Transcript
Safe Operation
Practices • Set-Up • Operation
• Maintenance
• Service • Troubleshooting
• Warranty
L
Model Series 600 Lawn Tractor
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
PrintedIn USA
FormNo.769-04717A (January16,2009)
1
ToTheOwner ThankYou Thank you for purchasing
a Lawn Tractor manufactured
by
If you have any problems
MTD LLC. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual It instructs
prior to operating
your machine.
persons
who will operate
address and mailing
the equipment.
you how to safely and easily set up, operate
maintain
carefully
and
follow
concerning
address can be found
to ensure your complete
Please be sure that you, and any other the machine,
or questions
Throughout
the
machine
satisfaction
this manual, are observed
on this page. We want
at all times.
all references
to right and left side of the
from the operating
position
recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
The engine
All information
is relative to the most recent
warranty
at the time of printing.
Owner's/Operator's Manual, packed separately machine, for more information.
product
in this manual
information
available
the machine,
phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone numbers, website
manufacturer
is responsible
issues with regards to performance,
Review
this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator's
for all engine-related
power-rating,
and service. Please refer to the engine
specifications, manufacturer's with your
Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual
may not be applicable
to all models.
MTD LLC
reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents Safe Operation
Practices ........................................
3
Service ....................................................................
23
Troubleshooting
27
Assembly & Set-Up .................................................. Controls & Features ................................................
9 12
Operation
15
Replacement Attachments
19
Warranty
................................................................
Maintenance
&Adjustment.
.................................
Record Product Information Before setting
up and operating
your new equipment,
locate the model plate on the equipment information model
in the provided
plate by looking
.................................................... Parts ................................................ & Accessories ..................................
...........................................................
28 29
30-32
NIqNIqNIqNIqNIqD
please
and record the
area to the right. You can locate the
beneath
the seat. This information
SERIALNUMBER
will
be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.
D[313131313131313
CustomerSupport Please
do NOT return
If you have difficulty this machine,
the machine
assembling
to the retailer
this product
you can seek help from
Visit us on the web at www.mtdproducts.com
0
Call a Customer
0
Write
Support
Representative
without
or have any questions
the experts.
0
or dealer
Choose
from
at (800) 800-7310
us at MTD LLC • RO. Box 361131 • Cleveland,
first contacting regarding
the options
the controls, below:
or (330) 220-4683
OH • 44136-0019
our Customer operation,
Support
Department.
or maintenance
of
2
ImportantSafeOperationPractices WARNING!
This symbol
could endanger
points
the personal
all instructions
safety and/or
in this manual
with these instructions
out important
before
property
attempting
may result in personal
When you see this symbol.
safety instructions of yourself
to operate
which,
if not followed,
and others.
this machine.
Read and follow
Failure to comply
injury.
HEED ITS WARNING!
CALIFORNIA
PROPOSITION
65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive
,A
WARNING! compounds,
Battery
harm. posts, terminals,
chemicals
known
and related
to the State of California
this manual. operator
was built to be operated
As with any type of power objects.
serious injury
or death.
Failure to observe
Read, understand,
future
and follow
all instructions
and operate.
Keep this manual
reference
in a safe place for
and for ordering
replacement
7.
Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them
Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand
Never allow adults to operate instruction. To help avoid blade contact
hands and feet could
result in
inspect the area where the equipment
or a thrown
without
object
objects
which
Plan your mowing
is to be
could be picked up and thrown objects
pattern
roads, sidewalks,
avoid discharging
by
can cause serious personal
to avoid discharge bystanders
material
8.
injury, 10.
operation
and while
performing
to protect
your eyes. Thrown
during
an adjustment
objects
which
back
or repair
ricochet
can
Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate bare feet or sandals.
this machine
Be aware of the mower
discharge
without proper 11.
to ricochet
to the eyes.
and attachment
and do not point it at anyone.
enters the area.
material
Always wear safety glasses or safety goggles
cause serious injury
proper
of material
and the like. Also,
against a wall or obstruction
which may cause discharged toward the operator.
9. this machine
keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone
in
injury.
toward
by an adult.
5_
of amputating
safety instructions
Thoroughly
practices
or error on the part of the
the blade(s). Thrown
the instructions and safe operation practices in this manual and on the machine and should be trained and supervised
4.
is capable
foreign
to
quickly. 3.
carelessness
the following
on the
attempting
parts. 2.
to the safe operation
used. Remove all stones, sticks, wire, bones, toys, and other
and in the manual(s) before
and regular
equipment,
6.
GeneralOperation
assemble
lead and lead
to cause cancer and reproductive
according
can result in serious injury. This machine
and throwing
machine
contain
harm. Wash hands after handling
DANGER! This machine
1.
accessories
the discharge
Do not operate
in
direction
the mower
cover or entire grass catcher
in its
place.
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
12. Amissing ordamaged discharge cover cancause blade Slope Operation contact orthrown object injuries. Slopes are a major factor related to loss of control and tip-over 13. Stoptheblade(s) whencrossing gravel drives, walks, or accidents which can result in severe injury or death. All slopes roads andwhilenotcutting grass. require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 14. Watch fortrafficwhenoperating nearorcrossing roadways. Thismachine isnotintended foruseonany For your safety, use the slope gauge included as part of this publicroadway. manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as 15. Donotoperate themachine whileunder theinfluence of shown on the slope gauge, do not operate this machine on that alcohol ordrugs. area or serious injury could result. 16. Mowonlyindaylight orgoodartificial light. Do: 17. Never carrypassengers. 1. Mow up and down slopes, not across. Exercise extreme 18. Disengage blade(s) before shifting intoreverse. Back up caution when changing direction on slopes. slowly. Always lookdownandbehind before andwhile backing toavoid aback-over accident. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall 19. Slow downbefore turning. Operate themachine smoothly. grass can hide obstacles. Avoid erratic operation andexcessive speed. 20. Disengage blade(s), setparking brake, stopengine andwait 3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. untiltheblade(s) come toacomplete stopbefore removing Tires may lose traction on slopes even though the brakes grass catcher, emptying grass, unclogging chute, removing are functioning properly. Always keep machine in gear anygrass ordebris, ormaking anyadjustments. when going down slopes to take advantage of engine 21. Never leave arunning machine unattended. Always turn braking action. offblade(s), place transmission inneutral, setparking 4. Follow the manufacturer's recommendations for wheel brake, stopengine andremove keybefore dismounting. weights or counterweights to improve stability. 22. Use extracarewhenloading orunloading themachine into 5. Use extra care with grass catchers or other attachments. atrailerortruck. Thismachine should notbedriven upor These can change the stability of the machine. downramp(s), because themachine couldtipover, causing serious personal injury. Themachine mustbepushed 6. Keep all movement on the slopes slow and gradual. Do manually onramp(s) toloadorunload properly. not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the 23. Muffler andengine become hotandcancause aburn.Do machine to lift and rapidly flip over backwards which could nottouch. cause serious injury. 24. Check overhead clearances carefully before driving under 7. Avoid starting or stopping on a slope. If tires lose traction, lowhanging treebranches, wires, dooropenings etc., disengage the blade(s) and proceed slowly straight down where theoperator maybestruck orpulled fromthe the slope. machine, whichcouldresult inserious injury. 25. Disengage allattachment clutches, depress thebrake Do Not: pedal completely andshiftintoneutral before attempting 1. Do not turn on slopes unless necessary; then, turn slowly tostartengine. and gradually downhill, if possible. 26. Your machine is designed to cut normal residential grass of a height no more than 10". Do not attempt unusually
27.
up on the mower
the engine exhaust
deck presenting
a potential
fire
all instructions
provided
29.
should
evaluate
I
themselves
and others from serious injury.
If situations
occur which
SECTION 2 --
IMPORTANT SAFE OPERATION
The
the machine
by putting
4.
Do not use a grass catcher on steep slopes.
5.
Do not mow on wet grass. Reduced traction
your foot on
could cause
sliding. Do not shift to neutral
and coast downhill.
may cause the operator to lose control resulting in serious injury or death. 7.
to protect
Over-speeding
of the machine
PRACTICES
Do not tow heavy pull behind attachments
(e.g. loaded
dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends
in this manual,
care and good judgment. Contact your customer representative for assistance.
4
or embankments.
their ability
safely enough
are not covered
ditches
turn over if a wheel is over the edge
Do not try to stabilize the ground.
6.
the riding mower
suddenly
of a cliff, ditch, or if an edge caves in.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related to operate
could
3.
with the approved
accessory or attachment.
injuries. These operators
Do not mow near drop-offs, mower
and/
Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow
28.
2.
tall, dry grass (e.g., pasture) or piles of dry leaves.
Dry grass or leaves may contact or build hazard.
to mow through
service
use
to push the tractor (e.g. tractor
and may cause you to loose control
may speed up, braking
reduced, attachment overturn).
may jack-knife
and steering
ability
and cause tractor
are to
Children 1.
Service
Tragic accidents presence
ca n occur if the operator
of children.
is not alert to the
Children are often
attracted
to the
machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where
SafeHandling of Gasoline: 1.
Keep children watchful
out of the mowing
care of a responsible
personal
area and in
yourself
adult other than the
Be alert and turn machine
off if a child enters the
area. c.
Before and while small children.
backing, look behind and down
d.
Never carry children,
or property
injury
damage
can occur when gasoline
or your clothes which
and change
operator. b.
injury
use extreme
care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious
you last saw them. a.
To avoid personal
clothes
is spilled
can ignite.
on
Wash your skin
immediately.
a.
Use only an approved
b.
Never fill containers
gasoline container. inside a vehicle
or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle
for
before filling. even with the blade(s) shut off. c.
They may fall offand be seriously injured or interfere with safe machine operation.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment
e.
Use extreme doorways,
care when approaching shrubs, trees or other
blockyour vision of a child who path of the machine. f.
To avoid back-over the cutting
accidents,
blade(s)
blind corners,
a trailer with a portable
objects that may
gasoline
Keep children
d. always
before shifting
disengage
prevent 2.
machine
unauthorized
e.
engines.
is unattended
and on the machine
and should
Extinguish
be trained
g.
Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two
to h.
before
Never over fill fuel tank. Fill tank to no more than 1/2
and supervised
that has a hitch designed equipment
except
j.
If gasoline is spilled, wipe it off the engine and
k.
limits for towed
equipment
recommendation and towing
Never allow children
On slopes, the weight of the towed loss of traction and loss of control.
5.
Always use extra caution when towing with a machine capable of making tight turns (e.g. "zero-turn" ride-on
7.
or others in or on towed equipment
Make wide turns to avoid jack-knifing.
Travel slowly and allow extra distance to stop. Do not shift to neutral
I.
on slopes.
4.
6.
to another
area. Wait 5
the engine.
and remove any fuel soaked debris.
for weight
3.
mower).
Move machine
before starting
securely.
To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage
Follow the manufacturers
cap and tighten
for
at the
hitch point. 2.
neck to allow space for
Replace gasoline
equipment.
Do not attach towed
of filler
i.
minutes towing.
refueling.
fuel expansion.
Towing Tow only with a machine
indoors.
inch below bottom
in this manual
by an adult.
1.
is
cigars, pipes and other
Never fuel machine
minutes
practices
all cigarettes,
f.
operation.
and safe operation
with the rim of the fuel
sources of ignition.
Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions
Keep the nozzle in contact
into Reverse.
away from hot or running
Remove key when
nozzle.
tank or container opening at all times until fueling complete. Do not use a nozzle lock-open device.
They can suffer burns from a hot muffler. h.
on
rather than from a
may run into the
If equipped, the "Reverse Caution Mode" should not be used when children or others are around. g.
dispenser
container,
Never store the machine
or fuel container
inside
where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes
equipment.
dryer or other gas appliances.
may cause m.
Allow a machine
to cool at least five minutes
before
storing.
GeneralService 1.
Never run an engine Engine exhaust
and coast downhill.
and deadly 2.
indoors
contains
or in a poorly ventilated
carbon
monoxide,
area.
an odorless,
gas.
Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground unintended
against the engine to prevent
starting.
SECTION 2 --
IMPORTANT SAFE OPERATION
PRACTICES
S
3.
4.
Periodically
stop within
operating
approximately
the blade disengagement
(5) five seconds after control.
If the blades
frequently
operation.
as it is subjected
Check the blade(s) and engine for proper tightness.
may lead to improper
to wear
Adjust and service as required. mounting
bolts at frequent
Also, visually
inspect
equipment
performance
blade(s)
Replace
manufacturer's
(O.E.M.) blade(s) only, listed in this manual. which do not meet the original equipment
"Use of parts specifications
and compromise
Mower
when servicing
them.
Keep all nuts, bolts, and screws tight equipment
is in safe working
setting
of engine
governor.
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified
to operate
may include
the following
Modification
(EM), Oxidizing
Injection
Never tamper
_
to be sure the
on regular emission
unleaded control
gasoline,
and
systems: Engine
Catalyst (OC), Secondary
Air
(SAI) and Three Way Catalyst (TWC) if so equipped.
with the safety interlock
internal combustion engine and should not be used machine isforest-covered, equipped with an on ARNING! or near anyThis unimproved brushcovered
condition.
or grass-covered
land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
system or other
safety devices. Check their proper operation
11.
with factory
blades are sharp. Wrap the blade or wear gloves,
and use extra caution
10.
in any
Spark Arrestor
safety!"
9.
engine
Notice Regarding Emissions
normal
the blade(s) with the original
8.
or death, do not modify
Check brake operation
for damage (e.g., excessive wear, bent, cracked).
7.
To avoid serious injury
way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper
intervals
6.
Do not modify engine
do not stop within the this time frame, your machine should be serviced professionally by an authorized MTD Service Dealer.
during 5.
check to make sure the blades come to
complete
any).
regularly.
After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine.
Ifa spark arrester is used, it should
Thoroughly
inspect the machine
the damage
before starting
above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws
for any damage.
and operating.
Never attempt
to make adjustments
machine
the engine
while
Grass catcher
components
and the discharge
frequently
cover are
could expose moving
to be thrown.
For safety protection,
be maintained
in effective
In the State of California
the
lands.
A spark attester for the muffler
which
check components
order by the operator.
apply on federal
or repairs to the
is running.
subject to wear and damage parts or allow objects
Repair
working
is available
through
your
nearest engine authorized service dealer or contact the service department, RO. Box 361131 Cleveland, Ohio 44136-0019.
and replace immediately
with original equipment manufacturer's (O.E.M.) parts only, listed in this manual. "Use of parts which do not meet the original
equipment
performance 12.
specifications
and compromise
Do not change
the engine
governor
the engine. The governor controls operating speed of the engine. 13.
Maintain
or replace
may lead to improper
safety!" settings
or over-speed
the maximum
safety and instruction
safe
labels, as
necessary. 14.
Observe proper disposal laws and regulations etc. to protect the environment.
15.
According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product
for gas, oil,
has an Average Useful Life of seven (7) years,
or 270 hours of operation. Life have the machine
At the end of the Average Useful
inspected
annually
by an authorized
service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents,
WARNING! follow
injuries
or death.
Your Responsibility--Restrict
the warnings
and instructions
the use of this power machine
to persons who read, understand
in this manual and on the machine.
SAVETHESE iNSTRUCTIONS!
6
J
SECTION 2 --
IMPORTANT SAFE OPERATION
PRACTICES
and
Safety Symbols This page depicts and describes safety symbols that may appear machine before attempting to assemble and operate.
on this product.
Read, understand,
and follow
all instructions
on the
READ THE OPERATOR'S MANUAL(S) Read, understand, assemble
and follow
all instructions
in the manual(s) before
attempting
to
and operate
DANGER--
ROTATING BLADES
Never carry passengers.
Never carry children,
even with the blades off.
O DANGER--
ROTATING BLADES
Always look down
J
WARNING--
and behind
WARNING--THROWN This machine
This machine
M
N A
to avoid a back-over
accident.
parts or under the cutting
deck. Contact with the
hands and feet.
OBJECTS
may pick up and throw and objects which
WARNING--THROWN
Lq
backing
ROTATING BLADES
Do not put hands or feet near rotating blade(s) can amputate
J
before and while
can cause serious personal
injury.
can cause serious personal
injury.
OBJECTS
may pick up and throw and objects which
BYSTANDERS Keep bystanders,
helpers,
children
and pets at least 75 feet from the machine
while
it is in
operation.
WARNING--
SLOPE OPERATION
Do not operate
WARNING--
this machine
15 degrees.
HOT SURFACE
Engine parts, especially and muffler
on a slope greater than
the muffler,
become extremely
hot during
operation.
Allow engine
to cool before touching.
DANGER -- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate or grass catcher is in its proper place. If damaged,
WARNING--
unless discharge
cover
replace immediately.
TOWING
Avoid jack-knifing
when towing,
go slow and make wide turns.
SECTION
2 --
IMPORTANT
SAFE
OPERATION
PRACTICES
7
co
or a corner of a building...
I I
-4
6 Z
|
I
,_
I I
I |
Z
' /:Oldo,_
O
'
'
or a fence post
',
" .- 22 diine
6
.I
Z
'
"o
a 15Oslope
-4
I I
15 °
Usethis page as a guide to determine slopes where you may not operate safely. WARNING!
Do not operate
(a rise of approximately mowers
up and down
your lawn mower on such slopes. Do not mow on inclines
2-1/2 feet every 10 feet). A riding mower slopes, never across the face of slopes.
could overturn
with a slope in excess of 15 degrees
and cause serious injury. Operate
riding
3
Assembly & Set-Up TractorSet-Up
NOTE: If the battery on top/side
of battery,
NOTE:This Operators Manual covers a range of product specifications for various models. Characteristics and features
Maintenance tractor.
section
discussed and/or
illustrated
in this manual
without
designs and equipment
incurring
without
product
in the the
Shipping BraceRemoval
obligation. _
off,ARNING! remove the ignition key, riding and set the parking Make sure the mower's engine is brake before removing the shipping brace. Refer to the Controls and Features section for instructions on how to set the parking
Battery posts, terminals, and related accessories CALIFORNIA contain lead and PROPOSITION lead compounds, 65 WARNING: chemicals known to the State of California to cause cancer and reproductive
as instructed
prior to operating
notice and
Connectingthe Battery Cables
_lk
charge the battery of this manual
may not be applicable
to all models. MTD LLC reserves the right to change specifications,
is put into service after the date shown
Locate the shipping
brake.
brace, if present, and accompanying
warning tag found on the right side of the mower, between the discharge chute and the cutting deck. See Fig. 3-2.
harm. Wash hands after handling.
connect theWhen POSITIVE (Red) wire terminal first, CAUTION: attaching batteryto its cables, always followed by the NEGATIVE (Black) wire.
i_
For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory.
To connect
NOTE:The negative 1.
positive battery
the battery battery
terminal
Remove the plastic
cables, proceed
terminal is marked
as follows:
is marked Pos. (+). The Neg. (-).
cover, if present,
from the positive
battery
terminal
and attach the red cable to the positive
battery
terminal
(+) with the bolt and hex nut. See Fig. 3-1.
Figure 3=2 Place the deck lift lever in the highest Refer to Setting the Cutting section of this manual. While pushing
cutting
the discharge
chute towards
with your left hand, remove the shipping right hand by grasping finger and rotating
i_li
2.
Remove the plastic
cover, if present,
from the negative
3.
terminal
and attach the black cable to the negative
battery
terminal
(-) with the bolt and wing or seres nut. See
mower
battery
The mowing objects.
without
operating the red rubber boot over the positive to help protect it from corrosion.
your thumb
and index
it clockwise.
WARNING!
battery
Position terminal
it between
the machine
brace with your
purposes only, must be removed and discarded WARNING! The shipping used for packaging before operating your ridingbrace, mower.
throwing
Fig. 3-1.
position.
Height in the Operation
the discharge
position
injury and/or
deck is capable
Failure to operate
of
the riding
cover in the proper
could result in serious personal
property
damage.
Attaching The Steering Wheel If the steering hardware
Attaching The Seat
wheel for your tractor
for attaching
did not come attached,
it has been packed within
wheel, beneath the steering wheel cap. Carefully steering wheel cap and remove the hardware. NOTE: There are two different styles of steering styles vary by model. See Fig. 3-3. 1.
With the wheels place the steering
2.
of the tractor
pointing
Place the washer (with the cupped steering
pry offthe
wheel
caps,
If the seat for your tractor was not attached the instructions below to attach it.
forward,
backward
1.
shaft.
side down) over the
at the factory,
follow
NOTE: For shipping reasons, seats are either fastened to the tractor seat's pivot bracket with a plastic tie, or mounted its shipping
straight
wheel over the steering
the
the steering
to the pivot bracket. position.
In either case, free the seat from
Follow the applicable
Remove the two shoulder
instructions
below.
screws and lock nuts (foundon
the seat pan). 2.
wheel and secure with the hex bolt. See Fig. 3-3.
Carefully rotate the seat assembly around and position the pivot location of the seat pan with the seat pivot bracket mounted on the tractor. Note: Be careful not to pull on the wiring
harness as you
rotate the seat. Pulling on this harness may cause the safety switch to become detached. If this happens, plug the safety switch back into the switch found the seat.
\ 3.
in the bottom
Secure the seat pan using the two shoulder
of
bolts removed
in
step 1, and secure with the flange lock nuts also previously /
/
removed.
Figure 3.
See Fig. 3-4. Make sure that the seats pivots freely.
3-3
Place the steering wheel cap over the center of the steering wheel and push downward until it "clicks" into place.
Attaching the PTOLever If the PTO lever for your tractor was not attached follow the instructions below to attach it. 1.
Position
at the factory,
the PTO lever
on the PTO shaft and
Figure 3-4
secure with the hex lock nut, as shown in this inset illustration to
4.
adjustment Note:Take routed
'°1
ASSEMBLY& SET-UP
knob.
this opportunity
to the bottom
seat safety switch.
SECTION3--
of the seat until the
adjustment tab clears the adjustment cut-outs. Slide the seat forward or backward as desired. Retighten the
Place the PTO lever cap over the hex nut and push downward until it "clicks" into place.
of the seat, loosen the adjustment
knob (see Fig. 3-4) on the bottom
the right. 2.
To adjust the position
to make sure that the wiring
of the seat is still securely
inserted
harness into the
Mukh Plug(ifequipped) On tractor within
models
so equipped,
the cutting
Service the engine a mulch
deck's discharge
separate
plug can be found
tractor.
opening.
Read instructions
IMPORTANT: NOTE: Refer to Mulching in the "Operation" manual for more detailed information. If you'd
prefer to operate
the cutting
simply
remove the mulch
section
plug by unthreading
the clippings to discharge o )eration. See Fig. 3-5.
engine.
carefully.
Your tractor
is shipped
"
/
with
motor
oil in the
Be careful not to overfill.
Setting the DeckGauge Wheels (ifso equipped)
the plastic opening
Move the tractor
during
pavement, 1.
on a firm and level surface,
and proceed
Select the height
//j /
/ / 2.
preferably
as follows position
of the cutting
the deck lift lever in the normally "\\
in the
packed with your
mulching,
deck. This will allow
out of the discharge
Manual
However, you MUST check the oil level before
operating.
deck without
wing nut which fastens it to the cutting
of this
with gasoline and oil as instructed
Engine Operator/Owner
deck by placing
desired
mowing
height
setting (any of the six different cutting right fender).
height notches on the
Check the gauge wheels
or excessive clearance
for contact
with the surface below. The deck gauge wheels should have between 1/4-inch and 1/2-inch clearance above the ground
as follows:
If the gauge wheels
have excessive clearance
or contact
with the
surface, adjust as follows:
\ \
a.
Raise the deck lift handle to its highest
setting.
b.
Remove the gauge wheels by removing the lock nuts and shoulder screws which secure them to the deck. See Fig. 3-6.
f
k_
j Figure
3-5
while the engine ARNING! Neveris running. install or remove the mulch
_
plug
NOTE: If you would like to purchase a Mulch Kit, see the Attachments & Accessories section in this manual.
TirePressure
circumstances is 30 psi. Equal tire pressure should be maintained atMaximum all times. tire Never exceed under the maximum WARNING! pressure any
illjj_
inflation The recommended
pressure shown operating
on the sidewall
tire pressure is:
Approximately
10 psi for the rear tires
Approximately
14 psi for the front tires
Refer to the tire sidewall
IMPORTANT:
of the tire.
Figure 3-6
for exact tire
manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting
deck to
c.
Place the deck lift lever in the desired height setting.
d.
Reinsert the shoulder
screw (with each gauge
wheel) into the index hole that leaves approximately 1/2-inch between the bottom of the wheel and the
mow unevenly.
Gasand Oil Fill-up The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill.
mowing
pavement. Refer to Leveling manual
the Deck in the Maintenance
for more detailed
instructions
regarding
section various
of this deck
adjustments.
_hL
gasoline. Gasoline is extremely flammable and the ARNING! Use extreme handling vapors are explosive. Never care fuel when machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.
SECTION3 -- ASSEMBLY& SET-UP
11
4
Controls and Features F PTO (Blade Engage) Lever
\
Drive Pedal
Brake Pedal
I Throttle/Choke Lever ignition Switch Cruise Control
Button
J
Shift Lever
\ Deck Lift Lever Cup Holder
Figure 4-1 Lawn Tractor controls
i_
and features
are illustrated
before attempting to operate WARNING! Read and follow injury.
in Fig 4-1 and described
on the following
pages.
this machine. Failure to comply with all safety rules and instructions may result in personal all safety rules and instructions in this manual, including the entire Operation section,
ThrottleControlLever
Ignition Switch
The throttle control lever is located on the right side of the tractor's dash panel. This lever controls the speed of the engine
Your new lawn tractor
and when
utilizes and follow
pushed
all the way forward,
When set in a given position,
the choke control
the throttle
will maintain
also.
a uniform
engine speed. See Fig. 4-2.
switches.
will have one of the following
Use Fig. 4-3 to identify
which
these instructions
ignition
switch your machine
for proper
operation.
3-Position Ignition Switch The ignition switch is activated to start the engine. Insert key into the ignition switch and turn clockwise to the START position. Release the key into the ON position
CHOKE
once engine
Fig. 4-3A. The engine will run with the headlights To stop the engine, turn the ignition OFF position. See Fig. 4-3A.
FAST
has fired. See on.
key counterclockwise
to the
4-Position Ignition Switch The ignition switch is activated to start the engine. Insert key into the ignition switch and turn clockwise to the START position. Release the key into the ON position
once engine
has fired.
See Fig. 4-3B. The engine will run with the headlights this position.
To activate
the headlights,
position to the left. The engine will continue headlights on. To stop the engine, OFF position.
to run with the
key counterclockwise
to the
See Fig. 4-3B.
f
SLOW
(_)
operating
the tractor
engaged, be certain that the throttle (rabbit) position.
On/Lights Start
Figure 4-2
iMPORTANT: When
turn the ignition
off in
turn the key one more
Off with the cutting
deck
lever is always in the FAST
BrakePedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting
the parking
brake.
NOTE:The
brake pedal must be fully
depressed
to activate
interlock
the safety
switch when starting
the tractor.
®
Off
Figure 4-3
SECTION4
--
CONTROLS AND FEATURES
13
DrivePedal
IMPORTANT: Always tractor
The drive pedal is located below the brake pedal on the right front side of the tractor along the running
board.
The cruise control
the faster the tractor
W
W
will travel. The position
when it's
brake when
drive pedal. This will engage
charging
applying
Cruise Control
output
system. Under normal operating
engine at full throttle,
the ammeter
conditions,
with
the tractor mowing
PTO(BladeEngage)Lever dashboard
next to the steering
Engage) lever forward
on the left side of the
wheel. Move the PTO (Blade
to engage the power to the cutting
or other (separately available) attachments; (Blade Engage) lever rearward to disengage attachments.
pressure to the drive pedal.
in the Operation
section of this
deck
move the PTO the power to the
will automatically
ground
decelerate
!
The shift lever is located three positions,
on the left side of the fender
PTO NOTE:The
/ BLADE
pedal must be depressed when the moving
and the tractor
Never force the shift lever. Doing so may result in transmission.
"
PTO (Blade Engage) lever must be in the disengaged
(OFF) position
when
starting
reverse and if the operator
the engine,
when traveling
in
leaves the seat.
DeckLift Lever ROETRAL
Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.
ParkingBrakeButton REVERSE_
To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot offthe brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position. NOTE:The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.
SECTION 4 --
CONTROLS AND FEATURES
must not be in motion
shift lever. See Fig. 4-4.
FORWARD
ENGAGE
and has
FORWARD, NEUTRAL and REVERSE.The brake
F
I p'ro 0
to the fastest optimal
speed.
serious damage to the tractor's
OFF
the
Shift Lever
IMPORTANT:
ON
regarding
NOTE: Cruise control can NOT be engaged at the tractor's fastest ground speed. If the operator should attempt to do so,
positive
charge.
The PTO (Blade Engage) lever is located
the cruise control
to remain at that speed
manual for detailed instructions cruise control feature.
of the engine's
should indicate
on the
Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to Setting the
Ammeter measures the electrical
is located
traveling forward at a desired speed. While holding the button in, release pressure from the
without
The ammeter
button
and allow the tractor
not depressed. IMPORTANT: Always set the parking leaving the tractor unattended.
leaving the
tractor dash panel to the left of the ignition switch. Push the cruise control button while
to move. Ground speed is also controlled with the drive pedal. The further down the pedal is pedal will return to its original
brake when
CruiseControl Button
Depress the drive pedal with
your right foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor
depressed,
set the parking
unattended.
Figure 4-4
Operation Engagingthe ParkingBrake Toengage the parking brake: 1.
TO AVOID
SERIOUS OR DEATH
INJURY
Fully depress the brake pedal and hold it down with your foot while
gently
pushing
the parking
2.
Hold the parking brake button from the brake pedal.
3.
Once engaged,
brake button
in while
removing
inward.
your foot
• GOUP AND DOWNSLOPES,NOT ACROSS. • AVOIDSUDDENTURNS.
the parking
brake button
pedal will lock in the "down"
• DONOT OPERATETHE UNIT WHERE IT COULDSLIP ORTIP.
and the brake
position.
Todisengagethe parking brake: 1.
Slightly
depress the brake pedal.
• IF MACHINESTOPSGOINGUPHILL, STOP BLADE(S) AND BACK DOWNHILLSLOWLY.
NOTE:The parking brake must be engaged if the operator leaves the
• KEEPSAFETYDEVICES(GUARDS,SHIELDS, AND SWITCHES, ETC.) IN PLACEAND WORKING.
Setting the CuttingHeight
seat with the engine running or engine will automatically
1.
• REMOVEOBJECTSTHAT COULDBE THROWN • KNOWLOCATIONAND FUNCTIONOF ALL CONTROLS.
2.
• BESURE BLADE(S)AND ENGINEARE STOPPED BEFOREPLACINGHANDS ORFEET NEARBLADE(S).
with a safety interlock If the interlock
malfunction, do not operate MTD service dealer. The safety interlock cranking or starting
the tractor.
cutting
height
flat surface such as a driveway.
NOTE:The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.
OPERATOR'S MANUAL SafetyInterlockSwitches is equipped
deck by placing
discharge opening of the cutting deck. WARNING: Keep hands and feet away from the
_
READ
of the operator.
of the cutting
Adjust the deck wheels so that they are between 1/4-inch and 1/2-inch above the ground when the tractor is on a smooth,
• BEFORELEAVINGOPERATOR'SPOSITION, DISENGAGEBLADE(S), ENGAGEPARKINGBRAKE, SHUT OFF AND REMOVE KEY.
protection
position
the deck lift lever in any of the six different notches on the right side of the fender.
BY THE BLADE(S).
This tractor
Select the height
shut off.
J
Refer to Leveling the Deck in the Maintenance section
of this manual
for more detailed
& Adjustments
instructions
regarding
various deck adjustments. system for the
system should
Reverse Caution Mode
ever
Contact an authorized the tractor
system prevents the engine from unless the parking brake is engaged,
_
in the REVERSE CAUTION MODE. Always
look ARNING: down and Usebehind extremebefore caution and while while operating backing. Do not operate
the tractor
around. Stop the tractor enters the area.
and the PTO (Blade Engage) lever is in the disengaged
when children immediately
or others are if someone
(OFF) position. The engine will automatically shut off if the operator the seat before engaging the parking brake.
leaves
The engine will automatically
leaves
the tractor's
shut off if the operator
engaged.
seat with the PTO (Blade Engage) lever in the
engaged (ON) position, brake is engaged.
regardless
of whether
the parking
IMPORTANT: Mowing
in reverse is not recommended.
To use the REVERSECAUTION MODE:
IMPORTANT:
With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged with the shift lever in Reverse.
The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO)
The operator
MUST be seated in the tractor instructed
seat.
1.
Start the engine as previously Manual.
in this Operator's
2.
Turn the key from the NORMAL MOWING (Green) position
(ON) position to the REVERSECAUTION MODE (Yellow) key switch module.
position
of the
See Fig. 5-1.
15
F
4. Rsvsrs8
indicator Light Rsvers8
NO
CH|LDREN
5.
Turn the ignition the engine position.
BUTTON EVERSEPUSH
O
the choke by moving
IMPORTANT:
-
Caution Mode Position
the throttle
into the choke
position.
Push Button
AROUND
Activate
-Normal Driving Mode
key clockwise
Do NOT hold the key in the START position
to your engine's 6.
electric
for
starter.
After the engine starts, move the throttle position and into the FAST position.
operating
position
After
longer than ten seconds at a time. Doing so may cause damage
NOTE: Do NOT leave the throttle
position Stop
to the START position.
starts, release the key. It will return to the ON
the tractor.
out of the choke
in the choke position
while
Doing so will result in a "rich" fuel mixture
and cause the engine to run poorly.
Stoppingthe Engine WARNING: If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and Figure 5-1 3.
Button)
at the top, right corner of the key switch
The red indicator
4.
ground
Depress the REVERSE PUSH BUTTON (Orange, Triangular light at the top, left corner
switch module
will be ON while
Once activated
(indicator
activated.
Always look down and behind before and while make sure no children are around.
6.
After resuming forward motion, NORMAL MOWING position.
activated
backing to
return the key to the
The key is placed
3.
Remove the key from the ignition unintended starting.
to the STOP
switch to prevent
Driving TheTractor and sudden ARNING: WARNING:
in either the NORMAL MOWING
without
or STOP position.
b.
The operator PTO O N LY).
leaves the seat (Models
c.
The operator
engages
depressing
the parking
it down
interlock system is malfunctioning. This system was WARNING: operate tractor if the designed for Do yournot safety and the protection.
Move the throttle
for complete
Gasoline and Oil
instructions.
1.
Insert the tractor
2.
Place the PTO (Blade Engage) lever in the disengaged
key into the ignition
position.
S--
OPERATION
parking
brake.
position.
Do NOT use the shift lever to change
To move forward,
2.
the
is in motion. Always use to a complete stop before
place the shift lever in the FORWARD
To move in reverse, place the shift lever in the REVERSE position,
check that the area behind
is clear then slowly
depress the drive pedal.
Driving OnSlopes
switch. (OFF)
Refer to the SLOPE GAUGE in the Important Practices
Engage the tractor's
brake and
shifting.
oil in the
fill-up
key off
position, then slowly depress the drive pedal until the desired speed is achieved.
engine. However, you MUST check the oil level before operating. Be careful not to overfill. Refer to the Engine Operator's Manual with your lawn tractor
also turn the ignition
lever into the FAST (rabbit)
direction of travel when the tractor the brake pedal to bring the tractor
1. with motor
the brake
brake. If leaving
Depress the brake pedal to release the parking
IMPORTANT:
is shipped
depressing
the parking
let the pedal up. 2.
Your tractor
the PTO (Blade Engage) lever in
(OFF) position,
the tractor unattended, and remove the key. 1.
Starting the Engine
IMPORTANT:
first placing
pedal and engaging
brake by fully
the brake pedal and holding
stops. Avoid sudden starts, excessive speed Do not leave the seat of the tractor
the disengaged
with Electric
while gently pushing the parking brake button inward (Models with Manual PTO ONLY).
SECTION
key counterclockwise
position.
The REVERSECAUTION MODE will remain
position
3.
before
Turn the ignition
_
included
and operating.
inspect the
2.
until: a.
restarting
Thoroughly
Repair the damage
If the blades are engaged, place the PTO (Blade Engage) lever in the disengaged (OFF) position.
blades (PTO) engaged.
5.
IMPORTANT:
can be
the engine.
for any damage.
1.
See Fig. 5-1.
light ON), the tractor
driven in reverse with the cutting
module.
of the key
against
machine
section of this manual
you may operate
the tractor
Safe Operation
to help determine
safely.
slopes where
way forward excess of 15 degrees (a rise of approximately 2-1/2 notThe mow on inclines with a slope feetARNING: every 10 Do feet). tractor could overturn and in cause serious injury.
_
Mow up and down Exercise extreme
IMPORTANT:
into the engaged
The engine
lever is engaged
(ON) position.
will automatically
shut off if the PTO
with the shift lever in position
Refer to Safety Interlock
for reverse travel.
Switches earlier in this section.
slopes, NEVER across. caution
when
changing
direction
Mowing
on
slopes. Watch for holes, ruts, bumps, objects.
Uneven terrain
rocks, or other
could overturn
thrown object injury, keep bystanders, helpers, ARNING:To avoid 75blade contact a children and petshelp at least feet from the ormachine
hidden
the machine. Tall
_
while it is in operation. enters the area.
grass can hide obstacles. Avoid turns when driving
to stop while
when driving driving
The following
up a slope greatly
of flipping
and
material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
depress the drive pedal until the desired
3.
While continuing
depress the cruise control
foot from engage). Once engaged,
to hold the cruise button
the tractor mowing
the cruise control
Disengage methods: 1.
position,
button
in, lift your
and the drive pedal
speed. If the operator
the
at the tractor's
should
decelerate
will maintain
attempt
to do so,
to the fastest optimal
the cruise control
using one of the following
Depress the brake pedal to disengage
Lightly
To change control,
the cruise control
to the reverse direction
when
operating
depress the brake pedal to disengage to a complete
lever in the REVERSE position
kit
first two laps, reverse the direction to the outside
to throw the discharge
for the balance of cutting.
appearance
This will give a
to the lawn.
Do not cut the grass too short. Short grass invites growth Mowing throttle.
and yellows should
quickly
weed
in dry weather.
always be done with the engine at full
Under heavier conditions
it may be necessary
to go back
Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.
with cruise
Refer to Cutting Blades in the Maintenance & Adjustment section of this manual for proper blade sharpening instructions.
the cruise control
stop. Then place the shift
and depress the drive pedal.
Using the Deck Lift [ever To raise the cutting
ira mulch
Keep the blades sharp and replace the blades when worn.
depress the drive pedal.
and bring the tractor
speed, especially
is installed.
over the cut area a second time to get a clean cut.
speed.
and stop the tractor. 2.
high ground
or grass collector
For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the
feel the cruise latch
and the tractor
can not be engaged
will automatically
ground
Do not mowat
better
NOTE: Cruise control fastest ground
then slowly
speed is achieved.
button.
the drive pedal (you should
will lock in the "down" same forward speed.
when using the cutting
discharge of materials toward roads, sidewalks, WARNING: Plantheyour pattern to avoid bystanders and like. mowing Also, avoid discharging
the tractor
Place the shift lever in the FORWARD position,
Lightly
will be helpful
up a slope. If it is necessary
Setting The CruiseControl
2.
information
deck with your tractor:
up a slope, start up smoothly
carefully to reduce the possibility over backward.
1.
if anyone
on a slope. Ira turn must be
made, turn down the slope. Turning increases the chance of a roll over. Avoid stopping
Stop machine
deck, move the deck lift lever to the left, then
place it in the notch best suited for your application. Setting The Cutting Height earlier in this section.
Refer to
Headlights On some models,
the lamps are ON whenever
engine is running.
On other
the tractor's
models, the lamps are ON
whenever the ignition key is moved into the lights position, with the engine running. On all models, the lamps turn OFF when the ignition
key is
moved to the STOP position.
Engaging the Blades Engaging
the PTO (Blade Engage) transfers
deck or other (separately available) blades, proceed as follows: 1.
Move the throttle
control
power to the cutting
attachments.
To engage the
lever to the FAST (rabbit)
position. 2.
Grasp the PTO (Blade Engage) lever and pivot it all the
SECTION
S --
OPERATION
17
Mulching(ifSoEquipped) Select models
come equipped
with a mulch
kit which
\
incorporates special blades, already standard on the tractor, in a process of recirculating grass clippings repeatedly beneath the cutting
deck. The ultra-fine
clippings
are then forced back into
the lawn where they act as a natural fertilizer. Observe the following Never attempt
points for the best results when mulching: to mulch if the lawn is damp. Wet grass
tends to stick to the underside preventing
proper
Do NOT attempt
mulching
to mulch
of the cutting
deck
of the clippings.
more than 1/3 the total height
of
the grass or approximately 1-1/2 inches. Doing so will cause the clippings to clump up beneath the deck and not be mulched
effectively.
Maintain
a slow ground
more time to effectively
speed to allow the grass clippings be mulched.
Always position the throttle control lever in the FAST (rabbit) position and allow it to remain there while mowing. Failing to keep the engine at full throttle
places strain
on the tractor's
engine and does not allow the blades to
properly
grass. Ground
mulch
using the speed control
speed should
be controlled
lever.
NOTE: It is not necessary to remove the discharge operate the mower with the mulch kit installed.
chute to
discharge chute properly attached. WARNING! Never operate the mower
i_i To operate
the cutting
deck without
mulching,
without
the
simply remove
the mulch plug by un-threading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to be discharged
SECTION
out of the side of the deck. See Fig. 5-2.
5--
OPERATION
Figure 5-2
\
6
Maintenance& Adjustments Maintenance
6.
The engine
is equipped
port or a tabbed WARNING:
Before performing
any maintenance
or
and-pull drain go to step a. If your engine the tabbed drain go to step b.
repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent
unintended
with either a twist-and-pull
a.
drain
drain port. If your engine has the twistis equipped
with
Turn the oil drain valve 1A-turn, then pull outward
starting.
begin draining
oil. After the oil has finished
to
draining,
Engine
push the end of the oil drain valve back in and turn
Refer to the engine
V4-turn to secure it back in place. Re-cap the end of the oil drain valve to keep debris from entering the
instructions.
Owner's
Manual for engine
Check engine oil level before
in the engine Owner's
Manual.
maintenance
each use as instructed
Follow the instructions
drain port.
carefully. b.
Pinch the tabs on the oil drain valve, then pull
ChangingEngine Oil WARNING!
If the engine
has been recently
outward finished
run, the
back in, until the tabs click into place. Re-cap the end
engine, muffler and surrounding metal surfaces will be hot and can cause burns to the skin. Exercise caution to avoid burns.
of the oil drain valve to keep debris from entering the drain port. 7.
Replace the oil filter as instructed Owner's Manual.
8.
Refill the engine
NOTE:The oil filter should be changed at every oil change interval. To complete an oil change, proceed as follows: 1.
Run the engine for a few minutes
to allow the oil in the
weight
in the separate engine
with new oil. Refer to the engine
Manual for information
crankcase to warm up. Warm oil will flow more freely and carry away more of the engine sediment which may have settled at the bottom of the crankcase. Use care to avoid
to begin draining oil. After the oil has draining, push the end of the oil drain valve
of engine
regarding
Owner's
the proper volume
and
oil
Air Cleaner
burns from hot oil. Service cartridge/air 2.
Open the tractor's
hood and locate the oil drain port on the
Owner's
Manual
cleaner element
as instructed
in the engine
packed with your unit.
right side of the engine. 3.
Pop open the protective
cap on the end of the oil drain
The spark plug should
valve to expose the drain port. See Fig 6-1. 4. 5.
Remove the oil fill cap/dipstick
from the oil fill tube.
Push the oil drain hose (packed with this manual) oil drain port. Route the opposite appropriate
oil collection
capacity, to collect
container
Spark Plug
onto the
end of the hose into an with at least a 2.5 quart
be cleaned
season. Spark plug replacement each mowing correct
and the gap reset once a is recommended
season. Refer to the engine
Owner's
at the start of Manual for
plug type and gap specifications.
Lubrication
the used oil.
_
inspecting, always disengage PTO, set parking ARNING: Before and lubricating, repairing, or brake, stop engine remove key to prevent unintended
starting.
the engine with
motor
Engine Lubricate Owner's
Manual
oil as instructed
in the engine
packed with your unit.
PivotPoints& Linkage Lubricate all the pivot points on the drive system, parking and lift linkage at least once a season with light oil.
brake
RearWheels The rear wheels
should
be removed
from the axles once a
season. Lubricate the axles and the rims well with an all-purpose grease before re-installing them.
Figure 6-1
19
FrontAxles
Battery Failures
Each of the front wheel axles and rims is equipped with a grease fitting. See Fig. 6-2. Lubricate with a No. 2 multi-purpose grease
Some common Incorrect
applied with a grease gun after every 25 hours of tractor operation.
causes for battery
failure are:
initial activation
Overcharging Freezing Undercharging Corroded
connections
These failures are NOT covered
by your tractor's
warranty.
DeckWash System
TM
/
A hex plug can be found on your tractor's deck surface. See Fig. 6-3.
\
Figure 6-2
Cleaning the EngineAndDeck Any fuel or oil spilled promptly.
on the machine
should
be wiped
Do NOT allow debris to accumulate
fins of the engine IMPORTANT:
around
off the cooling
or on any other part of the machine.
The use of a pressure washer to clean your
tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine.
Figure 6-3 This plug can be replaced
Battery
a separately-available
The battery is sealed and is maintenance-free. be checked.
Acid levels cannot
Use the Deck Wash System deck's underside
Always keep the battery free of corrosive After cleaning of petroleum
cables and terminals
build-up. the battery
and terminals,
disconnect followed battery,
apply a light coat
If removing
the battery
over the positive
it's terminal
by the POSITIVE (Red) wire. When re-installing always connect
manual for information available attachments
first,
_
battery
the polarity
and result in damage
by removing
of this
ignition key and engage the parking brake before ARNING! Shut the Protect engine your off, remove the using making adjustments. hands by handling
the blades.
adjustments engineto ismake running, WARNING: while Never the attempt any except where specified in the operator's manual.
to your engine's
it from the tractor
and washing
If necessary, scrape the
with a wire brush to remove deposits.
terminals and exposed prevent corrosion.
SECTION 6--
chemicals.
Leveling the Deck
soda and water solution.
terminals
section
regarding this and other separately& accessories for your tractor.
heavy gloves when
the
CleaningBattery with a baking
& Accessories
the POSITIVE (Red) wire its terminal
system.
Clean the battery
from the
of corrosive
Adjustments
first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them alternating
the buildup
NOTE: Refer to the Attachments
for any reason,
the NEGATIVE (Black) wire from
could change
to rinse grass clippings
TM
and prevent
jelly or grease to both terminals.
Always keep the rubber boot positioned terminal to prevent shorting. IMPORTANT:
clean and
with a water port to be used as part of
deck wash system.
wiring
MAINTENANCE
with grease or petroleum
& ADJUSTMENTS
Coat jelly to
NOTE: Check the tractor's deck leveling adjustments. this manual
for information
tire pressure before performing any Refer to Tires in the Service section of regarding
tire pressure.
FrontToRear The front of the cutting can be adjusted the deck should
deck is supported
the rear of the deck. Adjust if necessary 1.
by a stabilizer
With the tractor
as follows:
parked on a firm, level surface, place the
deck lift lever in the top notch (highest the blade nearest the discharge with the tractor. 2.
bar that
to level the deck from front to rear. The front of be between 1/4-inch and 3/8-inch lower than
position)
and rotate
chute so that it is parallel
Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4" and 3/8" less than the second measurement. approximate proceed,
3.
distance
necessary
Determine
the
for proper adjustment
and
if necessary, to the next step.
Locate the jam nut and lock nut on the front side of the stabilizer
bracket.
Tighten
See Fig. 6-4. After
loosening
the jam nut:
the lock nut to raise the front of the deck;
Loosen the lock nut to lower the front of the deck.
Figure 6=5 4.
Balance the deck by using a wrench gear (found immediately loosened) clockwise/up The deck is properly measurements
5.
Retighten bracket
to turn the adjustment
behind the hex cap screw just or counterclockwise/down.
balanced
when
both blade tip
taken earlier are equal.
the hex cap screw on the left deck hanger when
proper adjustment
is achieved.
Steering Adjustment If the tractor the ball joints steering
turns tighter
in one direction
are being replaced
or wear, the
drag links may need to be adjusted.
Adjust the drag links so that equal lengths ball joint on the left and right side: 1.
than the other, or if
due to damage
are threaded
Remove hex nut on the top of ball joint.
into the
See Fig. 6-6.
Figure 6-4 4.
Retighten
the jam nut loosened
adjustment
earlier when proper
is achieved.
Sideto Side If the cutting adjustment 1.
deck appears to be mowing can be performed.
Adjust
unevenly,
if necessary
With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular
2.
Measure the distance from the outside tip to the ground
and the distance
right blade tip to the ground. should 3.
a side to side as follows:
Loosen,
be equal. If they're
with the tractor.
of the left blade
from the outside
Both measurements
not, proceed
of the taken
to the next step.
but do NOT remove, the hex cap screw on the left
deck hanger
bracket.
Figure 6=6
See Fig. 6-5. 2_
Thread the ball joint
inward
Thread the ball joint
outward
SECTION 6 --
to shorten
the drag link.
to lengthen
MAINTENANCE
the drag link.
& ADJUSTMENTS
21
3.
Replace hex nut after the proper adjustment NOTE:Threading
1.
2.
3.
ParkingBrakeAdjustment
the ball joints too far onto the drag links
will cause the front tires to "toe-in" between 1/16" and 5/16". Front tire toe-in
is achieved.
can be measured
Place the steering travel.
too far. Proper toe-in
is
as follows:
wheel in position
and remove
for straight
ahead
In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. Behind the axle, measure the distance
horizontally
from
the inside of the left rim to the inside of the right rim. Note the distance. 4.
The measurement between behind
taken in front of the axle should
1/16" and 5/16" less than the measurement the axle. Adjust
while the engine is running. Always disengage PTO, WARNING: Never adjust the move shift lever intoattempt neutral to position, stopbrakes engine
If the tractor
key to prevent
unintended
does not come to a complete
starting.
stop when the brake
pedal is completely depressed, or if the tractor's rear wheels can roll with the parking brake applied, the brake is in need of adjustment.
See an authorized
your brakes properly
Troybilt
Service Dealer to have
adjusted.
SeatAdjustment Refer to the Assembly adjustment
& Set-Up section
of this manual
for seat
instructions.
be taken
if necessary.
MaintenanceSchedule Before Eachuse CleanHood/DashLouvers
Every 10Hours
Every 25Hours
Every SOHours
Every 100Hours
,/
V/"
CheckEngineOil Level
V/"
CheckAir Filter for Dirty, Looseor DamagedParts
Vll
Prior to Storing
V/"
ReplaceAir Filter Element
V/"
ChangeEngineOiland ReplaceOil Filter
V/"
CleanBattery Terminals
V/"
V/"
LubeFrontAxlesand Rims
V/"
V/"
CleanEngineCoolingFins
V/"
V/"
LubeDeckSpindles
_/
_/
LubePedalPivot Points
V/"
V/"
CheckSparkPlug Condition&Gap
V/"
ReplaceFuelFilter
V/"
IMPORTANT: maintenance
It is important
procedures
SECTION 6--
to consult
the specific
and intervals.
MAINTENANCE
& ADJUSTMENTS
engine Operator's
Manual
included
with this machine
for detailed
V/"
engine
7
Service Note: Note what hole the other
Cutting Deck Removal To remove the cutting 1.
2.
deck, proceed
as follows:
5_
Place the PTO/Blade
Engage lever in the disengaged
position
the parking
and engage
Lower the deck by moving bottom
3.
inserted
(OFF)
brake.
into for reinstallation
Remove the belt (C) from around pulley and idler pulley(s).
6_
the deck lift lever into the
Looking
at the cutting
the tractor's
engine
See Fig. 7-2.
pin on the rear left side of the
deck. See Fig. 7-3. Pull the deck support release the deck from the deck lift arm.
Remove the hairpin clip that secures the PTO cable to the rear of the cutting deck. See Fig. 7-1.
rod is
deck from the left side of the tractor,
locate the deck support
notch on the right fender.
end of the belt-keeper purposes.
pin outward
to
Clip
\ PTOCable
\ Spring
0
Figure 7-3
j
Figure 7=1 4_
Remove the belt-keeper
rod, from around
engine pulley, by removing secures it. See Fig. 7-2.
the self-tapping
the tractor's
7.
Repeat Step 6 on the tractor's
8.
Move the deck lift lever into the top notch to raise the deck
screw (A) that
right side.
lift arms up and out of the way. 9.
Gently slide the cutting deck toward the front of the tractor, carefully guiding the hooks on the deck off of the deck stabilizer
10.
rod. See Fig. 7-4 on the next page.
Gently slide the cutting underneath the tractor.
deck (from the leftside)
out from
Figure 7-2
23
3.
Remove the hex flange nut that secures the blade to the spindle assembly.
4.
See Fig. 7-5.
To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting
edges, parallel
to the trailing
angle. Always grind each cutting maintain
edge, at a 25 °- to 30 °
blade edge equally
to
proper blade balance. See Fig. 7-6.
Figure 7-4
CuttingBlades WARNING! ignition
Shut the engine off and remove
key before
removing
the cutting
blade(s) for
sharpening or replacement. Protect your hands by using heavy gloves when grasping the blade WARNING!
Periodically
struck a foreign
object.
until
components
damaged
To remove the blades, proceed 1.
Deck Removal
especially
Do not operate
after
you've
the machine
CAUTION:
are replaced.
previously separation ones.
as follows.
Remove the deck from beneath Cutting
Figure 7-6
inspect the blade and/or
spindle for cracks or damage,
the tractor,
earlier in this section)
(refer to
edge of the blade has
then gently
flip the deck over to expose its underside. 2.
If the cutting
been sharpened, or if any metal is present, replace the blades with new
Placea blockofwood between the center deck housing and the cutting blade to act as a stabilizer
baffle
See Fig. 7-5.
excessive vibration, may damage to the tractor and/ WARNING! A poorlyinjury. balanced blade will cause or result in personal
i_li
5.
Test the blade's balance
using a blade balancer.
Grind
metal from the heavy side until it balances evenly. NOTE:When
replacing
the blade, be sure to install
the side of the blade marked stamped operating
"Bottom"
in it) facing the ground
when the mower
j
Figure 7-5 SECTION 7--
SERVICE
is in the
position.
blade spindle hex flange and 90 Ibs-ft. Use a torque CAUTION:
k,_
the blade with
(or with a part number
nut to between 70 Ibs-ft wrench to tighten the
Fuse
Battery CALiFORNiA PROPOSiTiON 65 WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.
inspecting, always disengage PTO, set parking ARNING! Before and servicing, or brake, stop engine remove repairing, key to prevent unintended starting.
_
A 20 Amp fuse is installed
CAUTION:
If removing the battery, disconnect NEGATIVE (Black) wire from it's terminal first,
the
in your tractor's
protect the tractor's electrical excessive amperage.
wiring
harness to
system from damage
caused by
followed by the POSITIVE (Red) wire. When reinstalling the battery, always connect the POSITIVE
If the electrical system does not function, or your tractor's engine will not crank, first check to be certain that the fuse has not
(Red) wire its terminal first, followed NEGATIVE (Black) wire.
blown.
by the
It is located
under the hood, mounted
the dash panel on the support
behind
the top of
bar.
Jump Starting same amperage capacity as the blown fuse. Always use a replacement fuse with the
CAUTION:
battery. Be certain the vehicles do not touch, and WARNING! Never start cable a damaged ignitions are off. Dojump not allow clamps ortofrozen touch.
i_
Tires 1.
2.
Connect
positive
tractor's
discharged
ofthecabletothe(positive+)
postofthe
circumstances is 30 psi. Equal tire pressure should be maintained all times. tire Never exceed under the maximum ARNING! atMaximum pressure any
_
battery.
Connect
inflation
the second cable (negative
the jumper 4.
post (+) of your
battery.
Connecttheotherend jumper
3.
(+) cable to positive
-) to the other
post of
battery.
Make the final connection
on the engine
tractor, away from the battery. to assure a good connection.
Attach
block of the
to a unpainted
part
The recommended
i_
operating
on the sidewall
10 psi for the rear tires
Approximately
14 psi for the front tires
iMPORTANT: Refer overinflate.
to the tire sidewall
recommended
of the tire.
tire pressure is:
Approximately
manufacturer's vehicle (i.e. car, truck), do NOT start the vehicle's CAUTION: the jumper is installed on a engine when Ifjump starting battery your tractor.
pressure shown
for exact tire
or maximum
psi. Do not
Uneven tire pressure could cause the cutting
deck to
mow unevenly.
Changingthe Transmission DriveBelt 5.
6.
Start the tractor this manual).
(as instructed
Set the tractor's
parking
in the Operation
brake before
section
removing
of
the jumper
Several components
must be removed
and special tools used in
order to change the tractor's transmission drive belt. See your authorized MTD service dealer to have the transmission drive belt replaced.
cables, in reverse order of connection.
Charging WARNING! while
Batteries
charging.
ventilated
give off an explosive
Charge the battery
area and keep away from
gas
in a well an open flame
or pilot light as on a water heater, space heater, furnace,
clothes dryer or other gas appliances.
CAUTION:
When charging
use only a charger designed batteries. Read your battery Manual
prior to charging
Always follow
your tractor's
battery,
for 12V lead-acid charger's Owner's
your tractor's
its instructions
battery.
and heed its warnings.
If your tractor has not been put into use for an extended of time, charge the battery as follows: 1.
Set your battery
If your battery charger
charger
indicates
automatic,
charger to deliver is automatic,
that charging
period
a max of 10 amperes.
charge the battery
is complete.
until the
If the charger
is not
charge for no fewer than eight hours.
SECTION 7
--
SERVICE
2S
the DeckBelt
7.
Remove the deck belt from around
all pulleys,
including
the deck idler pulleys. WARNING! ignition
Shut the engine off and remove
key before
removing
the cutting
8.
blade(s) for
sharpening or replacement. Protect your hands by using heavy gloves when grasping blades and
specially
The V-belts
designed
9.
Reinstall the belt guards removed deck to the tractor.
earlier and remount
to engage and disengage
are
10.
Route the belt around
pulley and reinstall the
safely.
machine,
NOTE: Several components must be removed in order to change the tractor's lower deck belt. See an authorized MTD Service
use factory approved are subject
proceed
Remove the belt-keeper
belts.
to wear and should
if any signs of wear are present.
engine pulley,
To change
Dealer to have your lower drive belt replaced Support as instructed Service Manual.
as follows:
rod, from a round
by removing
be
or replace
the tractor's
the self-tapping
screw (A) that
secures it. See Fig. 7-2. Note: Note what hole the other is inserted into for reinstallation 3.
the engine
belt keeper rod(s)
Changingthe LowerDeckBelt
the deck belt on your tractor, 1.
on your tractor
the
A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working
All belts on your tractor replaced
found
the
deck idler pulleys.
pulleys. WARNING!
Route the new belt as shown in Fig. 7-7 and retighten
Remove the belt (C) from around pulley and idler pulley(s).
end of the belt-keeper purposes. the tractor's
rod
engine
See Fig. 7-2.
4.
Remove the cutting section.
deck as instructed
5.
Remove the belt guards by removing the self-tapping screws that fasten them to the deck. See Fig. 7-7.
6.
Carefully Ioosen,butdo
not remove,the
earlier in this
deckidler
pulleys.See
Fig. 7-7.
© Belt Guard
Idler
Pulleys
Figure 7-7
SECTION 7--
SERVICE
on page 2 for information
or phone
Customer
on ordering
a
Troubleshooting Problem Engine fails to start
Cause
Remedy
1. PTO!Blade Engage knob engaged.
1. Place knob in disengaged
2. Parking brake notengaged.
2. Engage parking
3. Spark plug wire disconnected.
3. Connect wire to spark plug.
4. Throttle
4. Place throttle
control lever not in correct starting
(OFF) position.
brake.
lever to FAST position.
position. S. Choke notactivated 6. Fuel tankempty,
or stale fuel.
5. Put throttle
lever up into the CHOKE position.
6. Fill tankwith
clean, fresh (less than 30 days
old) gas. 7. Blocked fuel line.
7. Clean fuel line and replace fuel filter.
8. Faulty spark plug.
8. Clean, adjust gap or replace plug.
9.
Engine runs erratic
Engine flooded.
1. Unit running
9. Crank engine with throttle
with CHOKE activated.
1. Deactivate
in FAST position.
the CHOKE.
2. Spark plug wires loose.
2. Connect and tighten
3. Blocked fuel line or stale fuel.
3,
spark plug wires.
Clean fuel line; fill tank with clean, fresh gasoline and replace fuel filter.
4,
Vent in gas cap plugged.
4,
5. Water or dirt in fuel system.
Clear vent or replace cap if damaged.
5. Drain fuel tank. Refill with clean, fresh gasoline.
Dirty air cleaner.
6. Replace air cleaner paper element.
1. Engine oil level low.
1. Fill crankcase with proper amount
6,
Engine overheats
and
weight of oil. 2.
Air flow restricted.
2. Clean grass clippings the engine's cooling
Engine hesitates at high RPM Engine Idles rough
Excessive vibration
Spark plug gap too close.
1,
Spark plug fouled, faulty
will not mulch grass
or gap too wide.
1. Replace spark plug. Set plug gap. 2. Replace air cleaner element.
1. Cutting
1. Tighten
blade loose or unbalanced. or bent cutting
blade.
2. Replace blade. 1. Place throttle
2. Wet grass.
2. Do not mulch when grass is wet.
in FAST (rabbit) position.
3. Mow once at a high cutting height, then mow again at desired height or make a narrower
Uneven cut
blade and spindle.
1. Engine speed too low.
Excessively high grass.
housing.
1. Remove spark plug and reset the gap.
2. Dirty air cleaner.
2. Damaged Mower
and debris from around fins and blower
cutting
swath.
4. Dull blade.
4.
1. Deck not leveled properly.
1. Perform
2. Dull blade.
2. Sharpen or replace blade.
3. Uneven tire pressure.
3. Check tire pressure in all four tires.
Sharpen or replace blade. side-to-side
deck adjustment.
27
9
ReplacementParts
NOTE:This and/or
Operators
illustrated
954-04142
LowerDrive Belt(MowingDeck)
954-0349
DeckBladeCenterBlade
942-0612A
DeckBladeOuterBlade
942-0611A
DeckSpindleDoublePulley
918-04134C
DeckSpindle
918-0430B
DeckWheel
734-0973
Battery
925-1707D
Tire (Front) 15x 6 x 6 SquareShoulder
734-1731
Tire (Rear)20 x 8 x 8 SquareShoulder
734-1730
HubCap
931-0484A
FuelTank Cap
751-3111
ThrottleControl/ChokeCable
746-04364
DischargeChuteAssembly
931-1032B
Key
925-1745A
Manual
covers a range of product
in this manual
designs and equipment NOTE: Download
UpperDriveBelt(MowingDeck)
without
a complete
may not be applicable notice and without
Parts Manual
Manual. Be sure to have your model Refer to page 2 for more information
specifications to all models.
incurring
for various
models.
Characteristics
MTD LLC reserves the right to change
and features product
discussed
specifications,
obligation.
free of charge at www.mtdproducts.com
or phone (800) 800-7310 to purchase
number and serial number ready. These can be found regarding locating your model and serial numbers.
on the model plate located
a Parts
under the seat.
1
Attachments & Accessories The following
attachments
and accessories number
are compatible
for all 600 series lawn tractors.
or call the contact
i_
tiller or mold boa rd plow). Use of this type of eq ui pment Wl LL void the tractor's wa rra nty. CAUTION: The 600 series lawn tractors are NOT designed for use with any type of ground-engaging
Model
on page 2, for information
regarding
See the retailer from which
your tractor,
Number
attachments
(e.g.
Description
OEM-190-032
Snow Thrower,
OEM-190-182A
Double
42"
Bagger,
19A-218-000
Rear Weight
OEM-19A-128
Suitcase
0EM-190-833
Dozer
0EM-190-658
Tire Chains,
OEMq
Mulch
90-118
you purchased
price and availability.
46"
Kit with
1 Suitcase
Weight
Weight
Blade, 46"
20"
Kit, 46"
OEMqgO-607
Deluxe
Sunshade
0EM-190-751
Snow
Cab
0EM-190-679
Front
Bumper
490-900-0025
Deck Wash
Kit
29
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY
RIGHTS AND OBLIGATIONS
The CaliforniaAir ResourcesBoardandMTDConsumerGroupInc are pleasedto explainthe evaporativeemissioncontrolsystemwarrantyon your2008 lawn mower.In California,new lawnmowersmust be designed,built and equippedto meetthe State'sstringentanti-smogstandards.MTDConsumerGroupInc must warrantthe EECSon yourlawn mowerfor the periodof time listed below providedthere has beenno abuse, neglector impropermaintenanceof yourlawn mower. Your EECSmay includeparts such asthe carburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fuel tanks,fuel lines,fuel caps, valves, canisters,filters,vapor hoses,clamps,connectors,andother associatedemission-relatedcomponents. Where a warrantable condition exists, MTDConsumer Group Inc will repair your lawn mower at no cost to you includingdiagnosis, parts and labor. MAN UFACTURER'S WARRANTY COVERAGE: This evaporativeemissioncontrol systemis warrantedfor two years.If any evaporativeemission-relatedpart on your equipmentis defective,the part will be repairedor replacedby MTDConsumerGroupInc. OWNER'S WARRANTY RESPONSIBILITIES: Asthe lawn mowerowner,you are responsiblefor performanceof the requiredmaintenancelisted in yourowner'smanual.MTDConsumerGroupIncrecommends thatyou retainall receiptscoveringmaintenanceon yourlawn mower,but MTDConsumerGroupInccannot denywarrantysolelyfor the lackof receipts. Asthe lawn mowerowner,you shouldhoweverbe awarethat MTDConsumerGroupInc maydeny you warrantycoverageif yourlawn moweror a part has failed dueto abuse,neglect, or impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyourlawn mowerto MTDConsumerGroupInc's distributioncenteror servicecenteras soonas the problemexists.The warrantyrepairsshouldbe completedin a reasonableamountof time, not to exceed30 days. If you havea questionregardingyourwarrantycoverage,you should contactthe MTDConsumerGroupIncService Departmentat 1-800-800-7310. GENERAL
EMISSIONS WARRANTY
COVERAGE:
MTDConsumerGroupIncwarrantsto the ultimatepurchaserand eachsubsequentpurchaserthat the lawnmoweris: Designed,built andequippedso as to conformwithall applicableregulations;andfree from defects in materialsandworkmanshipthatcausethe failureof a warrantedpart to be identicalinall material respectsto that part as describedin MTDConsumerGroupInc's applicationfor certification. The warrantyperiodbeginson the date the lawnmoweris deliveredto an ultimatepurchaseror first placedinto service.The warrantyperiodis two years. Subjectto certain conditionsand exclusionsasstated below,the warrantyon emission-relatedparts is asfollows: 1. Any warrantedpart that is not scheduledfor replacementas requiredmaintenancein the written instructionssupplied,is warrantedforthe warrantyperiod statedabove. Ifthe part fails duringthe periodof warrantycoverage,the part will be repairedor replacedbyMTDConsumerGroupInc accordingto subsection (4) below. Anysuch part repairedor replacedunderwarrantywill be warrantedfor the remainderof the period. 2. Any warrantedpart that is scheduledonly for regularinspectionin the writteninstructionssupplied is warrantedforthe warrantyperiodstatedabove.Any such part repairedor replacedunderwarrantywill be warrantedforthe remainingwarrantyperiod. 3. Any warrantedpart that is scheduledfor replacementas requiredmaintenancein the written instructionssuppliedis warrantedfor the periodof time beforethe first scheduledreplacementdatefor that part. If the partfails beforethe first scheduledreplacement,the part will be repairedor replacedby MTDConsumer GroupInc accordingto subsection(4) below.Any such part repairedor replacedunderwarrantywill be warrantedfor the remainderof the periodprior to the first scheduledreplacementpointforthe part. 4. Repairor replacementof any warrantedpart underthe warrantyprovisionshereinmustbe performedat a warrantystationat no chargeto the owner. 5. Notwithstandingthe provisionsherein,warrantyservicesor repairswill be providedat all of our distributioncentersthatare franchisedto servicethe subject enginesor equipment. 6. The lawnmowerowner will not be chargedfor diagnosticlaborthat is directly associatedwith diagnosisof a defective,emission-relatedwarrantedpart, providedthat such diagnosticwork is performedat a warrantystation. 7. MTDConsumerGroupInc is liablefor damagesto otherengine or equipmentcomponentsproximatelycausedby a failure underwarrantyof any warranted part. 8. Throughoutthe lawnmowerwarrantyperiodstatedabove, MTDConsumerGroupIncwill maintaina supply of warrantedparts sufficientto meetthe expected demandfor such parts. 9. Any replacementpart may be usedinthe performanceof any warrantymaintenanceor repairsand mustbe providedwithoutchargeto the owner.Suchuse will not reducethe warrantyobligationsof MTDConsumerGroupInc. 10. Add-onor modifiedpartsthat are not exemptedbythe Air ResourcesBoardmay not be used.The use of any non-exemptedadd-on or modifiedparts by the ultimatepurchaserwill be groundsfor disallowinga warrantyclaims. MTDConsumerGroup Incwill not be liable to warrantfailuresof warrantedpartscaused bythe use of a non-exemptedadd-onor modifiedpart.
WARRANTED
PARTS:
The repairor replacementof any warrantedpart otherwiseeligiblefor warrantycoveragemay be excludedfrom such warrantycoverageif MTDConsumerGroup Inc demonstratesthatthe lawn mowerhas been abused,neglected,or improperlymaintained,andthat such abuse,neglect, or impropermaintenancewasthe directcauseof the needfor repairor replacementof the part. That notwithstanding,any adjustmentof a componentthat has a factory installed,and properly operating,adjustmentlimitingdevice is still eligiblefor warrantycoverage. The following emissionwarrantyparts are covered: (1) FuelMeteringSystem • Cold start enrichmentsystem(soft choke) • Carburetorand internalparts • Fuelpump • Fueltank (2) Air InductionSystem • Air cleaner • Intakemanifold (3) IgnitionSystem • Spark plug(s) • Magnetoignitionsystem (4) ExhaustSystem • Catalyticconverter • SAI (Reedvalve) (5) MiscellaneousItemsUsedin AboveSystem • Vacuum,temperature,position,time sensitivevalves andswitches • Connectorsandassemblies (6) EvaporativeControl • Fuelhosecertified forARB evaporativeemissions2008 • Fuelhoseclamps • Tetheredfuel cap • Carboncanister • Vaporlines
GD0C-100175Rev.C
MANUFACTURER'S
LiMiTED WARRANTY
The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-220-4683 or log on to our Web site at www.mtdproducts. com.
In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800-668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items may carry a separate manufacturer's warranty. Referto applicable manufacturer's warranty for terms and conditions.
FOR
c. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. d. Service completed by someone other than an authorized service dealer. e. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls. h. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage.
b. Log splitter pumps, valves, and cylinders havea separate oneyear warranty.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683 MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238 GDOC-lO0015 REV. B
