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Scion Xd 2013 - Audio Part Number: Pt546

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SCION xD 2013 - AUDIO Preparation Part Number: PT546-00140 (Base Display Radio) Kit Contents Item # 1 2 General Applicability Quantity Reqd. 1 1 Description Receiver Assembly Radio Unit Hardware Bag Quantity Reqd. 8 Description Bolt (M5×8) Additional Items Required For Installation Item # Quantity Reqd. 1 1 1 1 PT546-00141 (Hardware Kit) PT546-00142 (Conversion Harness Kit) 13MY Scion Base Audio (PT546-00130) 13MY Scion Premium Audio with Bespoke (powered by Zypr) (PT546-18130) Notes Vehicle protection Blankets Special Tools Notes USB Flash Drive Media AUX port checker Tape cutting template Must contain MP3 songs For checking AUX function IADS: SXD14-038 (optional) Installation Tools Notes Panel Clip Removal Tool e.g. Toyota SST P/N:00002-06002-01 Open End, 10 mm 8mm, 10 mm 6” Phillips, #2 5.4 N·m (48 lbf ·in) Wrench Socket Socket Extension Screwdriver Torque Wrench Side Cutter Scissors Special Chemicals Accessory Premium Audio Upgrade (extension box) Base Audio *Mandatory Vehicle Service Parts (may be required for reassembly) Item # Description Conflicts Recommended Tools Personal & Vehicle Protection Recommended Sequence of Application Item # 1 2 Hardware Bag Contents Item # 1 All Scion xD models, includes 10 Year Anniversary Edition. Quantity Reqd. Description Legend STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. SAFETY TORQUE: This mark indicates that torque is related to safety. Notes None Issue: B 05/29/13 Page 1 of 13 pages PPO SCION xD 2013 - AUDIO Preparation Parts Description of Receiver Assembly Radio Unit (PT546-00140) 1 PT546-00140 Item # 1 Parts Name Receiver Assembly Radio Unit Parts No. Qty 1 PT546-00140 Parts Description of Mounting Kit 1 Item # 1 Parts Name Qty Bolt (M5 x L8) 8 Not included in kit but REQUIRED for installation: Hardware Kit (PT546-00141) 1 2 Item # 1 2 Issue: B 05/29/13 Parts Name PVC tap (200mm × 100mm) Butyl tape (110mm × 50mm) Page 2 of 13 pages Qty 1 1 PPO SCION xD 2013 - AUDIO Preparation Not included in kit but REQUIRED for installation: Conversion Harness Kit (PT546-00142) 1 Item # 1 Issue: B 05/29/13 2 Parts Name (Conversion Cable) Antenna, 20pin + 8pin to 28pin, USB Page 3 of 13 pages 3 Parts No. PT546-00142 Qty 1 set PPO SCION xD 2013 - AUDIO Procedure Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).  Safety (eye protection, rechecking torque procedure, etc.).  Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).  Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Scion dealer for a copy of this document. 1. Vehicle Protection. Wrench, 10mm Socket Negative Battery Terminal (a) Confirm you have all required parts before starting. (1) Hardware Kit (PT546-00141) is required. (2) Conversion Harness Kit (PT54600142) is required. (b) Protect the fender before starting. Fig. 1-1 (c) Remove the negative battery cable (Fig. 1-1). (1) Do not touch the positive terminal with any tool when removing cable. (d) Check kit contents. 2. Disassembly of Vehicle. NOTE: Place all removed parts on a protected surface. NOTE: When disconnecting wiring connectors do NOT pull on the wiring, pull on the connector only. NOTE: Engage the parking brake while working. Issue: B 05/29/13 Page 4 of 13 pages PPO SCION xD 2013 - AUDIO Procedure (a) Remove the center cluster (Fig. 2-1). Clips (×3) Panel Removal Tool Clips (×2) Clips (×2) (1) Pull the cluster forward, and disengage the clips at seven locations, and both hooks. (2) Remove the cable connector(s). Hooks (×2) Fig. 2-1 (b) Remove the 4 screws to remove the radio brackets (R) and (L) from the interior panel (Fig. 2-2). Phillips Screwdriver (1) Save the 4 bolts. Fig. 2-2 Radio Bracket (L) Radio Bracket (R) (c) Remove the tape securing the audio harnesses (Fig. 2-3). Tape Fig. 2-3 Issue: B 05/29/13 Page 5 of 13 pages PPO SCION xD 2013 - AUDIO Procedure 3. Install Protective Sheet Scissors (a) Cut the protection sheet into two 100mm by 70mm pieces as shown in the illustration. (Fig. 3-1). Fig. 3-1 Scissors (b) Measure and cut out the two dotted sections on each sheet shown in Fig. 3-2 to get the shape as shown in Fig. 3-3. Fig. 3-2 Adhesive side Overlap (c) Remove the tape liner and fold the tape over on the adhesive side as shown so that the exposed adhesive is only at the two ends. (Fig. 3-3) Adhesive ends Fig. 3-3 (d) Cut the butyl tape. (1) Cut 4 pieces of 10mm by 50mm butyl tape, as shown in the illustration. (Fig. 3-4). Fig. 3-4 Issue: B 05/29/13 Page 6 of 13 pages PPO SCION xD 2013 - AUDIO Procedure Butyl tape attached to protection sheet adhesive ends. (e) Attach two pieces of the butyl tape to the adhesive ends of each protection sheet. (Fig. 3-5) (1) Remove the tape liner on one side of the butyl tape before attaching it to each of the adhesive ends. Fig. 3-5 Protection sheet (70×50mm) (f) Clean the surfaces of the attachment areas on the left and right reinforcement brackets with a VDC approved cleaner as shown. (Fig. 3-6) Tape attachment areas Reinforcement Edge Fig. 3-6 Protection sheet (70×50mm) ×2 (g) Remove the liners from the butyl tape and attach each protection sheet to the left and right bracket edges as shown in the illustration. (Fig. 3-6) (1) The protection tape should wrap around both the top and bottom bracket edges for each side. (2) The tape should adhere to the top surface of the top bracket and the bottom surface of the bottom bracket for each side. Issue: B 05/29/13 Page 7 of 13 pages PPO SCION xD 2013 - AUDIO Procedure Phillips Screwdriver 4. Installing the Radio. Radio Bracket (L) (a) Attach the two radio brackets (L) and (R) to the radio using six of the eight bolts provided in the kit (Fig. 4-1). Radio Bracket (R) Bolts (M5×8)(×3) Fig. 4-1 Bolts (M5×8)(×3) (b) Connect each conversion harness to the vehicle harness. (Fig. 4-2) Connect this end to the radio (1) Note: The vehicle harnesses connect to the connectors on the conversion harness side with the foam around them. Connect this end to the vehicle Fig. 4-2 USB (2) Connect the four conversion harness connectors and the vehicle audio harness connector to the back of the radio. (Fig. 4-3 and 4-4) HFC antenna Fig. 4-3 6 Pin CAUTION: The clock harness uses a similar 12-pin connector as the radio. It is possible to connect the clock connector into AVC-LAN connector of the radio by mistake. The result will blow the dome fuse. USB 10 Pin Fig. 4-4 Issue: B (a) There should be a total of five connectors connected to the radio. 10 Pin 28 Pin 28 Pin 6 Pin 05/29/13 HFC antenna Page 8 of 13 pages PPO SCION xD 2013 - AUDIO Procedure (c) Install the radio to the instrument panel. Phillips Screwdriver (1) Make sure the clock harness is not connected to the head unit or trapped behind it. Screws (×2) Screws (×2) (2) Fasten the radio brackets four screws removed in Step 2(b). (Fig. 4-5). Fig. 4-5 5. In Process Function Test. USB/AUX connector (a) Temporarily connect negative battery terminal. If required, install the 15A DOME fuse. (b) Turn ignition switch to the ACC position. (c) Connect the USB flash drive media to the vehicle’s USB/AUX connector near the cup holder. (Fig. 5-1) Fig. 5-1 Source button (d) Select USB mode by pressing the “source” button on the touch display screen, then selecting the USB mode (Fig. 5-2) (e) Confirm song plays. (f) Remove flash drive from USB connector. Fig. 5-2 Issue: B USB button 05/29/13 Page 9 of 13 pages PPO SCION xD 2013 - AUDIO Procedure 6. BT Microphone check. (a) Press the setup menu button. (b) If the guidance menu is available, the microphone is connected. (Fig. 6-1) (c) Turn the ignition key off. (d) Remove the negative battery cable. Fig. 6-1 Guidance button Setup button 7. Completing the installation Torque Wrench, 10mm Socket Negative Battery Terminal (b) Complete the reassembly of the vehicle. (1) Reconnect any disconnected connectors. CAUTION: The clock harness uses a similar 12-pin connector as the radio. It is possible to connect the clock connector into AVC-LAN connector of the radio by mistake. The result will blow the dome fuse. Fig. 7-1 (2) Verify the panels fit together properly with no uneven gaps between them. (c) Clean up and remove any trash. (d) Reconnect the vehicle’s negative battery cable (Fig. 7-1). (1) Position the negative cable at original factory position. (2) Tighten the nut to 5.4 N•m. (48 lbf•in). Fig. 8-1 System button Torque: 5.4 N•m (48 lbf•in) Setup button (3) Do not touch the positive terminal with any tool when replacing the cable. (e) Perform functional checks. (1) If required, replace the 15A DOME fuse back to its original position. Issue: B 05/29/13 Page 10 of 13 pages PPO SCION xD 2013 - AUDIO Procedure 8. For DIO installations, set the vehicle sound setting to the correct vehicle. (a) Press the setup menu button. (Fig. 8-1) (b) Press the system button. (Fig. 8-1) (c) Under vehicle setting, select “xD” and press save. (Fig. 8-2) Fig. 8-2 Issue: B 05/29/13 Page 11 of 13 pages PPO SCION xD 2013 - AUDIO Checklist - these points MUST be checked to ensure a quality installation. Check: Accessory Function Checks Look For: Insert CD audio disc and confirm operation. Functioning CD player Turn radio on and confirm operation. Radio functions properly. Antenna is functional. Reception of AM/FM stations Fade Functioning fade to front and rear speakers Balance Functioning balance to left and right speakers Illumination Illumination should function properly AUX port AUX port should function properly Vehicle Function Checks Hazard Switch Functioning Hazard Switch Front Passenger Seat Belt Monitor Functioning Front Passenger Seat Belt Monitor Steering wheel audio controls Functioning audio controls Clock switch Proper operation of the clock switch Rheostat/Dimmer Functioning dimmer control Electroluminescent panel (if equipped) EL panel should function properly Vehicle Appearance Checks Visual Inspection (After accessory installation and removal of protective covers(s), perform visual inspection.) Ensure no damage (including scuffs and scratches) was caused during the installation process. Panels should fit and align properly. (For PPO installations, refer to TMS Accessory Quality Shipping Standard) Issue: B 05/29/13 Page 12 of 13 pages PPO Issue: B 05/28/13 Page 13 of 13 pages