOLUTION TANK HOSE FILLING BLADE PU KIT 740MM/29” BRUSH PROLITE BRUSH UNION MIX BRUSH MIDLITE GRIT BRUSH MID GRIT 240 BRUSH MAGNA GRIT 46 BRUSH DYNA GRIT 80 BRUSH AGLITE GRIT 500 PAD HOLDER KIT
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14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2012 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
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