Seismic Racks Manual 1-tier

Transcript

Storage Battery Systems, LLC • N56 W16665 Ridgewood Dr. • Menomonee Falls, WI 53051 www.sbsbattery.com • [email protected] • Toll Free: 800-554-2243 Assembly Instructions Assembly instructions for seismic welded 1-tier or 2-step battery racks NOTE English For seismic 1-Tier or 2-Step battery racks with welded uprights • Before you start with the assembly of the rack, check the packages delivered against rack parts list to ensure you have received the correct items and quantity. • It NOTE is not possible to insert missing pieces at a later date. • Before you start with the assembly of the rack, check the packages delivered to ensure you have received the correct number and items. • It is not possible to insert missing pieces at a later date. HANDLE WITH CARE 2-Step Seismic Rack • In case of coating damage, NOTE repair surface immediately • The rack system and the order of assembly is illustrated in the diagrams. NOTE • All screws must be tightened to a torque NOTE of 20 Nm [ 27 ft lb ]. • Do not over tighten. • The rack system and the order of assembly is illustrated in the diagrams. 1-Tier Seismic Rack 09-15-SRM1TR 39.37" 62.60" HB 40 1.57” 55 2.17” Parts Description Rack Frames/Uprights 60 0 .62 ” 23 45 1.77” 75 0 .53 ” 29 90 0 .43 ” 35 6.30" 12 47 00 .24 ” 15 59 00 .06 ” 1-Tier Frame17.68" Part# EQ-PGX1 L 2-Step Frame Part# EQ-SGX2 Ø0.79" 3.94'' 40 1.57” 40 1.57” 55 2.17” B Bottom and Side Rails 60 0 .62 ” 23 45 1.77” 45 1.77” 75 0 .53 ” “h” type rails 29 “C” type rails 60 23. 0 62” 35.43" 47.24" 90 0 .43 ” 35 ET0072 ET0102 12 47 00 .24 ” 75 0 .53 ” 29 90 0 .43 ” 35 12 47 00 .24 ” 15 59 00 .06 ” 15 59 00 .06 ” EB0064 Part# 904=Qty.4 900mm (35.43in.) "h" type rails ET0072 0.5 904=Qty.2 900mm (35.43in.) "h" type rails ET0102 Part# 904C=Qty.4 900mm (35.43in.) "C" type rails 0.5 904C=Qty.2 900mm (35.43in.) "C" type rails 40 1.57” EB0034 60 23. 0 62” 45 1.77” 75 End Holder Part# EB0064 29 0 .53 Cross Brace Part# EB0714 ” 90 0 .43 ” 35 EB0064 12 47 00 .24 ” 15 59 00 .06 ” End Holder Part# EB0034 EB0034 EB0714 EB0974 09-15-SRM1TR Avai l abl eOnl i ne Not e:I fyouneedar acki nf or mat i ondat asheet ,pl easecont actSBSat : st at i onar y@sbsbat t er y . com,orvi si twww. sbsbat t er y . com/ sei smi cr acks. Pl easehaveyourr ackpar tnumberr eady . 09-15-SRM1TR Step 1 - Determine side rail location and move side rail connectors to correct location A A B C B C X Brace 39.37" 62.60" HB ■ A X Brace X Brace B C D* NOTE Gap H see table 6.30" • 17.68" L *There is no D mounting hole on 2-Step upright Side Rail Positioning Battery Height A Rack 23.1 - 29" B C D ■ Ø0.79" STT Battery Type B Hole 3.94'' STT2V600 2-step Gap H form the 17.1 - 23" STT2V350 - STT2V490 battery height front part of support 10.6 - 17" STT12V50 153 - STT2V300 [ 6.0“]35.43" (1.hole) 220-280 [ 8.7“-11.0“] 228 [ 9.0“]47.24" (2.hole) 8 - 10.5" 280-370 [11.0“-14.6“] 303 [12.0“] (3.hole) 370-520 [14.6“-20.5“] 378 [14.9“] (4.hole) 520-670 [20.5“-26.4“] 453 [17.8“] (5.hole) Brace Assemble Cross Braces using 2 bolts M8x20, Step 2 - 4 toothed lock washers and 2 nuts M8. For assembling each brace, use 2 screws M8x20, 4 toothed lock washer and 2 nuts M8. NOTE NOTE • • Length LengthLLsee seetable specific rack drawing Length L is determined by the distance between the uprights. MeasurementsLare listed in the by table. Length is determined the distance between the uprights. Measurements are listed in the table. Reference your specific rack Center distance A of supports Length L of brace footprint drawing. 600 mm [23.62“] 710 mm [27.95“] 750 mm [29.52“] 841 mm [33.11“] Center distance of supports Length 977 L of mm brace[38.46“] C/C 900 mm A[35.43“] 1050 mm [41.34“] 1117 mm [43.98“] 600 mm [ 23.62"] 710 mm [ 27.95"] 1200 mm [47.24“] 1259 mm [49.57“] 750 mm 29.52"] 841 1403 mm [mm 33.11"] 1350 mm [ [53.15”] [55.24”] 1500 mm [59.06”] 1548 mm [60.94”] 900 mm [ 35.43"] 977 mm [ 38.46"] 1050 mm [ 41.34"] 1117 mm [ 43.98"] 1200 mm [ 47.24"] 1259 mm [ 49.57"] 1350 mm [ 53.15"] 1403 mm [ 55.24"] 1500 mm [ 59.06"] 1548 mm [ 60.94"] NOTE NOTE • • All must be be tightened tightened All screws screws must to . toaatorque torqueofof2020Nm Nm[27 [27ft⋅lb] ft lb] • • Do not over tighten. Do not over tighten. 09-15-SRM1TR Rack assembly ■ Step 3 - Rack Assembly Rack assembly Place uprights in a vertiAIGB027.03 position and mount Place uprights in a to vertithe brace according cal position and mount distance A between Place uprights in a the vertical the brace according to uprights, as defined in the position and mount distance A between the enclosed diagram, the cross braces according as defined anduprights, the respective dis- in to theenclosed distance diagram, between the tances A1, A2, A3... and as defineddis-in and the respective so uprights, on. tances A1, Arack the specific 2, Adrawing. 3... and so on. rack is square. ForEnsure assembling the braces, use screws For assembling M8x20, toothed lock the • braces, useM8. screws washer and nuts M8x20, toothed lock washer and nuts M8. ASSEMBLY INSTRUCTIONcal Fixation Earthquake Proof Racks A A ASSEMBLY INSTRUCTION • AIGB027.03 NOTE • Assemble near final installation location. NOTE NOTE NOTEall screws in upper Tighten • Tighten all end boltsrails in upper lengthways and to a • Tighten all screws in rails upper and end to a torquelengthways of 20 Nm [27 ft⋅ lb] lengthways and end rails to a of 20 Nm [27 ft -lb] Do nottorque over tighten torque of 20 Nmtighten [27 ft⋅ lb] • Do not over • Do not over tighten Fixation Earthquake Proof Racks Place frame in room and align. Place frame in room and align. NOTE NOTE Attention: Uprights must be at a right Attention: 90° angle to the longitudinal axis •of the Uprights frame. must be at a right 90° anglethe to polypropylene the longitudinalspill axispans. If an SBS spill containment system is ordered the rack will be installed inside of the frame. Polypropylene is extremely We recommend the following procedure:strong and acid resistant and can support up to 15,000 lbs per square inch without degradation of the material. Optional: SBS Spill Containment System Installation • 100 [4“] 100 [4“] 100 [4“] 100 [4“] ■ A A 1 3 1. Place the battery rack according to theA 2room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of A A A 1 3 100mm/ 4”. SBS supplies different size spill 2pans that are butted together in different combinations to form different spill The gap between the rack and the wall or other appliances in the room system and widths. Flexible connectors are supplied to ‘connect’ the pans together. 2. containment Mark holes and drill it. lengths must be the at least 100 mm [4“]. The gap between the rack and the wall or other appliances in the room 3. must Clean the holes. be drilled at least mm [4“]. Mark screw points in100 the Arrange the pans so floor. that the spill containment “joints” do not line up with the rack uprights/frames.If the rack and 4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the NOTE spill containment is to befloor. anchored to the floor you must assemble and place the spill containment system under the screw points in the nut flush with edge of thread. DrillMark holes for floor anchor bolts according to manufacturer’s instructions. rack before marking the anchor holes. After the anchor holes are marked• drill through the pans an appropriate NOTE Paying attention to with torque for Insert anchor bolts and screw downrests frame. 5. Drill Tighten nut, ensuring that the washer against theto foot profile. When the instructions. specified holes for floor anchor bolts according manufacturer’s floor anchore bolts. sized standard drill bit and then drill into the concrete floor with a masonry bit. Insert anchor bolts (supplied by torque is reached, the machined section of the bolt thread must not be visible above the • Paying attention to torque for Insert anchor bolts and screw down frame. nut. If the specified torque can not be obtained or the machined section is visible, then no others) and tighten. floor anchore bolts. load can be applied to the Fix-Anchor. Assembling rails If Assembling desired caulk hole/bolt silicon (supplied by others) to create a 100% leak proof spill containment system. The right is reserved to make changes in material specifications without notice. railsand with 11/04 We recommend theacid following procedure: Optional absorbing/neutralizing pillows can be placed in the spill system after the battery installation is complete. 1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”. 2. 3. 4. 5. NOTE Assembly with 2NOTE Mark the holes and drill it. • Paying attention to the battery stepped frame Assembly with 2width. • Firstly arrange two c-profiles Clean the drilled holes. • Paying attention to the battery stepped frame close together in the center width. • Firstly arrange two c-profiles the with support, thenwhilst mount an the Drive the Fix-Anchor into the drilled hole, tapping it of lightly a hammer keeping close together in the center nut flush with edge of thread. h-profile at a gap the width of the support, then mount an the of battery respectively. Tighten nut, ensuring that the washer rests against the h-profile foot profile. thethe specified atWhen a gap width of torque is reached, the machined section of the bolt thread not be visible above the themust battery respectively. nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor. 09-15-SRM1TR the respective distances NOTE For , A2, A3... andthe A1assembling braces,braces, use tances screws useA screws NOTE , A , A ... and so on. For assembling the 1 2 3 the For assembling braces, use screws so on. M8x20,M8x20, toothed lock NOTE all screws screws upper toothed lock • • Tighten NOTEall Tighten in in upper braces, useM8. screws A braces, useM8. screws A M8x20, toothedlengthways lock washer and nuts washer and nuts • Tighten in uppe and end rails to aall lengthways and end rails toscrews a assembling the toothed lock M8x20,M8x20, toothed lock • the Tighten allallscrews in upper washer and nuts•M8. ForFor assembling Tighten screws in upper NOTE torque of 20 Nm [27 ft ⋅ lb] lengthways and end rai A NOTE torque of 20 Nm [27 ft⋅rails lb] to a A braces, screws and nuts lengthways and endend useuse• screws washerwasher and braces, nuts M8.M8. lengthways and rails to a Do not over tighten to a torque of 20 Nm [27 M8x20, toothed toothed lockover torque Nm [27 ft⋅ lb]screws • Dolock not tighten M8x20, • Nm Tighten in uppe • ofof20 Tighten all in upper ■ Step 4 - A torque 20 ft⋅all lb]screws lb][27 Mounting toAFloor SSEMBLYFrame INSTRUCTION AIGB027.03 washer and nuts M8. • Do not over tighten washer and nuts M8. lengthways and end lengthways and end rails to rai a ASSEMBLY INSTRUCTION AIGB027.03 • Do not over •tighten Do not over tighten to a torque of 20 Nm [27 NOTE torque of 20 Nm [27 ft⋅ lb] Do not lb] over tighten Attention: • Do not over tighten AIGB027.03 Fixation Earthquake Proof Racks arthquakePlace Proofassembled Racks frame in position and align. A Use line necessary. Placechalk frame in ifroom andSSEMBLY align. • INSTRUCTION A 1 A A 2 A 1 A 1 A A 1 1 3 A 2 A 2 A A 2 2 3 A 3 A A 100 [4“] 100 [4“] A 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“]100 [4“] • Uprights must be at a right angle to the longitudinal axis Place in room and align. frame in room andframe align. Fixation Earthquake Proof Racks NOTE of the frame. ace frame in room and align. NOTE Attention: NOTE Place frame in room align. • Uprights must be at a right Place frame in room andand align. Attention: 90° angle to the longitudinal axis NOTE must be at a right Attention: •of the Uprights frame. NOTE NOTE angle to the longitudinal • Uprights must be at a axis right Place90°frame in room and align. Attention: of the frame. 90° Attention: angle to the longitudinal axis Attention: Werecommend recommend the following procedure: We the following procedure: NOTE •of the Uprights must be at a right • Uprights must righ NOTE frame. • Uprights must be be at at a a right 90° angle to the longitudinal axis 1. Place the battery rack according to the room layout. Pay attention to the given space 90° angle to the longitudinal ax • Pay attention to torque angle to therating longitudinal axis 1. Place the battery90° rack in the final resting place, paying attention to other Attention: between the racks, also to the equipment and the walls. We recommend a distance of of the frame. of the frame. floor anchor bolts. of the frame. equipment 100mm/ 4”.and walls. We recommend 4" of spacing from any equipment • Uprights must be at a righ mmend the following procedure: The between the rack and the wall or other appliances in the room andgap walls. 90° angle to the longitudinal ax 2. Mark the holes and drill it. [4“]. must berecommend at least 100the mm We following procedure: A A A 1 2 3 ace the battery rack according to the room layout. Pay attention to the given space of the frame. The gap between the rack and the wall or other appliances in the room 2. 3.Mark the holes and drill. Frames can accept anchor upato 3/4" (supplied Clean the drilled holes. tween the racks, also toPlace the equipment and the walls. We recommend distance ofthe given space must be at least 100 mm [4“]. 1. the battery rack according to the room layout. Pay attention to Mark screw points in the floor. A A by to insert anchors.A 3 1 others). Move rack if needed 2 0mm/ 4”. theinto racks, also tohole, the equipment and with the walls. We recommend a the distance of 4. Drive thebetween Fix-Anchor the drilled tapping it lightly a hammer whilst keeping NOTE gap between the rack and the wall oraccording other appliances in the room screw points in the floor. 100mm/ 4”.of nut flush with edge thread. DrillMark holes for floor anchor bolts to manufacturer’s instructions. ark the holes and drill it. 3. Drive the anchor into the drilled hole, tapping it lightly with a hammer be at leastInsert 100 The mmThe [4“]. NOTE appliances gap between the rack and the wall or other in room • the Paying attention to torque for anchor bolts and screw down frame. gap between the rack and thethe wall or other appliances in the room NOTE 2. Mark the holes and drill it. 5. Tighten nut, ensuring that the washer rests against foot profile. When the specified he gap between the rack and the wall or other appliances in the room while keeping the nut flush with end of bolt. Drill holes for anchor bolts according to manufacturer’s instructions. must befloor at machined least 100 mm [4“] floor anchore bolts. must be at least 100 mm [4“]. torque is reached, the section of the bolt thread must not be visible above the ean the holes. • Paying attention to torque for to torque fo Insert anchor bolts and screw down frame. ust be drilled at least mm [4“]. • Paying attention nut. If specified torque holes. can not be obtained or the machined section is visible, then no 3.theClean the drilled screw points in100 the floor. floor anchore bolts. 4. Tighten nut, ensuring that the washer rests against the foot profile. Torque The gap between thetherack and the wall or other appliances in the room load canMark be applied to the Fix-Anchor. NOTE floor anchore bolts. screw points in floor. Mark screw points in the floor. ive the Fix-Anchor into the tapping it lightly with a hammer whilst keeping the Assembling rails NOTE according todrilled anchor instructions. be Fix-Anchor athole, least 100 mm [4“] hole, 4.inmust Drive the into the drilled tapping it lightly with a hammer whilst keeping the ark screw points the floor. t flush with edge of thread. holes forThefloor anchor bolts nut flush withaccording edge of thread.to manufacturer’s instructions. • NOTE Paying attention to torque fo right is reserved to make changes and specifications without notice.according to manufacturer’s instructions. Assembling rails Drill holes for floor anchor bolts Drill holes forin material floor anchor bolts according to manufacturer’s instructions. NOTE 11/04 • Paying attention toanchore torque bolts. for anchor bolts and screw down frame. floor Mark screw points in the floor. Insert anchor bolts and down frame. ghten nut, ensuring that the washer rests against the foot profile. When specified 5. anchor Tighten nut, ensuring that thescrew washer rests against the the footinstructions. profile. When the specified • Paying attention to torque for Insert anchor bolts and screw down frame. ill holes for floor bolts according to manufacturer’s floor anchore bolts. We recommend the following procedure: torque issection reached, machined section of the not the be visible above the que is reached, the machined ofthe the bolt thread must notbolt be thread visiblemust above floor anchore bolts. for •then Paying attention to torque sert anchor bolts and screw down frame. floor anchor bolts according to manufacturer’s instructions. nut. the torque be obtained or theis machined section no t. If the specified torqueDrill canIfholes not specified befor obtained orcan thenot machined section visible, then nois visible, 1. Place the Insert rack the room layout. Payframe. attention to the given space Assembling rails floor anchore bolts. load can be according applied to to the Fix-Anchor. anchor bolts and screw down ad can be applied to thebattery Fix-Anchor. ■ 3 3 the also to the equipment and the walls. We recommend a distance of Step 5 -racks, Assembling semblingbetween rails4”. rails Rails 100mm/Assembling NOTE Assembly with 2Assembling rails served to make2.changes material specifications without notice. Assembling rails NOTE Mark inthe holesand and drill it. Paying attention to the battery stepped frameAssembly with a 1-row• frame The right is reserved to make changes in material and specifications without notice. 11/04 Assembly • with 2NOTE width. h-profiles are mounted in the • Firstly arrange two c-profiles 3. We Clean the drilled holes. • Paying attention to the battery framecenter of the support, recommend the following procedure: stepped with a mend the following procedure: closea together in the center Assembly •with 1-Tier frame width. Assembly with a 1-row frame • Pay attention to the battery Firstly arrange two c-profiles gap the width of the battery. themounted support, then mount an the 4. Drive the Fix-Anchor into the drilled hole, tapping it of lightly with a hammer whilst keeping • h-profiles are in the Place the to battery rack according to the room layout. Pay attention to center themounted given space close in theare •together h-profiles inwidth. the nut 1. flush with edge ofthe thread. "C" type rails e the battery rack according room layout. Pay attention to at the space h-profile a given gap the width of NOTE of the support, with a ofmount between the racks, also to the center equipment and the walls. Wethen recommend a distance of a of the support, an center the een the racks, also 100mm/ to the equipment and the walls. Wethe recommend a distance of asupport, battery respectively. Assembly with 2-tier with or 24”. NOTE gap the width theat battery. 5. Tighten nut, ensuring that the washer rests against the h-profile footofprofile. When thethe specified a gap width gap the width of of the battery. mm/ 4”. NOTE stepped frame • Paying attention to the batte torque is reached, the machined section of the bolt thread must not be visible above with 2- the theAssembly battery respectively. NOTE Mark the holes and • Firstly arrange two c-profiles nut.2. If the specified torque candrill notit. be obtained or the machined section is visible, then no Assembly with 2width. • Paying attention to the battery stepped frame with a 2-tier orNOTE Assembly 2k the holes and drill load canit.be applied to the Fix-Anchor. • Paying attention to the battery close together in the center width. stepped frame • Firstly arrange two c-profiles frame 3. Clean "h" the type drilledrails holes. Assembly with stepped 2-of the support, mount width. an • Paying attention to the batte • Firstly arrange two c-profiles close together in then the center n the drilled holes. • Paying • Firstly arrange two width. to the battery stepped frame h-profile at athen gapmount thec-profiles width of attention The right is reserved to make changes in material and specifications without notice. of the support, an 4. Drive the Fix-Anchor into the drilled hole, tapping itin lightly with a hammer whilst keeping the close together the center 11/04 close together in the center width. the battery respectively. Firstly arrange two c-profiles withhole, edge tapping of thread.it•of h-profile aan gap the the of an the support, then mount e the Fix-Anchor intonut theflush drilled lightly with a hammer whilst keeping of theat support, thenwidth mount close together in the center the battery respectively. Assembly with 2-Step frame lush with edge of thread. atagainst a gapthe the width h-profile atofWhen a gapthe thespecified width of 5. Tighten nut, ensuring that the h-profile washer rests foot profile. of the support, then mount an •the First arrange two c-profiles respectively. the battery battery respectively. torque is reached, the machined section of the bolt thread must not be visible above the "C" type rails NOTE ten nut, ensuring that the washer reststorque against foot profile. When thethe specified close together inathe the center h-profile ator gap width nut. If the specified canthe not be obtained machined sectionofis visible, then no ue is reached, the machined section oftothe thread not then be visible above of the support, mount an the load can be applied thebolt Fix-Anchor. themust battery respectively. • All screws fixing the rails must be If the specified torque can not be obtained or theh-profile machined is width visible,ofthen no at asection gap the tightened to a torque of 8 Nm can be applied to the Fix-Anchor. the battery respectively. The right is reserved to make in material and specifications without notice. [11 ft-lb] "h" changes type rails 11/04 • Do not over tighten. rved to make changes in material and specifications without notice. 09-15-SRM1TR Mounting rails ■ Mount Bottom Rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate Guide bolt M8x16 with washer from below through the longitudinal hole in Mounting upright, and screw rails it into the anchor plate. Note: "C" type rails can be tightened however "h" type rails should be Plate Connecting Plate installed loosely to allow width adjustment. Guide bolt M8x16 withAnchor washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate NOTE For frames which consist of more than one field, a connection plate must be used at the intersection of two rails. • NOTE For frames which consist of one field, a connection plate must be used at the For racks which consist of must • • All screws fixing therails. rails intersection of two be tightened to auprights, torque of 8 Nm more than two a connection plate must be used at the intersection [11 ft⋅lb] of NOTIZ two rails.tighten. not over • Do • Washer Washer Anchor Plate Screw M8x16 Connecting Plate Screw M8x16 Washer Washer Inserting battery in rack Screw M8x16 • Screw M8x16 Insert batteries, cells and/or blocks. • Elements must be placed closely to one another. Inserting battery in rack NOTE NOTIZ more than All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb] Do not over tighten. The railsbatteries, (h-profiles) Insert cellsmust and/orsupport blocks. the elements lengthways on the frame without room maneuver. Elements must betoplaced closely to If necessary adjust the position of one another. the h-profiles. The rails (h-profiles) must support the elements lengthways on the ■ Step 6 - Inserting Side Rails frame withoutupper room to maneuver. Inserting lengthways rails If necessary adjust the position of the h-profiles. Insert side rails and screw down lightly at Insert upper lengthways rails and screw intersections. down tightly at intersections. Inserting upper lengthways rails Insert upper lengthways rails and screw down tightly at intersections. Inserting top end rails stic Stoppers Plastic Cap Inserting top end rails Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to thePre-assemble upper lengthways holder.rails, To as this shown the bolt diagram. end in use M8x20 toothed lock washer and anchor plate. Insert upper end rails, push them uppre-assembled to the battery and to Guide holder NOTE • • Tighten all screws in upper lengthways and end rails to a torque of 20 Nm [27⋅ft lb] DoNOTE not over tighten • • Finally cover screws Tighten all all screws in with upper thelengthways plastic caps andand endclose rails all to a openings torque ofin20the Nm stands [27⋅ft lb]with stoppers • plastic Do not over tighten 09-15-SRM1TR Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate NOTE • Anchor Plate ■ Connecting Plate Step 7 - Aligning Rails Mounting rails Washerand Tightening Bottom Washer M8x16 Guide bolt M8x16 with Screw washer 9/24 from below through the longitudinal Screw M8x16 We recommend using 1 or 2 batteries to help align bottom rails hole in support, and screw it into the anchor plate and to ensure proper spacing. The rails (h-profiles) must support the elements depth on Inserting battery in rack the frame without roomAnchor to maneuver. if necessary adjust the Plate Plate Connecting position of the h-profiles. Insert batteries, cells and/or blocks. Once aligned, torque bottom "h" type rails to 8Nm (11ft - lbs) Elements must be placed closely to Washer Washer one another. Screw M8x16 The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. ■ Step 8 - Inserting Battery If necessary adjust the position of Inserting battery in rack the h-profiles. Screw M8x16 in Rack For frames which consist of more than one field, a connection plate must be used at the intersection of two rails. NOTIZ • • • All screws fixing the rails must beNOTE tightened to a torque of 8 Nm [11 Forft⋅lb] frames which consist of Do notthan overone tighten. more field, a connection plate must be used at the intersection of two rails. NOTIZ • • All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb] Do not over tighten. Insert cells (cells and/or blocks. Insert batteries, batteries, and/or blocks). Inserting lengthways rails Elements mustupper be placed closely to one another. Batteries must be placed closely to one another. Insert upper lengthways rails and screw The rails (h-profiles) must support down the elements lengthways on thetightly at intersections. SBS recommends spacing frame without room to1/2" maneuver. between Using of a If necessarybatteries. adjust the position 1/2" spacer helps while loading the h-profiles. batteries. Inserting upper lengthways rails ■ Insert upper lengthways rails and screw down tightly at intersections. Step 9 - Inserting Top End Rails Inserting top end rails Plastic Stoppers Plastic Cap Pre-assemble end Pre-assemble holder. holder.ToTothisthis use bolt M8x20, toothed lock end use bolt M8x20 toothed washer and anchor plate.plate. and anchor lock washer Plastic Stoppers Plastic Cap Inserting top end rails Guidepre-assembled pre-assembledholder holdertotothe Guide the upper lengthways as upper lengthways rails, rails, as shown in the diagram. inshown the diagram. Insertupper upper pushup Insert endend rails, rails, push them them up to the battery and to the battery and screw everything screw everything down. End down. End rails must touch Pre-assemble Tobattery this rails must touch holder. battery with no with no room to move. If necessary, end use bolt M8x20 toothed room for maneuver. If necesre-adjust end rails.anchor plate. lock washer sary, re-adjustand end rails. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no NOTENOTE Tighten all screws in upper • Tighten all screws in upper lengthways and end rails to a lengthways and end rails to a torque of 20 Nm [27⋅ft lb] torque of 20 Nm [27 ft-lb] • Do not over tighten • Do not over tighten • • Finally cover all screws with • the Finally cover all screws withall plastic caps and close plastic caps and close all openings in the stands with openings in the stands with plastic stoppers NOTE plastic stoppers. • Tighten all screws in upper • Do not over tighten • Finally cover all screws with the plastic caps and close all openings in the stands with plastic stoppers Illustrations, descriptions, and technical data lengthways andchange end rails a are not binding and may withouttonotice. torque of 20 Nm [27⋅ft lb] Edition 04/2003 09-15-SRM1TR