Seat-811 Seat Box Kit E-z-go Txt Installation Instructions

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SEAT-811 Seat Box Kit E-Z-Go TXT Installation Instructions Contents of SEAT-811 Seat Box Kit: a (1 ea.) Seat Box Platform b (1 ea.) Front Seat Box Plate c (1 ea.) Foot Plate d (1 ea.) Tailgate e (1 ea.) Driver Side Handrail f (1 ea.) Passenger Side Handrail g (1 ea.) Driver Side Rear Seat Back Bracket h (1 ea.) Passenger Side Rear Seat Back Bracket i (1 ea.) Driver Side Seat Support Bracket j (1 ea.) Passenger Side Seat Support Bracket k (2 ea.) Vertical Seat Platform Support Brackets l (1 ea.) Rear Seat Back Cushion (Not Shown) m (1 ea.) Rear Seat Bottom Cushion (Not Shown) n (1 ea.) Box of Hardware (Itemized List Page 2) Caution: Please read through the instructions carefully. Look behind each drill location BEFORE YOU DRILL. Installer is responsible for damage (i.e. drilling into a wiring harness, battery, fuel tank etc.). A second installer may be helpful with parts of this installation. Contents of SEAT-811 Hardware Kit: a (1 ea.) Instructions b (8 ea.) M5.5 x 32 Flat Head Woodscrews c (4 ea.) M6 x 25 Hex Bolts d (4 ea.) M6 Washers e (2 ea.) M8 Binder Bolts with Mated Nuts f (4 ea.) M10 x 25 Hex Bolts g (2 ea.) M10 x 45 Hex Bolts h (4 ea.) M10 x 45 Phillips Head Bolts i (4 ea.) M10 x 50 Hex Bolts j (2 ea.) M10 x 65 Hex Bolts k (32 ea.) M10 Washers l (16 ea.) M10 Lock Nuts m (4 ea.) 3/8” x 1.25” Hex Bolts n (4 ea.) 3/8” Washers -----------------------------------------------------------Installation Preparation 1. Remove golf cart Top from vehicle. Retain all hardware. 2. Remove the Rear Top Struts by removing the (4) Hex Bolts that secure the Top Struts to the Front Seat Bracket. Retain Struts and hardware. 3. Remove the Front Seat Back Assembly by removing the (4) Hex Bolts used to secure the seat back. Retain the Seat Back Assembly and hardware. Note: Remove the Front Seat Back Bolts by hand. Do not use air or electric impact tools as it will strip the Captured Nut in the wood backing and the seat will have to be repaired or replaced. 4. Remove the Factory Seat Back Support Bracket/Sweater Basket by removing the (4) Hex Bolts used to secure the Seat Support Bracket to the golf car Frame. Retain the (2) Front Hex Bolts for reassembly. The Seat Support Brackets/Sweater Basket can be discarded. Page 2 Seat Support Bracket Installation 1. Place the (2) New Seat Support Brackets where the Factory Seat Support Brackets were removed. Driver and Passenger Side are different. 2. Install the Support Brackets using (4) 3/8” x 1.25” Hex Bolts and (4) 3/8” Washers. Do not fully tighten. 3. Reinstall the Front Seat Back Assembly reusing the Original Hardware. 4. Tighten any hardware left loose in this section. Vertical Seat Platform Support Bracket and Foot Plate Installation 1. Remove the (2) Push-in Plastic Rivets in the rear outermost positions of the bagwell area and discard. Enlarge the holes where the Rivets were removed using a 7/16” Drill Bit. 2. Place the (2) Vertical Seat Platform Support Brackets in the bagwell area. Orient the mounting holes in the Support Brackets with the newly Page 3 drilled holes. The small mounting tabs will face the front of the Cart. 3. Insert (2) M10 x 45 Hex Bolts and (2) M10 Washers through the holes in the Support Brackets and into the drilled holes in the bagwell area. 4. From under the bagwell area of the vehicle, attach the Foot Plate utilizing the (2) Hex Bolts from the Support Brackets, (2) M10 Washers and (2) M10 Lock Nuts. Hand tighten. Seat Box Platform and Front Seat Box Plate Installation 1. Place the Seat Box Platform on the rear of the cart. The stationary side of the Seat Box Platform should be closest to the front of the cart. Note: Lay a Towel or Blanket across the top of the Rear Body to protect it from scratches or gouges. 2. Identify the Front Seat Box Plate. Orient the Plate so the narrow lip is at the top and facing the front of the cart. 3. Align the front mounting holes in the Seat Platform with the (2) mounting holes in the Front Seat Box Plate and those in the Seat Support Brackets. Secure using (2) Page 4 M10 x 25 Hex Bolts, (4) M10 Washers and (2) M10 Lock Nuts. Hand tighten. Note: The Front Seat Box Plate will be sandwiched between the Seat Platform and the Seat Support Bracket. 4. Place the rear of the Seat Platform securely on the Vertical Seat Platform Support Brackets. 5. Secure the rear of the Seat Platform to the Vertical Seat Platform Support Brackets using (2) M10 x 25 Hex Bolts, (4) M10 Flat Washers and (2) M10 Lock Nuts. Hand Tighten. Handrail Installation 1. Attach one Handrail to the Seat Platform Frame using (2) M10 x 45 Phillips Head Bolts, (4) M10 Washers and (2) M10 Lock Nuts. Hand tighten. 2. Mount the Handrail to the side of the Foot Plate using (1) M10 x 65 Hex Bolt, (2) M10 Washers and (1) M10 Lock Nut. Hand tighten. 3. Repeat Steps 1 and 2 for the opposite Handrail. Page 5 4. Fasten the Front Seat Box Plate to the sides of the Handrails using (4) M10 x 50 Hex Bolts, (8) M10 Washers and (4) M10 Lock Nuts. Hand tighten. Rear Seat Back and Rear Top Struts Installation 1. Identify the (2) Rear Facing Seat Back Brackets. The mounting tabs should face the outside of the Rear Seat. 2. Install both Brackets to the Seat Back using (4) M6 x 25 Hex Bolts and (4) M6 Flat Washers. Leave bolts slightly loose to make installation on the cart easier. 3. Reinstall the Rear Top Struts that were removed in the first section reusing the Original Hardware. Before installing the Nut onto the Mounting Bolt, place the Rear Facing Seat Back Mounting Brackets (attached to the Rear Seat Back in Step 2) against the Seat Support Bracket and secure with the Original Nut. Tighten rear facing hardware on the Seat Back left loose in Step 2. Page 6 Tailgate Installation 1. Fasten the Tailgate to the rear of the Seat Platform using (2) M8 Binder Bolts and Mated Nuts. Rear Seat Bottom Cushion Installation 1. Place the Rear Seat Bottom Cushion on top of the folded Seat Platform. The Seat Cushion should set firmly against the Cushion Rest and be centered on the Platform. 2. Flip the folding portion of the Platform up to a 90° angle while holding the cushion firmly in place. 3. Locate the (8) Seat Cushion mounting holes in the Seat Frame Deck. Using (8) M5.5 x 32 Flat Head Woodscrews, mount the Seat Bottom Cushion to the deck. Do not over tighten Wood Screws. They will strip the Wooded Seat Bottom. Page 7 Complete Installation 1. Go back over the new Seat Box Kit and fully tighten any loose mounting hardware. This completes the installation of your TXT Seat Box Kit. Please enjoy safely! Page 8