Service And Instruction Manual For Hoffmann Double Miter

Transcript

SERVICE and INSTRUCTION MANUAL for Hoffmann Double Miter Saw Model MS35SF Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 USA Phone: (828) 430 - 4510 Fax: (828) 430 – 4620 e-mail: [email protected] www.Hoffmann-USA.com Toll-free Technical Support: (866) 248 – 0100 Version J – 12-2006 Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 1 1. Safety and Warning Labels A number of important warning labels have been attached to this MS35SF Double Miter Saw for your information and protection. For your own safety, please take a moment to locate and read all warning labels before operating this machine. If a label has been removed, defaced or is illegible, please contact Hoffmann Machine Company, Inc. to request a free replacement. NEVER REMOVE ANY SAFETY OR WARNING LABEL! Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com 2 Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 3 2. Safety Rules Read and understand these safety rules before operating this machine! 1. NEVER OPERATE THIS MACHINE WITH DAMAGED, REMOVED OR IMPROPERLY INSTALLED SAFETY GUARDS! 2. Always disconnect the machine from the electrical and air supply before attempting any adjustment, repair or maintenance procedure (change of router bit, depth-of-cut adjustment, removal of wood dust, etc.). Follow proper “Lock-Out” or “Tag-Out” procedures, as required by your plant safety department and OSHA. 3. Do not allow power supply line and air supply hose to lay on the floor, in the way of passing personnel or the machine operator. They will cause a trip hazard. 4. Electrical connections may only be made by qualified and licensed technician in accordance with local and state codes. WARNING: Always verify proper saw blade rotation when connecting three-phase power supply! 5. Always wear eye and ear protection as well as a respirator suitable for wood dust. 6. Remove or confine loose hair, clothing and jewelry to avoid entanglement. 7. Avoid a dangerous environment. Do not expose electrical equipment to rain. Do not use in presence of flammable liquids or gases. 8. Keep the area around the machine clean and free from scrap, sawdust, wood chips, oil and grease to avoid the danger of slipping. 9. Always use a suitable dust collection system. Duct must be properly connected to the dust extraction port at the back of the machine. 10. Use only sharp and flawless original Hoffmann saw blades and router bits. 11. Check the machine upon receipt as well as before every use for improper functioning and worn or damaged parts. Make sure that saw blades and router bits are securely installed. 12. Broken or defective parts must not be used until replaced or repaired by a qualified technician. 13. When interrupting work or upon leaving the area, machine must be switched off. 14. Only trained and qualified personnel must be allowed to use machine. 15. Only original Hoffmann replacement parts must be used to repair machine. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 4 3. General Machine Description The Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations is designed solely to process material for the Hoffmann Dovetail Joining System. This machine is to be used only to cut and rout material for Hoffmann Dovetail Keys, size W-1, W-2 and W-3. USE OF THIS MACHINE FOR ANY OTHER OPERATION IS DANGEROUS AND WILL VOID THE WARRANTY. The manufacturer cannot be held liable if the machine is used for any operations other than outlined in this manual. The Hoffmann MS35SF is designed to miter cut at 45 degree angles and to rout up to four dovetail shaped keyways in hard and softwoods as well as wood related sheet goods, such as particleboard, MDF, plywood, MDO, etc. Different modes of operation can be selected: a) Miter sawing only b) Miter sawing and routing of first keyway c) Miter sawing and routing of second keyway d) Miter sawing and routing of first and second keyway After the material has been placed on the machine table, both saw blades move through the workpiece, cutting 45-degree miters. If the routing option is selected, the routing stations move upward and rout either two or four keyways in the mitered ends. After the cycle is completed, the pneumatic clamps retract and the material is released. 4. Operator Training The Hoffmann MS35SF is to be operated, maintained and repaired only by properly trained and qualified personnel. It is imperative that the operator has carefully read and understood these operating instructions, and that he or she is aware of all potential risks resulting from operating this machine. All applicable safety procedures and rules, including but not limited to all OSHA Rules and Regulations, are to be adhered to. Any unauthorized modification or alteration to this machine by the operator or owner will immediately void the machine warranty. The manufacturer cannot be held liable if the machine is used for any operations other than outlined in this manual or if the machine is modified or altered. If the operator does not posses sufficient English language skills to completely understand all sections of this manual, especially the sections on Warning Labels and Safety Rules, it is the responsibility of the purchaser to retain a qualified translator to translate this entire manual. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 5 5. Machine Installation 5.1 Unpacking – Inspection Upon receipt, check the machine and shipping container for any damage. Report any transportation damage to the delivering carrier and indicate it on the bill of lading. Request an immediate inspection for assessment of damage. Claim should then be entered with the carrier. The carrier is solely responsible for any loss or damage during transit. 5.2 Placement After unpacking, select a suitable location with enough room around the machine for safe and unobstructed workflow, cleaning and maintenance. The floor should be reasonable level, with good overhead lighting. The machine has adjustable bolts with locknuts on each leg to aid in leveling the unit. Check for level on the machine table from left to right and from front to back. A precision machinist’s spirit level MUST be used. Absolute level installation is important for proper operation of this machine! Use a 3-4 ft. precision straight edge to check alignment of the table edge and fence rails. Make adjustments only with the leveling screws – Do not loosen or move fence rails! The infeed and outfeed tables are installed on adjustable support legs. The tables must be level and in-line with the machine tables, the support legs should be permanently fastened to the floor with suitable anchors. 5.3 Cleaning Clean the machine and remove the applied rust preventive coating with a cotton rag and thin oil (WD-40 or similar). Be careful when using liquids containing silicones – the finishing process of your material could later be impaired. Never use thinner or solvents to clean machine, damage could result. Never clean the machine with electrical and air power supplies connected – see Safety Rules. 5.4 Electric Connection Any electrical connections must be made by a qualified and licensed technician in accordance with all local and national codes. WARNING! Be sure to check for proper saw blades rotation after connection is made. 5.5 Compressed Air Route a compressed airline to the machine. Caution: If a rubber hose is used be sure that is does not lie on the floor in the path of normal operator movement. It is recommended that the compressed airline drop from overhead. The airline connection should be made with a quick disconnect fitting to allow for positive lock-out from the air source when performing adjustments, cleaning, maintenance or repair work. The connection is made to the pneumatic fitting on the rear of the machine cabinet. CAUTION! WHEN AIR PRESSURE IS INTRODUCED TO THE MACHINE, THE HOLD DOWN CLAMPS AND THE MOTOR CARRIAGE WILL IMMEDIATELY MOVE TO THEIR HOME POSITIONS. THEREFORE, USE EXTREME CAUTION AND STAND CLEAR OF THE MACHINE WHENEVER COMPRESSED AIR IS INITIALLY CONNECTED. WHEN COMPRESSED AIR SUPPLY IS DISCONNECTED, THE SAWBLADES WILL MOVE DOWNWARD TO THEIR BOTTOM REST POSTION. REMOVE ALL MATERIAL FROM TABLES BEFORE DISCONNECTING AIR SUPPLY. KEEP HANDS CLEAR AT ALL TIMES! Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 6 6. Potential Risks and Dangers Even when the machine is used as designed, and when the aforementioned safety rules are adhered to, the potential risk of injury must always be considered. It is especially important to be aware of the following: ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ The risk of pinching between stationary and moveable parts of the machine. The risk of pinching on the clamping devices of the machine. The risk of injury from sharp edges when handling, adjusting or changing the tooling. The risk of injury from sharp tooling edges when operating the machine. The risk of injury from accidental contact with a turning saw blades or router bit. The risk of injury due to the inhalation of wood dust when operating the machine. The potential risk of injury on the electrical parts of the machine. The potential risk of injury on the pneumatic elements of the machine. 7. Toolkit The machine is shipped with a Hoffmann toolkit, consisting of: • One Hex key 2.5mm • One Hex key 3.0mm • One Hex key 4.0mm • One Hex key 5.0mm • One Hex key 6.0mm • Two Wrenches 17mm • One Wrench 30mm • One Key for electric and pneumatic control cabinet • One Set-up jig for W-1, W-2 and W-3 size router bits • One Safety Equipment Starter Kit (safety glasses, ear plugs, dust mask) This starter kit is included as a courtesy to allow the machinery owner to start using this machine upon receipt. It is the machine owner’s responsibility to supply additional safety equipment as needed, and the machine operator’s responsibility to use all safety equipment as instructed. 8. Technical Data Electrical requirements Number of motors Rotation RPM of router motors RPM of saw motors Router collet size Saw blade Air supply Dust Collection Max. routing height Operating noise Table height Dimensions Weight 220 volts, 3 phase, 60 Hz, 20 Amperes 2 x sawing motors, 2 x routing motors Saw: one right, one left - Routers: both right hand turning 24,000 rpm (idle) 3,000 rpm (idle) 6.00mm 30mm bore, 350mm diameter, carbide tipped 90 psi = 6 bar two ducts, approx. 400 cfm required per duct 3 1/8” = 80mm 85.0 dB (A) 41” 37 1/2” depth, 79” height incl. indicator lights, 220” length incl. infeed and outfeed tables 1,870 lbs. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 38 7 49 77 50 5 71 48 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 43 / 44 / 45 / 51 8 1 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 9 6 / P4 74 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 10 19 17 18 78 16 47 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 33 11 75 20 12 11 73 15 14 / 21 13 P7 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 12 67 59 / 60 / 61 36 34 35 22 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 27 58 63 13 23 / 26 / 62 / 66 64 65 25 28 57 24 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations P3 14 1 54 52 4 70 2 8 7 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 15 68 30 72 P6 29 40 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations P1 16 56 55 31 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 17 9. Mechanical Parts List Pos. 1 2 3 4 5 6 7 8 9. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part – Number 7.112006-03-4 7.113045-01-4 7.113055-01-3 7.113056-01-3 7.148001-03-0 7.148003-02-1 7.148009-00-4 7.148010-02-3 7.148011-01-3 7.148012-01-2 7.148013-01-2 7.148014-01-4 7.148015-01-4 7.148016-00-3 7.148017-01-4 7.149018-01-4 7.148019-02-4 7,148020-02-4 7.148021-02-2 7.148022-00-4 7.148023-02-4 7.148024-03-1 7.148026-02-3 7.148027-02-3 7.148028-02-3 7.148029-01-4 7.148030-00-4 7.148031-00-4 7.148032-01-1 7.148033-02-3 7.148040-01-2 7.148041-00-2 7.148042-00-4 7.148043-01-2 7.148044-00-4 7.148046-01-4 7.148047-00-4 7.148048-01-2 7.148049-00-4 7.148050-00-3 7.148051-00-3 7.148055-00-2 Description Flange Chip breaker Cylinder mounting bracket, left Cylinder mounting bracket, right Housing Sled Mounting bracket for clamping unit Clamp plate, right Clamp plate, left Base plate, left Base plate, right Digital counter plate Counter plate Spindle Plate Router motor bracket Bracket, left Bracket, right Mounting plate Mounting angle Stop block with proximity switch Mounting plate Spindle housing Spindle, left-hand thread Spindle, right-hand thread Spacer Cover, front Cover, rear Table Cylinder plate Bridge bracket Bridge bracket, top Knob Motor plate Mounting block Adjustment block Cylinder mounting bracket Safety cover, clear Support block Cylinder mount, right Cylinder mount, left Arm bracket Qty. 2 2 1 1 1 1 2 1 1 1 1 2 2 4 2 2 2 2 2 2 4 1 2 1 1 2 2 2 1 2 1 1 4 2 4 4 1 1 6 1 1 2 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 18 9.1 Mechanical Parts List, continued Pos. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 Part – Number 7.148056-00-4 7.148057-00-3 7.148058-00-3 7.113058-02-4 7.113059-02-4 7.148002-01-0 7.148005-05-1 7.148006-04-1 7.148052-01-2 7.148053-01-2 7.148054-00-2 7.148059-00-3 LME 30 UU D=30 x 850mm M 12 x100, DIN 444 DIN 6319-13 DIN 6319-14,2 6206 2RS1/C3 Profil PJ – 813mm TB 8 PJ 57.5 1108 d=24H7 DIN 471 – 30x1.5 1.8Kw, 60 Hz, 230 volt 30 x 30 x 725 20x25, M^ NR50 ShA 7.153008-00-2 KUVE 25 WL x 450 KUVE 20WL x 200 UWC 24 R OP3-A-1.7/5-SX-F14 SPS 7.148 7.148004-03-1 W-1, W-2, W-3 Description Spacer Spacer bracket Dust collection bracket Safety bracket, left Safety bracket, right Machine frame Front cover Control panel Dust collection, left Dust collection, right Sheet metal cover Dust collection cover Linear bearing, d=30 Precision steel rod Hoffmann saw blade, left Hoffmann saw blade, right Screw Disc Widget Ball bearing Drive belt Pulley Bushing Spindle safety ring Saw motor Fence rail Miter stop with digital display Rubber pad, type E Scrap chute Linear guide for two carriages Linear guide for one carriage Router motor with gear head Digital counter Control electronics, complete Front hood Hoffmann router bits, 6.00mm Qty. 2 2 2 1 1 1 1 1 1 1 1 1 set 8 4 1 1 2 4 4 4 2 4 4 2 2 2 1 8 1 2 2 2 4 1 1 2 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 19 10. Pneumatic Parts List P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P14 P15 P16 P17 HP 0 822 344 0XX HP 1 827 001 632 HP 0 822 032 205 HP 0 822 369 0XX HP 1 826 409 003 HP 0 822 394 0XX HP 0 822 392 0XX HP 0 820 034 026 HP 0 820 022 002 HP 0 820 034 002 HP 0 821 300 400 HP 1 821 336 006 HP 0 830 100 366 HP 1 834 484 155 HP 1 827 020 084 HP 1 823 390 058 Cylinder, 80 x 270 Coupling Clamping cylinder, 16 x 100 Cylinder, 63 X 160 Coupling Cylinder, 40 x 210 Cylinder, 25 x 100 Pneumatic valve 5/3 Valve Valve Air regulator - lubricator - filter unit Mounting bracket Cylinder Switch Connector Bracket for cylinder switch Connecting rail, 7-part 1 1 8 1 1 2 2 2 4 1 1 3 1 10 2 1 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 20 11. Machine Operation After the machine has been installed at its designated location and it has been leveled and secured, the electrical, compressed air and dust collection connections can be made. With everything connected and rotation of saw blades verified, the machine is now ready for operation. Follow these steps for proper operation and for your own safety: • • • • • • • • Turn on the electrical power supply with the main power switch located in the electrical control cabinet on the right-hand side of the machine. Depress the motor start button (1) on the operator panel. Both saw motors start, the router motors are automatically started just prior to the routing sequence. Yellow Set-Up will flash – press once to re-set machine and make ready for operation. Select the desired operating mode with the saw selection switch (2) and the router selection switch (3). Select either short or long workpiece option with selector switch (5). Place the material on the infeed table and slide it past both saw blades. Pull the material against the fence rail to assure proper cutting and routing results. Depress the two green start buttons simultaneously. The pneumatic hold-down clamps secure the material and the saw blades move down, completing the cut. If selected, the routing sequence will start immediately after the saw blades begin to return to their home position. Caution – both tables move outward at the start of the routing operation. If small or short material is being cut, the workpiece can be clamped by depressing the pneumatic foot pedal. The cutting and routing sequence is then initiated as above. • After the routing sequence is completed, the machine tables move to their home positions and the pneumatic clamps release the workpiece. Note: If during the sawing operation the green start buttons are released, the machine will immediately return the saw blades and router heads to their respective home positions. (1) Motor start (2) Saw selection (3) Router selection (4) Automatic / Set-up (5) Long/Short selection (6) Set-Up & reset button Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 21 Control panel Emergency-Stop Switch Cutting-Sequence Start Buttons 12. Change of Router Bits The router motors are equipped with precision collets to assure clean and chatter free routing operations. To install router bit (1), insert bit and tighten motor spindle (2) and collet nut (3) with two 17mm open-end wrenches (supplied in toolkit). The collet must be seated properly in the collet nut. If collet is not even with front of the nut when tightened, remove nut and re-install collet. To remove router bit, loosen spindle and collet nut with the same tools. After one turn, collet nut will reach a safety-lock. Using the wrenches, open nut completely and carefully remove router bit. Caution: Never tighten collet nut without router bit. Permanent damage may result! Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 22 Important: Follow theses instructions to avoid damage to tooling or machine! 1. Switch “Automatic /Set-Up” switch to “I”. 2. Lift-up front cover of machine. 3. Simultaneously depress the left green button and the yellow “set-up” button. Keep both buttons depressed until the tables have moved apart and the router carriage has stopped in the upper position. 4. Open the collets and remove the old router bits, as described above. 5. Remove old chip breaker set (plastic or phenolic table inserts). Do not replace with new set at this time. 6. The machine is delivered with two router set-up jigs (3), one for each side. Place the jig on the new router bit as shown in the drawing below. The tip of the bit (4) must touch the adjustable steel bolt (5). 7. Tighten the set-screws (6) to lock the jig onto the bit, then install the bit in the motor collet (1), making sure the end of the jig rest against the collet. 8. Tighten the collet nut and remove the jig from the router bit. Repeat on other side. 9. Simultaneously depress the left green button and the yellow “set-up” button. Keep both buttons depressed until the router carriage has stopped in its bottom position and both tables are closed. 10. Lower front cover and safety guard. 11. Cut and rout a test piece and check the tightness of the joint by inserting a Dovetail Keys(s). 12. If the joint is satisfactory, re-install or replace the chip breakers in both tables. 13. Place a test in the machine and go through complete cutting and routing cycle. This will cut and rout the replaced chip breakers with the new settings. 14. The machine is now ready for production. 1 2 6 4 5 3 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 23 12.1 Adjustment of Router Bit without Set-Up Jig 1. Remove front cover from machine. 2. Switch “Automatic /Set-Up” switch to “I”. 3. Simultaneously depress the left green button and the yellow “set-up” button. Keep both buttons depressed until the tables have moved apart and the router carriage has stopped in the upper position. 4. Using a dial caliper, measure and note the distance between the tip of each router bit (1) and the top of the corresponding collet nut (2). 5. Open the collets with two 17mm open-end wrenches (supplied in toolkit). 6. Using the dial caliper, adjust the router bits either further into the collets if the connection was too tight, or further out of the collets if the connection was not tight enough. Note that only a small adjustment (1/10mm = 0.004”) will make a noticeable difference. 7. Tighten the collets securely. 8. Remove the chip breaker (phenolic table insert) on both sides. 9. Simultaneously depress the left green button and the yellow “set-up” button. Keep both buttons depressed until the router carriage has stopped in its bottom position and both tables are closed. 10. Re-install chip breaker set. 11. Install front cover. 12. Place a sufficiently sized piece of wood on top of both chip breakers to avoid tear out during the initial cut. 13. Set machine to cutting and routing of both keyway locations. 14. Process a sample corner and join the two parts with Hoffmann Keys to test proper settings. If new settings are not satisfactory, repeat the above steps. 2 1 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 24 13. Routing Height Adjustment The proper routing height (or depth) is determined by the thickness of the material being processed. To assure a tight joint, the routing height should be adjusted so that the longest possible Hoffmann Key can be used. For example, 3/4” thick stock is generally joined with 5/8” long Keys. The MS35SF features separate routing height adjustments for the two key locations. The desired height is adjusted by moving the corresponding height adjustment bar (1), located on the right side of the machine. The bar is locked in place with the locking knob (2), the routing height can be read directly on the attached scale (3). 3 2 1 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 25 14. Adjustment of Keyway Locations 1 Machine with front cover removed 2 a) Remove front cover with included square key b) Remove both chip breaker inserts from the tables c) Adjust the setting for each location by turning the corresponding knob (2). The settings for the left and right router motor must be identical. The distance from the tip of the miter to the center of the keyway is displayed in millimeters on the installed SIKO counters (2). Display accuracy is 1/10mm d) Make a test joint and insert a Dovetail Key to check proper alignment – adjust as necessary. e) Re-install chip breakers. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 26 15. Control Panel Description 1 2 3 4 5 6 15.1 Description: 1 2 Main Switch “I” = Main switch on “0” = Main switch off Press “I” to start saw motors. Press “0” to turn off motors. Saw Selection Switch “S” = saw only operation: “S+R” = saw and routing operation: Saw blades operate, router heads remain turned off. Both saw blades and router heads operate. 3 Router Selection Switch “1” only one set of keyways close to miter tip will be routed “1+2” both sets of keyways will be routed “2” only one set of keyways close to inside corner will be routed 4 Set-Up Selection Switch - key operated switch “0” machine operates in automatic mode = normal sawing and routing operation “1” machine operates in “set-up” mode 5 Selector Switch for long / short work pieces Set to “S” for short parts = right table will remain in open position after cycle is completed. Finished part can be removed safely by keeping hands away from right hand saw blade. Operator must move table to closed position by depressing yellow “set-up” button prior to starting next machining cycle. Set to “L” for long parts = both tables will move to center position upon completion of machining cycle. IMPORTANT SAFETY NOTICE: SELECTOR SWITCH MUST BE SET TO “S” WHEN PROCESSING PARTS LESS THAN 12” (305MM) LONG! Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 6 27 Yellow “set-up” button On initial start-up this button will flash. Press once to re-set the machine’s control circuit = machine is now operational. Button is also used when set-up mode is used (for router bit change or adjustments). 1. Normal Operation - follow start-up and operating instructions on page 20 of this manual 2. Set-up mode The set-up mode is used when a change or adjustment of the router bits is necessary. - Turn “set-up selection switch” #4 to “I” position yellow light is on - Depress the left green push button and the yellow set-up button simultaneously both tables move apart and the router carriage moves up The router bits can now be changed or adjusted. - Depress the left green push button and the yellow set-up button simultaneously the router carriage moves back down and both tables close again 3. Indicator light signals Signal Reason - Fault Remedy Orange indicator light blinks while machine is in normal operating mode Initial machine start-up Press set-up menu switch # 6 once to reset system Orange indicator light constantly on Machine is in set-up mode Turn keyed switch # 4 to “Automatic" Orange indicator light constantly on and green indicator light off Machine is in set-up mode and no result when pushing switch #6 Release red emergency-stop button Red overhead light on Motor overload protection circuit has been triggered Check motor breakers and fuses Q1 / Q2 / F3 / F4 Green overhead light on Main switch is on Machine is ready for operation Normal operation Orange light is blinking rapidly Emergency-stop switch activated Turn main switch to “O” – then restart machine Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 28 16. Emergency-Stop Switch Upon activating the Emergency-Stop Switch 1, follow these steps to re-set the machine controls: • • • • - Turn off main switch on right hand side of machine for approx. 1 minute, then turn switch back on. - Turn keyed switch to “Set-Up” mode. - Depress left green button and yellow set-up button and move saw carriage, routing carriage and tables back to their home positions. If the router carriage has moved up past the routing height sensors and has reached its mechanical end position, it is necessary to switch the keyed switch to “Set-Up”. Depress both green buttons to move the router carriage down to its electrical end position. Now depress both the left green button and the yellow button to move all carriages to their respective home positions. 1 Another means to serest the machine, provided that no material is lodged in the machine or in the way of the saw blades, it to start the machine with the green “I” start button. Then depress the left green button and the yellow button and run the machine through one complete cycle. 17. Adjustments 17.1 Adjustment of Cutting Angle The machine is set to exactly 45.0 degrees at the factory. This setting should not be changed without support from an authorized Hoffmann Machine Company technician. Please contact your dealer of Hoffmann Machine Company Inc. prior to attempting any adjustments. 17.2 Adjustment of Router Feed Rate The upward and return movement of the router carriage (the router feed rate) can be adjusted depending on the material being processed. The machine is equipped with a special two-stage control circuit for increased cycle times. • • The first stage moves the routers from their home position up until the router bits are just below the chip breakers (table inserts). The second stage controls the actual routing process through the chip breakers into the material until the pre-set height is reached. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 29 The feed rates are adjusted with flow-control valves in the pneumatics control cabinet on the left side of the machine. • • The first stage feed rate is adjusted with flow-control valve # 1. The second stage feed rate is adjusted with flow-control valve # 2. Closing the valves by turning the set-screws clockwise will slow down the feed rates, opening the valves will increase the feed rates. Even small adjustments of 1/8 – 1/4 turn will make a noticeable difference. Make adjustments slowly and never increase the feed rate to a point were the routers slow down or noise emission increases upon entering the work piece. Decreased router bit life, torn material and damage to router motor may occur if feed rate is set too fast. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 30 17.3 Adjustment of Saw Feed Rate The feed rate of the saw carriage is adjusted with two pneumatic flow control valves (Pos. 1). These valves are located in the pneumatics control cabinet. The downward stroke speed and the return stroke speed can be separately adjusted to suit different materials and workpiece dimensions. Make adjustments slowly and never increase the feed rate to a point were the saws slow down or noise emission increases upon entering the work piece. Decreased saw blade life, torn material and damage to saw motors may occur if feed rate is set too fast. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 31 18. Installation of Material Support Tables The MS35SF is delivered with the following items: • • • • • • One infeed table, aluminum One outfeed table, aluminum One infeed fence rail, 30x30mm One outfeed fence rail, 30x30mm Two adjustable leg assemblies Two steel support arms Attach the two steel support arms (1) to each side of the machine with the enclosed Allen-head bolts (2). Assemble the support legs (3) as shown and adjust their height to be equal to the support arms. Slide the infeed and outfeed table onto the adjustable legs and support arms, making sure the square nuts (4) slide into the table profile. A gap of approx. 2 – 2 1/2” (50mm minimum) must remain between the infeed and outfeed table and the extended machine tables to avoid injury! A hand must fit between the tables without being pinched! Tighten the Allen-head bolts on the underside of all legs and support arms (5). Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 32 A gap of approx. 2 – 2 1/2” (50mm minimum) must remain between the infeed and outfeed table and the extended machine tables to avoid injury! A hand must fit between the tables without being pinched! Place the aluminum fence rails onto the plastic rollers and slide the connecting bolt and connecting plate into the fence rails on the machine tables. Make sure the connecting plate is on the underside to allow unrestricted movement of the digital display, then tighten the set-screws. 18. Material clamping cylinders The machine is equipped with four pneumatic hold-down cylinders on each side. The cylinders conform automatically to various moulding profiles. Should one cylinder clamp down directly on the work piece edge, it can be switched off in the pneumatic cabinet on the left side of the machine. Warning: Never operate the machine with fewer than three (3) operational clamping cylinders on each side! Serious injury could result if the work piece is not securely clamped during the cutting and routing operation. Always use pneumatic hold-down clamps! Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 33 19. Changing of saw blades • Turn keyed switch on control panel to “Set-Up” mode. • Remove the guard screws (1) on both sides of the main guard (2) and lift-up the guard. • Open the machine tables by depressing the left green button and the yellow set-up button simultaneously. • Insert a round steel punch into the hole in the spindle and loosen and remove saw blade flange nut (3) with 30mm wrench (supplied in toolkit). • Carefully remove saw blade (4). Caution: Wear gloves to protect hands and fingers from sharp cutting edges! • Clean the spindle, flange and new saw blades and remove all debris and dust. • Install new saw blade and tighten flange nut securely. Caution: Verify that new saw blades are installed according to motor rotation! Serial number and specification markings must be visible from front or spindle nut side! Do not force saw blade onto spindle – damage to spindle could result. 2 1 4 3 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 34 20. Troubleshooting: Fault Indication Router motor does not start - Motor switched off - No power to motor - Overheated Saw and/or router speed (rpm’s) decrease - Dull tooling - Feed rate to high Saw and/or router carriage does not move - Dust, wood chips or other obstruction - Routing height adjust set to zero - Router bits are misadjusted Dovetail Key can not be inserted or slides in too easily Keyway location offset from left to right hand work piece Cutting angle off (not 45.0 degrees) Machine won’t start - Router stops not adjusted properly - Dirt under saw blade and flange - Machine tables are not closed completely Remedy - Turn switch on router motor to “I” = on. - Check electrical connections, especially plug-receptacle. - Let motor cool down - Check and replace tooling (saw blades and/or router bits) - Adjust feed rates with flow control valves in pneumatic control cabinet - Remove obstruction - Adjust routing height - Re-adjust router bits with set-up jig - Adjust keyway locations with digital counters, see page 25 - remove and clean blade, flange, nut - Press “set-Up” button to close tables Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 21. Pneumatic Schematic Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com 35 Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 22. Router Motor drawing Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com 36 Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 37 23. Parts List for 500 watt gear-head router motor Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 101 103 105 107 108 109 110 111 112 114 115 116 117 118 119 120 121 122 123 124 125 Order Number M 301 21001 M 301 21002 M 301 21003 M 301 21004 M 301 21005 M 301 21006 M 301 21007 M 301 21008 M 301 21009 M 301 21010 M 301 21011 M 301 21012 M 301 21013 M 301 21014 M 301 21015 M 301 21016 M 301 21017 M 301 21022 M 301 21101 M 301 21103 M 301 21105 M 301 21107 M 301 21108 M 301 21109 M 301 21110 M 301 21111 M 301 21112 M 301 21114 M 301 21115 M 301 21116 M 301 21117 M 301 21118 M 301 21119 M 301 21120 M 301 21121 M 301 21122 M 301 21123 M 301 21124 M 301 21125 Part Number 48 182 01 61 904 01 48 183 01 10 996 01 27 684 05 27 922 01 78 742 02 22 631 00 48 163 02 27 801 57 27 671 03 27 995 64 11 998 01 78 876 01 27 847 16 64 014 02 64 013 01 61 905 01 57 265 02 46 453 02 57 278 01 57 262 01 57 263 01 57 274 01 57 279 01 57 275 01 57 276 02 52 521 01 27 684 12 27 684 13 57 314 01 57 287 01 57 289 01 28 134 01 28 029 01 35 183 01 27 997 12 28 011 02 28 133 01 Description gear head UWC 20 spindle UWC 20 front flange UWB front cover LWB bearing spacer EL 9 bevel sprocket gear set shim disc bolt washer bearing sheet metal screw D 7981 ring nut spacer ring UWB 20 spring A collet D6, 6.00mm collet nut label motor housing, red isolation flange, red switch cover, blue brush holder UWC brush clip UWC switch button switch linkage UWC switch fan cover spacer ring bearing bearing bushing ring magnet disc screw DIN 965 protective sleeve cable bracket screw nut DIN 562 UWC screw UWC 7/10 Qty. 1 1 1 1 1 1 1 1 4 4 1 4 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 126 201 204 208 210 300 M 301 21126 M 301 21201 M 301 21204 M 301 21208 M 301 21210 M 301 21300 28 133 01 57 271 01 57 272 01 25 615 01 57 267 01 78 961 01 cable with connector rotor with fan assembly stator, 230 volts power cord brushes printed circuit, complete 38 2 1 1 1 1 pair 1 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 39 24. Calibration of digital length stop display model Z-16 Battery display ABS = absolute mode INC = incremental mode mm or inch display 24.1. Installation of support tables, fence rails and magnetic tape 1. Install the infeed and outfeed tables and support legs on both sides of the machine, making sure the tables are at the correct height and in-line with the machine tables. Check the infeed and outfeed tables for level in both directions, front-to-back and left-to-right and adjust if necessary. 2. Place the fence extension rails on the nylon rollers. The extension rails are connected to the rails mounted on the machine tables with the enclosed bolt and connector plate. Slide the extension rail all the way into the table rail and lock the connection with the set screws in the connector plates. These plates must be mounted in the underside of the rails to avoid interference with the miter stop. 3. Check for free travel of the miter stop assembly from the phenolic table insert to the end of the right outfeed table. 4. Remove the miter stop and clean the aluminum fence rail with a clean rag and alcohol to remove grease and dirt. Use caution and read warning labels on solvent canister! 5. Remove backing to expose self-adhesive strip and carefully place magnetic tape on fence rail, aligned with the edge closest to the front of the machine. (Check miter stop – small black sensor must be able to read magnetic tape directly underneath!) 6. Press tape down firmly. Do not kink or splice magnetic tape – readout error will occur! 7. Clean magnetic tape with alcohol and install enclosed steel cover tape (self-adhesive) on top of magnetic tape. 8. Check proper position of tape by installing miter stop and check for free travel throughout measuring range. Distance between sensor and magnetic must not be more than 1mm to assure accurate readings. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 40 24.2. Push button operation F press initially for 3 sec. to select parameter mode press to select parameter (P03, P05,etc.) and parameter digit, then press again to confirm the entered data Set press to switch between parameter digits incr / abs During normal display operation: press to switch between absolute or actual length of material to incremental mode. During parameter mode: press to increase displayed numbers F + Set press both buttons to reset display to reference dimension 24.3. Entering or changing parameters 01 1. Press “F” for approx. 3 seconds - display will change to 2. Press “F” again – the corresponding values will be displayed, for example 3. Press “Set” to switch between the two digits, press “incr/abs” to change the selected digit. 4. Press “F” to confirm the data entry. Display automatically advances to next parameter (P 05). 5. Repeat steps 2. – 4. to change next parameter. 6. Press “F” for approx. 3 seconds to confirm changes and to exit parameter mode. P 24.4. Parameter Listing factory setting P 01 display settings first digit second digit P 03 decimal point P 05 push buttons first digit second digit 0 = display in mm 1 = display in inches 0 = display increases is moved to the left 1 = display increases if moved to the right 01 only active in mm mode ( 0,1,2,3) 1 0 = incremental push button active 1 = incremental push button inactive 0 = Set button active 1 = Set button inactive 0 0 P 08 multiplication factor 0.0001 – 9.9999 1.0000 P 09 reference dimension - 999999.9 – 999999.9 0.0 P 99 software version current software version is displayed Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com 01 Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 41 24.5. Initial calibration 1. Move miter stop towards center of machine until set-screw in fence rail stops further movement. Screw is factory installed and should be adjusted only if necessary! CAUTION: SCREW MUST BE SET TO KEEP MITER STOP CLEAR OF PNEUMATIC HOLD-DOWN CLAMPS AS WELL AS THE PATH OF MOVING ROUTER BITS AND SAWBLADES! 2. Lock miter stop in place and cut a test piece to length. 3. Measure the exact length of the test piece, ideally with digital calipers. 4. Press “F” approx. 3 sec. to change display to Parameter Mode. 5. Press “F” repeatedly until P 09 (reference dimension) is reached. 6. Press “Set” until desired digit blinks, then press “incr/abs” to change dimension according to test piece. If test piece length is longer than the length shown on display, decrease reference number by the difference. If it is shorter, increase by the difference. Example: Length shown on display: 350.0mm, test piece length: 312.4mm = difference 37.6mm Decrease reference dimension by 37.6mm 7. Press “F” for 3 sec. to return to Display Mode. 8. Move miter stop away from saw blades and check if displayed measurement increases in value. If measurement does increase, lock miter stop and cut another test piece. Measure exact length and compare to displayed dimension. Repeat above steps if necessary. If measurement does decrease, follow instructions under “7. Changing counting direction”. 24.6. Changing display from millimeters to inches 1. Press “F” approx. 3 sec. to change display to Parameter Mode -- P 01 is now displayed. 2. Press “F” again – parameter values for P 01 are now displayed, for example “01” 3. Press ”incr/abs” to change first digit to “1”. ( 0=mm, 1=inches) 4. Press “F” approx. 3 sec. to return to display mode. 24.7. Changing display from decimal inches to fractional inches Set display to “decimal inch” mode (see 5. Changing display from millimeters to inches) 1. Press “Set” once to switch from decimal inch to fractional inch display in 1/16” increments. 2. Press “Set” again to switch from 1/16” increments to 1/32” increments. 3. Press “Set” again to switch from 1/32” increments to 1/64” increments. 4. Press “Set” again to return to decimal inch mode. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 42 24.8. Changing counting direction If displayed measurement decreases when miter stop is moved to the right, make the following adjustment: 1. Press “F” approx. 3 sec. to change display to Parameter Mode. 2. Press “F” again – parameter values for P 01 are now displayed, for example “01” 3. Press “Set” to switch to second digit. 4. Press “incr/abs” to change second digit. 5. Press “F” approx. 3 sec. to return to Display Mode. 24.9. Changing the battery It is advisable to change battery when only one bar on the battery indicator is displayed. To prevent damage to unit, use only a good quality, brand-name battery for replacement. 1. Move miter stop against set-screw and lock in place. (see 4. Initial Calibration) 2. Note displayed dimension. 3. Remove old battery and install new one, close battery cover. 4. Press “F” approx. 3 sec. to change display to Parameter Mode. 5. Press “F” repeatedly until P 09 (reference dimension) is reached. 6. Press “Set” until desired digit blinks, then press “incr/abs” to enter noted dimension. 7. Continue until exact dimension is displayed. 8. Press “F” for 3 sec. to return to Display Mode. 9. Move miter stop away from saw blades, lock stop and cut a test piece. Measure exact length and compare to displayed dimension. Repeat above steps if necessary. 24.10. Technical Data Liquid Crystal Display Battery Power consumption Battery life Operating temperature Sensor speed Accuracy Sensor-Tape distance Tape type Seven digits displayed, height 11mm Alkaline type, 1.5 Volts, 8Ah approx. 1mA / 1.5V approx. 12 months + 5°C / + 50°C max. 2.5m/sec. 0.1mm – 0.004” max. 1.0mm Elgo MB 20.25 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 43 25. Hoffmann Dovetail Keys, standard brown plastic, without flange Part number length in inches length in mm W-1 W 9100600 W 9101000 W 9101400 W 9101800 W 9102200 W 9103000 W 9104000 W 9105000 W 9106000 W1 – 1/4” W1 – 3/8” W1 – 9/16” W1 – 3/4” W1 – 7/8” W1 – 1 1/4” W1 – 1 9/16” W1 – 2” W1 – 2 3/8” 6.0mm 10.0mm 14.0mm 18.0mm 22.0mm 30.0mm 40.0mm 50.0mm 60.0mm W-2 W 9200600 W 9200900 W 9201200 W 9201400 W 9201500 W 9201800 W 9202000 W 9202200 W 9202500 W 9203200 W 9203800 W 9204600 W 9206000 W2 – 1/4” W2 – 3/8” W2 – 1/2” W2 – 9/16” W2 – 5/8” W2 – 3/4” W2 – 13/16” W2 – 7/8” W2 – 1” W2 – 1 1/4” W2 – 1 1/2” W2 – 1 13/16” W2 – 2 3/8” 6.0mm 9.5mm 12.0mm 14.0mm 15.8mm 18.0mm 20.6mm 22.0mm 25.4mm 31.7mm 38.1mm 46.0mm 60.0mm W-3 W 9301200 W 9391500 W 9301900 W 9302500 W 9303100 W 9303800 W 9304600 W 9305200 W 9306000 W 9308000 W 9301000 W3 – 1/2” W3 – 5/8” W3 – 3/4” W3 – 1” W3 – 1 1/4” W3 – 1 1/2” W3 – 1 13/16” W3 – 2” W3 – 2 2/8” W3 – 3 1/8” W3 – 4” 12.7mm 15.8mm 19.0mm 25.4mm 31.7mm 38.1mm 46.0mm 52.0mm 60.0mm 80.0mm 100mm W-4 W 9404000 W 9406000 W 9408000 W 9401000 W4 – 1 9/16” W4 – 2 3/8” W4 – 3 1/8” W4 – 4” 40mm 60mm 80mm 100mm Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 44 26. Hoffmann Machine Company, Inc. Warranty Hoffmann Machine Company, Inc. (hereinafter called “seller”) guarantees all machines and parts of its own manufacture against defects in material and workmanship for a period of twelve (12) months from the date of shipment, under normal use and service by buyer (one eight hour production period per day). No other warranties are to be implied with respect thereto. The liability of seller under its warranty is limited to adjustment, in accordance with the warranty adjustment terms set forth below, for products which are found to be defective by seller in the form in which they were originally shipped. In no event will seller be liable for collateral, consequential or other damages of any kind or nature. It is buyer’s sole responsibility to test, approve and authorize the use of the Hoffmann Dovetail Joining System and the Hoffmann Dovetail Keys or “Schwalbe” for any and all applications. Warranty Adjustment Terms 1. Adjustments will be limited to claims which are presented promptly after the product is found to be defective, and within the aforesaid warranty period. 2. All products claimed to be defective will be subject to inspection and test by seller. Normally, seller will request return of products for inspection and test, however, seller reserves the right to make inspection and test on buyer’s premises. Returns are to be made only as and if authorized by seller. 3. Buyer will pay all packaging, inspection, labor and transportation costs involved. Credit for the transportation costs only will be issued by seller provided adjustment subsequently is allowed. 4. No adjustments will be allowed for products which have been subjected to abuse, improper installation or application, alteration, accident or negligence in use, storage, transportation or handling; nor for products on which original identification markings have been removed, defaced or altered. 5. Final determination as to whether any adjustment is allowable, and as to the extend thereof, rests with the seller. Full adjustment, if allowed, normally will be made by replacement in kind on an exchange basis. Pro rata adjustment, if allowed, normally will be made by issuance of credit. In all cases, however, the seller reserves the right to make adjustments by repair, replacement or credit. 6. Replacement for products found subject to adjustment, whether new or repaired, will be shipped F.O.B. City of destination with transportation charges prepaid by seller. Installation Buyer shall install machinery purchased from seller at buyer’s cost and expense, unless otherwise expressly stipulated in writing. At the request of buyer, seller will recommend competent engineers to supervise the installation, and to instruct buyer in the proper operation of the machinery and equipment. During such period of supervision and instruction, such personnel shall be deemed to be employees of the buyer who shall pay the wages, remuneration, board and traveling expenses of such personnel and shall not make seller liable, directly or indirectly, in any manner whatsoever, for any damages resulting from any act of commission or omission or any misfeasance or malfeasance, on the part of said personnel. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 45 27. Terms and Conditions of Sale 1. Application and Scope: The terms and conditions contained herein apply to proposals made, and to purchase orders received, by HOFFMANN MACHINE COMPANY, INC. (hereinafter called “Seller”), and sets forth the entire agreement between the parties hereto, and supersedes all communication, representations or agreements, whether oral or written, between the parties hereto with respect to the subject matter herein, and no agreement or understanding varying or extending the terms or conditions hereof will be binding unless expressly agreed to in writing by Seller. No conditions stated by Buyer in its purchase order or orders shall be binding upon Seller if in conflict with, inconsistent with, or in addition to, the terms and conditions contained herein, unless expressly accepted in writing by Seller. Seller’s failure to object to any provision contained in any communication or purchase order from Buyer shall not be deemed a waiver of the terms and conditions herein. All orders or contracts are subject to approval and acceptance by Seller at its main office in North Carolina. These Terms and Conditions are within the sole discretion of Seller and are subject to change with or without prior notice. 2. Quotations and F.O.B. Point: Prices are quoted and all sales are made F.O.B. Sellers facility and, unless otherwise indicated in the proposal, prices quoted are effective for a maximum thirty (30) days after the date of any proposal. 3. Terms of Payment: All invoices are due and payable as set forth on the front of the invoice. Each delivery shall be considered a separate and independent transaction and payment thereof shall be made on terms set forth on invoice covering same. If delivery is delayed by Buyer, payment shall become due when Seller is prepared to make delivery. If, in the sole judgment of the Seller, the financial condition of Buyer at any time does not justify continuation of manufacture or of delivery as originally specified, Seller may vary terms of payment by requiring full or partial payment in advance, or otherwise, or may ship to Buyer’s order against sight draft with bill of lading attached. 4. Taxes: Unless the quotation expressly provides otherwise, the amount of any present or future Federal, State or local sales, excise or other tax applicable to the products purchased hereunder, or to the manufacture or sale thereof (including, without limitation, state or local privilege or excise taxes based on gross revenue), and any taxes or amounts in lieu thereof paid or payable by Seller in respect of the foregoing (excluding, however, taxes based on net income), shall be added to the purchase prices and shall be paid by Buyer. In lieu thereof, Buyer may provide Seller with an appropriate tax exemption certificate acceptable to the taxing authorities. 5. Warranty: The products covered herein are warranted, for a period of twelve (12) months from date of shipment, against defects in material and workmanship under normal use and service by Buyer. The liability of Seller under its warranty is limited to adjustment, in accordance with the Warranty Adjustment Terms set forth below, for products which are found to be defective by Seller in the form in which they were originally shipped. In no event will Seller be liable for collateral, consequential or other damages of any kind. SELLER MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 46 27. Terms and Conditions of Sale (continued) 6. Warranty Adjustment Terms: (a) Adjustments will be limited to claims which are presented promptly after the product is found to be defective, and within the aforesaid warranty period. (b) All products claimed to be defective will be subject to inspection and test by Seller. Normally, Seller will request return of products for inspection and test, however, Seller reserves the right to make inspection and test on Buyer’s premises. Returns are to be made only as and if authorized in writing by Seller. (c) Buyer will pay all packaging, inspection, labor and transportation costs involved. Credit for the transportation costs only will be issued by Seller provided adjustment subsequently is allowed. (d) No adjustments will be allowed for products which have been subjected to abuse, improper installation or application, alteration, accident or negligence in use, storage, transportation or handling; nor for products on which original identification markings have been removed, defaced or altered. (e) Final determination as to whether any adjustment is allowable, and as to the extent thereof, rests with Seller. Full adjustment, if allowed, normally will be made by replacement in kind on an exchange basis. Pro rate adjustment, if allowed, normally will be made by the issuance of credit. In all cases, however, Seller reserves the right to make adjustment by repair, replacement or credit. (f) Replacement for products found subject to adjustment, whether new or repaired, will be shipped F.O.B. city of destination with transportation charges prepaid by Seller. 7. Installation: Buyer shall install machinery purchased from Seller at Buyer’s cost and expense, unless otherwise expressly stipulated in writing. 8. Packaging and Shipment: All products shipped hereunder will be packaged in accordance with standard commercial practice for domestic shipment. Seller’s liability as to delivery ceases upon making delivery of products purchased hereunder to carrier at Seller’s facility, in good condition, the carrier acting as Buyer’s agent. All claims for damages must be filed with the carrier or Buyer’s insurer as appropriate. Seller will select the method of shipment unless Buyer does so in writing at least ten (10) days in advance of the scheduled delivery date. Equipment held for Buyer because of Buyer’s delay in acceptance, shall be at Buyer’s risk and expense. Seller does not assume liability for shipping in the least expensive manner. 9. Deliveries: It is the desire of Seller to meet requested delivery schedules, however, Seller shall not incur any liability, consequential, collateral or otherwise, due to any delay or failure to deliver for any reason, other than arbitrary refusal by Seller to perform. Any delivery indication furnished by Seller only represents the best estimate of the time required to make shipment. 10. Assignment: Buyer shall not assign this purchase order or any interest herein or any rights thereunder, without the prior written consent of Seller. 11. Termination: Seller may terminate the purchase order or any part thereof herein referred to or any other purchase order or orders then outstanding by written, telegraphic or electronic mail notice to Buyer if Buyer becomes insolvent or is subject to proceedings under any law relating to bankruptcy, insolvency or relief of debtors. Upon such termination Seller shall be entitled to receive reimbursement for reasonable termination charges. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Hoffmann MS35SF Double Miter Saw with Dovetail Routing Stations 47 27. Terms and Conditions of Sale (continued) 12. Cancellations or Returns: Buyer shall not cancel any order nor return any equipment without first obtaining the written consent of Seller. In any event, in case of refusal or inability of Buyer to accept a delivery, the Buyer shall nevertheless be liable for freight, express, storage, handling, restocking and any other expense resulting. In no event are orders for machines or parts built to customers’ specification subject to cancellation and Buyer shall be liable for work done and materials used. 13. Specifications: (a) Phone order specifications are filled at Buyer’s risk unless confirmed in writing prior to commencement of manufacture. (b) If equipment is found not the meet original specifications, Seller shall have a reasonable time to make adjustments. 14. Law Governing: Buyer’s purchase order shall be governed by and construed according to the laws of the State of North Carolina. The courts of the State of North Carolina shall have jurisdiction over any controversy that may arise out of the dealings between Buyer and Seller. 15. Force Majure: Seller shall not be liable under this agreement by reason of its delay in the performance of or failure to perform any of its obligations hereunder if such delay or failure is caused by acts of God or the public enemy, riots, incendiaries, interference by civil or military authority, compliance with government laws, rules and regulations or any fault beyond its control. 16. Acceptance: Payment for or a deposit made for the products shall constitute a contract embodying all of terms and conditions stated herein. 17. Ownership: All products remain the sole property of the Seller until all charges, including all transportation, crating and installation costs, are paid in full. 18. Severability: The provisions of these Terms and Conditions are intended to be severable. If, for any reason, any of the above provisions should be found unenforceable or invalid in whole or in part, in any jurisdiction, such provision be ineffective only to the extend the determination of invalidity or unenforceability in that jurisdiction. Any such determination shall not affect the enforceability or validity of the remaining provisions. Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com F E D C B A 3 4 5 6 L1 L2 L3 1 2 PE 1 Datum Bearb. Gepr. Zust. Änderung Datum Name Norm 2 3 5 U U 2 1 95 97 . V M 3 W 6 5 PE BR 1 PE 1,8KW W 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. 1F4 V Ers. f. U W L1 L2 Bremsmodul VB230-25 . 1F3 bl bn gn-ge V 4 3 Sägemotor 1 Saw Motor 1 1M1 4*1,5 1 3 I > I > I > 96 98 2 4 6 -X1 DILM12-01 1K1 8A PKZM0-10 1Q1 3ph/PE 220V 60Hz 2 Main Supply 20 Amp. slow acting fuse -X0 P1-32/V/SVB 1Q0 Main Switch 1 22 21 4 Ers. d. 1Q1 . 5 1 V W 6 5 PE BR 2 U 3 M V Saw Motors 5 PE 1,8KW W sw bl bn gn-ge U 4 3 96 98 95 97 1F6 Sägemotor 2 Saw Motor 2 1M2 -W102 4x1,5mm² 3 I >I >I > 2 4 6 1 5 DILM12-01 2 1K1 . 1F5 8A PKZM0-10 Blatt 3/3 Saw Brake Modul X5 X6 X3 X4 1K1 4 6 U V 22 21 Z-050304 Blatt 3/3 Saw Brake Modul X5 X6 X3 X4 1K2 7 Projektseiten Gesamt: 050304 Aktuell: 7 W L1 L2 Bremsmodul VB230-25 6 = + page 2/8 page 2/8 page 2/8 page 2/8 8 8 Blatt 1 von 1 Bl. F E D C B A F E D C B A 1/8 1/8 1/8 1/8 Blatt 1/8 Blatt Blatt Blatt Blatt 1 Datum Bearb. Gepr. Zust. Änderung Datum Name Norm 1 2 2 4 3 M M3 M3 2 1 6 5 8 7 16A 2F2.1 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Fräsmotor 1 Router Motor 1 2M3 2X.M3 X1 DIL EM 4-G 2K3 16A 2F1.1 2F1.2 3 M M4 M4 Ers. f. 4 Ers. d. Fräsmotor 2 Router Motor 2 2M4 2X.M4 -X1 2F2.2 4 5 2F01.2 24V 24V DC L01 + + + + + + 3,15A . 2F02 - 2 L1 N 220V 2A 6 7 Projektseiten Gesamt: 050304 Aktuell: 7 Z-050304 Gleichstromversorgung 24V DC Power Supply 0V DC L02 - - - - 2G1 2A . . 2F01.1 6 Router Motors / DC Power sup 5 = + 8 8 2 Blatt von 2 Bl. F E D C B A F E D C B A page 2/6 0V DC L02 2F2 2F1 1Q2 1 Datum Bearb. Gepr. Zust. Änderung Datum Name Norm page 2/6 PLC-X0 Breaker Router Motor 2 (Option) Breaker Router Motor 1 (Option) Motor Overload Saw 2 1Q1 24V DC L01 Motor Overload Saw 1 1 2 22 21 22 21 22 21 22 21 2 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Saw 2 Brake Modul 1A2 BR-2 Saw 1 Brake Modul 1A1 BR-1 Front Cover safety Interock 4A5 AES PLC-X26 6 5 6 5 14 13 2 1 2b 2 1 2a Ers. f. X1.1b 3S01 emergency Stop X1.1a 3 X1.5 2 PLC-X6 4 Ers. d. S27 6 12 22 Schlüsselsch. Keyed Switsch 11 21 3S02 Steuerung AUS Controll OFF 1 4 5 23 X2 X1 14 Y1 NAM 43 34 A2 44 BG 5924 33 Y2 6 (NAM) 8 7 7 4 3 Projektseiten Gesamt: 050304 Aktuell: 7 Z-050304 Emergency-Stop Control Module Steuerung EIN Controll ON 3S03 Com:5 Com:3 ZHS 24 K1/K2 Netz 13 A1 6 Emergency-Stop Control Module 9 H01 PLC-X1 3A3 NAM Emergeny Modul 5 = + 8 8 3 Blatt von 3 Bl. F E D C B A F E D C B A 1 2 3a S22 3b BU 4A5 AES C K1 AES A1 13 Blatt 2/3 A2 page 2/3 14 AES 1102 S22 S32 BN Netz S14 4a 4b WH 3 2 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Ers. f. Front Cover Safety Interlock Module 0V DC L02 BK S32 S14 Front Cover Safety Interlock 24V DC L01 Datum Bearb. Gepr. Zust. Änderung Datum Name Norm 4S40 1 5 4 Ers. d. X1.23 24 4S41 4 3 22 4A4 ZHS 4 3 21 S11 24 23 ZHS Y2 S21 32 A2 BG 5933 Y1 31 5 ZHS (ZHS) 6 8 26 27 4S42 2 1 28 = + 4 3 8 Push-button right hand sick 7 Projektseiten Gesamt: 050304 Aktuell: 7 Z-050304 Two-Hand Safety Control Module Com: 1 / Blatt 5/6 14 S12 K2 K1 S22 24 13 6 NAM 23 Netz A1 PLC-X7 / Blatt 7/2 25 2 1 Push-button left hand sick 4 4 Blatt von 4 Bl. F E D C B A X0 + PE 1 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Ers. f. 6 Y6 7 Y7 2 Y2 3 Y3 4 Y4 5 Y5 1 Y1 0 Y0 27 X27 26 X26 22 X22 23 X23 24 X24 25 X25 4 Ers. d. 5 SPS Schem Valve Clamp Valve Saw Lamp Status Lamp Trouble (red) Valve Table R open Valve Table R close Valve Table L open Valve Table L open Router R Position 2 Table Left Home Pos. Table Left End Pos. Router L Position 1 Router L Position 2 Router UP Endpos. 2 Set Up emergency Stop Key Switch 17 Y17 16 Y16 12 Y12 13 Y13 14 Y14 15 Y15 Y10 11 Y11 10 24 23 6 NAM 34 33 NAM 24 23 7 6 Z-050304 Valve Router R Pos.2 Valve Router L Pos.2 Valve Router UP Valve Router Down Saw Motor Right Saw Motor Left Router Motor R+L Valve Router Brake = + 8 8 5 Blatt von 5 Bl. D C B A Projektseiten Gesamt: 050304 Aktuell: 7 F 2 S/S Foot Switch Clamp Saw Home Position. Saw End Position Table Right Home Pos. Table Right End Pos. Router UP Home Pos. Router UP End Pos. 1 Router R Position 1 X20 21 X21 20 COM0 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm S/S Motor Fuse Saw Controll ON CS Saw/Router CS Router Position 1 CS Router Position 2 Button Set Up Door Switch/Brake OK ZHS Relais 43 ZHS COM1 44 5 COM2 E 16 X16 17 X17 12 X12 13 X13 14 X14 15 X15 11 X11 10 X10 7 X7 6 X6 2 X2 3 X3 4 X4 5 X5 1 X1 0 NAM Grundgerät FX1N-40MR-DS 24 Eingänge 16 Ausgänge 5A6 PLC 4 COM3 E D C B 24V DC L01 3 COM4 2 COM5 A 1 0V 2 Ers. f. 4 Ers. d. SPS Schem 7 X0 Y1 Y0 3 Y3 2 Y2 1 0 3 X3 X1 2 X2 1 0 6 Z-050304 Tigerstop OK to move Tigerstop Retrack (Saw Table open 2) CS Long / Short Router UP-feed rate Erweiterungsgrät FX0N-8ER-ES/UL 4 Eingänge 4 Ausgänge Module with Tigerstop Option 6 = + 8 8 6 Blatt von 6 Bl. D C B A 1 3 5 Projektseiten Gesamt: 050304 Aktuell: 7 F MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. 4 X4 5 X5 6 X6 7 X7 3 X3 (Saw Table open 2) CS Long / Short Router UP-feed rate 6A7.2 SPS-EW2.1 5 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm X0 X1 2 X2 1 0 Erweiterungsgrät FX0N-8EX-ES/UL 8 Eingänge 4 E 0V DC 6A7.1 SPS-EW1.1 Standard Module 3 S/S E D C B 24V DC L01 2 S/S A 1 COM 2 Ers. f. 4 Ers. d. Select Switch Router Pos.1 14 13 PLC Input Select Switch Router Pos.2 PLC Input X 4 5 X 5 14 13 6 Buttom Set Up PLC Input 7S5 6 Z-050304 Front Cover Safety Interlock DC Brake OK PLC Input X 6 3S01 Blatt 3/3 7 14 13 = + 8 7 Blatt von 7 Bl. Two-Hand Safety Control Module (ZHS) PLC Input X 7 ZHS 4A4 Blatt 4/5 8 D C B A 1 3 5 Projektseiten Gesamt: 050304 Aktuell: 7 F MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Select Switch Saw / Saw+Router X 3 14 13 PLC Input 7S3 4 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm X 2 14 13 PLC Input 7S2 3 E 0V DC Control ON (NAM) PLC Input PLC Input 14 13 X 1 NAM 3A3 X 0 Blatt 3/2 Motor Overload Protection 24V DC L01 2 E D C B A 1 2 Ers. f. 4 Ers. d. Table right Home Position PLC Input 4 3 PLC Input Table right End Position PLC Input X 14 35 8S14 5 4 3 6 Router Up Home Position PLC Input X 15 36 8S15 6 2 1- Z-050304 Router Up End Position 1 PLC Input X 16 37 NC 8S16 7 4 3 = + 8 Router Position Right End Position PLC Input X 17 39 8S17 8 8 Blatt von 8 Bl. D C B A 1 3 5 Projektseiten Gesamt: 050304 Aktuell: 7 F MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Saw End Position PLC Input 4 3 X 13 34 8S13 4 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm Saw Home Position 4 3 X 12 33 8S12 3 E 0V DC Foot Switch PLC Input 4 3 PLC Input 32 8S11 X 11 14 13 X 10 X1.31 8S10 24V DC L01 2 E D C B A 1 2 Ers. f. 4 Ers. d. Router Position Left Home Position PLC Input 4 3- PLC Input Router Position Left End Position PLC Input X 24 44 NO 9S24 5 2 1- 6 Router Up End Position 2 PLC Input X 25 45 NC 9S24 6 Z-050304 Soft Emergeny Stop PLC Input X 26 1b 3S01 Blatt 3/3 7 14 13 = + Key Switch Set Up PLC Input X 27 14 9S27 8 8 9 Blatt von 9 Bl. D C B A 1 3 5 Projektseiten Gesamt: 050304 Aktuell: 7 F MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Table left End Position PLC Input 4 3- X 23 43 NO 9S23 4 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm Table left Home Position 4 3 X 22 42 9S22 3 E 0V DC Router Position Right End Position PLC Input 4 3 PLC Input 41 9S21 X 21 4 3- X 20 X1.40 NO 9S20 24V DC L01 2 E D C B A 1 14 13 2 Ers. f. Brake Router PLC Input X 32 14 13 4 Ers. d. PLC Input X 33 PLC Input 5 6 6 Z-050304 7 = + 8 8 Blatt 10 von 10 Bl. D C B A 1 3 5 Projektseiten Gesamt: 050304 Aktuell: 7 F MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Select Switch Long / Short PLC Input NO 46 10S32 4 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm 14 13 X 31 19 NO 10S31 3 E L02 Option Table later open PLC Input X 30 X1.38 10S30 NO 24V DC L01 2 E D C B A 1 11Y0 1 2 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. X2 X1 Ers. f. 11H2 4 . X2 X1 Ers. d. 11H3 Com: 2 24V S27 PLC Output Y 3 Lamp Trouble (red) 11Y4 A2 A1 A2 6 11Y5 . X1.54 5 6 A2 A1 PLC Output Y 5 Valve Table Right closed Com: 3 NAM/34 S27 A1 PLC Output . X1.53 Com: 3 NAM/34 S27 PLC Output Y 4 Valve Table Right open 5 Z-050304 11Y6 . X1.55 Com: 3 NAM/34 S27 A2 A1 PLC Output Y 6 Valve Table left open 7 A2 A1 11Y7 X1.56. Com: 3 NAM/34 Projektseiten Gesamt: 050304 Aktuell: 7 = + A2 A1 PLC Output Y 7 Valve Table left closed 8 8 Blatt 11 von 11 Bl. D C B A F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm A2 A1 . PLC Output Y 2 Lamp Status 4 F 11Y1 Com: 2 24V 3 E A2 A1 . X1.52 PLC Output PLC Output Com: 1 ZHS/24 Y 1 Valve Saw Feed Y 0 Valve Material Clamps . X1.51 0V DC Com: 0 24V 24V DC L01 2 E D C B A 1 . X1.57 1 2 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. A2 A1 Ers. f. 12Y12 4 A2 A1 Ers. d. 12Y13 . X1.60 . A2 A1 Saw Motor Left . 5 6 A2 A1 PLC Output Y 15 1K2 Com: 5 NAM/24 PLC Output 1K1 Com: 5 NAM/24 PLC Output Y 14 Saw Motor Right 6 Z-050304 2K3 Com: 5 NAM/24 . A2 A1 PLC Output Y 16 Router Motor R+L 7 Com: 5 NAM/24 . = + PLC Output Y 17 (Spare) 8 8 Blatt 12 von 12 Bl. D C B A Projektseiten Gesamt: 050304 Aktuell: 7 F Datum Bearb. Gepr. Zust. Änderung Datum Name Norm A2 A1 . X1.59 Com: 4 24V DC PLC Output Y 13 Valve Router Down 5 F A2 12Y11 Com: 4 NAM/24 PLC Output Y 12 Valve Router UP 4 E 0V DC A1 . X1.58 PLC Output PLC Output Com: 4 24V DC Y 11 12Y10 Com: 4 24V DC 3 Valve Deceleration Router upward travel Y 10 Valve Router Position 2 24V DC L01 2 E D C B A 1 F E D C B A 1 2 2 Hilfsspannung 3 Hilfsspannung 2 5 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. 24V DC Ers. f. Hz 60 4 Ers. d. Trafo PE Ausführung 5 Main Letter Trafo + Gleichr. PE+N Main Supply Fuse: 20Amp Operation Current: 13 Amp. 6 6 7 8 black dark blue light blue Projektseiten Gesamt: 050304 Aktuell: 7 = + Stahlblech 8 Montageplatten sind nicht an Schutzleiter angeschlossen Total isoliert Schutzmassnahme nach IEC 439-1 / DIN VDE 0660 green-yellow = ground Control Circuit Gleichspannung 0V DC : Control Circuit Gleichspannung 24V DC : Main Supply 220V Hauptstromkreis : Blatt 13 von 13 Bl. Farben: Color Code Z-050304 Direktabgriff PEN slow acting Version J 3ph/PE 220V 60Hz with DC Brake Controller VB 230-25 UL Bemessungsspannung Volt Phasen 220V 3 Betriebsspannung Hilfsspannung 1 4 MS 35 SF 2 (800) 248-0100 Kurzschluss-Schutz in der Zuleitung Bemessungstrom 3 Hoffmann Machine Company, Inc. 1386 Drexel Road Valdese, NC28690 USA IP 54 Technische Daten: Anlagenart: Projekt: Datum Bearb. Gepr. Zust. Änderung Datum Name Norm 1 F E D C B A F E D C B A 1 2 3 4 5 6 1 Datum Bearb. Gepr. Zust. Änderung Datum Name Norm 3ph/PE/600V Main supply Fuse 16A L1L2L3PE Q0 Main Switch 1 2 2 3 MS35SF-J Hoffmann GmbH Mergelgrube 5 76646 Bruchsal Urspr. Tranformator DS 8.8 Primär: 600V Sekundär: 220V F1 T1 5 2 4 3 F2 F3 4 1 2 1 6 3 Ers. f. Connect MS 35 SF 4 4 220V 600V 6 5 3ph/PE 220V L1 L2L3 .20A 10A Q1 Trafo Primär Fuse 3 Ers. d. 5 Trafo 600V-220V 5 6 6 Projektseiten Gesamt: 050304 Aktuell: 7 Z-050304 7 = + 8 8 Blatt 14 von 14 Bl. F E D C B A Maintenance and Service Instructions for MS35SF Double Miter Saw POS Machine Section Machine Part Procedure Tools Intervall 1 Machine exterior and Clean machine table and interior outside cover as well as inside of machine Vacuum cleaner Weekly Cleaning cloth WD-40 or equivalent Do not use paint thinner or harsh chemicals. Dispose off used rags properly. 2 Table guides (four carriages) Clean and refill grease fittings Semi-synthetic multipurpose grease 3 Sawmotor mainplate (6 guide rods, 12 linear bearings) No maintenance is required on the linear bearings. The grease filling is sufficient for the life of the bearings. However, the dust rings should be checked periodically to reduce the risk of dust intrusion. Hoffmann Machine Company, Inc. P.O. Box 369 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Every 3 months or after 500 hours of operation Monthly or after 200 hours of operation 4 Router Guides (2 linear carriages) Clean and refill grease fittings Semi-synthetic multipurpose grease 5 Router Location Spindle (threaded rods) Clean threads and rotary counter Use a dry brush to remove Weekly dust, do not lubricate spindle. Do not compressed air as dust might be blown into crevices. 6 Saw Arbor and Bearings No maintenance is required on the bearings. The grease filling is sufficient for the life of the bearings. 1 1 Drive Belt 2 Inspect the drive belts for wear and tear – replace if damage is observed. 2 Hoffmann Machine Company, Inc. P.O. Box 369 1386 Drexel Road Valdese, NC 28690 Phone: (828) 430 - 4510 Fax: (828) 430 - 4620 e-mail: [email protected] www.Hoffmann-USA.com Every 4 months or after 700 hours of operation Maintenance free Every 3 months or after 500 hours of operation