Seismic Racks Manual 2-tier

Transcript

Storage Battery Systems, LLC • N56 W16665 Ridgewood Dr. • Menomonee Falls, WI 53051 www.sbsbattery.com • [email protected] • Toll Free: 800-554-2243 English Assembly instructions Assembly Instructions for earthquake proof battery racks For seismic Two 2-Tier 2-Step/2-Tier tieror / 1-row, 2-row andbattery 2-stepp racks with welded uprights NOTE Supporting Stand Support 8 7 6 5 NOTES: NOTE with the assembly of • Before you start the rack, check the packages delivered Before you start with the asagainst• rack parts list to ensure you have sembly of the rack, check the received the correct items and quantity. packages delivered to ensure • It is not possible to4 insert missing pieces 3 you have received the correct at a later date. number and items. • PARTS LIST F E ITEM NO. PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 FRM-024500 BTR-000300 MI S-000300 HEXBOLT3/8-16X1-1/4ZI NC EXTTOOTHWASHER3/8ZC P1008 BKT-000901 BKT-002101 MI S-002100 BRC-002600 SEE BRACE TABLE HEXNUT3/8-16ZI NC KI T-003616 FRAME, 2 TI ER, ZONE 4, OPzS 1100-1500 RAI L, BATTERY, 1.625 X 1.625 X "L" PLASTI C COVER, BATT. RAI L, "L" HBOLT 3/8-16 X 1-1/4", Z.P. WASHER, EXTERNAL TOOTH, 3/8, ZC STRUT NUT, 3/8-16 BRACKET, END, TOP, WCR, 3/8" HDWR BRACKET, END, BOTTOM, WCR, 3/8" HDWR PLASTI C COVER, BATT. RAI L, 10.6" LONG END BRACE, WET CELL RACK, Z4, 10.6" BRACE, CROSS HEX NUT, 1/2-13, ZINC KI T, INTERMEDI ATE SUPPORT, 16" 2-Step/2-Tier Seismic Rack 4 ' 5 ' 6 ' 7 ' 8 ' 9 ' 10 ' 11 ' 12 ' 13 ' 14 ' 15 ' 16 ' 17 ' 2 8 8 56 64 48 8 8 4 4 2 8 8 56 64 48 8 8 4 4 8 0 8 0 2 8 8 56 64 48 8 8 4 4 3 3 3 3 4 4 4 4 5 5 5 5 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 68 68 68 68 80 80 80 80 92 92 92 92 104 104 80 80 80 80 96 96 96 96 112 112 112 112 128 128 56 56 56 56 64 64 64 64 72 72 72 72 80 80HANDLE 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 REFERENCE BRACE TABLE FOR BRACE TYPE AND QTY. 8 12 12 12 12 16 16 16 16 20 20 20 20 24 24 0 1 1 1 1 2 3 3 3 4 4 4 4 5 5 • In case of coating damage, repair surface immediately • The rack system and the order of PROVISION GROUND TYP. ON ALL UPRIGHTS diagrams. Firstly assemble and align supports and supporting stands (uprights). assembly is illustrated in the NOTE In this connection, use screw M8x100, M8x25, washer 9/28, toothed lock washer and 2-hole and 3-hole plate. • The rack system and the order of assembly is illustrated Assembling the parts in the packet in this way will produce a pair of left and in the diagrams. right stands. The diagram shows a right stand with 2-stepped support. The left stand mirrors the right stand. 59.50 9 NOTE 10 TOP • All screws must be tightened toBRACKET a torque of 20 Nm [ 27 ft lb ]. The screws M8x25 and 3-hole plates aren't needed for 1- and 2-row racks. • Do not over tighten. The order and Screw M8x25 BOTTOM BRACKETS sequence of B 8.00 assembly is the same for 1- or 25.69 row stands as it is for a 2-stepped stands. Washer 9/28 Toothed Lock Washer Nut M8 C WITH CARE NOTE Assembling stands (uprights) D It is not possible to insert missing pieces at a later date. 18 ' 19 ' 20 ' Plate, 3-hole B Plate, 2-hole 21.50 .688, 2 HOLES PER FRAME NOTE Screw M8X100 Toothed Lock Washer 2-Tier Seismic 17.37 Rack TYP END VIEW • All screws must be to a torque of 20 Nm • Do not over tighten. NOTES: 1. EPOXY 2. STAND 3. REFER T tightened ON THE [27 ft⋅lb] 4. . BRACE REFERE OF BRA 09-15-SRM2TR 40 1.57” 55 2.17” Parts Description Rack Frames/Uprights 60 0 .62 ” 23 45 1.77” 75 0 .53 ” 29 90 0 .43 ” 35 12 47 00 .24 ” 15 59 00 .06 ” 2-Step/2-Tier Frame Part# EQ-E-SGX2 2-Tier Frame Part# EQ-E-PGX1 40 1.57” 40 1.57” 55 2.17” Bottom and Side Rails 60 0 .62 ” 23 45 1.77” 45 1.77” 75 0 .53 ” “h” type rails 60 23. 0 62” 29 75 0 .53 ” “C” type rails 29 90 0 .43 ” 35 ET0072 ET0102 12 47 00 .24 ” 90 0 .43 ” 35 12 47 00 .24 ” 15 59 00 .06 ” 15 59 00 .06 ” EB0064 Part# 904=Qty.4 900mm (35.43in.) "h" type rails ET0072 0.5 904=Qty.2 900mm (35.43in.) "h" type rails ET0102 Part# 904C=Qty.4 900mm (35.43in.) "C" type rails 0.5 904C=Qty.2 900mm (35.43in.) "C" type rails 40 1.57” EB0034 60 23. 0 62” 45 1.77” 75 End Holder Part# EB0064 29 0 .53 Cross Brace Part# EB0974 ” 90 0 .43 ” 35 EB0064 12 47 00 .24 ” 15 59 00 .06 ” End Holder Part# EB0034 EB0034 EB0714 EB0974 09-15-SRM2TR Avai l abl eOnl i ne Not e:I fyouneedar acki nf or mat i ondat asheet ,pl easecont actSBSat : st at i onar y@sbsbat t er y . com,orvi si twww. sbsbat t er y . com/ sei smi cr acks. Pl easehaveyourr ackpar tnumberr eady . 09-15-SRM2TR ■ Determine side rail location and move side rail connectors to correct location Step 1 - X Brace X Brace NOTE • A B C D A B C D X Brace Hole X Brace Battery Height STT Battery Type Rack 23.1 - 29" 2-stepSTT2V600 Gap H form the battery height front part of support 17.1 - 23" STT2V350 - STT2V490 153 [ 6.0“] (1.hole) 10.6 - 17" STT12V50 - 228 STT2V300 220-280 [ 8.7“-11.0“] [ 9.0“] (2.hole) 280-370 [11.0“-14.6“] 303 [12.0“] (3.hole) 8 - 10.5" 370-520 [14.6“-20.5“] 378 [14.9“] (4.hole) 520-670 [20.5“-26.4“] 453 [17.8“] (5.hole) A B C D ■ Gap H see table Brace Step 2 - Assemble Cross Braces using 2 bolts M8x20, 4 toothed lock washers and 2 nuts M8. NOTE For assembling each brace, use 2 screws M8x20, 4 toothed lock washer and 2 nuts M8. • Length L see specific rack drawing NOTE • Length L is determined by the distance between the uprights. MeasureLength L is determined by the distance between the uprights. ments are listed in the table. Measurements are listed in the table. Reference your specific rack footprint Centerdrawing. distance A of supports Length L of brace 600 mm [23.62“] 750 mmA[29.52“] Center distance of supports 900 mm [35.43“] 600 1050mm mm[ 23.62"] [41.34“] 1200mm mm[ 29.52"] [47.24“] 750 1350 mm [53.15”] 900 mm [ 35.43"] 1500 mm [59.06”] 1050 mm [ 41.34"] 710 mm [27.95“] mm [33.11“] Length L841 of brace C/C 977 mm [38.46“] 12181117 mm mm [ 47.95"] [43.98“] [49.57“] 12991259 mm mm [ 51.14"] 1403 mm [55.24”] 1391 mm [ 54.76"] 1548 mm [60.94”] 1492 mm [ 58.74"] 1200 mm [ 47.24"] 1601 mm [ 63.03"] 1350 mm [ 53.15"] 1717 mm [ 67.60"] 1500 mm [ 59.06"] 1837 mm [ 72.32"] Length L see table NOTE • All bolts must be tightened to a torque of 20 Nm [27 ft lb] • Do not over tighten. NOTE • • All screws must be tightened to a torque of 20 Nm [27 ft⋅lb]. Do not over tighten. 09-15-SRM2TR ■ Rack Step 3 -assembly Rack Assembly Rack assembly Rack assembly Place uprights in a vertiNOTE cal position and mount Place in ainvertithe uprights brace according to Place uprights a vertical • Assemble near final installation Place uprights inmount a vertiposition and distance Aand between the ASSEMBLY INSTRUCTION calposition AIGB027.03 mount the location. calbrace position and mount theuprights, according tothe as defined in cross braces according the brace according to Fixation Earthquake Proof Racks enclosed diagram,theand distance A between distance A defined between to the distance between the respective distances uprights, as inthe uprights, defined in the in A2, A3as ... and so on. A1,enclosed theuprights, diagram, as defined enclosed diagram,dis-and and thespecific respective the rack drawing. the respective distances For , A tances A 1assembling 2, A3... andthe Ensure rack is square. NOTE and so screws on. A 1, A2, A3...use so braces, on. M8x20, toothed lock • Tighten all screws in upper For assembling assembling and nuts M8. Forwasher thethe NOTE lengthways and end rails NOTE braces, use screws NOTE braces, use screws to a torque of 20 Nm [27 ft⋅ M8x20, toothed lock M8x20, toothed lock • Tighten all screws in upper • Tightenlb]all screws in upper A washer nuts •lengthways Tighten all bolts inrails upper washer andand nuts M8.M8. and end lengthways and end rails • Do not over tighten to a torque of ft20 Nm [27 lengthways and endft⋅rails to a torque to of a 20 Nm [27 ⋅ lb] torque of 20 Nm [27 ft -lb] • Do not lb] over tighten • •DoDo notnot overover tighten tighten ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks Place frame in room align. Place frame in room andand align. NOTE NOTE Place frame in room and align. 100 [4“] 100 [4“] 100 [4“] 100 [4“] Attention: Attention: Uprights must right NOTE must • • Uprights be be at at a a right angle to the longitudinal axis 90° 90° ■ angle to the longitudinal axis Attention: of the frame. of the frame. • Uprights must be at a right 90° angle to the longitudinal axis recommend the following procedure: the frame. IfWean SBS spill containment system is ordered the rack will be installed ofinside the polypropylene spill pans. Optional: SBS Spill Containment System Installation 1. Place the battery rack according strong to the room layout. Pay attention to theand givencan spacesupport up to 15,000 lbs per square inch without Polypropylene is extremely and acid resistant between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”. degradation of the material. A 1 A 1 A 2 A A 2 3 A 3 appliances The between the or other in the room The gapgap between rackrack andand the the wallwall or other appliances in the room 2. Mark the holes andthe drill it. must beleast at least must be at 100100 mmmm [4“].[4“] A 1 A A 2 3 NOTE SBS different size spill pans that are butted together in different combinations form for different spill • Paying attention tototorque 3. supplies Clean the drilled holes. The gap between thetherack and the wall or other appliances in the room NOTE floor anchore bolts. Mark screw points in floor. Mark screw points in the floor. and widths. Flexible connectors are supplied to ‘connect’ the pans together. containment system lengths be Fix-Anchor at least 100 mmdrilled [4“] hole, tapping it lightly with a hammer whilst keeping the 4. must Drive the into the nut flush with edge of thread. • NOTE Paying attention to torque for holes anchor bolts according to manufacturer’s instructions. DrillDrill holes for for floorfloor anchor bolts according to manufacturer’s instructions. floor anchore bolts. Mark screw points in the floor. bolts and down frame.the foot profile. Arrange theanchor pans so that the spill containment “joints” line up with the rack uprights/frames.If 5. Insert Tighten nut, ensuring that thescrew washer rests against Whendo thenot specified • Paying attention to torque for the rack and Insert anchor bolts and screw down frame. torque is reached, the machined section of the bolt thread must not be visible above the floor anchore bolts. spill containment is to be anchored to the floor you must assemble and place the spill containment system under the Drill for floor anchor according to manufacturer’s instructions. nut. Ifholes the specified torque can not bolts be obtained or the machined section is visible, then no Assembling rails load can be applied to the Fix-Anchor. Insert anchor boltsthe andanchor screw down frame. rack before marking holes. After the anchor holes are marked drill through the pans with an appropriate Assembling sized standard drillrails bit and then drill into the concrete floor with a masonry bit. Insert anchor bolts (supplied by The right is reserved to make changes in material and specifications without notice. Assembling rails 11/04 Assembly with a 1-row frame others) and tighten. h-profiles are mounted in the center of the support, with a Assembly with a 1-row frame If desired caulk hole/bolt with silicon (supplied others) create a 100% leak proof spill containment system. gapby the width oftothe battery. 1. Place the battery rack according to the room layout. attention are to themounted given space • Pay h-profiles in the NOTE between the racks, also to the equipment and the walls. We recommend a distance of a center of the asupport, Assembly with 2-tier with or 2100mm/ 4”. NOTE Optional acid absorbing/neutralizing pillows can placed the spill system after the battery installation is complete. gap be the width ofin the battery. stepped frame • Paying attention to the battery Assembly with 2NOTE 2. Mark the holes and drill it. • Firstly arrange two c-profiles width. attention to the battery stepped frame with a 2-tier or 2- • Paying Assembly close together in the center width. • Firstly arrange two c-profiles stepped frame 3. Clean the drilled holes. • Paying attention to the battery of the support, mount an together in then the center •close Firstly arrange two c-profiles width. h-profile at a gap the width of the support, thenin mount an the 4. Drive the Fix-Anchor into the drilled hole, tapping itof lightly with a hammer whilst close together thekeeping center the battery respectively. nut flush with edge of thread. h-profile a gap the of an of theat support, thenwidth mount theh-profile battery respectively. at When a gapthe thespecified width of 5. Tighten nut, ensuring that the washer rests against the foot profile. the must battery torque is reached, the machined section of the bolt thread not respectively. be visible above the We recommend the following procedure: • nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor. The right is reserved to make changes in material and specifications without notice. 11/04 09-15-SRM2TR the respective distances For use screws , A2, A3... andthe A1assembling braces,braces, use tances screws For assembling the NOTE , A , A ... and so on.NOTEall screws A For assembling the 1 2 lock 3 use• M8x20, toothed braces, screws so on. Tighten upper M8x20, toothed lock NOTEall screwsin in • Tighten upper braces, use screws A washer and nuts M8. braces, use screws A lengthways and end rails to a M8x20, toothed lock washer and nuts M8. • Tighten all in uppe M8x20, toothed lock lengthways and end rails toscrews a • Tighten all screws in upper For assembling theof 20 Nm M8x20,washer toothed lock torque [27 ft⋅ lb] A washer and nuts•M8. For assembling the Tighten all screws into upper and nuts M8. NOTE lengthways and end rai NOTE lengthways and end rails a torque 20tighten Nm [27 ft⋅ lb] A braces, screws Do not of over washer and braces, nuts M8. useuse•screws lengthways and end rails to a to a torque of 20 Nm [27 torque of 20 Nm [27 ft ⋅ lb] M8x20, toothed toothed lockover tighten • Dolock not ■ Step 4 - A M8x20, • Nm Tighten in uppe SSEMBLYFrame INSTRUCTION AIGB027.03 Mounting toA Floor • over all screws in upper ofTighten 20tighten ft⋅all lb]screws lb][27 • torque Do not washer and nuts M8. washer and nuts M8. lengthways and end lengthways and end rails to rai a ASSEMBLY INSTRUCTION AIGB027.03 • DoNOTE Do not over tighten not over•tighten Fixation Earthquake Proof Racks to a torque of 20 Nm [27 torque of 20 Nm [27 ft⋅ lb] • over tighten Attention: Do not lb] • Do over tighten • Uprights must be at anot right AIGB027.03 arthquake Place Proofassembled Racks frame in position and align. ASSEMBLY INSTRUCTION Place frameline in room and align. Use chalk if necessary. angle to the longitudinal axis of the frame. NOTE Attention: ace frame in room and align. NOTE • Uprights must be at a right Place frame in room align. Place frame in room andand align. Attention: 90° angle to the longitudinal axis •of the Uprights NOTE Attention: frame. must be at a right 90° NOTE angle to the longitudinal axis NOTE • Uprights must be at a right Place frame in room and align. of the frame. Attention: 90° We Attention: the following procedure: Werecommend recommend the following procedure: angle NOTE toAttention: the longitudinal axis •of the Uprights must at a be right a righ Uprights must NOTEbe frame. • • Uprights must be at at a right 1. Place the battery rack according to the room layout. Pay attention to the given space • Pay attention to torque rating angle to the longitudinal axis axis 90° angle to the longitudinal ax 1.90°Place the battery rack in the final resting place, paying attention to other angle to the longitudinal between the racks,90° also to the equipment and the walls. We recommend a distance of Attention: floor bolts. of theanchor frame. equipment of the frame. 100mm/ 4”.and walls. We recommend 4" of spacing from any equipment of the frame. • Uprights must be at a righ mmend the following procedure: The between the rack and the wall or other appliances in the room and gap walls. 2. Mark holes and it. [4“]. 90° angle to the longitudinal ax must be the at least 100drill mm The gap between and the wall orA 3other appliances in the room We recommend the following A Athe rack procedure: 1 2room layout. Pay attention ace the battery rack according to the to the given space of the frame. 2. 3. Mark thethe holes and drill. Frames can accept anchor up to 3/4" (supplied Clean drilled holes. must be at least [4“]. tween the racks, also toPlace the equipment and the walls. We recommend a distance ofthe given space Mark screw points in100 theifmm floor. 1. the battery rack according to the room layout. Pay attention to by others). Move rack needed to insert anchors. A 2 3 a hammer whilst keeping the 0mm/ 4”. 4.A 1 Drive the Fix-Anchor theAalso drilled tapping it lightly with between the into racks, to hole, the equipment and the walls. We recommend a distance ofNOTE Mark screw points in the floor. nut flush with edge of thread. Drillthe holes for floor boltsoraccording to manufacturer’s gap between rack and the wall other appliances in theinstructions. room 100mm/ 4”. anchor 3.Insert Drive the anchor into the drilled hole, tapping it lightly with a hammer NOTE ark holes and drill it.The Paying to torque for anchor bolts and screw down frame. be the at least 100 mm [4“]. appliances gap between the rack and the wall or other in• the roomattention NOTE 5. Tighten nut, ensuring that the washer rests against the foot profile. When the instructions. specified in the The gap between the rack and the wall or other appliances room Drill holes for floor anchor bolts according to manufacturer’s while keeping the nut flush with end of bolt. 2.the Mark the holes and drillwall it. floor anchore bolts. he gap between rack and the or other appliances in the room torque is reached, the machined section of the bolt thread must not be visible above the must bebolts at least 100 mm [4“] • Paying attention to torque for must be at least 100screw mm [4“]. Insert anchor and down frame. ean the drilled holes. nut. If the specified torque can not be obtained or the machined section is visible, then no ust be at least 100 mm [4“]. • Paying floor anchore bolts. attention to torque fo 3. Clean the drilled holes. screw points in the floor. Torque 4. Tighten nut, ensuring that the washer rests against the foot profile. load can be applied to the Fix-Anchor. The gap between thetherack and the wall or other appliances in the room NOTE floor anchore bolts. Assembling rails Mark screw points in floor. Mark screw points in the floor. ive the Fix-Anchor into the tapping it lightly with a hammer whilst keeping the according todrilled anchor instructions. NOTE be Fix-Anchor athole, least 100 mm [4“] hole, tapping it lightly with a hammer whilst keeping 4.inmust Drive the into the drilled the ark screw points the floor. t flush with edge of thread. holes for The floor anchor bolts to manufacturer’s instructions. right is reserved to make changes material andthread. specifications without notice. Assembling rails nut flush withinaccording edge of • NOTE Paying attention to torque fo Drill holes floor anchor bolts according to manufacturer’s instructions. 11/04 Drill holes for for floor anchor bolts according to manufacturer’s instructions. NOTE • Paying attention toanchore torque bolts. for anchor bolts and screw down frame. floor Mark screw points in the floor. Insert anchor bolts and down frame. ghten nut, ensuring that thefollowing washer rests against the foot profile. When specified 5. anchor Tighten nut, ensuring that thescrew washer rests against the the footinstructions. profile. When the specified • Paying attention to torque for Insert bolts and screw down frame. ill holes floor bolts according to manufacturer’s Wefor recommend theanchor procedure: floor anchore bolts. torque issection reached,ofthe machined section of the not the be visible above the que is reached, the machined the bolt thread must notbolt be thread visiblemust above floor anchore bolts. for •then Paying attention to torque sert anchor bolts and screw down frame. for floor bolts according to instructions. nut. the specified torque can not be obtained or theis machined section no t. If the specified torque canIfholes not beaccording obtained or the machined section visible, thenspace nois visible, 1.■ Place theDrill battery rack toanchor the room layout. Pay attention to manufacturer’s the given Step -racks, Assembling Rails Assembling rails floor anchore bolts. load can be applied the Fix-Anchor. Insert anchor and screw down ad can be applied to the5 Fix-Anchor. between the also to bolts theto equipment and the walls.frame. We recommend a distance of NOTE A 1 A A 2 A 1 A 1 A A 1 1 3 A 2 A 2 A A 2 2 3 A 3 A A 100 [4“] 100 [4“] A 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] 100 [4“] frame in Place frame in room and align. room and Earthquake align. Fixation Proof Racks 3 3 sembling100mm/ rails 4”. Assembling rails Assembling rails Markinthe holes and drill it. served to make2. changes material and specifications without notice. Assembling rails NOTE Assembly with 2The right is reserved to make changes in material and specifications without notice. NOTE Paying attention to the battery 11/04 stepped frame Assembly with a 1-row•frame NOTE Assembly with 2width. • Firstly arrange two c-profiles • h-profiles are mounted the attention to the battery 3. Clean the drilled holes. • inPaying stepped frame close together in theof center We recommend the following procedure: •with Pay center the support, aattention to the battery mend the following procedure: width. •of Firstly arrange two c-profiles Assembly a with 1-Tier frame Assembly with a an 1-row the support, then mount 4. Drive the Fix-Anchor into the drilled hole, tapping itwith lightly a hammer whilst keeping theframe width. gap the width of the battery. together in width the center • h-profiles areclose mounted in the nut flush with edge of thread. Place the to battery rack according to the room layout. Pay attention to the given space h-profile gap the ofmounted •at a h-profiles are in the "C" type e the battery rack1.rails according the room layout. Pay attention to the given space of the support, then mount an NOTE ofthe the support, with a between the racks, also to the center equipment and the walls. We recommend a distance of a battery respectively. center of the support, with een the racks, also to the equipment and the walls. We recommend a distance of Assembly with a 2-tier or 25. Tighten100mm/ nut, ensuring against the h-profile foot profile. When thethe specified at a gap width of 4”. that the washer rests NOTE gap the width of the battery. the width torque is reached, the machined section of the bolt thread must notgap be visible above of thethe battery. mm/ 4”. NOTE stepped frame the battery respectively. • Paying attention to the batte Assembly with 2nut. If the specified torque can not be obtained or the machined section is visible, then no 2. Mark the holes and drill it. two c-profiles • Assembly with stepped 2-• Firstly framearrange load can be applied to the Fix-Anchor. Assembly with a 2-tier orNOTE 2- NOTE width. Paying attention to the battery • the Paying close together centerattention width.to the battery stepped frame • Firstly arrange twoinc-profiles frame 3. Clean "h" the type drilledrails holes. • Paying attention to the batte Assembly with stepped 2-of the support, mount width. an • Firstly arrange •two c-profiles close together in then the center The rightholes. is reserved to make changes in material and specifications without notice. n the drilled • Paying attention Firstly arrange two c-profiles width. to the battery stepped frame h-profile at athen gapmount the width of 11/04 of the support, an 4. Drive the Fix-Anchor into the drilled tapping itin lightly with a hammer whilst keeping the closehole, together the center close together in the center width. the battery respectively. Firstly arrange two c-profiles withhole, edge tapping of thread.it•of h-profile aan gap the the of an the support, then mount e the Fix-Anchor intonut theflush drilled lightly with a hammer whilst keeping of theat support, thenwidth mount close together in the center the battery respectively. Assembly with 2-Step frame lush with edge of thread. atagainst a gapthe the width h-profile atofWhen a gapthe thespecified width of 5. Tighten nut, ensuring that the h-profile washer rests foot profile. NOTE of the support, then mount an respectively. •the First arrange two c-profiles the battery battery respectively. torque is reached, the machined section of the bolt thread must not be visible above the "C" type rails ten nut, ensuring that the washer rests against the foot profile. When the specified close together in the center h-profile at a gap the width of nut. If the specified torque can not be obtained or the machined section is visible, then no • Tighten all bolts to a torque of ue is reached, the machined section oftothe thread not then be visible above of the support, mount an the load can be applied thebolt Fix-Anchor. themust battery respectively. k the holes and drill it. If the specified torque can not be obtained or theh-profile machined is width visible,ofthen no at asection gap the can be applied to the Fix-Anchor. the battery respectively. The right is reserved to make in material and specifications without notice. "h" changes type rails 8 Nm [11 ft-lb] • Do not over tighten. 11/04 rved to make changes in material and specifications without notice. 09-15-SRM2TR Mounting rails ■ Mount Bottom Rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate Guide bolt M8x16 with washer from below through the longitudinal hole in Mounting upright, and screw rails it into the anchor plate. Note: "C" type rails can be tightened however "h" type rails should be Plate Connecting Plate installed loosely to allow width adjustment. Guide bolt M8x16 withAnchor washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate NOTE For frames which consist of more than one field, a connection plate must be used at the intersection of two rails. • NOTE For frames which consist of one field, a connection plate must be used at the For racks which consist of must • • All screws fixing therails. rails intersection of two be tightened to auprights, torque of 8 Nm more than two a connection plate must be used at the intersection [11 ft⋅lb] of NOTIZ two rails.tighten. not over • Do • Washer Washer Anchor Plate Screw M8x16 Connecting Plate Screw M8x16 Washer Washer Inserting battery in rack Screw M8x16 • Screw M8x16 Insert batteries, cells and/or blocks. • Elements must be placed closely to one another. Inserting battery in rack NOTE NOTIZ more than All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb] Do not over tighten. The railsbatteries, (h-profiles) Insert cellsmust and/orsupport blocks. the elements lengthways on the frame without room maneuver. Elements must betoplaced closely to If necessary adjust the position of one another. the h-profiles. The rails (h-profiles) must support the elements lengthways on the ■ Step 6 - Inserting Side Rails frame withoutupper room to maneuver. Inserting lengthways rails If necessary adjust the position of the h-profiles. Insert side rails and screw down lightly at Insert upper lengthways rails and screw intersections. down tightly at intersections. Inserting upper lengthways rails Insert upper lengthways rails and screw down tightly at intersections. Inserting top end rails stic Stoppers Plastic Cap Inserting top end rails Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to thePre-assemble upper lengthways holder.rails, To as this shown the bolt diagram. end in use M8x20 toothed lock washer and anchor plate. Insert upper end rails, push them uppre-assembled to the battery and to Guide holder NOTE • • Tighten all screws in upper lengthways and end rails to a torque of 20 Nm [27⋅ft lb] DoNOTE not over tighten • • Finally cover screws Tighten all all screws in with upper thelengthways plastic caps andand endclose rails all to a openings torque ofin20the Nm stands [27⋅ft lb]with stoppers • plastic Do not over tighten 09-15-SRM2TR Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate NOTE • Anchor Plate ■ Connecting Plate Step 7 - Aligning Rails Mounting rails Washerand Tightening Bottom Washer M8x16 Guide bolt M8x16 with Screw washer 9/24 from below through the longitudinal Screw M8x16 We recommend using 1 or 2 batteries to help align bottom rails hole in support, and screw it into the anchor plate and to ensure proper spacing. The rails (h-profiles) must support the elements depth on Inserting battery in rack the frame without roomAnchor to maneuver. if necessary adjust the Plate Plate Connecting position of the h-profiles. Insert batteries, cells and/or blocks. Once aligned, torque bottom "h" type rails to 8Nm (11ft - lbs) Elements must be placed closely to Washer Washer one another. Screw M8x16 The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. ■ Step 8 - Inserting Battery If necessary adjust the position of Inserting battery in rack the h-profiles. Screw M8x16 in Rack For frames which consist of more than one field, a connection plate must be used at the intersection of two rails. NOTIZ • • • All screws fixing the rails must beNOTE tightened to a torque of 8 Nm [11 Forft⋅lb] frames which consist of Do notthan overone tighten. more field, a connection plate must be used at the intersection of two rails. NOTIZ • • All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb] Do not over tighten. Insert cells (cells and/or blocks. Insert batteries, batteries, and/or blocks). Inserting lengthways rails Elements mustupper be placed closely to one another. Batteries must be placed closely to one another. Insert upper lengthways rails and screw The rails (h-profiles) must support down the elements lengthways on thetightly at intersections. SBS recommends spacing frame without room to1/2" maneuver. between Using of a If necessarybatteries. adjust the position 1/2" spacer helps while loading the h-profiles. batteries. Inserting upper lengthways rails ■ Insert upper lengthways rails and screw down tightly at intersections. Step 9 - Inserting Top End Rails Inserting top end rails Plastic Stoppers Plastic Cap Pre-assemble end Pre-assemble holder. holder.ToTothisthis use bolt M8x20, toothed lock end use bolt M8x20 toothed washer and anchor plate.plate. and anchor lock washer Plastic Stoppers Plastic Cap Inserting top end rails Guidepre-assembled pre-assembledholder holdertotothe Guide the upper lengthways as upper lengthways rails, rails, as shown in the diagram. inshown the diagram. Insertupper upper pushup Insert endend rails, rails, push them them up to the battery and to the battery and screw everything screw everything down. End down. End rails must touch Pre-assemble Tobattery this rails must touch holder. battery with no with no room to move. If necessary, end use bolt M8x20 toothed room for maneuver. If necesre-adjust end rails.anchor plate. lock washer sary, re-adjustand end rails. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no NOTENOTE Tighten all screws in upper • Tighten all screws in upper lengthways and end rails to a lengthways and end rails to a torque of 20 Nm [27⋅ft lb] torque of 20 Nm [27 ft-lb] • Do not over tighten • Do not over tighten • • Finally cover all screws with • the Finally cover all screws withall plastic caps and close plastic caps and close all openings in the stands with openings in the stands with plastic stoppers NOTE plastic stoppers. • Tighten all screws in upper • Do not over tighten • Finally cover all screws with the plastic caps and close all openings in the stands with plastic stoppers Illustrations, descriptions, and technical data lengthways andchange end rails a are not binding and may withouttonotice. torque of 20 Nm [27⋅ft lb] Edition 04/2003 09-15-SRM2TR