Transcript
HMC
SERIES
HORIZONTAL MACHINING CENTER
KAO FONG MACHINERY CO., LTD. Since 1968
HMC
SERIES
HORIZONTAL MACHINING CENTER
Ø700
Axes travel (X,Y,Z)
720 x 650 x 650 mm
Maximum pallet load 800 kgs Spindle nose
1
No.50 7/24 taper No.40 7/24 taper (op.)
800
HMC-500
Ø1050
Axes travel (X,Y,Z)
1050 x 800 x 880 mm
Maximum pallet load
1200 kgs
Spindle nose
No.50 7/24 taper
1000
HMC-630
3
EXTREMELY RIGID STRUCTURE DESIGN
Large diameter Spindle (Ø100 mm) High Power Spindle motor 25/30 kW (op.)
4 taper-shaped clamping corns provide superior clamping power ( 35500 N).
Specially designed base and column provide Superior Anti-Flex and Reinforced performance.
3
Heavy-load linear guides
3 axes adopt 50 mm diameter, level C3, high precision ball screws, with optional cooling system
Dual auger type chip conveyor
4
MAIN SPINDLE /Built-In / Powerful /High Speed and Precision
Max. Spindle Speed :
6,000 rpm Option : 10,000 rpm Standard :
MOTOR :
15/18.5 kW Option : 25/30 kW Max. Torque :420 Nm (op.) Standard :
SPINDLE POWER - TORQUE OUTPUT CHART
110 100 90 70 40 30 10 0
Power
(kW)
24 22 20 18 AC 15 kW (AC 20.1 HP) cont. 16 14 12 10 8 6 4 2 0 7000 3000 5000 1000 1500
95.4
AC 18.5 kW (AC 24.8 HP) 30min
SPINDLE SPEED (rpm)
5
Torque
Built-in Spindle BT-50 ( Opt. ) ( FANUCα B160LL/13000i )
Direct Coupling Spindle BT-50 ( Std. ) ( FANUCα15i /7000i ) Torque (Nm) 117 120
Power
Power
(kW) 30 420Nm 350Nm 10min. 20 238Nm 15 cont. 11 10
0 0
500 600
Torque (Nm) 500
22kW 10min. 15kW Cont.
400 350 300
Torque (Nm) 150
Power
(kW) 40 30
115Nm 30min
30kW 30min.
95Nm Cont.
25kW Cont.
100
20 200
1500
2000
SPINDLE SPEED (rpm) L o w WINDING
100 48 35 3000
50 10
0
0
29 24 2500
5000
10000
SPINDLE SPEED (rpm) Hi g h WINDING
GUIDEWAYS AND AXES DRIVES
THK Ball slide linear guides HMC-630: NSK Roller type linear guides HMC-500:
The feed mechanisms for 3 axes adopt heavy duty, high speed, high rigid, low noisy linear guides to provide superior acceleration / deceleration performance and reduce non-cutting time.
Rapid Travel:
24m/min (48 m/min Op. ) 50 mm diameter ball screws connected directly to
Ball screws cooling performance diagram
powerful A/C servo motors, with optional cooling system, provide low thermal increment and good
Balls screws without cooling system Ball screws with cooling system
performance without backlash and servo lag. Thermal Increment (°C)
30 24 18 12 6 0
20
40
60
80
100
Motion time (min)
6
TOOL MAGAZINE AUTO AUTO TOOL TOOL CHANGER: CHANGER: TOOL :: TOOL CHANGE CHANGE TIME ġĩ TIME Ī Option Option ::
3.0 sec. sec. (T-T) (T-T) 1.8 sec. sec.
Tool Tool Capacity Capacity ::
40 Option Option :: 60,90,120 Standard Standard ::
7
HM HM C-50 C-6 0=1 30= 770 155 7
120 120 Tools Tools Magazine Magazine
AUTO PALLET CHANGER
PALLET CHANGE TIME :
11[ 6 Op. ] SEC HMC-630: 15 [ 11 Op. ] SEC
HMC-500:
Maximum Pallet Load Capacity :
800 KGS HMC-630:1200 KGS
HMC-500:
Pallet
4 Taper-shape Clamping system with strong clamping power to ensure the table stability, positioning accuracy, and with strong air jets discharged from the tapered cones to clean any chips from the cones and assure accurate positioning.
Multi-Pallet System (6 APC)
Cleaning Air
TABLE : Minimum table indexing angle :
0.001± ( Standard ) ij Ĵ ĵ
Ķ
IJ
1± (Option) Table indexing time :
ķ
2.5 sec. ( 0 ~90° ) 8
ERGONOMIC AND FRIENDLY DESIGN
Swivel panel design Easy Easy for for operation operation and and adjustment adjustment
Niagara coolant shower design(Option)
9
HMC-630 HMC-630 ::
1350 mm
Wide door open design – Easy Easy for for workpiece workpiece loading loading and and unloading unloading
HMC-500 HMC-500 ::
1050 mm
Valley shape designed telescopic cover & dual auger type chip conveyor
10
FULL STRICT TEST FOR Quality ASSURANCE
11
3D Probe System Quality Assurance (CMM)
Laser Inspection before assembly
Laser Inspection
Ball Bar Inspection
Light Cutting Test – 2D Circular Milling test
Copper Cutting Test - 3D Circular Ball Milling Test
CUTTING PERFORMANCE FACE MILLING Workpiece material :
S45C ( SAE 1045 )
Tool used :
Ø80 mm face mill
Spindle speed :
700 rpm
Feedrate :
2,000 mm/min
Depth/Width of cut :
4 mm / 70 mm
Metal removal rate :
560 cm
FACE MILLING Workpiece material :
A6061 Aluminum
Tool used :
Ø80 mm face mill
Spindle speed :
4,000 rpm
Feedrate :
10,000 mm/min
Depth/Width of cut :
3.5 mm / 70 mm
Metal removal rate :
2,450 cm 3/min
DRILLING Workpiece material :
S45C ( SAE 1045 )
Tool used :
Ø50 mm insert drill
Spindle speed :
1,500 rpm
Feedrate :
180 mm/min
Metal removal rate :
353 cm 3/min
TAPPING Workpiece material :
S45C ( SAE 1045 )
Tool used :
M42 X 4.5P tap
Spindle speed :
200 rpm
Feedrate :
900 mm/min
Spindle load :
55 %
* Spindle spec. BT-50, built-in 10000rpm, Motor Fanuc aB160LL/13000 (25/30kw)
12
OPTIONAL FEATURES
HMC-630
HMC-500
Foot Pedal + Tank + Lift up chip conveyor
Linear Scale
Auto Tool Measurement
Auto Workpiece Measurement System ʼnŎ ʼnŎ ńĮĶıı ńĮķ ľ Ĵıľ IJĸĸı IJĶĶ ĸ
Coolant Through Spindle
Hydraulic Fixture Connecting Joint
HM HM C-50 C-6 0=1 30= 770 155 7
Hallow Ballscew Cooling System
13
Mist Collecting Unit
EXTERNAL DIMENSION HMC-500
4035 2862
1326
400 395
6385 5385
448
R75
0
1115
710
2484 2760
1000
378
2215
3080 4645
ø70
4738
0
0
ø70
1050
Front View
689
418
2229
1316
2232
50
ø15
1366
670
75
65
R3 3105
R5
85
10
R
Top View
1712
Side View
HMC-630 4550 595
3560
7560 5688
1000
Front View
3560
1350
804
928
716
2102
2010
Top View 3480
4550
550
675
3005
872
Side View
14
WORK TABLE & FIXING HOLES HMC-500
85 40 40
25
ø20
ø14
20
18
36 44
12
+0.025
B
75
ø50 0
200
40
30
75
B
100
500
0.5
24-M16
100
ø18
200
A-A
A
A
18
100 200
B-B
36 44
100 200 500
HMC-630
40 40
30
ø20
ø14
20
18
36 44
30 12
B 75
B
+0.021
A 18
250
40
30
125
ø30 0
125 B-B
125
250
250 630
15
75
125
24-M16
ø18
630
0.5
250
A-A
A
CUTTING RANGE HMC-500
HMC-630
TOOL SHANK & PULL STUD BT-40 ( HMC-500,option ) 16.6 10 7/24 TAPER
60
ø10
45°
ø17
ø23
ø17
ø44.45
16.1
ø53
M16x2P
3 4
30°
ø63
35 28
45
2
ø15
25
M16x2P
4 6
60° 25
2
65.4 92.4
BT-50 ( HMC-500 / 630 ) 34/3 15 85 45 35
ø38 ø17
58
ø25
ø25
ø69.85
25.7
ø85
40 3
M24x3P
55
30° 45°
ø100
M24x3P
ø23
7/24 TAPER
8 10
60° 35
101.8
3 139.8
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SPECIFICATION Model Three axes travel X-axi s Tr avel Y-axi s Tr avel Z-axi s Tr avel
mm mm mm
HMC- 500( #40)
HMC- 500( #50)
HMC- 630( #50)
720 650 650
720 650 650
1050 800 880
Table(Pallet) Tab l e D i m en si o n N u m b er o f t ab l e Lo ad i n g cap ab i l i t y Workpiece dimension ( diameter/ height ) Tab l e t o p su r f ace co n f i g u r at i o n Minimum indexable angle) Table indexing time (0~90°)
mm 5 0 0 x5 0 0 2 pcs k g s 8 0 0 ( Un i f o r m l o ad ) mm Ø700/H800 type 2 4 -M 1 6 degree 0.001° (*1°) sec 2.5
5 0 0 x5 0 0 6 3 0 x6 3 0 2 2 8 0 0 ( Un i f o r m l o ad ) 1 2 0 0 ( Un i f o r m l o ad ) Ø700/H800 Ø1050/H1000 2 4 -M 1 6 2 4 -M 1 6 0.001° (*1°) 0.001° (*1°) 2.5 2.5
Spindle Spi n d l e speed
rpm
N u m b er o f sp i n d l e sp eed ch an g e st ep s Spindle main bearing bore diameter Distance from spindle center to table surface Distance from spindle nose to table center Spi n d l e N o s e
step mm mm mm
10,000 Direct-driven (*15,000 Built-in)
6,000 Direct-driven (*10,000 Built-in)
6,000 Direct-driven (*10,000 Built-in)
2 st ep s ( M S) Ø70 100-750 150-800 N o .4 0 7 / 2 4 t ap er
2 st ep s ( M S) Ø100 100-750 150-800 N o .5 0 7 / 2 4 t ap er
2 st ep s ( M S) Ø100 100-900 150-1030 N o .5 0 7 / 2 4 t ap er
24 ( * 48) 10
24 ( * 48) 10
24 ( * 48) 10
BT-4 0 / CAT-4 0 4 0 ( * 6 0 ,* 9 0 ,* 1 2 0 ) Ø9 5 Ø190 350 8 Shortest distance,
BT-5 0 / CAT-5 0 4 0 ( * 6 0 ,* 9 0 ,* 1 2 0 ) Ø1 2 5 Ø250 400 20 Shortest distance,
BT-5 0 / CAT-5 0 4 0 ( * 6 0 ,* 9 0 ,* 1 2 0 ) Ø1 2 5 Ø250 400 20 Shortest distance,
absolutely method
absolutely method
absolutely method
2 .4 ( * 1 .6 ) 6 ( * 3 .5 ) Rotate method 11 ( * 6)
3 ( * 1 .8 ) 8 ( * 4 .0 ) Rotate method 11 ( * 6)
3 ( * 1 .8 ) 8 ( * 4 .0 ) Rotate method 15 ( * 11)
Feed Rapi d t r avel r at e ( X,Y, Z ) Cu t t i n g speed r at e( X,Y, Z )
m/ min m/ min
ATC Typ e o f t o o l sh an k M ag azi n e cap aci t y M ax. t o o l d i am et er Max. tool diameter ( without adjacent tools ) M ax. t o o l l en g t h M ax. t o o l w ei g h t
tools mm mm mm kg s
Tool selection method
type
Changing time To o l ch an g e t i m e ( t o o l t o t o o l ) To o l ch an g e t i m e ( ch i p t o ch i p ) Pal l et ch an g e m et h o d Pal l et ch an g e t i m e ( APC o n l y )
sec sec type sec
Motor
kW kW
(10,000 rpm) 11/15 (*15,000 rpm) 18.5/22 7/6/4/4 3 .7 5
kW
2.3/0.75
kW Spindle motor (30min/continuous)(Fanuc) kW Feed m o t o r ( X.Y.Z.B)(Fanuc) Hyd r au l i c p u m p m o t o r Motor for spindle feed system oil cooler(compression/discharge) Co o l an t p u m p m o t o r
kW
0 .2 x1 , 0 .4 x2
k VA MPa,l /min L L L
40 ( * 50) 0.4~0.6, 500 120 36 370
(6,000 rpm) 15/18.5 (*10,000 rpm) 25/30 7/6/4/4 3 .7 5
(6,000 rpm) 15/18.5 (*10,000 rpm) 25/30 7/6/7/4 3 .7 5
2.3/0.75
2.3/0.75 0 .2 x1 , 0 .4 x2
0 .2 x1 , 0 .4 x2
Power Supply Po w er su p p l y AC2 0 0 V / 2 2 0 V Compressed air supply Hydraulic unit tank capacity Spindle feed system cooling oil tank capacity Coolant tank capacity Controller model
45 ( * 55) 0.4~0.6, 500 120 36 370 Fanuc
ST. OP.
45 ( * 55) 0.4~0.6, 500 120 36 400
Mitsubishi /Siemens/Heidenhain
External Dimensions 4,035x6,385 Fl o o r ar ea mm2 M ach i n e h ei g h t mm 3 ,1 0 5 M ach i n e n et w ei g h t kg s 1 3 ,0 0 0 (The below values measured in good temp control condition) Accuracy 0.008 Positioning mm ISO 10791 Repeatability Accuracy 0.006 mm mm ±0.005 Positioning(within 300mm) JIS 6338 mm Repeatability(within 300mm) Accuracy ±0.002 Package for export 20’F/R+20’STD (*Option) The above performance is based on the environment of AC220V, 3 phases, 60Hz
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4,035x6,385 3 ,1 0 5 1 3 ,0 0 0 0.008 0.006 ±0.005 ±0.002 20’F/R+20’STD
4,550x7,560 3 ,4 8 0 1 9 ,0 0 0 0.008 0.006 ±0.005 ±0.003 40’F/R
CUSTOMER REFERENCES : 1. Hungary – BPW (with HMC-500 x 2 units )
2. Sweden – JBL Mekan 3. Sweden – Ljungby 4. Sweden – Molkom 1
• USA – Rockmore INT'L
• Italy – Vemu ( HMC-500 * 3 )
• USA – TMCO Inc.
• Italy – R.F. Celada ( HMC-630 * 2, HMC-500 * 1 )
• USA – World Class ( HMC-500 * 2 ) • Canada – Megatel Inc. (HMC-500 & HMC-630 * 1 )
1
3
3
5
• Taiwan – ኊ • Taiwan – ພ൲ ( HMC-630 * 2 )
• Italy – Guandolni
End users with KAFO machines more than 10 years, from Iran, Kuwait, Argentina, Germany, and Italy. ( Reference notes collected during EMO 2005 in Hannover. )
End user in Taichung Taiwan with KAFO machines more than 20 sets – cylinder head maker.
Bddfttpsjft Standard accessories • • • • •
Coolant unit pump X, Y, Z axes slideway protection cover Full enclosure / APC safety guard Automatic power off Lighting system
• 3 axes lubrication unit
• • • •
Signal lamp (3-levels type) Rotate 2 pallets APC unit Hydraulic unit Spindle cooling oil temperature controller ( separate type )
• Pneumatic regulator • Operation maintenance book • Specification instruction
• Air dryer unit
Special accessories • Linear scales ( X, Y, Z ) • Coolant through spindle (20bars) including filter system • 3 axes ball screws cooling system • Spindle speed 10000 rpm ( built-in ) • Table indexing division 1 degree • Tool magazine 60, 90, 120 tools
• Foot pedal, tank & lift up chip conveyor • Embedded ceiling flush coolant shower
• Auto workpiece measurement system • Transformer • Electric leakage detection system
• 6 pallets APC • Auto tool length measurement system
• CE specifications • Mist collecting unit
• Hydraulic fixture connecting Joint
• T type slot work table
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KAO FONG MACHINERY CO., LTD. No. 16, Keya Rd., Central Taiwan Science Park, Daya, Taichung County 42881, Taiwan ( R. O. C. ) TEL : 886-4-2566-2116 FAX : 886-4-2567-1001 http : //www.kafo.com.tw E-mail :
[email protected]
NOTE : KAFO reserves the right to change the information contained in this brochure without notice. KAFO is not responsible to make changes to previously sold machines or accessories. Your distributor will furnish you with the most current specifications. International distributors of our products is subject to approval by the government of the exporting country.
0803HMC_E1000
