Transcript
Serial ATA International Organization Version 1.0 26 September 2007
Serial ATA Interoperability Program Revision 1.2 Device Connector MOI (MDI, MDP) Using Optical System
This document is provided "AS IS" and without any warranty of any kind, including, without limitation, any express or implied warranty of non-infringement, merchantability or fitness for a particular purpose. In no event shall SATA-IO or any member of SATA-IO be liable for any direct, indirect, special, exemplary, punitive, or consequential damages, including, without limitation, lost profits, even if advised of the possibility of such damages. This material is provided for reference only. The Serial ATA International Organization does not endorse the vendors equipment outlined in this document.
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SATA CabCon MOI for Optical system
TABLE OF CONTENTS TABLE OF CONTENTS ....................................................................................... 2 REVISION HISTORY........................................................................................... 3 ACKNOWLEDGMENTS ..................................................................................... 4 INTRODUCTION.................................................................................................. 5 REFERENCES....................................................................................................... 6 TEST TITLE: MDI-01 : CONNECTOR LOCATION ....................................... 7 TEST TITLE: MDI-02 : VISUAL AND DIMENSIONAL INSPECTIONS.... 32 TEST TITLE: MDP-01 : VISUAL AND DIMENSIONAL INSPECTIONS... 38 APPENDIX A: OPTICAL SYSTEM SETUP MANUAL ................................. 44 EQUIPMENT AND ACCESSORIES LIST………….…………………..……44 SETUP PROCEDURE………………………………………………………....45 1.EQUIPMENT SETUP……………….…………………………………... 45 2.SOFTWARE SETUP…………………………………………..…………46 3.TEST PROCEDURE……………………………………………………..47 4.CALIBRATION……………………...…………………………………...48 APPENDIX B: THE DIMENSIONS OF DEVICE TEST HOLDER .............. 49
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Revision History
Revision
Date
0.1
03/31/07
Comments Initial release Add 12.7mm and 9.5mm Slimline optical device mechanical test procedure
0.8
04/19/07
Modify new test holder drawing for ODD and HDD
0.9
04/25/07
Release for 30days review
0.91
06/13/07
Update text reference of MDI-01C and only Slimline device requirements were impact.
1.0RC
07/12/07
Approved by Logo Group for Rev1.2 program
1.0
09/26/07
Final release
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ACKNOWLEDGMENTS
The SATA-IO would like to acknowledge the efforts of the following individuals in the development of this test suite.
Sophia Liu Electronics Test Center, TAIWAN No. 8, Land 29, Wen-Ming RD., Kui-shan Hsiang, TAOYUAN, TAIWAN
[email protected]
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INTRODUCTION The test definitions themselves are intended to provide a high-level description of the motivation, resources, procedures, and methodologies specific to each test for the SATA-IO Device Connector Location Tests. This document describes how to setup and calibrate the optical system step-by-step and perform these tests using the optical system.
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SATA CabCon MOI for Optical system
REFERENCES The following documents are referenced in this text: [1] Serial ATA Revision 2.5 specification [2] Serial ATA II：Slimline Connector Specification Revision 1.0 [3] Serial ATA Interoperability Program Unified Test Document, Revision 1.2 [4] Serial ATA Interoperability Program Policy Document, Revision 1.2 [5] EIA-364-18 Visual and Dimensional Inspection [6] Device test holder (Refer to Appendix B)
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SATA CabCon MOI for Optical system
Test Title: MDI-01 : Connector Location Purpose: To test the connector location of device in order to ensure mating of devices to backplanes with proper mechanical and electrical interface and without physical conflict.
References: See main reference section
Resource Requirements: 1.
Serial ATA Device Under Test
2.
Optical measurement system Resolution = 0.01 mm or better Accuracy of +- 0.001” (+- 0.025 mm) or better
3.
Device test holder. (Refer to Appendix B)
Last Modification: 04/19/07
Discussion: This section defines the test procedure of connector location using optical system for 8 device types by reference [1] and [2].
1. For a 12.7mm Slimline optical device see section 3.3, Figure 1 and 3 of the Serial ATA II: Slimline Connector Specification Revision 1.0.
2. For a 9.5 mm Slimline optical device see section 3.3, Figure 1 and 2 of the Serial ATA II: Slimline Connector Specification Revision 1.0.
3. For a 5.25” optical device see section 6.1.2, Figure 18 of the Serial ATA Revision 2.5 specification. 4. For a 5.25” non-optical device see either section 6.1.2, Figure 18 or section 6.1.2, Figure 19 of the Serial ATA Revision 2.5 specification.
5. 6. 7. 8.
For a 3.5” side mounted device see section 6.1.2, Figure 20 of the Serial ATA Revision 2.5 specification. For a 3.5” bottom mounted device see section 6.1.2, Figure 21 of the Serial ATA Revision 2.5 specification. For a 2.5” side mounted device see section 6.1.2, Figure 22 of the Serial ATA Revision 2.5 specification. For a 2.5” bottom mounted device see section 6.1.2, Figure 23 of the Serial ATA Revision 2.5 specification.
Test Setup: 1.
Mount the Serial ATA Device Under Test into test holder.
2.
Assemble the optical measurement system as shown in Figure 1 of Appendix A.
3.
Turn on the stage and CCD camera power.
4.
Turn on PC and open the “Capvideo.exe” software.
5.
Configure “capvideo” software as followings. Step 1：Software setting (1) Image source：AVerTV USB 2.0 Plus Video Capture
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(2) Resolution of image：640*480 (3) Pixel and compress：RGB 24 Step 2：Cllick the Initial Stage key to ensure the stage to lie in zero. Step 3：Using the Capture key to start the measurement 6.
For more detail setup and calibration process refer to Appendix A.
Test Procedure: 1.
For a 12.7mm Slimline optical device (See section 3.3, Figure 1 and 3 of the Serial ATA II: Slimline Connector Specification Revision 1.0.)
Item A: From the bottom surface of the drive to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
A
Reference 1.4 Pass/Fail Criteria 6.20+- 0.38 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2.
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B1
B2
Reference line
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria 0.40 mm 2.7 Measurement Tolerance：+- 0.01 mm
Item C: From the edge of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on the side surface of drive which nearest SATA connector. 3.2 Moving the DUT position to find the near end side of SATA connector and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2.
C1 C2
Reference line 3.5 Calculate the value of C as C=((C2-C1)/2)-C1. 3.6 Pass/Fail Criteria 21.25 +- 0.38 mm 3.7 Measurement Tolerance：+- 0.01 mm
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Item D: From the back surface of the drive (i.e. the “end of the device factor”) to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of drive. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.
D
Reference
4.4 Pass/Fail Criteria 5.20 +- 0.3 mm 4.5 Measurement Tolerance：+- 0.01 mm
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2.
For a 9.5 mm Slimline optical device (See section 3.3, Figure 1 and 2 of the Serial ATA II: Slimline Connector Specification Revision 1.0.)
Item A: From the bottom surface of the drive to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
A
Reference line 1.4 Pass/Fail Criteria 6.00+- 0.38 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2.
B1
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B2
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Reference line
SATA CabCon MOI for Optical system
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria 0.40 mm 2.7 Measurement Tolerance：+- 0.01 mm
Item C: From the edge of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on the side surface of drive which nearest SATA connector. 3.2 Moving the DUT position to find the near end side of SATA connector and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2.
C1 C2
Reference line 3.5 Calculate the value of C as C=((C2-C1)/2)-C1. 3.6 Pass/Fail Criteria 21.25 +- 0.38 mm 3.7 Measurement Tolerance：+- 0.01 mm
Item D: From the back surface of the drive (i.e. the “end of the device factor”) to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of drive. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.
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D
Reference line
4.4 Pass/Fail Criteria 5.20 +- 0.30 mm 4.5 Measurement Tolerance：+- 0.01 mm
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3.
For a 5.25” optical device (See section 6.1.2, Figure 18 of the Serial ATA Revision 2.5 specification.)
Item A: From the bottom surface of the drive to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
A Reference line
1.4 Pass/Fail Criteria 10.00 +- 0.38 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2.
B2
B1
Reference Line
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria 0.40 mm 2.7 Measurement Tolerance：+- 0.01 mm
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Item C: From the centerline of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive. 3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2. 3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C3.
Reference line
C1 C2 C3
3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2). 3.7 Pass/Fail Criteria 25.00 +- 0.38 mm 3.8 Measurement Tolerance：+- 0.01 mm
Item D: From the back surface of the drive (i.e. the “end of the device factor”) to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of drive. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.
D
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Reference line
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4.4 Pass/Fail Criteria 4.90 +- 0.50 mm 4.5 Measurement Tolerance：+- 0.01 mm
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4.
For a 5.25” non-optical device
(If the device follows section 6.1.2, see Figure 18 then use the Pass/Fail criteria for a “5.25” optical drive”. If the device does not follow section 6.1.2, see Figure 18)
Item A: From the bottom surface of the drive to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
A Reference line 1.4 Pass/Fail Criteria 3.50 +- 0.38 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2.
B1
B2
Reference Line
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria 0.40 mm 2.7 Measurement Tolerance：+- 0.01 mm
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Item C: From the centerline of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive. 3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2. 3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C3.
C1 C2 C3
3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2). 3.7 Pass/Fail Criteria 42.90 +- 0.38 mm 3.8 Measurement Tolerance：+- 0.01 mm
Item D: From the back surface of the drive (i.e. the “end of the device factor”) to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of drive. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.
D
Serial ATA Logo Group
Reference line
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4.4 Pass/Fail Criteria 4.90 +- 0.50 mm 4.5 Measurement Tolerance：+- 0.01 mm
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5.
For a 3.5” side mounted device (See section 6.1.2, Figure 20 of the Serial ATA Revision 2.5 specification.)
Item A: From the centerline of the mounting holes to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A2.
A2
Holde
Reference line
1.4 Calculate the value of A as A=A1-A2. 1.5 For the dimension of A1, refer to5_A1 of Appendix B： test holder dimensions. 1.6 Pass/Fail Criteria 2.85 +- 0.38 mm 1.7 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2
B1B1
B2
B2
Reference Line Reference Line
X
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria
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0.25 mm 2.7 Measurement Tolerance：+- 0.01 mm
Item C: From the centerline of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive. 3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2. 3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C3.
Reference line
C1 C2 C3
3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2). 3.7 Pass/Fail Criteria 20.68 +- 0.38 mm 3.8 Measurement Tolerance：+- 0.01 mm
Item D: From the centerline of the mounting holes to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of holder. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D2.
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Reference line D2
Holder
4.4 Calculate the value of D as D=D1-D2. 4.5 For the dimension of D1, refer to 5_D1 of Appendix B： test holder dimensions. 4.6 Pass/Fail Criteria 23.60 +- 0.50 mm 4.7 Measurement Tolerance：+- 0.01 mm
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6.
For a 3.5” bottom mounted device (See section 6.1.2, Figure 21 of the Serial ATA Revision 2.5 specification.)
Item A: From the centerline of the mounting holes to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A2.
A2
Holder
Reference line
1.4 Calculate the value of A as A=A1-A2. 1.5 For the dimension of A1, refer to 6_A1 of Appendix B：3.5” device test holder dimensions. 1.6 Pass/Fail Criteria 3.50 +- 0.38 mm 1.7 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2
B1
B2 Reference Line
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣.
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2.6 Pass/Fail Criteria 0.25 mm 2.7 Measurement Tolerance：+- 0.01 mm
Item C: From the centerline of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive. 3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2. 3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C3.
Reference line
C1 C2 C3
3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2). 3.7 Pass/Fail Criteria 20.68 +- 0.38 mm 3.8 Measurement Tolerance：+- 0.01 mm
Item D: From the centerline of the mounting holes to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of holder. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D2.
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SATA CabCon MOI for Optical system
Reference line D2
Holder
4.4 Calculate the value of D as D=D1-D2. 4.5 For the dimension of D1, refer to 6_D1 of Appendix B：3.5” device test holder dimension. 4.6 Pass/Fail Criteria 36.38 +- 0.50 mm 4.7 Measurement Tolerance：+- 0.01 mm
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SATA CabCon MOI for Optical system
7.
For a 2.5” side mounted device (See section 6.1.2, Figure 22 of the Serial ATA Revision 2.5 specification.)
Item A: From the centerline of the mounting holes to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A2.
A2
Holder
Reference line
1.4 Calculate the value of A as A=A1-A2. 1.5 For the dimension of A1, refer to 7_A1 of Appendix B： test holder dimensions. 1.6 Pass/Fail Criteria 0.50 +- 0.38 mm 1.7 Measurement Tolerance：+- 0.01 mm
Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2
B1
B2 Reference Line
X
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria
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0.25 mm 2.7 Measurement Tolerance：+- 0.01 mm
Item C: From the centerline of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive. 3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2. 3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C3.
Refence line
C1 C2 C3
3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2). 3.7 Pass/Fail Criteria 4.80 +- 0.38 mm 3.8 Measurement Tolerance：+- 0.01 mm
Item D: From the centerline of the mounting holes to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of holder. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D2.
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Reference line D2 Holder
4.4 Calculate the value of D as D=D1-D2. 4.5 For the dimension of D1, refer to 7_D1 of Appendix B： test holder dimensions. 4.6 Pass/Fail Criteria 9.40 +- 0.50 mm 4.7 Measurement Tolerance：+- 0.01 mm
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8.
For a 2.5” bottom mounted device (See section 6.1.2, Figure 23 of the Serial ATA Revision 2.5 specification.)
Item A: From the centerline of the mounting holes to the top of the tongue of the SATA plug. 1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 1.1 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2 1.1 Capture the minimum length form Ref line 1 to Ref line 2 as value of A2.
A2 A1
Holder
Reference line
1.1 Calculate the value of A as A=A1-A2. 1.1 For the dimension of A1, refer to 8_A1 of Appendix B： test holder dimensions. 1.1 Pass/Fail Criteria 3.50 +- 0.38 mm 1.1 Measurement Tolerance：+- 0.01 mm
Iiem B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive. 2.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive. 2.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1. 2.4 Repeat the step 2.1 to 2.3 to capture the value of B2
B1 B1
B2
B2
Reference Line Reference Line
X
2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣. 2.6 Pass/Fail Criteria
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0.25 mm 2.7 Measurement Tolerance：+- 0.01 mm
Item C: From the centerline of the drive to the centerline of the SATA plug. 3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive. 3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2. 3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1. 3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C2. 3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2 again and capture the minimum length as value of C3.
R e fe re nc e line
C1 C3
C2
3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2). 3.7 Pass/Fail Criteria 4.80 +- 0.38 mm 3.8 Measurement Tolerance：+- 0.01 mm
Item D: From the centerline of the mounting holes to the base of the tongue of the SATA plug. 4.1 Using Ref line 1 of software function to set a reference line on top surface of holder. 4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and setting to Ref line 2. 4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D2
D2
Holder
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4.4 Calculate the value of D as D=D1-D2. 4.5 For the dimension of D1, refer to 8_D1 of Appendix B： test holder dimensions. 4.6 Pass/Fail Criteria 9.4 +- 0.50 mm 4.7 Measurement Tolerance：+- 0.01 mm
Observable Results: 1.
Measure and record the value of the request dimension.
2.
Repeat each measurement 5 times to reduce any random errors and provide an accurate result
Possible Problems: None
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SATA CabCon MOI for Optical system
Test Title:MDI-02：Visual and Dimensional Inspections Purpose:To test the device plug connector dimensions in order to ensure mating of devices to backplanes with proper mechanical and electrical interface and without physical conflict.
References:See main reference section Resource Requirements: 1
Serial ATA Device Under Test
2
Optical measurement system Resolution = 0.01 mm or better Accuracy of +- 0.001” (+- 0.025 mm) or better
3
Device test holder (Refer to Appendix B)
Last Modification:03/31/07 Discussion: This section defines the test procedure of connector dimension using optical system for SATA devices by reference [1] and [2]. 1
For Slimline optical device：see section 4.1, Figures 4 and 5 of the Serial ATA II: Slimline Connector Specification Revision 1.0
2
For all other devices：see section 6.1.10.2, Table 5; section 6.1.2, Figure 26; and section 6.1.3.1, Figures 27 and 28 of the Serial ATA Revision 2.5 specification.
Test Setup: 1
Mount the Serial ATA Device Under Test into test holder.
2
Assemble the optical measurement system as shown in Figure 1 of Appendix A.
3
Turn on the stage and CCD camera power.
4
Turn on PC and open the “Capvideo.exe” software.
5
Configure “capvideo” software as followings. Step 1：Software setting Image source：AVerTV USB 2.0 Plus Video Capture Resolution of image：640*480 Pixel and compress：RGB 24 Step 2：Click the Initial Stage key to ensure the stage to lie in zero. Step 3：Using the Capture key to start the measurement
6
For more detail setup and calibration process refer to Appendix A.
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SATA CabCon MOI for Optical system
Test Procedure: 1.
For Slimline devices Item A: The thickness of the device plug tongue. (Figure 5, section A-A). 1.1 Using Ref line 1 of software function to set a reference line on the one side of tongue of SATA plug. 1.2 Moving the DUT position to find the other side of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
Reference line
A
1.4 Pass/Fail Criteria 1.23 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: If the “Optional Wall” of Figure 5 is present then the distance from the device plug tongue to the wall. (Figure 5, section A-A). 1.1 Using Ref line 1 of software function to set a reference line on the inside wall of optional wall of SATA plug. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B.
Optional wall Reference line
B
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SATA CabCon MOI for Optical system
1.4 Pass/Fail Criteria 1.58 +- 0.08 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item C: If the “Optional Wall” of Figure 5 is not present then the keep out zone from Datum A of Figure 5 to the nearest obstruction. 1.1 Using Ref line 1 of software function to set a reference line on the holder. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C.
Reference line Holde
C
1.4 Pass/Fail Criteria 1.50 mm minimum 1.5 Measurement Tolerance：+- 0.01 mm
Item D: The combined width of the power and signal segments. (Figure 4). 1.1 Using Ref line 1 of software function to set a reference line on the one side of SATA plug. 1.2 Moving the DUT position to find the other side of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.
D
Serial ATA Logo Group
34
Reference line
SATA CabCon MOI for Optical system
1.4 Pass/Fail Criteria 1.23 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item E: The separation between the power and signal segments. (Figure 4). 1.1 Using Ref line 1 of software function to set a reference line on the power connector as shown below. 1.2 Moving the DUT position to find the other side of the power and signal segment and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of E.
E
Reference line
1.4 Pass/Fail Criteria 2.34 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
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SATA CabCon MOI for Optical system
2.
For all other devices Item A: The thickness of the device plug tongue. (Figure 28, section C-C). 1.1 Using Ref line 1 of software function to set a reference line on the one side of tongue of SATA plug. 1.2 Moving the DUT position to find the other side of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
Reference line
A
1.4 Pass/Fail Criteria 1.23 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: If the “Optional Wall” of Figure 28 is present then the distance from the device plug tongue to the wall. (Figure 28, section B-B). 1.1 Using Ref line 1 of software function to set a reference line on the inside wall of optional wall of SATA plug. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B.
Reference line
A
1.4 Pass/Fail Criteria 1.58 +- 0.05 mm
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SATA CabCon MOI for Optical system
1.5 Measurement Tolerance：+- 0.01 mm
Item C: If the “Optional Wall” of Figure 28 is not present then the keep out zone from Datum A of Figure 26 to the nearest obstruction. 1.1 Using Ref line 1 of software function to set a reference line on the holder. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C.
Reference line Holde
C
1.4 Pass/Fail Criteria 1.50 mm minimum 1.5 Measurement Tolerance：+- 0.01 mm
Item D: The combined width of the power and signal segments. (Figure 27). 1.1 Using Ref line 1 of software function to set a reference line on the one side of SATA plug. 1.2 Moving the DUT position to find the other side of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.
D
Reference line
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SATA CabCon MOI for Optical system
1.4 Pass/Fail Criteria 33.39 +- 0.08 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item E: The separation between the power and signal segments. (Figure 27) 1.1 Using Ref line 1 of software function to set a reference line on the power connector as shown below. 1.2 Moving the DUT position to find the other side of the power and signal segment and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of E.
E
Reference line
1.4 Pass/Fail Criteria 2.41 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
Observable Results: 1
Measure and record the value of the request dimension.
2
Repeat each measurement 5 times to reduce any random errors and provide an accurate result.
Possible Problems: None
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SATA CabCon MOI for Optical system
Test Title:MDP-01 : Visual and Dimensional Inspections Purpose：To test the power connector dimensions in order to ensure mating of devices to backplanes with proper mechanical and electrical interface and without physical conflict.
References：See main reference section Resource Requirements: 1
Serial ATA Device Under Test
2
Optical measurement system Resolution = 0.01 mm or better Accuracy of +- 0.001” (+- 0.025 mm) or better
3
Device test holder. (Refer to Appendix B)
Last Modification:03/31/07 Discussion: This section defines the test procedure of power connector dimensions using optical system for SATA devices by reference [1] and [2].
1
For Slimline optical device：see section 4.1, Figure 5 of the Serial ATA II: Slimline Connector Specification Revision 1.0
2
For all other devices：see section 6.1.10.2, Table 5; section 6.1.2, Figure 26; and section 6.1.3.1, Figures 27 and 28 of the Serial ATA Revision 2.5 specification.
Test Setup: 1
Mount the Serial ATA Device Under Test into test holder.
2
Assemble the optical measurement system as shown in Figure 1 of Appendix A.
3
Turn on the stage and CCD camera power.
4
Turn on PC and open the “Capvideo.exe” software.
5
Configure “capvideo” software as followings. Step 1：Software setting Image source：AVerTV USB 2.0 Plus Video Capture Resolution of image：640*480 Pixel and compress：RGB 24 Step 2：Click the Initial Stage key to ensure the stage to lie in zero. Step 3：Using the Capture key to start the measurement
6
For more detail setup and calibration process refer to Appendix A.
Serial ATA Logo Group
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SATA CabCon MOI for Optical system
Test Procedure: 1
For Slimline devices: Item A: The thickness of the device plug tongue. (Figure 5, section A-A) 1.1 Using Ref line 1 of software function to set a reference line on the one side of tongue of SATA plug. 1.2 Moving the DUT position to find the other side of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
Reference line
A
1.4 Pass/Fail Criteria 1.23 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: If the “Optional Wall” of Figure 5 is present then the distance from the device plug tongue to the wall. (Figure 5, section A-A) 1.1 Using Ref line 1 of software function to set a reference line on the inside wall of optional wall of SATA plug. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B.
Optional wall Reference line
B
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SATA CabCon MOI for Optical system
1.4 Pass/Fail Criteria 1.58 +- 0.08 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item C: If the “Optional Wall” of Figure 5 is not present then the keep out zone from Datum A of Figure 5 to the nearest obstruction. 1.6 Using Ref line 1 of software function to set a reference line on the holder. 1.7 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.8 Capture the minimum length form Ref line 1 to Ref line 2 as value of C.
Reference line Holde
C
1.9 Pass/Fail Criteria 1.50 mm minimum 1.10 Measurement Tolerance：+- 0.01 mm
2
For all other devices: Item A: The thickness of the device plug tongue. (Figure 5, section A-A) 1.1 Using Ref line 1 of software function to set a reference line on the one side of tongue of SATA plug. 1.2 Moving the DUT position to find the other side of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.
Reference line
A Serial ATA Logo Group
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SATA CabCon MOI for Optical system
1.4 Pass/Fail Criteria 1.23 +- 0.05 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item B: If the “Optional Wall” of Figure 5 is present then the distance from the device plug tongue to the wall. (Figure 5, section A-A) 1.1 Using Ref line 1 of software function to set a reference line on the inside wall of optional wall of SATA plug. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B.
Optional wall Reference line
B
1.4 Pass/Fail Criteria 1.58 +- 0.08 mm 1.5 Measurement Tolerance：+- 0.01 mm
Item C: If the “Optional Wall” of Figure 5 is not present then the keep out zone from Datum A of Figure 5 to the nearest obstruction. 1.1 Using Ref line 1 of software function to set a reference line on the holder. 1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2. 1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C.
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SATA CabCon MOI for Optical system
Reference line Holde
C
1.4 Pass/Fail Criteria 1.50 mm minimum 1.5 Measurement Tolerance：+- 0.01 mm
Observable Results: 1. Measure and record the value of the request dimension.
2. Repeat each measurement 5 times to reduce any random errors and provide an accurate result Possible Problems: None
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SATA CabCon MOI for Optical system
Appendix A：Optical system setup and calibration manual Purpose: To setup and calibrate the optical system step-by-step.
Equipment and accessories list Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Name Main stage Black and white video camera module Video capture High resolution camera CCD camera adaptor Camera module holder Camera brace USB A to Mini-B cable AV to BNC cable Camera cable Level Glass Scales Device test holder
5
Model TBD Sony XC-ST70 Aver media M036 Fujinon HF35HA-1B Sony DC-700 TBD TBD
Q’TY 1 1 1 1 1 1 1 1 1 1 1 1 1
50mm TBD
2
4
7 8
3
6
12
9
1
11
13 10 Figure 1. Equipment and accessory list
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SATA CabCon MOI for Optical system
Setup procedure 3. Equipment setup 1.
Put Main Stage on the test table.
2.
Using a lever to make sure the main stage is on horizontal.
1.
Assemble the camera brace on the Main Stage.
2.
Using a lever to make sure the camera brace is horizontal with main stage.
1.
Assemble the camera module holder on the camera brace.
2.
Put the highly resolution camera into the video camera module.
3.
Then, mount the camera module on holder.
1.
Connect the video camera module through the video port of camera adaptor with a camera cable.
2.
Connect the video camera module through the video port of video capture with an AV to BNC cable.
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SATA CabCon MOI for Optical system
1.
Connect PC to the main stage and the video capture with two USB cables respectively.
2. Software setup 1.
Turn on the main stage and CCD camera adaptor power.
2.
Turn on PC and open the “Capvideo.exe” software.
Note：press “Enter” button to go through the check process for system. 3.
Configure “capvideo” software as following as below.
Step 1：Setting (1) Image source：AVerTV USB 2.0 Plus Video Capture (2) Resolution of image：640*480 (3) Pixel and compress：RGB 24 Step 2：Initial stage Step 3：Capture
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SATA CabCon MOI for Optical system
3. Test procedure 1. 2. 3. 4. 5. 6.
Mount the Serial ATA Device under test into test holder. Assemble the optical measurement system as shown in Figure 1. Turn on the stage and CCD camera power. Turn on PC and open the “Capvideo.exe” software. Configure “capvideo” software. Adjust the altitude of CCD module to get the clear image .
7.
Press the button to find the position for measurement.
1. 2.
Using the mouse to click “point1” button. Click lift button of mouse to choose the first point on the measuring image. Then, hold right button of mouse to make one line along the measuring edge. Next, click “Ref line1” for setting. Repeat step 1 to step 4 to set “Ref line2” for second measuring point.
3. 4. 5.
Note：If it necessary, using
button
to fine out second measuring point. 1.
Press “get length”, the minimum length between line1 and line2 will display.
Click “clearLine” to clear away the result for next measurement. Note：Repeat each measurement 5 times to 2.
reduce any random errors and provide an accurate result.
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SATA CabCon MOI for Optical system
4. Calibration 1. Using glass scale and adjusting the altitude of CCD module to get the clear image on the PC screen. 2. 3. 4.
5.
Press the
button to find the “0” position to be the fist reference P1.
Then, Press the button to find the “50” position to be the fist reference P2. Press “get length”, the minimum length between P1 and lP2 will display. The reading must within 50±0.01mm. Turning the value of “um/step＂
Serial ATA Logo Group
until the reading get into 50±0.01mm.
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SATA CabCon MOI for Optical system
Appendix B：The dimensions of device test holder
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED.
5
NEXT ASSY
4
14 (7_D1)
USED ON
28.50 (5_D1) APPLICATION
76.15
2.82
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN mm TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH
DO NOT SCALE DRAWING
3
1.8"
5.25"
DATE
Side mount
NAME
Side mount
Bottom mount
1
fixture2
SCALE: 1:5 WEIGHT:
A
SIZE DWG. NO.
TITLE:
3 (7_A1) 2.5" 6.35 (5_A1) 3.5"
10
DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:
2
REV
SHEET 1 OF 1
SATA CabCon MOI for connector location
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Serial ATA Logo Group
2.95
5
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF . ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
76.15 NEXT ASSY
41.28 (6_D1) 14 (8_D1) 4
Bottom mount
2.5'
1.8'
5.25"
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
NAME
Side mount
3.18 (6_A1) 3.5" 3.18
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH
DO NOT SCALE DRAWING
3
DATE
2
Bottom mount
TITLE:
fixture2
SIZE DWG. NO.
A
SCALE: 1:5 WEIGHT:
1
REV
SHEET 1 OF 1
SATA CabCon MOI for connector location
50
Serial ATA Logo Group
4.07 (8_A1)
USED ON
3.20
APPLICATION
2.95
