Transcript
SIU6 SENSOR INTERFACE UNIT
Hardware Manual
SIU6 Hardware Manual
Revision A8 www.naii.com
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TABLE OF CONTENTS Introduction .................................................................................................................................................................... 5 Objectives ................................................................................................................................................................... 5 Scope .......................................................................................................................................................................... 5 Warnings ..................................................................................................................................................................... 5 GENERAL SAFETY NOTICES ..................................................................................................................................... 5 REPAIR .................................................................................................................................................................... 5 HIGH VOLTAGE ....................................................................................................................................................... 6 INPUT POWER ALWAYS ON .................................................................................................................................... 6 Conventions ................................................................................................................................................................ 6 Web Site ..................................................................................................................................................................... 6 General Description ........................................................................................................................................................ 7 Features ...................................................................................................................................................................... 7 Description.................................................................................................................................................................. 7 Unpacking and Inspection .............................................................................................................................................. 8 Unpacking ................................................................................................................................................................... 8 Chassis Identification .................................................................................................................................................. 8 Inspection ................................................................................................................................................................... 8 Functional Description.................................................................................................................................................... 9 Mechanical Description .............................................................................................................................................. 9 Mounting requirements ............................................................................................................................................. 9 Finish......................................................................................................................................................................... 10 Weight ...................................................................................................................................................................... 10 Connectors ................................................................................................................................................................... 11 Power Connector (J5) ............................................................................................................................................... 11 DC Input Connector: ............................................................................................................................................. 11 AC Input Connector: ............................................................................................................................................. 11 DC Input Mating Connector:................................................................................................................................. 11 AC Input Mating Connector: ................................................................................................................................. 11 Power J5 Connector Pinout: ................................................................................................................................. 11 Ethernet Connector (J4) ........................................................................................................................................... 12 Ethernet J4 Connector: ......................................................................................................................................... 12 Ethernet J4 Mating Connector (includes sockets): ............................................................................................... 12 Ethernet J4 Connector Pinout: ............................................................................................................................. 12 I/O Connectors (J1 to J3) and SLOT Designations ..................................................................................................... 13 I/O Connector J1: .................................................................................................................................................. 13
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I/O Connector J2: .................................................................................................................................................. 13 I/O Connector J3: .................................................................................................................................................. 13 I/O Mating Connector J1: ..................................................................................................................................... 13 I/O Mating Connector J3: ..................................................................................................................................... 13 Pin-Out / General / I/O Connectors (J1-J3): ............................................................................................................. 14 Debug/Download Connector .................................................................................................................................... 18 Debug/Download Connector:............................................................................................................................... 18 Debug/Download Connector Mate: ..................................................................................................................... 18 Debug/Download Connector Pinout: ................................................................................................................... 18 I/O CONNECTORS (J1 TO J3) ORIENTATION AND MATING CONNECTOR LAYOUT ..................................................................... 19 SIU6 I/O (J1) Connector to Card Slot C Backplane (P2) (typical) .................................................................................. 20 SIU6 I/O (J2) Connector to Card Slot A Backplane (P2) (typical) .................................................................................. 21 SIU6 I/O (J3) Connector to Card Slot A and C (P2&P0) (typical) ................................................................................... 22 LED Indicators ............................................................................................................................................................... 23 STATUS LED............................................................................................................................................................... 23 POWER LED ............................................................................................................................................................... 23 Earth Stud ..................................................................................................................................................................... 24 Chassis GND .............................................................................................................................................................. 24 Power-up and Operational Description........................................................................................................................ 25 Specifications ................................................................................................................................................................ 27 Environmental Specifications ................................................................................................................................... 27 ENVIRONMENTAL ..................................................................................................................................................... 27 EMC........................................................................................................................................................................... 27 INPUT POWER........................................................................................................................................................... 28 NAI 55 series PSU.................................................................................................................................................. 28 6U DC/DC Converter ............................................................................................................................................. 28 NAI 56 series PSU.................................................................................................................................................. 28 6U AC/DC Converter ............................................................................................................................................. 28 NAI 57 series PSU.................................................................................................................................................. 28 6U DC/DC Converter ............................................................................................................................................. 28 Heat Dissipation ........................................................................................................................................................... 29 Reliability ...................................................................................................................................................................... 29 MTBF............................................................................................................................................................................. 29 Configuration / Ordering Information .......................................................................................................................... 30 Part Number Designation ......................................................................................................................................... 30 SIU6 Hardware Manual
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Revision Page ................................................................................................................................................................ 31
TABLE OF FIGURES Figure 1: SIU6.................................................................................................................................................................. 8 Figure 2a: SIU6 Outline Dimensions ............................................................................................................................... 9 Figure 2b: SIU6 Cold Plate Mounting View/Pattern ....................................................................................................... 9 Figure 3: SIU6 (Connector placement) ......................................................................................................................... 11 Figure 4: Ethernet connector pin-out detail................................................................................................................. 12 Figure 5: SIU Assembled, Front Panel View.................................................................................................................. 13 Figure 6: SIU SLOT designation - SIU rear access panel removed ................................................................................ 13 Figure 7: Debug/Download connector detail ............................................................................................................... 18 Figure 8: SIU Top view .................................................................................................................................................. 23 Figure 9: SIU Left Side view (GND stud) ....................................................................................................................... 24 Figure 10: SIU Front Side view (GND stud) ................................................................................................................... 24
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INTRODUCTION North Atlantic Industries’ (NAI) Sensor Interface Unit (SIU6) is a rugged base-plate conduction cooled chassis which takes advantage of NAI’s rugged conduction cooled 6U VME Multifunction I/O boards and power supply products. The SIU6 provides a high density, compact data distribution system solution for I/O intensive applications. The SIU6 supports full I/O control and communication over Ethernet. MIL-STD-1553, ARINC 429, Serial or CANBus interfaces are also available as primary interfaces. Analog Devices Blackfin® BF533 and TM Freescale MPC8536 processors can be added for a complete processing and I/O solution.
Objectives This manual provides the user with basic hardware implementation and information regarding the operation and interface of the SIU6. Each SIU6 is fitted with either one or two 6U VME boards and a single AC or DC Power Supply. Additional options for hold-up, CE101, reverse polarity protections etc. are available. Scope This manual only covers the operation of the SIU6 as a stand-alone I/O subsystem. This manual does not cover specific details relating to the operation of the I/O boards and function module fitted within the SIU6.
Warnings The SIU6 is delivered as a standalone system. Besides removing the rear cover to access a board’s front panel I/O, if required, NAI recommends that the boards and power supply not be removed from the chassis.
WARNINGS This symbol is intended to alert the presence of un-insulated dangerous voltage and shock hazard if misuse or improper handling.
This symbol is intended to alert the presence of important information in the literature accompanying this device. All information should be read carefully to avoid misuse and potential harm to the user and/or device.
GENERAL SAFETY NOTICES The following general safety notices supplement the specific warnings and cautions appearing elsewhere in the manual. They are recommended precautions that must be understood and applied during operation and maintenance of the instrument covered herein.
REPAIR DO NOT ATTEMPT REPAIR. Under no circumstances should repair of this instrument be attempted. All repairs to this chassis must be accomplished at the Factory.
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HIGH VOLTAGE HIGH VOLTAGE may be used in the operation of this equipment. Damage may result if personnel fail to observe safety precautions. Dependent on configuration, some modules e.g. Synchro / Resolver or AC signal sources can generate output signals with high voltages. Be careful not to contact high-voltage connections when installing, operating or maintaining this instrument.
INPUT POWER ALWAYS ON The design of the model SIU6 is such that AC or DC input power is continuously supplied to internal circuits. In order to disconnect the SIU6 from external power, the external power should first be de-energized. The power input connector J5 can then be removed.
Conventions All numbers are expressed in decimal format unless otherwise noted.
Web Site http://www.naii.com/
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GENERAL DESCRIPTION Features High density Multi-function I/O subsystem I/O access and control via 10/100/1000BaseT Ethernet Intelligent I/O combinations of up to: 192 Programmable 0V to 60V Discrete I/O channels 120 16-Bit Programmable A/D or D/A channels 36 16-Bit Digital to Synchro/Resolver channels 36 16-Bit Digital to LVDT Channels 48 16-Bit Synchro/Resolver to Digital channels 48 16-Bit LVDT to Digital Channels 72 16-Bit Resistance Temperature Detector channels Communications support for up to: 24 MIL-STD-1553 BC/RT/MT channels 48 Independent & Isolated CANBus channels 48 Programmable Sync/Async RS232/422/485 channels 72 Programmable ARINC 429/575 channels 48 Encoder/Counter Channels Optional Processor Support PowerPC 8536 Analog Devices Blackfin Low Power Processor VxWorks, Linux Continuous BIT monitoring on all channels Software Support Kit and Drivers available Low profile, rugged Base-plate cooled chassis -40°C to +71°C Operation Integrated backplane to front panel connector configuration
Description Taking advantage of our high density VME Multifunction I/O and Power Supply products, the SIU6 offers TM unprecedented Intelligent I/O in an integrated compact conduction cooled system for data acquisition, distribution and processing applications. Our unique modular architecture allows for a wide selection of different I/O and communications functions such as A/D, D/A, TTL, RTD, Discrete I/O, Synchro/Resolver-to-Digital and LVDT, Digital-to-Synchro/Resolver and DLV, BC/RT/MT MIL-STD-1553, high speed Sync/Async RS232/422/485, ARINC 429 and CANBus. This approach increases package density, saves enclosure slots and reduces power consumption. A fully integrated backplane and front panel architecture eliminates the need for custom internal cabling or wiring. Continuous background BIT support monitors each channel. A fault is immediately reported and the specific channel is identified. A processor option allows pre-processing of raw I/O data. This capability can provide significant benefits including: Formatting and packetizing I/O data for immediate use by the system or mission processor Specific routines can be implemented for individual data channels. A typical example would be an average of data over a specified number of samples. Allow routines to be implemented for multiple data channel monitoring and event handling. For example, allow a discrete channel activation to output a specific D/A channel.
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UNPACKING AND INSPECTION
Figure 1: SIU6
Unpacking The SIU6 packing materials were designed specifically for transport protection of the SIU6. When receiving the shipment container, inspect packaging for any evidence of physical damage. If damage is evident, it is recommended that the carrier agent is present when opening the shipping container. It is further recommended that all packing material is retained in case the SIU6 needs to be shipped elsewhere.
Chassis Identification All SIU6 chassis are affixed with a label, indicating part number, serial number and Slot configuration. Note: the IP and MAC address of the cards that are configured with Ethernet is also provided.
(sample identification labeling)
(approximate labeling location)
Inspection It is recommended to ensure the chassis and all connectors J1 to J5 were not damaged during transit.
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FUNCTIONAL DESCRIPTION Mechanical Description The SIU6 is a rugged, aluminum billet based, conduction cooled chassis which requires proper mounting to a cold-plate that is maintained at 71°C or less. Three mounting holes are provided along each side of the SIU6. Please see the outline and interface drawings below.
Dimensions shown are in inches
Figure 2a: SIU6 Outline Dimensions
Mounting requirements
Dimensions shown are in inches
Figure 2b: SIU6 Cold Plate Mounting View/Pattern
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Finish Unless otherwise specified, the following standard finish applies:
Weight Configurations of VME and PSU Circuit Card Assemblies vary therefore the approximate weight of the SIU6 is based on the chassis, backplane, EMI Filter and all connectors fitted. The approximate weight is 8.5 lbs. excluding VME cards and PSU.
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CONNECTORS The Power, I/O Interface and Ethernet connectors are available / accessible from the SIU6 front housing panel.
J1 – J3 I/O Interface Connectors
J4 Dual Port Ethernet Connector
J5 Power Input Connector
Figure 3: SIU6 (Connector placement)
Power Connector (J5) Primary input power is supported on the SIU6 via the J5 connector. J5 is a MIL-C-38999 series III connector. Connectors used are as follows: DC Input Connector: AC Input Connector:
D38999/25NB35PA D38999/25NB35PN
J5 mating connectors are as follows: DC Input Mating Connector: AC Input Mating Connector:
D38999/26WB35SA D38999/26WB35SN
Power J5 Connector Pinout: Pin 1 2 3 4 5 6 7 8 9 10 11 12 13
DC Input +28V
AC Input Neutral
+28V-RTN +28V-RTN +28V
Phase-A Phase-B Phase-C
Chassis GND Chassis GND
Chassis GND
Each pin is rated at 3A.
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Ethernet Connector (J4) The SIU6 supports up to two physical 10/100/1000BaseT Ethernet ports. Ethernet ports are factory configured based on the configuration of the VME boards and function modules fitted on the cards (reference part number). Ethernet J4 Connector:
Tyco 1738974-1
Ethernet J4 Mating Connector (includes sockets):
Tyco 1811902-1
(Contact factory for fiber-optic connector option availability)
PIN SHELL is SYSTEM GND (Typ. 4 PLS.)
1 4
A
2
CONNECTOR SHELL is CHASSIS GND
3 2
4 3
B
1
1
D
3
4
2 3 2
C
J4 CONNECTOR/PIN DETAIL
4
1
General Pin-Out Pattern For J4 pins A-D Pin Signal Number Allocation 1 Tx+ 2 Rx+ 3 Tx4 RxPin Locations go clockwise from position 1
Figure 4: Ethernet connector pin-out detail Ethernet J4 Connector Pinout: Pin A-1 A-2 A-3 A-4 B-1 B-2 B-3 B-4 C-1 C-2 C-3 C-4 D-1 D-2 D-3 D-4 A, B, C, D Pin Shell
SIU6 Hardware Manual
Description PORT 1 PORT 1 PORT 1 PORT 1 PORT 1 PORT 1 PORT 1 PORT 1 PORT 2 PORT 2 PORT 2 PORT 2 PORT 2 PORT 2 PORT 2 PORT 2
Signal ETH1-TP0+ ETH1-TP1+ ETH1-TP0ETH1-TP1ETH1-TP2+ ETH1-TP3+ ETH1-TP2ETH1-TP3ETH2-TP0+ ETH2-TP1+ ETH2-TP0ETH2-TP1ETH2-TP2+ ETH2-TP3+ ETH2-TP2ETH2-TP3System GND
Origin
SLOT A (Port A)
Either SLOT A (Port B) or SLOT C (Port A)
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I/O Connectors (J1 to J3) and SLOT Designations Connectors J1 to J3 route all of the I/O from the two VME slots (top card is SLOT A and bottom card SLOT C) within the SIU. The I/O pins from the VME (user defined and factory configured) P2 and P0 connectors of the VME cards are routed through the backplane to the SIU front panel connectors. I/O pin out information for the J1 to J3 is defined by the configuration of the VME boards and function modules fitted to the VME boards.
I/O Connector J1: I/O Connector J2: I/O Connector J3:
Amphenol D38999/24WH35SB Amphenol D38999/24WH35SA Amphenol D38999/24WH35SN
Mating Connector information: I/O Mating Connector J1: I/O Mating Connector J2: I/O Mating Connector J3:
Amphenol D38999/26WH35PB Amphenol D38999/26WH35PA Amphenol D38999/26WH35PN
Figure 5: SIU Assembled, Front Panel View
J1 I/O Connector routes to: SLOT C (typ.) J2 I/O Connector routes to: SLOT A (typ.) J5 Power Connector routes to: SLOT B Power Supply SLOT (for reference)
J3 I/O Connector routes to: SLOT A and C (typ.)
SLOT A SLOT B SLOT C
Figure 6: SIU SLOT designation - SIU rear access panel removed
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Pin-Out / General / I/O Connectors (J1-J3): SIU-CONN (SLOT-A Card)
SIU-CONN (SLOT-C Card)
Backplane Connector Pin
J2-29
J1-29
P2-A1
J2-50
J1-50
P2-A2
J2-61
J1-61
P2-A3
J2-71
J1-71
P2-A4
J2-60
J1-60
P2-A5
J2-70
J1-70
P2-A6
J2-77
J1-77
P2-A7
J2-19
J1-19
P2-A8
J2-20
J1-20
P2-A9
J2-21
J1-21
P2-A10
J2-22
J1-22
P2-A11
J2-30
J1-30
P2-A12
J2-40
J1-40
P2-A13
J2-31
J1-31
P2-A14
J2-41
J1-41
P2-A15
J2-32
J1-32
P2-A16
J2-42
J1-42
P2-A17
J2-33
J1-33
P2-A18
J2-43
J1-43
P2-A19
J2-34
J1-34
P2-A20
J2-44
J1-44
P2-A21
J2-78
J1-78
P2-A22
J2-53
J1-53
P2-A23
J2-52
J1-52
P2-A24
J2-1
J1-1
P2-A25
J2-2
J1-2
P2-A26
J2-3
J1-3
P2-A27
J2-4
J1-4
P2-A28
J2-5
J1-5
P2-A29
J2-6
J1-6
P2-A30
J2-7
J1-7
P2-A31
J2-15
J1-15
P2-A32
J2-59
J1-59
P2-C1
J2-69
J1-69
P2-C2
J2-58
J1-58
P2-C3
J2-68
J1-68
P2-C4
J2-57
J1-57
P2-C5
J2-67
J1-67
P2-C6
J2-86
J1-86
P2-C7
J2-51
J1-51
P2-C8
J2-72
J1-72
P2-C9
J2-62
J1-62
P2-C10
J2-73
J1-73
P2-C11
J2-63
J1-63
P2-C12
J2-74
J1-74
P2-C13
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SIU-CONN (SLOT-A Card)
SIU-CONN (SLOT-C Card)
Backplane Connector Pin
J2-64
J1-64
P2-C14
J2-75
J1-75
P2-C15
J2-25
J1-25
P2-C16
J2-36
J1-36
P2-C17
J2-26
J1-26
P2-C18
J2-37
J1-37
P2-C19
J2-27
J1-27
P2-C20
J2-38
J1-38
P2-C21
J2-87
J1-87
P2-C22
J2-28
J1-28
P2-C23
J2-39
J1-39
P2-C24
J2-14
J1-14
P2-C25
J2-13
J1-13
P2-C26
J2-10
J1-10
P2-C27
J2-9
J1-9
P2-C28
J2-8
J1-8
P2-C29
J2-16
J1-16
P2-C30
J2-17
J1-17
P2-C31
J2-18
J1-18
P2-C32
J2-79
J1-79
P2-D1
J2-88
J1-88
P2-D2
J2-80
J1-80
P2-D3
J2-89
J1-89
P2-D4
J2-81
J1-81
P2-D5
J2-90
J1-90
P2-D6
J2-83
J1-83
P2-D7
J2-92
J1-92
P2-D8
J2-84
J1-84
P2-D9
J2-85
J1-85
P2-D10
J2-93
J1-93
P2-D11
J2-100
J1-100
P2-D12
J2-99
J1-99
P2-D13
J2-98
J1-98
P2-D14
J2-97
J1-97
P2-D15
J2-96
J1-96
P2-D16
J2-12
J1-12
P2-D17
J2-11
J1-11
P2-D18
J2-23
J1-23
P2-D19
J2-24
J1-24
P2-D20
J2-54
J1-54
P2-D21
J2-55
J1-55
P2-D22
J2-65
J1-65
P2-D23
J2-76
J1-76
P2-D24
J2-48
J1-48
P2-D25
J2-49
J1-49
P2-D26
J2-46
J1-46
P2-D27
J2-47
J1-47
P2-D28
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SIU-CONN (SLOT-A Card)
SIU-CONN (SLOT-C Card)
Backplane Connector Pin
J2-82
J1-82
P2-D29
J2-91
J1-91
P2-D30
J3-2
J3-4
P2-Z1
J3-3
J3-5
P2-Z3
J3-11
J3-6
P2-Z5
J3-10
J3-7
P2-Z7
J3-1
J3-12
P2-Z9
J3-9
J3-13
P2-Z11
J3-8
J3-22
P2-Z13
J3-16
J3-14
P2-Z15
J3-17
J3-23
P2-Z17
J3-18
J3-21
P2-Z19
J3-57
J3-15
P2-Z21
J3-67
J3-24
P2-Z23
J1-35
P2-Z25
J1-56
P2-Z27
J2-95
J1-95
P2-Z29
J2-94
J1-94
P2-Z31
J3-80
J3-20
P0-A8
J3-19
J3-30
P0-A9
J3-29
J3-31
P0-A10
J3-28
J3-41
P0-A11
J3-27
J3-32
P0-A12
J3-26
J3-33
P0-A13
J3-25
J3-43
P0-A14
J3-40
J3-34
P0-A15
J3-50
J3-44
P0-A16
J3-39
J3-42
P0-A17
J3-49
J3-45
P0-A18
J3-97
J3-55
P0-A19
J3-87
J3-54
P0-B14
J3-94
J3-53
P0-B15
J3-52 J3-51
P0-B16 P0-B17
J3-95
J3-62
P0-B18
J3-96
J3-72
P0-B19
J3-68
J3-63
P0-C14
J3-79
J3-73
P0-C15
J3-78
J3-64
P0-C16
J3-38
J3-74
P0-C17
J3-48
J3-65
P0-C18
J3-98
J3-75
P0-C19
J3-36
J3-66
P0-D14
J3-46
J3-76
P0-D15
J3-37
J3-85
P0-D16
J3-47
J3-93
P0-D17
J3-77
J3-84
P0-D18
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SIU-CONN (SLOT-A Card) J3-86
SIU-CONN (SLOT-C Card) J3-92
Backplane Connector Pin
Notes
P0-D19
J3-35
P0-E7
J3-56
P0-E8
J2-45
P0-E10
J2-66
P0-E13
J3-69
J3-82
P0-E14
J3-60
J3-90
P0-E15
J3-70
J3-83
P0-E16
J3-61
J3-91
P0-E17
J3-71
J3-99
P0-E18
J3-81
J3-100
P0-E19
A-P0-E10 (default)
J2-35
PS-ON-OFF
J2-56
VME-SYSRST#
PS-ON-OFF: Logic level open or GND (referenced to internal system GND of the SIU) enables power output of the internal PSU effectively applying power to the SLOT-A and SLOT-C I/O cards. Logic level high (+5V) (referenced to internal system GND of the SIU), disables power output of the internal PSU effectively removing power from (shutting off) SLOT-A and SLOT-C I/O cards. VME-SYSRST# Logic level GND (referenced to internal system GND of the SIU) applies active low assertion to the VME SYSRST# signal on the cards, which effectively introduces a ‘system/card’ reset.
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Debug/Download Connector The debug/download connector is used when a processor option is included with the SIU6. The connector is only used during the development phase for serial and USB communications access to both the U2 and U3 processor modules when fitted. During normal operation of the SIU6 the connector must be sealed (covered) with the supplied connector access cap. Connectors used are as follows: Debug/Download Connector:
Kycon P/N KMDLX-8S-BS
Debug/Download Connector Mate:
Kycon P/N KMDLAX-8P (or equivalent)
Dimensions shown are in millimeters
Debug/Download Connector Pinout: Pin 1 2 3 4 5 6 7 8
Description USB Data + USB Data USB PWR (+5V) USB GND VME SYSRESET# Serial GND Serial Rx Serial Tx Figure 7: Debug/Download connector detail
(Photo: Debug/Download connector access cap ‘removed’)
(Photo: Debug/Download connector access cap installed)
The following pins may be used in an alternate routing for the debug/download connections when certain cards with processor capability are installed in the SIU6: J3-58, J3-59, J3-87, J3-88, J3-89, J3-94 and J3-98. J3-94
SLOTA-P0-C7
USB-PWR (+5V)
J3-89
SLOTA-P0-C8
USB-Data +
J3-88
SLOTA-P0-C9
USB-Data -
J3-87
SLOTA-P0-C10
USB-GND
J3-59
SLOTA-P0-C11
SERIAL-RX
J3-58
SLOTA-P0-C12
SERIAL-TX
J3-98
SLOTA-P0-C13
SERIAL-GND
Consult factory for details regarding/if considering this alternate routing option when processor options are included in SIU6. SIU6 Hardware Manual
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I/O CONNECTORS (J1 TO J3) ORIENTATION AND MATING CONNECTOR LAYOUT SIU6 I/O connector (front view) (e.g. J1)
Mating Connector Pin Numbers (front view of the mating connector) 35 25 16 8
36 26
17 1
9 10
4 5
13
7
14 23 24
74
45
91
99
92
100
84 75
65 55
98
83
64
44 34
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73
54
97 90
82
63
43
95 96
89 81
62
53
33
88
72
52
32
15
61
42
94
80 71
51
31
87 79
70
50
41
22
78
60
40
21 6
49
30
86
69 59
39
20 12
58
38
29
77 68
48
28
11
57
37
19
NAI SIU6 67
47
27 18
2 3
56 46
93 85
76 66
J1/J2/J3 Mate
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SIU6 I/O (J1) CONNECTOR TO CARD SLOT C BACKPLANE (P2) (TYPICAL) J1 pin
Slot-Conn-Pin
J1 pin
Slot-Conn-Pin
J1 pin
Slot-Conn-Pin
J1 pin
Slot-ConnPin
J1 pin
Slot-Conn-Pin
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
C-P2-25A C-P2-26A C- P2-27A C- P2-28A C- P2-29A C- P2-30A C- P2-31A C- P2-29C C- P2-28C C- P2-27C C- P2-18D C- P2-17D C- P2-26C C- P2-25C C- P2-32A C- P2-30C C- P2-31C C- P2-32C C- P2-8A C- P2-9A
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
C- P2-10A C- P2-11A C- P2-19D C- P2-20D C- P2-16C C- P2-18C C- P2-20C C- P2-23C C- P2-1A C-P2-12A C- P2-14A C- P2-16A C- P2-18A C- P2-20A C- P2-25Z C- P2-17C C- P2-19C C- P2-21C C- P2-24C C- P2-13A
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
C-P2-15A C- P2-17A C- P2-19A C- P2-21A N/C C- P2-27D C- P2-28D C- P2-25D C- P2-26D C - P2-2A C- P2-8C C- P2-24A C- P2-23A C- P2-21D C- P2-22D C- P2-27Z C- P2-5C C- P2-3C C- P2-1C C- P2-5A
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
C-P2-3A C- P2-10C C- P2-12C C- P2-14C C- P2-23D N/C C-6C C- P2-4C C- P2-2C C- P2-6A C- P2-4A C- P2-9C C- P2-11C C- P2-13C C- P2-15C C- P2-24D C- P2-7A C-P2-22A C- P2-1D C- P2-3D
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
C-P2-5D C- P2-29D C- P2-7D C- P2-9D C- P2-10D C- P2-7C C- P2-22C C- P2-2D C- P2-4D C- P2-6D C- P2-30D C- P2-8D C- P2-11D C- P2-31Z C- P2-29Z C- P2-16D C- P2-15D C- P2-14D C- P2-13D C- P2-12D
SIU6 Hardware Manual
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SIU6 I/O (J2) CONNECTOR TO CARD SLOT A BACKPLANE (P2) (TYPICAL) J2 pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Slot-Conn-Pin A- P2-25A A- P2-26A A- P2-27A A- P2-28A A- P2-29A A- P2-30A A- P2-31A A- P2-29C A- P2-28C A- P2-27C A- P2-18D A- P2-17D A- P2-26C A- P2-25C A- P2-32A A- P2-30C A- P2-31C A- P2-32C A- P2-8A A- P2-9A
SIU6 Hardware Manual
J2 pin 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Slot-Conn-Pin A- P2-10A A- P2-11A A- P2-19D A- P2-20D A- P2-16C A- P2-18C A- P2-20C A- P2-23C A- P2-1A A- P2-12A A- P2-14A A- P2-16A A- P2-18A A- P2-20A PS-on/off A- P2-17C A- P2-19C A- P2-21C A- P2-24C A- P2-13A
J2 pin 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Slot-Conn-Pin A- P2-15A A- P2-17A A- P2-19A A P2--21A A- P0-E10 A- P2-27D A- P2-28D A- P2-25D A- P2-26D A- P2-2A A- P2-8C A- P2-24A A- P2-23A A- P2-21D A- P2-22D VME-SYSRST# A- P2-5C A- P2-3C A- P2-1C A- P2-5A
J2 pin 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
Slot-Conn-Pin A- P2-3A A- P2-10C A- P2-12C A- P2-14C A- P2-23D A- P0-E13 A- P2-6C A- P2-4C A- P2-2C A- P2-6A A- P2-4A A- P2-9C A- P2-11C A- P2-13C A- P2-15C A- P2-24D A- P2-7A A- P2-22A A- P2-1D A- P2-3D
J2 pin 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Slot-Conn-Pin A- P2-5D A- P2-29D A- P2-7D A- P2-9D A- P2-10D A- P2-7C A- P2-22C A- P2-2D A- P2-4D A- P2-6D A- P2-30D A- P2-8D A P2-11D A- P2-31Z A- P2-29Z A- P2-16D A- P2-15D A- P2-14D A- P2-13D A- P2-12D
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SIU6 I/O (J3) CONNECTOR TO CARD SLOT A AND C (P2&P0) (TYPICAL) J3 pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Slot-Conn-Pin A- P2-9Z A- P2-1Z A- P2-3Z C- P2-1Z C- P2-3Z C- P2-5Z C- P2-7Z A- P2-13Z A- P2-11Z A- P2-7Z A- P2-5Z C- P2-9Z C- P2-11Z C- P2-15Z C- P2-21Z A- P2-15Z A- P2-17Z A- P2-19Z A-P0-A9 C-P0-A8
SIU6 Hardware Manual
J3 pin 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Slot-Conn-Pin C- P2-19Z C- P2-13Z C- P2-17Z C- P2-23Z A-P0-A14 A- P0-A13 A- P0-A12 A- P0-A11 A- P0-A10 C- P0-A9 C- P0-A10 C- P0-A12 C- P0-A13 C- P0-A15 A- P0-E7 A- P0-D14 A- P0-D16 A- P0-C17 A- P0-A17 A- P0-A15
J3 pin 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Slot-Conn-Pin C- P0-A11 C- P0-A17 C- P0-A14 C- P0-A16 C- P0-A18 A- P0-D15 A- P0-D17 A- P0-C18 A- P0-A18 A- P0-A16 C- P0-B17 C- P0-B16 C- P0-B15 C- P0-B14 C- P0-A19 A- P0-E8 A- P2-21Z N/C N/C A- P0-E15
J3 pin 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
Slot-Conn-Pin A- P0-E17 C- P0-B18 C- P0-C14 C- P0-C16 C- P0-C18 C- P0-D14 A- P2-23Z A- P0-C14 A- P0-E14 A- P0-E16 A- P0-E18 C- P0-B19 C- P0-C15 C- P0-C17 C- P0-C19 C- P0-D15 A- P0-D18 A- P0-C16 A- P0-C15 A- P0-A8
J3 pin 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Slot-Conn-Pin A- P0-E19 C- P0-E14 C- P0-E16 C- P0-D18 C- P0-D16 A- P0-D19 A- P0-B14 A- P0-B17 A- P0-B16 C- P0-E15 C- P0-E17 C- P0-D19 C- P0-D17 A- P0-B15 A- P0-B18 A- P0-B19 A- P0-A19 A- P0-C19 C- P0-E18 C- P0-E19
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LED INDICATORS The top of the SIU6 includes two status indicators for status and power. The use of these LED’s is described in the table below:
Figure 8: SIU Top view *1
STATUS [extinguished] GRN RED
Indication Default (Status 1) (Status 2)
*2
POWER [extinguished] GRN x
Indication OFF / Power Fault ON / Power OK x
*1
STATUS LED operation/control U2 Processor control: (when slot A card is populated w/ U2 processor module) The U2-TTL-CH9 and U2-TTL-CH10 are utilized for bi-color (RED/GRN) STATUS LED control.
a. STATUS LED power-on/reset (or no U2 TTL-9/10 control) default is extinguished. b. When U2 TTL-CH9 is programmed “HIGH” (1) and U2 TTL-CH10 is programmed “LOW” (0), STATUS LED will illuminate GRN (status 1) c. When U2 TTL-CH9 is programmed “LOW” (0) and U2 TTL-CH10 is programmed “HIGH”(1), STATUS LED will illuminate RED (status 2) Other control/configuration methods: NONE (STATUS LED is extinguished) *2
POWER LED operation/control Provided from power supply module – SIU power “ON” indication (ref: specific power supply spec).
SIU6 Hardware Manual
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EARTH STUD Chassis GND Chassis ground is located on the left side of the chassis as shown:
Dimensions shown are in inches
Figure 9: SIU Left Side view (GND stud)
SIU6 Hardware Manual
Figure 10: SIU Front Side view (GND stud)
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POWER-UP AND OPERATIONAL DESCRIPTION The SIU6 is delivered as a tested unit. All pins and operation have been verified. It is recommended that Power and Ethernet connections be made to verify operation of the boards fitted within the SIU by making use of NAI’s JAVA-based web server which can be utilized as a board level debugging tool (if the SIU card configuration supports) . The example process below describes the use of NAI’s Ethernet debug tool. After applying appropriate power to the SIU, connect a host computer (laptop or similar running WinXP, JAVA enabled) to Ethernet Port A or Port B. The selection of Ethernet Port A or B is dependent on Slot A VME board configuration. With your browser (Internet Explorer), type in the Board’s IP Address (e.g. 10.8.19.55) and below screen will appear. The JAVA based web server is an interactive GUI application allowing full access, query and operation of the function modules configured on the cards. (For detailed supplement, please visit the NAI web-site specific product page and refer to: NAI Ethernet Interface for Embedded IO Boards Specification
These screen shots shows the Board is a 64C3 populated with (6) Modules:
Clicking on the “Info” Button will bring you to the next screen with detail Module information: (Clicking the module ‘buttons’ will bring you into an interactive GUI test screen for the particular module functions) SIU6 Hardware Manual
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Note: Ethernet port assignments, MAC address, and factory default IP address are indicated on the chassis label. The Ethernet port assignments can also be determined by the part number designation, letter code”W”. Please refer to the Configuration / Ordering information section of this document.
SIU6 Hardware Manual
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SPECIFICATIONS Environmental Specifications The SIU6 has been designed to meet the following environmental levels:
ENVIRONMENTAL Environmental MIL-STD-810F (*1) No.
Description
Procedure
Cycles
Table
Figure
Comments 2 Method 514.6, 0.1g /Hz from 100 to 1K Hz., -3dB octave 5-100 Hz and -6dB 1K-2K Hz,(Operational)
514
Random Vibe
514
Sinusoidal Vibe
501
Temp (High)
3
3 x 24 hr. cycles at +71oC baseplate
502
Temp (Low)
1
2 hours min -40oC Baseplate
503
Temp (Shock)
507
Humidity
II
10
507.5-7
507.5-IX
500
Altitude (50K)
II
1
n/a
n/a
10m/s to 50,000ft for 1 hr.
500
Altitude (70K)
II
1
n/a
n/a
10m/s to 70,000ft for 1 hr.
513
Acceleration
II
1
513.6-II
n/a
Carrier-based Aircraft (18g's max)
516
Shock - Operating
I
3
516.6-I
n/a
40g's, 1 min each x 6 axis
516
Shock - Crash
V
3
516.6-I
n/a
75g's, 1 min each x 6 axis
TBD
3
3 x 1 hr. each hot & cold cycles Cyclic high humidity (Cycle B2)
Ingress Protection IEC 60529 (*1) No.
Description
IP54
Dust Protection
IP54
Water Splashing
IP65
Dust Tight
IP65
Water Jets
Procedure
Cycles
Table
Figure
Comments
EMC MIL-STD-461F CE102 CS101 CS106 CS114 CS115 CS116 RE101 RE102 RS101 RS103
EMC / MIL-STD-461F (* 2) Method/Curve/Procedure Conducted, Emissions, Power Leads, 10K – 10M Hz Conducted, Susceptibility, Power Leads, 30 – 150K Hz Conducted, Susceptibility, Power Leads Conducted, Susceptibility, Power Leads, 10K – 10M Hz Conducted, Susceptibility, Bulk Injection Conducted, Susceptibility, SIN Transient 10K – 100M Hz Radiated, Emissions, Magnetic Field, 30 – 100K Hz Radiated, Emissions, Electric Field, 10K – 1.25G Hz Radiated, Susceptibility, Magnetic Field, 30 – 100K Hz Radiated, Susceptibility, Electric Field, 2M – 18G Hz
Comments Complied Complied Complied Complied Complied Complied Complied Complied Complied Complied
Notes: *1 – Designed to meet / Qualifications pending *2 – Utilizing proper shielded cables and system practices
SIU6 Hardware Manual
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INPUT POWER
NAI 55 series PSU 6U DC/DC Converter DC Input Characteristics: Input Input Transient Protection Standard Input Transient Protection Optional
18 to 36 VDC; 80 VDC maximum with no damage Voltage Transients MIL-STD-704B-F Voltage Spikes MIL-STD-1275/704 MIL-STD-1275 Cranking 50ms Ride-Through MIL-STD-704A-F Voltage Transients MIL-STD-704A Reverse Polarity Protection
NAI 56 series PSU 6U AC/DC Converter AC Input Characteristics: Input
Frequency Range Input Transient Protection Standard Input Transient Protection Optional
115/230 Vac,, 60Hz, Single Phase; or 115 Vac,, 400 Hz, Three Phase (115Vac L-N; 208Vac L-L) 47Hz to 440Hz Voltage Transients MIL-STD-704B-F Voltage Spikes per Mil-Std-704 50ms Ride-Through MIL-STD-704A-F Voltage Transients MIL-STD-704A
NAI 57 series PSU 6U DC/DC Converter DC Input Characteristics: Input Input Transient Protection Standard
270 VDC; (250 VDC to 280 VDC) Voltage Transients MIL-STD-704E,F
(See SIU6 part number designator for PSU part number option selections)
SIU6 Hardware Manual
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HEAT DISSIPATION The SIU6 is capable of dissipating up to a total of 125 Watts when properly mounted to a cold-plate which must be maintained at a temperature not to exceed 71°C. The total SIU6 power dissipation is dependent on the configuration of the VME boards and power supply fitted in the SIU6.
RELIABILITY The reliability of the SIU6 is dependent on the configuration of the VME boards and Power supply fitted within it. The Mean Time between Failures listed below is for the SIU6 configured with chassis, backplane, EMI Filter and connectors.
MTBF The Mean Time between Failures is configuration dependent. Please contact factory regarding calculations based on the specific configuration, environment and temperature requirements.
REF
SIU6 – BP/FLT
Description
SIU6 Chassis/backplane/filter assy.
Calculation Model
MTBF (hours)
Temp (°C)
ANSI/VITA 51.0 & 51.1-2008. RELIABILITY PREDICTION MIL-HDBK-217 SUBSIDIARY SPECIFICATION 840,336 735,294 440,723
SIU6 Hardware Manual
Environment
AIC NS GM
55 40 41
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CONFIGURATION / ORDERING INFORMATION Part Number Designation SIU6 – AAA CCC BBB – W XYZ Slot # A
C
B
CARD / (SLOT) DEFINITION VME card definition / population – for SLOTs A and C AAA CCC
= Board in Slot A; 64C2, 64C3, 64CS4, 64D3, 64DP3, 64E3, 64EP3, etc. = Board in Slot C; 64C2, 64C3, 64CS4, 64D3, 64E3, etc.
Enter Code designation for specific VME I/O card definition: 0C2 0C3 CS4 0D3 DP3 0E3 EP3 Z00
= 64C2 = 64C3 = 64CS4 = 64D3 = 64DP3 = 64E3 = 64EP3 = Slot C not populated (applies only to single card SLOT A configurations)
PSU / (SLOT) DEFINITION PSU definition / population – for SLOT B BBB = Power Supply Input Enter Code designation for specific SIU input voltage type selection: 55A = DC Input 56A = AC Input 56C = AC Input 57A = DC Input
(28 VDC) (std.) (115/230 VAC; 60Hz; 1Ø) (std.) (115VAC; 400Hz; 3Ø) (std.) (270 VDC) (std.)
55B = DC Input 56B = AC Input 56D = AC Input
(28 VDC) (optional) (115/230 VAC; 60Hz; 1Ø) (optional) (115VAC; 400Hz; 3Ø) (optional)
(Note: ‘Optional’ PSUs may include extended transient protection, CE101 compliance and ‘hold-up’ options) (Refer to PSU specifications for details) ETHERNET CONFIGURATION Enter Code designation for specific chassis Ethernet Port Connection(s): Code 0
SIU Port 1 N/C
SIU Port 2 N/C
*1
1 Slot A MB Port A Slot A MB Port B 2 Slot A MB Port A Slot C MB Port A 3 Slot A Proc Port A Slot A Proc Port B 4 Slot A U3 Port A Slot A MB Port B 5 Slot A MB Port A Slot C Proc Port A 6 Slot A Proc Port A Slot C MB Port A 7 Slot A Proc Port A Slot C Proc Port A Notes: “MB” is defined as “Motherboard” “Proc” is defined as “Processor Module” *1 Supported only on dual Ethernet port MB card platform(s) (see card level specifications/manual) VME CARD, I/O FUNCTION and PSU COMPLETE DEFINITION Specific configuration code assigned – contact factory. SIU6 Hardware Manual
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REVISION PAGE Revision Description of Change A1 A2 A3 A4 A5 A6 A7 A8
Initial Internal Release Added Ethernet configuration table (pg. 24); Chassis slot definition corrections; P/N configuration updated; Environmental and EMC specifications updated. Interim. Minor formatting update; Environmental and EMC specifications updated; PSU options clarified; Added base MTBF calculations; Initial Agile release. SIU6 HW manual, correct typo, debug/download mating connector from KMDLX-8P to KMDLAX-8P (or equivalent). 2) SIU6 - Redefined P/N Ethernet option (4) From: Slot A MB Port A / Slot A Proc Port B To: Slot A U3 Port A / Slot A MB Port B. Corrected J3-67 pinout from: A-P0-23Z to: A-P2-23Z (pg. 21) 1) Clarified Ethernet J4 connector pinout ETH2-TP1(-) from "C-2" to "C-4" (pg. 11). 2) Added status LED control details (when slot A card fitted w/ U2 processor module). SIU6 pinout correction: Pg. 21 J2-45 From: A-P2-E10 To: A-P0-E10; J2-66 From: A-P2E13 To: A-P0-E13; Pg. 22 J3-57 From: A-P0-Z21 To: A-P2-Z21;
Eng/Aprv
Date
AS
07/26/10
AS
04/28/11
AS
07/25/11
AS
07/02/12
AS
07/20/12
AS
01/31/13
AS
03/14/13
AS
01/14/14
© 2011- 2014 North Atlantic Industries, Inc. All rights reserved. All other brands or names are property of their respective holders.
This document has been produced for the customers of North Atlantic Industries, Inc. (NAI) with the intent and purpose of providing specific product operation information for systems integration. Unauthorized use or intent is prohibited without written permission from NAI. NAI reserves the right to revise this document to include product updates, corrections, and clarifications and may not conform in every aspect to former issues. The information provided in this document is believed to be accurate and is provided “as is” with no representations or warranties of any kind whether expressed or implied, including, but not limited to, warranties of design, merchantability or fitness for a particular purpose. North Atlantic Industries does not assume any responsibility for its use and shall not be responsible for any liability resulting from reliance upon any information contained herein. No licenses or rights are granted by implication or otherwise in connection therewith.
SIU6 Hardware Manual
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