Transcript
Manual Scanner
Manual Scanner
Fig.: TTX 450 with scanner option
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CONTENTS IMPORTANT OPERATING INSTRUCTIONS.......................................................................3 Chapter 1 Initiation................................................................................................................4 General scanner information ........................................................................................................... 4 Direction of barcode .................................................................................................................. 4 Maximum scan width ................................................................................................................. 4 Scan Speed ............................................................................................................................... 5 Setup Scanner ................................................................................................................................. 6 Assembly of scanning module................................................................................................... 6 Electrical assembly scanner .......................................................................................................... 10
Chapter 2 Set up mode.......................................................................................................11 Scanner activating ......................................................................................................................... 11 Activate scanner using the menu ............................................................................................ 11 Select the scanner ..................................................................................................................... 11 Mechanical adjustment of the beam .......................................................................................... 11 Y – direction............................................................................................................................. 12 X – direction............................................................................................................................. 13
Chapter 3 Modes of operation ............................................................................................14 Scanner Mode ............................................................................................................................... 14 Program the scanner mode ..................................................................................................... 14 User operation ............................................................................................................................... 14 Error conditions (RAP.............................................................................................................. 14 Error condition (RBP................................................................................................................ 15 Multi Colour LED............................................................................................................................ 15 Programming ................................................................................................................................. 16
Chapter 4 Information printout / parameter.........................................................................17 Info print out / parameter ......................................................................................................... 17
Chapter 5 Maintenance and cleaning .................................................................................18 Maintenance and cleaning..................................................................................................19 Cleaning parts are ......................................................................................................................... 19
Chapter 6 Status messages................................................................................................20 Status messages ........................................................................................................................... 20 ST51 scanner is not programmable ........................................................................................ 20 SCAN barcode not readable in RAP mode ............................................................................. 20 ST89 barcode information (RBP) not found in data base ....................................................... 20 ST91 barcode not readable in RBP mode .............................................................................. 20 Status reports ................................................................................................................................ 21
Chapter 7 Other ..................................................................................................................25 Parameter Menu ............................................................................................................................ 26
Chapter 8 Appendix ............................................................................................................27 Wiring............................................................................................................................................. 28 Spare parts .................................................................................................................................... 29
Index ...................................................................................................................................33
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IMPORTANT OPERATING INSTRUCTIONS The following warning hints and precautions contained in these Operating Instructions must be strictly observed. This will considerable contribute to the safe and expert operation
of your printer. Warnings: Exclusively original parts and accessories available from the manufacturer are To be used to maintain the service life of your printer. The use of parts not in compliance with the exacting demands made by the manufacturer may result In unnecessary sources of danger. • The housing of the unit must exclusively be opened by authorised technical personal. • Insertion/Exchange of foil and material should be carried out only by especially instructed personnel(Set Up Mode!)
caught by to
• On operation with open cover, fingers, hair, clothes jewellery, et. may be and get into the unit in the foil-feed section . Do not expose or operate the unit moisture nor wet conditions. • Hazard of injury in the initialisation process and during cutting because of
moving knife! Attention : This unit is equipped with a Class II Laser product – do not stare into the beam ! • Remove printhead not until 3 minutes after disconnection of unit. • Re connect unit not until 10 seconds after disconnection’s. • Remove, insert or exchange Plug in Card not until 60 seconds after disconnection of unit.
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Chapter 1 Initiation General scanner information It is a scanner we use in the printer line – not a verifier ! The scanner is programmed via the printer – an information regarding barcode and barcode position is sent to the scanner. The beam is switched on and the barcode checked for only the readability ! There is no check for information and no check for the check digit calculation !
Direction of barcode Only 0 degree and 180 degree barcodes are readable. The scanner can not be rotated to read 90 degree or 270 degree rotated barcodes.
Maximum scan width Given by the distance between lens and feed roller – the maximum scan width is 3 “ (76,2 mm). he beam is movable across the media width . This distance can not be changed !
scanner distance
label
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scan width 3” (76.2
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Scan Speed The used scanner is able to scan 500 codes / second. But have in mind that this is only a single point – as well the code information has to be send to the scanner (via printer) the control of the scanner is done by the printer and needs time. The printer program controls how often a scan can be without success before an error is shown in the display.
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Setup Scanner This chapter is explaining the mechanical assembly – the electrical wiring and the firmware installation (selecting the peripheral ) !
Attention : Before starting with this work – switch of the unit and unplug from main power supply !
Assembly of scanning module To get the serial number – the dispensing module can be mounted to the printer – call the factory or your service technician. Secure you can mount the scanner from serial number 05450xxxx-xxx ! Please use only the newest firmware. • remove cap to open the hole where the cable will go trough
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• open rear cover ( 6 cross recessed screws) – carefully watch the wiring of the fan
• loosen the left front cover and move it slightly away, still connected to the board ! Remove the right front cover and replace it with the new one – remove as well the name plate from the old cover
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• open the two screws shown on the pictures – the print module is fixed to the base plate with these screws (2 out of 5)
screw 1 screw 2
• remove the screws – they will be replaced by two new screws out of the assembly set of the scanner module, length and screw head are different . There is a third screw to replace on the next page. • mount the removed logo plate to the scanner module using the two fixation holes shown on the picture below
logo plate hole screw set 1 logo plate hole screw set 2
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• move the shielded scanner cable through the open hole – guide only one connector at one time through the hole
• assemble the scanner module to base plate and print module – Attention : Use the new screws. This is shown on picture 1 and picture 2. The third screw you have to change is placed in front of the feed unit – shown on picture three – the new screw is as well supplied with the assembly set picture 1 screw 1
picture 2 screw 2
picture 3 screw 3
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Electrical assembly scanner As soon as the scanner module is assembled mechanically – the electrical wiring can be done. Adjustment and programming of the scanner is shown under the point scanner activating (see modes of operation chapter 3) • the scanner (nr. 99171-xx to 99173-xx) – and the scanner cable (nr. 99183-xx) is equipped with a serial connector and a power connector • to integrate the scanner means that the scanner is using the serial interface of the printer ! That results in maybe only removing the original connector from the CPU board (CN 13) or removing the complete cable what we recommend ! If you remove the cable, you have to close the slot on the back side of the printer with the supplied metal plate again (reason is properly shielding the printer).To connect the power supply to the scanner use the connector with the two wires and plug into the I/O board (CN26) – the other end of the cable is mounted to the scanner connector !
Attention: Please mount the cover plate on the serial slot if you remove the serial cable ! Otherwise you will loose the CE certification. • insert the plugs into the shown connectors on the CPU and I/O board
serial connector CN13
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power supply CN26
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Chapter 2 Set up mode Scanner activating Activate scanner using the menu After the scanner has been mechanically and electronically assembled – the printer has to be programmed to use the scanner correct, the scanner beam has to be adjusted to scan on the right place (in y and x direction) ! This can be done only by trained people !
Select the scanner • using CODE (FEED, CUT, ON/OFF, ON/OFF, FEED, CUT) go into the service menu • select ACSC • set ACSC to YES (select Scanner) • press ENTER the printer is reset - INIT is flashing (for a longer time than usual)
Mechanical adjustment of the beam The scanner has to be adjusted mechanically ! Having in mind that the beam should work as well if an option (like cutter) is mounted, and that the beam window has not the same width then the printer, the scanner has to be adjusted in y and x direction. Attention : To adjust the scanner – the beam has to be ON ! Follow the next steps carefully to switch on the beam. • equip printer with ribbon • insert media into the printer (best joyce would be a white one) • enter the menu and go to menu point OTHR • select ADJS • select SON – press ENTER the beam is switched on constantly, the display shows SOFF – to switch off the beam you have to press ENTER again • follow the steps to adjust the scanner – then switch off the beam (ENTER) 01/03
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Y – direction To be able to adjust the scanner the beam has to be ON !
Scanner
Y - direction Beam
feed roller
This adjustment can be done by opening the front cover of the scanner module by hand (see picture) You will see the scanner mounted to a base plate. The base plate is mounted to the side plates with 4 screws. Loosen that screws and adjust the beam by moving the base plate forwards / backwards until the beam is in the middle between printhead and an option (like cutter). The beam should be visible on the paper. Control – and if OK fix the screws again.
adjustment
adjustment
adjustment
adjustment
The next step is the adjustment in X direction !
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X – direction Scanner
x - direction Beam width 3”
feed roller
Attention : The width of the beam 3” or 76,2 mm can not be extended – it is given by the mechanical distance between lens and feed roller (or label surface)!
This adjustment can be done by opening the front cover of the scanner module by hand (see picture) You will see the scanner mounted to a base plate. As well you ill see two red knurled screws . Loosen them and you can move the scanner in x direction across the base plate to the left and right. Adjust the beam to the place where you want to read the barcode. Depending on the printer, beam window and print width can be different.
Scanner
knurled screw knurled screw
Attention : Never look into the beam – nor remove the scanner from the base plate with power on and the beam ON ! Do not point out with the scanner to other people – they or you could be hurt.
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Chapter 3 Modes of operation Scanner Mode Depending on the use of your system, the scanner is able to operate in two different modes – they are called read before print (RBP) and read after print (RAP) ! Using the scanner in the RBP mode the infeed module is mounted to the printer. A single label is introduced into that module in front of the printer. This label is pre printed with a barcode and the scanner is reading this code. The information, stored in the code, is transferred into the printer. An internal data base stored on a special card (called data base card) will be checked for a matching data stream, if a match is found the data stream information is printed to the label . To get more information please refer to the card manual. Using the scanner in the RAP mode – the code is printed by the printer and after that the scanner is checking the readability (not verify – only read !) . Not using the scanner you can deselect it – set the menu point to OFF !
Program the scanner mode • enter the menu and go to SYSP • select SCAN • select the mode you want to work with (RAP or RBP or OFF) • accept and go out
User operation To use the scanner now in the defined mode – you have to program the scanner with the information regarding barcode type – quantity of barcodes on the label – length of the code and so on. This is done by sending a special EASY PLUG command to the printer. As well the error condition has to be programmed.
Error conditions (RAP • enter the menu and go to SYSP • select SERR • adjust the reaction by selecting the correct value 1 = as soon as the scanner is unable to read a code an error shows up noise and optic 2 = having two invalid scans one after another an error shows up ..... 9 = a maximum of nine invalid scans can result in an error • accept and leave the menu Optical error message
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SCAN
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Error condition (RBP An invalid – not readable barcode results in the message
Optical error message
ST 89
Multi Colour LED The scanner has a multi colour LED at the rear end of the unit. That provides you with operational information. The followings are descriptions of each LED : LED is blinking yellow The scanner is powered, not triggered and is funtioning normally. LED is solid yellow The scanner is triggered or the unit is in continuous read mode. LED is green for ½ second Scanner has successfully decoded a barcode. LED is red for ½ second Scanner has not successfully decoded a barcode. LED flashes is red, yellow and green Setup mode. LED is solid red or flashing in red The scanner has detected a mail function – please call the service.
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Programming Using a special EASY PLUG command the scanner is programmed. The syntax for the command is described below. A maximum of 8 codes can be programmed on one label (n) this must be at least the quantity of activated codes (a, b, c ...). The command can be used only outside of the format commands #ER ... #Q ! Getting the error message ST 51 on the display means that the printer could not communicate with the scanner. Check the wiring and the scanner. After accepting the error message the printer is LOCKED. To solve that switch OFF/ON the printer. Attention : The following characters STX (02h) ETX (03h) and EOT (04h) can not be used in the codes ! Jetmark / Aragon or MVT 3 can not use this command. The command is stored in the scanner until a new #PS command is send. Syntax
: #PSa/w/b/x/c/y/d/z/n a, b,c,d w,x,y,z n
Barcode no Code EAN-8 EAN-13 UPCA Code 93 2/5I Code 39 (2:1) Codabar UPCE Code 128 Code 39 (3:1)
Easy Plug number of the code number of characters in the code (0 = variable code length) quantity of codes on the label Easy Plug Number 0 1 2 3 4 7 8 9 13 16
Number for Scanner 0 1 2 3 4 7 8 9 13 7
Other codes can not be used ! If there are more codes of the same type on the label – with the same length or variable code length is programmed - and all of them should be checked, it is sufficient to activate the code only once. The quantity of codes is shown by the n above. Example: #PS7/10///////2
label with two barcodes code 39 – 10 characters
Attention: If more then one code of the same type is activated on a label – the code information must be different !
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Chapter 4 Information printout / parameter Info print out / parameter Not valid
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Chapter 5 Maintenance and cleaning
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Maintenance and cleaning Cleaning parts are • standard printer parts (see manual) • the lens of the scanner (regular) Attention : Do not clean the lens with power ON and beam ON – do not stare into beam – this could hurt you.
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Chapter 6 Status messages Status messages ST51 scanner is not programmable wrong command sequence check wiring between scanner and printer check scanner
SCAN barcode not readable in RAP mode check print quality
ST89 barcode information (RBP) not found in data base check data base and data base card
ST91 barcode not readable in RBP mode check print quality
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Status reports ST 00
ST 15
head sensor not found (system will be locked)
ST 01
NOVRAM error (factory set)
ST 16
applicator home position not found
ST 02
NOVRAM write error
ST 17
dispenser pressure roller not closed
ST 03
no material in SNGL sensor
ST 18
dispenser backing paper rewinder full
ST 04
stacker full
ST 19
applicator – touch down not found
ST 05
material end
ST 20
EASY PLUG wrong command (imedeate)
ST 06
printhead overheated
ST 21
EASY PLUG wrong command between #ER and #Q
ST 07
ribbon end
ST 22
EASY PLUG command without #ER
ST 08
gap not found
ST 23
EASY PLUG not known command
ST 24
receive error RS 232
ST 09
ST 10
ramcard error
ST 25
spooler overflow
ST 11
ramcard error
ST 26
EASY PLUG wrong size or print adjustment
ST 27
EASY PLUG counter overflow
ST 12
ST 13
barcode reading error or media broken for rewinder
ST 28
EASY PLUG field outside print area
ST 14
cut sensor not found, dispenser second feeder, nothing
ST 29
EASY PLUG logo number doesn’t exist
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ST 30
EASY PLUG logo buffer to small
ST 45
ST 31
EASY PLUG logo number error
ST 46
ST 32
EASY PLUG postbarcode not OK
ST 47
ST 33
EASY PLUG range command #PA to #IM wrong
ST 48
ST 34
COLOR PANEL color code not found
ST 49
ST 35
COLOR PANEL logo does not fit to the card
ST 50
no read of scanner
ST 36
COLOR PANEL color card not found or programmable
ST 51
scanner not programmable (system will be locked)
ST 37
ST 52
stacker full (standard)
ST 38
ST 53
ST 39
EASY PLUG speedo error
ST 54
ST 40
receive error RS 232
ST 55
ST 41
receive error RS 232
ST 56
ST 42
ST 57
ST 43
ST 58
ST 44
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ID matrix barcode error
ST 59
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acess denied for setting printer to zero
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ST 60
memory allocation error (system will be locked)
ST 75
ST 61
font allocation error (system will be locked)
ST 76
ST 62
update or numberfield overflow
ST 77
ST 63
ST 78
ST 64
ST 79
ST 65
ST 80
EASY CARD wrong name of file in #FO command
ST 66
ST 81
EASY CARD field number not found
ST 67
ST 82
EASY CARD syntax of #YT or #YB command wrong
ST 68
wrong board installed for selected peripherie option
ST 83
EASY CARD number of data field to big
ST 69
interrupt error (system stands)
ST 84
EASY CARD quantity of variable characters = 0
ST 70
TDI stepper does not respond
ST 85
EASY CARD no card found
ST 71
headstrobe checksum wrong (system will be locked)
ST 86
DATA BASE not enough space for index file
ST 72
speedo system error
ST 87
DATA BASE no possibility to build index file
ST 73
speedo scaling wrong
ST 88
DATA BASE no possibility to sort index file
ST 89
DATA BASE barcode onformation nor found in
ST 74
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ST 90
database contains identical records
ST 91
barcode not readable
POFF
Power OFF – printer is switched OFF
FAIL
Image card could not be formatted
SCAN
Scanner was unable to decode the information
OPEN
cover open – switch is open
LOCK
the printer is locked
DATA
data receive mode
STOP
printer in STOP mode
SNGL
printer in single start mode
WAIT
printer in wait condition
HOST
printer stopped by host
ST 92
ST 93
ST 94
ST 95
ST 96
EASY CARD undefined error
ST 97
EASY PLUG undefined error INIT
ST 98
ST 99
INTERFACE undefined error SYSTEM undefined derror just warning – self confirming
must be confirmed by the user
DOWN
UP
TDI table goes up
TDI table goes down
.LDR
printer in loader mode
.EMU
printer in emulation mode
.SYS
printer in system mode
SORT
data base information is sorted
----
LOAD
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printer is initialised
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printer was switched on to early after power down
barcodes loaded from card
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Chapter 7 Other
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Parameter Menu
OFFLINE INFO
PRTP
IFAC
SYSP
JCLR
SCLR
OTHR
STA0
PSPD
PORT
EMUL
DOWN
STA1
MTYP
SPOL
NACH
LCLR
STA2
MLEN
BMOD
SENS
CCLR
STA3
MWID
<20H
PUNS
ICLR
DOT1
PUNO
BAUD
FMOD
ADJS
DOT2
BCHI
PARI
OMOD
MCHK
UPCA
DBIT
SMOD
SCHK
CSPD
SBIT
EXTR
PCHK
CPOS
HAND
SGMO
FACT
CWID
PRID
CODE
SERV
CDIS
HRES
NULL
ASPD
HVOF
HADJ
ADIS
CLCK
ACSC
MPOS
USMD
XPOS
LREP
YPOS
CSET
SSPD
MEND
GAP
SCAN
CMOD
SERR
DMOD
PEPH
Standard / standard Nur mit Messer / cutter only Spender mit Applikator / dispenser with applicator Für Spender (MPOS – auch mit Abreißkante) / dispenser only (MPOS – tear off as well) Nur mit Scanner / scanner only Nur mit Color Option / with color option only Nur für Service / for service only
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Chapter 8 Appendix
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Wiring
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Spare parts Part Number : 99171-xx-2 (TTX Part Number : 99172-xx-2 (TTX Part Number : 99173-xx-2 (TTX Part Number : 99855-xx-2 (TTX
450) 650) 950) 1050)
Part Number : 99896-xx-2 (Puma) Part Number : 99897-xx-2 (Lion) Part Number : 99898-xx-2 (Tiger) Part Number : 99899-xx-2 (Tiger XXL) Part Number : 99862-xx-2 (TDI/XXTREME) Identification : scanner modul assy.
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Part Number : 99253-xx-0 (TTX Part Number : 99179-xx-0 (TTX Part Number : 99254-xx-0 (TTX Part Number : 99856-xx-0 (TTX
450) 650) 950) 1050)
Identification : stabalizing profil
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Part Number : 99183-xx-6 Identification : scanner wire
Part Number : 99184-xx-3 Identification : mounting screw UNC
Part Number : A4016 Identification : mounting plate
Part Number: 98774 Bezeichnung: Stahlblech
Part Number : 99499-xx-3 Identification : scanner
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Manual Scanner Part Number : A3500 (TTX Part Number : A4020 (TTX Part Number : A4021 (TTX Part Number : A4022 (TTX
450) 650) 950) 1050)
Identification : scanner plate
Part Number : 99843-xx-0 (TTX Part Number : 99844-xx-0 (TTX Part Number : 99845-xx-0 (TTX Part Number : 99861-xx-0 (TTX
450) 650) 950) 1050)
Identification : assy. moving cover
Part Number : 99178-xx-0 Identification : right cover side
Part Number : 99177-xx-0 Identification : left cover side
Part Number: Designation: Part Number: Designation: Part Number: Designation: Part Number: Designation: Part Number: Designation: Part Number: Designation: Part Number: Designation: Part Number: Designation:
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99261 Front housing 450 AVE scanner 99187 Front housing 650 AVE scanner 99263 Front housing 950 AVE scanner 99860 Front housing 1050 AVE scanner 99900 Front housing Puma scanner 99901 Front housing Lion scanner 99902 Front housing Tiger scanner 99903 Front housing TigerXXL scanner
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Index A
P Activate scanner using the menu......... 13 Assembly of scanning module ............... 8
Parameter Menu...................................27 Program the scanner mode..................16 Programming........................................18
C Cleaning parts are................................ 20 Copyright................................................ 2
S SCAN .............................................16, 21 Scanner activating................................13 Scanner Mode ......................................16 Select the scanner ...............................13 Setup Scanner .......................................8 ST 51..............................................18, 21 ST 89..............................................17, 21 ST 91....................................................21 Status reports .......................................22
E Electrical assembly scanner ................ 12
I Important operating instructions............. 5 Index .................................................... 36
M Maintenance and cleaning................... 20 Mechanical adjustment of the beam .... 13
U User operation......................................16
O Operating Instructions............................ 5
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