Scale Manual Warranty Form Tire Warning Message

Transcript

Index Scale Manual Warranty Form Tire Warning Message -------------------------------------------------------------- page 2 Introduction----------------------------------------------------------------------------- page 3 Safety Decals--------------------------------------------------------------------------- page 4 Safety Message-------------------------------------------------------------------------page 4 Operating Safety------------------------------------------------------------------------page 6 Maintenance Safety--------------------------------------------------------------------page 6 Hydraulic Safety----------------------------------------------------------------------- page 7 Transport Safety----------------------------------------------------------------------- page 7 Storage Safety-------------------------------------------------------------------------- page 7 Tire Safety------------------------------------------------------------------------------ page 8 Safety Decals--------------------------------------------------------------------------- page 8 Operation------------------------------------------------------------------------------- page 8 Break In--------------------------------------------------------------------------------- page 8 Pre-Operation Checklist-------------------------------------------------------------- page 9 Equipment Matching------------------------------------------------------------------ page 9 Weighing-------------------------------------------------------------------------------- page 10 Mixing----------------------------------------------------------------------------------- page 10 Conveyor-------------------------------------------------------------------------------- page 11 Dual Discharge------------------------------------------------------------------------- page 11 Right/Left Flip Up Discharge---------------------------------------------------------page 12 Grease Locations---------------------------------------------------------------------- page 12 Maintenance Schedule--------------------------------------------------------------- page 13 Auger Knives---------------------------------------------------------------------------- page 14 Scale System Components--------------------------------------------------------- page 15 Bolt Torque------------------------------------------------------------------------------ page 16 Truck mixer drive components ---------------------------------------------------- page 17 Method of operation ------------------------------------------------------------------ page 18 Penta 1 TIRE & WHEEL SERVICING CAN BE DANGEROUS! MOUNTING/DISMOUNTING MUST BE DONE BY TRAINED PERSONNEL ONLY! Penta 2 INTRODUCTION Congratulations on your choice of a PENTA Cutter Mixer Grinder to complement your operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for efficient cutting, mixing, and feeding. Safe, efficient, and trouble free operation of your mixer requires that you and anyone else who will be operating or maintaining the machine, read and understand the safety, operation, maintenance, and trouble-shooting information contained within the Operator’s Manual. This manual covers models 8020 and 1120 and 6720 manufactured by Penta TMR Inc. Keep this manual readily available for reference and be sure to pass it on to new operators or owners. Contact Penta TMR Inc. if you need assistance or information for a complete listing of parts and accessories. OPERATOR ORIENTATION - The directions left, right, front, and rear as mentioned throughout the manual are as seen from the tractor driver’s seat, facing forward. CUSTOMER REFERENCE INFORMATION Penta Model Number: ______________________________ Penta Serial Number: _______________________________ Scale Indicator Model Number: _______________________ Scale Indicator Serial Number: ________________________ Remote Scale Indicator Serial Number: __________________ Discharge: ________________________________________ Date Purchased: ____________________________________ Dealer Name: _______________________________________ Dealer Tel #._______________________________________ Penta TMR Inc. Tel: 888-844-7788 Fax: 519-882-3359 Penta 3 The safety decals on your mixer Penta 4 SAFETY The Safety Alert Symbol identifies important safety messages on your Penta Mixer and in the Operators Manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. DANGER You are responsible for the SAFE operation and maintenance of your PENTA TMR MIXER. You must ensure that you, and anyone else who will be operating, maintaining, servicing, or working around the mixer be familiar with the operating and maintenance procedures and related safety information contained in this manual. This manual will take you step-by step through the operation procedures, and alerts you to all good safety practices that should be adhered to while operating the Penta Mixer. Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. • • • • • Mixer owners must give operating instructions to their employees before allowing them to operate the machine and ensure that all operators have read and understood the safety and operating procedures. The most important safety device on the equipment is a SAFE operator. It is the operator’s responsibility to read and understand ALL safety and operating instructions in the manual and follow them. A person who has not read and understood all operating and safety instructions is not qualified to operate this machine. An untrained operator exposes himself and bystanders to possible or serious injury or death. Do not modify the equipment in any way. Unauthorized modifications may impair the function and/or safety and could affect the life and warranty of the equipment. Think SAFETY! Work SAFELY! Have a first-aid kit available for use should the need arise. Do not allow riders on machinery. Wear appropriate protective gear. Place all controls in neutral, stop the engine, set park brake, remove ignition key, and wait for all moving parts to come to a complete stop before servicing, repairing, or unplugging machinery. Review safety related items annually with all personnel who will be operating or maintaining the PENTA TMR MIXER. Penta 5 OPERATING SAFETY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Read and understand the Operator’s Manual and all safety decals before using the equipment. Clean reflectors, slow moving vehicle signs, and lights before transporting. Before applying pressure to the hydraulic system, make sure all components are tight and that all lines, hoses, and couplings are in good condition. Place all controls in neutral, stop the engine, set park brake, remove ignition key, and wait for all moving parts to come to a complete stop before servicing or repairing. Install and secure guards before starting. Keep hands, feet, hair, and clothing away from all moving and/or rotating parts. Do not operate when guards are missing or broken. Clear the area of all bystanders, especially children, before starting. Do not allow children to play on or around the machine. Do not allow riders, on the PENTA TMR MIXER or tractor. Be sure the PTO drive line guard telescopes and rotates freely on the shaft before installation. Stay away from overhead power lines when loading. Electrocution can occur without contact. Use hazard flashers on tractor when transporting on roads, and follow all local laws. Attach securely to the tractor using a retainer on the drawbar, and a safety chain. Do not operate with leaks in the hydraulic system or lubrication system. Review safety instructions annually. MAINTENANCE SAFETY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Penta Follow ALL the operating, maintenance, and safety information in this manual. Place all controls in neutral, stop the engine, set park brake, remove ignition key, and wait for all moving parts to come to a complete stop before servicing, adjusting, repairing, or unplugging. Relieve pressure from hydraulic circuit before servicing or disconnecting from the hydraulic system. Support the machine with blocks or safety stands when changing tires or working beneath it. Follow good shop practices: - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate lighting for job at hand Use only tools, jacks, and hoists of sufficient capacity for the job. Make sure all guards and shields are in place and properly secured when maintenance work is completed. Before applying pressure to the hydraulic system, make sure all lines, fittings, and couplers are tight and in good condition. Keep hands, feet, hair, and clothing away from all moving and/or rotating parts. Clear the area of all bystanders, especially children, when operating, repairing, or making adjustments to the machine. 6 HYDRAULIC SAFETY 1. 2. 3. 4. 5. 6. 7. Make sure that all components in the hydraulic system are kept in good condition and are clean. Relieve pressure before working on the hydraulic system. Replace any rusted, worn, cut, abraded, flattened, or kinked hoses and metal lines immediately. Do not attempt makeshift repairs to hydraulic lines, fittings, or hoses by using tape, clamps, or cements. The hydraulic system operates under extremely high pressure. Such repairs will fail suddenly, and create a hazardous and unsafe condition. Wear proper hand and eye protection when searching for a high pressure hydraulic leak. Use a piece of wood or metal as a backstop instead of hands to isolate and identify leak. Do not attempt to repair a leak, but replace the hose instead. If injured by a concentrated high pressure stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin. Before applying pressure to the system, make sure all components are tight and that lines, hoses, and couplings are not damaged. Think SAFETY! Work SAFELY! TRANSPORT SAFETY 1. 2. 3. 4. 5. Make sure you are in compliance with all local regulations regarding equipment on public roadways and highways. Make sure SMV (Slow Moving Vehicle) emblem and all the lights and reflectors required by law are in place, clean, and can be seen clearly by overtaking and oncoming traffic. Obey all traffic laws. Do not allow anyone to ride on the PENTA mixer during transport. Always use hazard warning flashers when transporting feed, unless prohibited by law. STORAGE SAFETY 1. 2. 3. 4. Penta Store the unit in an area away from human activity. Do not permit children to play on or around the stored machine. Store the unit in a dry, level area. Do not lay hydraulic hoses on the ground and keep the fittings free of dirt. 7 TIRE SAFETY 1. 2. 3. Failure to follow proper procedures when mounting a tire on a wheel or rim can cause an explosion which may result in serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and are qualified to do the job. Have a qualified tire dealer or repair service perform required maintenance. SAFETY DECALS The safety decals are placed on the mixer at the time of manufacture. It is important that all the decals are kept clean and legible at all times. If any decals have become illegible or have been removed, replacements are available through Penta machinery dealer, or from PENTA TMR Inc Penta TMR Inc 4480 Progress Drive box 1630 Petrolia, Ontario NON 1R0 TEL: 888-844-7788 FAX: 519-882-3359 OPERATION The Penta Cutter-Mixer-Feeder is specifically designed to cut and mix feed ingredients into a total mixed ration (TMR). Many of the features incorporated into this machine are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the machine safely and how to adjust it to provide maximum efficiency. Following the operating instructions with a proper maintenance program will extend the life of your machinery. BREAK-IN After the first several hours of use, it is important to check the wheel nuts and other fasteners to make sure that they are all tightened properly. Also check to make sure the mixer is properly greased and the fluid reservoirs are filled to the proper level. Penta 8 PRE-OPERATION CHECKLIST Efficient and safe operation of the PENTA TMR MIXER requires that each operator reads and understands al the operating procedures and all the related safety precautions outlined in this section. 1. Lubricate the machine as per the schedule in the Service and Maintenance section of the manual. 2. Use only tractor with adequate power to operate your PENTA MIXER. 3. Make sure the hydraulic oil reservoir is filled to the proper level. 4. Check the hydraulic motors make sure the fluid connectors are properly installed and tightened and not leaking. 5. Ensure that the machine is properly attached to your truck. 6. Check the hydraulic system. 7. inspect all hydraulic and oil lines, hoses, fittings, and coupler for tightness. 8. Check the tires and make sure they are inflated to the specified pressure. 9. Torque all wheel nuts to manufacturer’s specs. 10. Check for and remove entangled material from the PTO, driveshaft, auger, conveyor and axles. 11. Close and secure all guards. EQUIPMENT MATCHING The PENTA TMR Cutter-Mixer-Feeder trailer model is designed to be used with Agricultural tractors. To ensure a good performance, the following recommendations regarding minimum equipment size and horse-power should be met. Model 8020 1120 PTO Horsepower 120 minimum 140 minimum PTO speed 1000rpm. 1120 truck 400hp+ engine 6720 truck 350hp engine. A loaded machine may weigh as much as15,000 kg, or 37,000 lbs. An operator must use his own discretion when determining whether the tractor attached is suitable for the terrain. Using a small tractor on a heavy piece of machinery can cause severe injury or death if the operator loses control of the machinery. P.T.O. SHAFT INFORMATION When the mixer is attached to the tractor, the length of the PTO shaft should be such that proper overlap of the inner and outer tubes is maintained in all cases. If it does not exceed the measurement, the drawbar should be shortened. The PTO shaft is not designed to operate at any greater length than specified by the manufacturer, and damage can result. See the attached section, located at the back of this manual, for PTO shaft maintenance, trouble-shooting, and repair information. Note: Pivoting the tractor and the mixer will shorten PTO shaft. Penta 9 WEIGHING There are various scale indicators available for use on your PENTA TMR MIXER. The mounting assembly for all DIGI-STAR scale indicators is the same. When attaching the indicator to the Mixer, be sure it is securely fastened. The indicator bolts onto the mounting bracket. (Digi-Star EZ2000) The scale indicator is mounted, on standard models, on the viewing platform of the mixer and is able to turn to face every direction. Be certain that the indicator is fastened securely, especially when traveling at speeds over 10 km/h (6 mph) or over uneven surfaces. The 12 volt D.C. negative ground power supply which is needed to power standard models can be taken from the power supply of the tractor which can be supplied by two different power plugs. (Figure 1) For mixers using a self-contained battery, the tractor plug is to be connected directly to the battery. Be sure to conform to all safety and operational instructions and containing to the battery to avoid injury or death. NOTE: The scale will be programmed to display the weight in either kilograms or pounds. This is set by the manufacturer and must be ordered to suit. If your scale is not programmed to your preferred units of measurements, please contact your local PENTA TMR Vertical Mixer Dealer. Note: For complete information on Scale operation and setting see the attached Digi-Star Users Manual. Mixing The operation of the PENTA TMR Mixer will vary greatly with the various feeds and climate conditions. In most instances, “trial and error” is the best method of setting the machine up for a particular commodity to obtain maximum performance. To prevent over-cutting the feed, we suggest to start with the restrictor blades in the out position, and then adjust to obtain the desired coarseness of the mix. The bulkiest and lightest feed should be added first. Once these commodities are partially cut and broken apart, the finer ingredients can be added for mixing purposes. Remember, additional cutting will take place during mixing, so be careful not to over cut. The order in which the secondary ingredients are added is up to the individual user. The type of mix required varies from one operation to the other, and therefore mixing procedures will vary as well. Penta 10 The Restrictor blades are located on the sides of the machine and come complete with pins that lock the blades in position. On standard units, there are two restrictor blades on the mixer. When completely inserted, the restrictor blades will slow a large bale or mixed feed from moving around the outside of the mixing chamber, allowing the knives to perform aggressive cutting. The restrictor blades may be retracted to the out position to lessen the cutting action. Again, the positions of the restrictor blades will be based on user preferences. Always add commodities to the mixer while the augers are turning. Starting the augers from a standstill with a full load in the tub places additional stress on the drive train. Even though it is designed to handle this stress, it may affect the life span of the machine. If however, due to circumstances, it is required to restart the machine while loaded, retract the restrictor blades all the way in order to decrease torque as much as possible. Note: Restarting the Mixer while loaded places additional strain on the Tractor and the mixer Should excessive loads be placed on the drive train, the shear bolt will break. This is a safety feature. Do not depend on this as the maximum load indicator. If the shear bolt does break, it must be replaced with the correct bolt specified by the manufacturer. While loading the mixer, be certain that no bucket or loading device comes into contact with the rotating auger inside the mixing chamber. This may cause serious damage to the mixer and/or loader, and may cause injury or death to the operator. CONVEYOR The conveyor must be greased on a regular basis, as per the maintenance schedule. When unloading the mixer, activate the conveyor before opening the discharge door. The speed of the conveyor can be adjusted to suit unloading requirements by adjusting the flow control on the tractor. The conveyor has an adjustment to tighten or loosen the chain. There is an adjuster located on both sides of the conveyor, opposite the hydraulic motor. Use wrenches to tighten or loosen the tension on the conveyor chain. Over tightening the chain will shorten the life span of the chain. DUAL DISCHARGE On mixers equipped with dual side unloading, the conveyor will unload on both sides of the mixer. For left and right discharge, the conveyor is operated using the controls on the tractor. (The conveyor will reverse from its direction of discharge when the remote is moved to the opposite position). Penta 11 RIGHT / LEFT FLIP UP DISCHARGE Mixers that are equipped with right or left flip up discharge have a section of conveyor that can be raised and lowered. There are two available options for conveyor operation. One system employed is the Lock Collar System. Mixers utilizing this system have lock collars supplied with the mixer. These lock collars are stackable and are placed on the lift cylinder’s stroke. The number of lock collars used determines how far the conveyor drops down. Once hydraulic lift height has been set, operation of the conveyor will only begin once the lift is lowered to the selected height. Operation of the conveyor will cease upon raising the hydraulic lift. Tightening of the conveyor chain should only be done in the lowest position which is the running position of the conveyor. Raising the conveyor loosens the chain. It may be necessary, in order to completely empty the mixer of all commodities, to turn the augers at the fastest speed. This will propel the feed that is resting on the augers off their flighting, and allow the augers to unload this. GREASE LOCATIONS Your PENTA TMR Cutter-Mixer-Feeder has several locations that require grease on a regular basis. On all models there is (1) grease nipple located on the left side of the mixer, mounted to the underside of the mixing chamber floor beside the oil reservoir. This should be greased 3 pumps for every 10 hours of operation. If this is not greased on a regular basis, damage to the top of the tower bearing will result. If this grease fitting ever becomes plugged or severed, contact your PENTA dealer. Figure 3 - Conveyor Grease Locations Penta 12 Figure 3 shows the grease locations for a conveyor with an adjustable extension. A flat conveyor only has the grease locations shown at both ends of the conveyor. The conveyor bearings should be greased every 8 hours of operation. As outlined in the Suggested Maintenance Schedule, the PTO should be greased according to the manufacturer’s specifications. (See attached PTO information for proper maintenance procedures). The PTO cannot be over greased. Pump enough grease into the cross to see grease come out of all the four cups. The seals will move back into place. MAINTENANCE To ensure the long life for which the mixer was designed, it is essential that the proper maintenance procedures are followed. The following chart indicates the manufacturer’s recommended lubrication/ maintenance schedule. Where time frame and hourly use are given, use whichever comes first. Description Time Hours of Operation Special Instructions PTO Shaft Universals Drive Shaft Bearings Conveyor Bearings Hydraulic filters 36 times annually 12 times annually 12 times annually At First 250 hours 2 times annually 8 hours 8 hours Annually 8 hours every 500hours Heavy Duty multi-purpose grease Heavy Duty multi-purpose grease Heavy Duty multi-purpose grease Check vacuum gauge not more 10inch vacuum at filter. Check hydraulic oil for Weekly Consistency and colour 2 times annually oil samples must be sent away. Wheel Nuts Tighten all wheel nuts (180 ft. lbs) Tire Pressure ”245-75-19.5 500-45-20 Upon receipt of 50 hours equipment, then 6 times annually Upon receipt of 25 hours equipment, then 12 times annually Inflate to 110 psi The PTO should be greased according to the manufacturer’s specifications. (See attached PTO Information for proper maintenance procedures). * The method used to sharpen the cutter blades may vary, depending on the model. Please contact your dealer for more information. Penta 13 AUGER KNIVES There are extra holes in the auger for other knife options(contact your dealer) Penta Item part# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1001 1002 1003 1004 1005 1006 1007 4001 4002 4003 4004 4005 4006 4007 4008 Description Triangle Knife Aggressive cutter Triangle Knife Carbide Half Moon Curved standard Curved carbide Triangle Backing Plate 5/8 x 2” Carriage Bolt 5/8 Hex Nut ½ x 1 ½” Carriage Bolt ½” Hex Nut 5/16x 1 ¼” Carriage Bolt 5/16” Hex Nut 7/16 Carriage Bolt 7/16” Hex Nut 14 SCALE SYSTEM COMPONENTS Item# 1 2 3 4 5 6 7 8 Penta Part# 5001 5002 5004 5005 5006 5007 5008 Description EZ 2000 Scale Digi-star J-Box 2 ½ ND Weigh bar 3/8 x 3 ½ gr5 bolt + nut 10 ft battery power cord 15 ft tractor power cord 15 ft 7 pin tractor power cord Tractor power plug 15 BOLT TORQUE The tables below give the correct torque values for various bolts and cap screws. Tighten all bolts to the torque specified in the chart unless otherwise noted. Check tightness of bolts periodically, using the bolt torque chart as a guide. Replace hardware with the same bolt. IMPERIAL BOLT TORQUE SPECIFICATIONS BOLT SAE 2 SAE 5 Diameter (N.M) (LBS) (N.M) (LBS) 1/4” 8 6 12 9 5/16” 13 10 25 19 3/8” 27 20 45 33 7/16” 41 30 72 53 1/2" 61 45 110 80 9/16” 95 60 155 115 5/8” 128 95 215 160 3/4” 225 165 390 290 7/8” 230 170 570 420 1” 345 225 850 630 METRIC BOLT TORQUE SPECIFICATIONS Bolt Diameter 8.8 (N.M) (LBS) M3 0.5 0.4 M4 3 2.2 M5 6 4 M6 10 7 M8 25 18 M10 50 37 M12 90 66 M14 140 103 M16 225 166 M20 435 321 M24 750 553 M30 1495 1103 M36 2600 1917 Penta SAE 8 (N.M) 17 36 63 100 155 220 305 540 880 1320 (LBS) 12 27 45 75 115 165 220 400 650 970 10.9 (N.M) 1.8 4.5 9 15 35 70 125 200 310 610 1050 2100 3675 (LBS) 1.3 3.3 7 11 26 52 92 148 148 450 774 1550 2710 16 Truck mixer drive components. PTO adapters thisth This is This is the most common PTO adapter used, check the tag on the adapter for the model on your truck. the PTO shafts between the pump and PTO adapter are 1420 series. The Hydrostatic pumps are SauerDanfoss series 90, 100cc rep rev variable displacement pumps. The drive motors are MS50 poclain motors. Drive motors in the 6720HD are MS35 pocain. 1420 drive line Penta 17 Method of operation. The pumps are Sauer-Danfoss Hydrostatic pumps 50 gal per minute top flow. One pump per motor and one motor per auger. The motors are Poclain MS 50 direct drive, or MS 35 in the 6720HD mixers. The hydraulic system is controlled by PLUS1, which will control the pumps speeds. Choose the speed you want to go to and the pump will work its way up there. When the pump pressure gets to high the pump will automatically go to a lower speed, and go back up to the chosen speed when the pressure drops again(example bale stuck- bale comes loose). The speed is indicated with the led lights on the control stick. Augers. Speed selection is done by pushing the auger on button, Top to buttons left button for front auger, right button for rear auger. One push- low speed (red light), on again -medium speed (green light, mixing). on again- high speed (yellow light),after 2 seconds when the blinking stops the chosen speed light will stay on and the system will work its way to that speed in 5-10seconds. On again system will turn off, the lights will all go off and when they are all back on the system is off and the pumps are in neutral. When you hold the button for 2seconds the pumps also will turn to neutral. System malfunctioning will provide error codes in the PLUS 1 controller. There are two lights on the MC50 controller, green light means power on, red light will display codes(see code sheet. Last page in this manual) the pump on which the error occurs will have all three flashing lights on the joy stick. To reset the PLUS1 turn off ignition. And restart the truck. Door. To raise the door lift up on trigger, the trigger down will close the door. Conveyor slide. The conveyor can be slid 13 inches each way. This can be done with the lower 2 buttons. Conveyer on. The conveyor can unload the feed on either side of the truck; this can be done with the toggle switch that is on the left side on the control stick. Indicator lights in front of the scale head. The 3 lights in the white box indicate: top light blink code. Second light is cooling van running oil is 120 degrees Bottom light is oil temperature in the tank is above 140 degrees Fahrenheit or 60 degrees Celsius(120F degrees is 48.8C, 140F is 60C), when both lights are on you should check if the radiator is not plugged and the electric fan is running. Penta 18 Penta 19