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Service Manual

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TCM-50DV SERVICE MANUAL US Model Canadian Model AEP Model E Model Tourist Model Ver 1.0 1999. 02 Model Name Using Similar Mechanism NEW Tape Transport Mechanism Type MT-50-30 SPECIFICATIONS Recording system 2-track 1 channel monaural Tape speed 4.8 cm/s or 2.4 cm/s Frequency range 250 - 6,300 Hz using normal (TYPE I) cassette (with REC TIME switch at “NORMAL”) Speaker Approx. 3.6 cm (1 7/16 in.) dia. Power output 250 mW (at 10% harmonic distortion) Input Microphone input jack (minijack) sensitivity 0.2 mV for 3 kilohms or lower impedance microphone Output Earphone jack (minijack) for 8 - 300 ohms earphone Variable range of the tape speed From approx. +25% to –15% (with REC TIME switch at “NORMAL”) Power requirements 3 V DC batteries AA (R6) × 2/External DC 3 V power sources Battery life (Approx. hours) (EIAJ*) Sony alkaline LR6 (SG) Sony R6P (SR) Playback 9.5 1.5 Recording 10.5 2 * Measured value by the standard of EIAJ (Electronic Industries Association of Japan). (Using a Sony HF series cassette tape) Dimensions (w/h/d) (inci. projecting parts and controls) Approx. 88.7 × 115.3 × 37.2 mm (3 1/2 × 4 5/8 × 1 1/2 in.) Mass Approx. 250 g (8.9 oz.) Supplied accessories Size AA (R6) batteries (2) (Tourist model only) Earphone (1) (Tourist model only) Design and specifications are subject to change without notice. CASSETTE-CORDER MICROFILM –1– TABLE OF CONTENTS 1. SERVICING NOTE ..................................................... 3 2. GENERAL Operating the Unit ................................................................... 4 3. DISASSEMBLY 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. Cabinet, Cassette Lid Assy ................................................. 6 MAIN Board, Cassette Machanism .................................... 7 Belt ...................................................................................... 8 Head .................................................................................... 8 Motor, DC ........................................................................... 9 Note for Installation of Main Board .................................... 9 4. MECHANICAL ADJUSTMENTS ............................ 10 6. DIAGRAMS 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. Block Diagram .................................................................. 11 Printed Wiring Board –Main Section– .............................. 13 Schematic Diagram –Main Section– ................................. 15 Printed Wiring Board –Panel Section– ............................. 17 Schematic Diagram –Panel Section– ................................ 18 IC Pin Description ............................................................. 20 7. EXPLODED VIEWS 7-1. 7-2. 7-3. 7-4. Case Section ...................................................................... 21 Panel Section ..................................................................... 22 Mechanism Deck Section-1 .............................................. 23 Mechanism Deck Section-2 .............................................. 24 8. ELECTRICAL PARTS LIST .................................... 25 5. ELECTRICAL ADJUSTMENTS ............................. 10 Notes on Chip Component Replacement • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270˚C during repairing. • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). • Be careful not to apply force on the conductor when soldering or unsoldering. –2– SECTION 1 SERVICING NOTE – main board (conductor side) – 1-1. SERVICE MODE Mode to allow the mechanical parts to operate with the main board open. This set uses the photo reflector PH701 to detect the rotation of the idler gear. PH701 is on the main board and so removal of the main board does not allow the set to detect the rotation of the idler gear. This makes motor control impossible which prevents normal operation. When repairing the set as energized with the main board removed, proceed as follows: TP20 TP20 TP30 1. Setting 1) Remove the cabinet (rear) (refer to the Disassembly) and open the main board. 2) Apply a trapezoidal of 10 to 100 Hz (at 1.3 V) from oscillator to TP20. (Connect the ground to TP30.) 3) Supply DC 3.0 V to the positive and negative terminals of the battery with a stabilized power supply. 2. FF mode 1) Apply a trapezoidal to hall sensor TP20. 2) Press the FF key. 3) Turn on the S103 (POWER) switch. – main board (component side) – 3. REW mode 1) Apply a trapezoidal to hall sensor TP20. 2) Press the REW key. 3) Turn on the S103 (POWER) switch. 4. PLAY mode 1) Apply a trapezoidal to hall sensor TP20. 2) Press the PLAY key. 3) Change over the S101 (REC/PB) switch to PB side. 4) Turn on the S103 (POWER) switch. 5. REC mode 1) Apply a trapezoidal to hall sensor TP20. 2) Press the REC key. 3) Change over the S101 (REC/PB) switch to REC side. 4) Turn on the S103 (POWER) switch. S103 (POWER) PB –3– S101 REC TP30 SECTION 2 GENERAL –4– This section is extracted from instruction manual. –5– SECTION 3 DISASSEMBLY • The equipment can be removed using the following procedure. Cabinet (rear), Cassette Lid Assy Mechanism Deck, Main board Belts Head Motor, DC Note : Follow the disassembly procedure in the numerical order given. 3-1. CABINET (REAR), CASSETTE LID ASSY 9 cassette lid assy 5 LED flexible board 8 screw, ornamental 7 screw, ornamental 6 shaft (A), stopper 3 two claws 4 cabinet (rear) 2 two screws (screw (B1.7x9), tapping) 1 two screws (screw (B1.7x9), tapping) –6– 3-2. MACHANISM DECK, MAIN BOARD 1 three screws (screw (IB lock)) 2 mechanism deck, MAIN board 3 Remove the four solders. 4 head flexible board 6 MAIN board 5 two screws (screw (M1.4), toothed lock) –7– 3-3. BELTS 1 belt (motor) • How to apply the belts 2 belt (flywheel) belt (counter) belt (flywheel) 3 belt (counter) belt (motor) 3-4. HEAD 1 two screws 2 head, magnetic (REC/PB/ERASE) –8– 3-5. MOTOR, DC 3 Remove the four solders. 2 screw (1.4) 1 screw (1.4) 4 Motor, DC 3-6. NOTE FOR INSTALLATION OF MAIN BOARD Align the knobs of S101, S103 and S701 on the main board with the claws of the lever (REC) lever (erase proof 2) and lever (REC) of the mechanism deck respectively, and install the main board. screws (M1.4), toothed lock MAIN board S103 S701 S101 lever (erase proof 2) lever (REC) mechanism deck lever (PAUSE) –9– SECTION 4 MECHANICAL ADJUSTMENTS PRECAUTION 1. Clean the following parts with a denatured-alcohol-moistened swab : record/playback/erase head pinch roller capstan rubber belt 2. Demagnetize the record/playback/erase head with a head demagnetizer. (Do not bring the head demagnetizer close to the erase head.) 3. Do not use a magnetized screwdriver for the adjustments. 4. After the adjustments, apply suitable locking compound to the parts adjusted. 5. The adjustments should be performed with the rated power supply voltage (1.3 V) unless otherwise noted. Torque Measurement Mode Torque Meter FWD FWD back tension CQ-102C REV REV back tension FF, REW CQ-102RC CQ-201B Tape Speed Adjustment Procedure : test tape WS-48A (3 kHz, 0 dB) digital frequency counter 8Ω set EAR jack 1. REC TIME : NORMAL/FWD · Playback WS-48A (tape center part) and adjust RV601 so that reading on the digital frequency counter becomes 3,000 Hz. Meter Reading 15 – 25 g • cm (0.21 – 0.35 oz • inch) less than 2 g • cm (less than 0.03 oz • inch) 15 – 25 g • cm (0.21 – 0.35 oz • inch) less than 2 g • cm (less than 0.03 oz • inch) more than 50 g • cm (more than 0.69 oz • inch) SECTION 5 ELECTRICAL ADJUSTMENTS PRECAUTION • Supplied voltage : DC 3.0 V • Switch and control position VOL control : max (10) MIC SENS switch : free (L or H) V•O•R switch : free (OFF or ON) SPEED CONTROL control : mechanical center 2. REC TIME : DOUBLE/FWD · Playback WS-48A (tape center part) and adjust RV602 so that reading on the digital frequency counter becomes 1,500 Hz. Specification Value : Digital Frequency Counter Reading REC TIME : NORMAL 2,985 to 3,015 Hz REC TIME : DOUBLE 1,485 to 1,515 Hz 3. REC TIME : NORMAL/REV ª Playback WS-48A (tape center part) and confirm that the reading on digital frequency counter are between 2,985 to 3,015 Hz. 4. REC TIME : DOUBLE/REV ª Playback WS-48A (tape center part) and confirm that the reading on digital frequency counter are between 1,435 to 1,515 Hz. Adjustment Location : –main board (conductor side)– Test Tape Type Signal Used for WS-48A 3 kHz, 0 dB tape speed adjustment RV602 RV601 – 10 – TCM-50DV SECTION 6 DIAGRAMS 6-1. BLOCK DIAGRAM HRPE901 REC/PB/ERASE HEAD S102-4 (FWD/REV) REC/PB (FWD) PRE / POWER AMP IC101 Q106 FWD PB REV REC/PB (REV) 29 S101-1 (REC/PB) 27 REC Q111 S102-3 (FWD/REV) + - VREF OUT PRE OUT 4 VOR IC501 +3V T101 EQ IN REC IN + - REC OUT RV101 VOL 2 5 RECOVERY TIME CAP 6 OUT2 BIAS OSC Q112 NORMAL REV DOUBLE BATTERY VOLTAGE DETECTOR IC301 3 1 PB SP101 SPEAKER J101 EAR POW OUT2 14 LED CONTROL Q301 PRE NF S902 MIC SENS H L +3V S103 (POWER) 21 R/P MUTE NF LEVEL SWITCH Q103 MIC901 Flat Mic 12 D903 NF LEVEL SWITCH Q105 S903-1 REC TIME 2 4 OUT IN 1 SWITCH Q501 FWD 1 S101-3 (REC/PB) POW OUT1 REC 7 OUT1 ERASE (FWD) ERASE (REV) POW IN 11 AMP Q102 MUTE Q109 NF LEVEL SWITCH Q104 28 J102 MIC S901 VOR Q101 5 S101-2 (REC/PB) MUTE DRIVE Q110 + MIC IN CN101 DC IN 3V + - 23 R/P SW 26 MIC VCC +3V R.F DRY BATTERY SIZE "AA" (IEC DESIGNATION R6) 2PCS,3V PB ALC CONT REC SWITCH Q107,108 25 R.F OUT ON OFF • Signal path : TAPE (PB) : TAPE (REC) +3V LED CONTROL Q302,303 D901 BATT S701 PAUSE OFF ON Q701 LED CONTROL Q704 D902 D702 19 MOTOR BRAKE SW Q601 - 604 MOTOR SERVO IC601 DIR DIRECTION REC 18 19 OUT3 IN1 5 IN2 17 OUT4 4 S702 (REW / REVIEW) OUT5 U OUT SYSTEM CONTROL IC702 PULSE DET V OUT PRE DRIVER OPERATION LOGIC S703 (DIR) W OUT S704 (FF / CUE) OUT1 21 IN7 CONT CL VCC VDD IN4 IN6 IN8 8 IN5 10 23 3 24 22 7 9 11 PULSE AMP Q708 +3V +3V MOTOR CONTROL Q705 11 S/S BIAS SWITCH Q703 T701 – 11 – CURRENT DET S102-2 (FWD /REV) REV FWD 3 V OUT V IN 2 REG IC701 +3V FREQ. CHARC. ERROR AMP 13 12 D701 04 M901 CAPSTAN/REEL MOTOR RV601 TAPE SPEED REC TIME NORMAL DP CON OSC Q702 2 OSC REF VOLTAGE FOR SPEED CONTROL SWITCH Q706, 707 TAPE ROTATION DETECTOR PH701 REF VOLTAGE 1 IN + OUT2 20 VREF 6 IN3 20 S903-2 DOUBLE REC TIME NORMAL S101-4 (REC/PB) RV603 SPEED CONTROL PB REC RV602 TAPE SPEED REC TIME DOUBLE – 12 – TCM-50DV 6-2. PRINTED WIRING BOARD — MAIN SECTION — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A S702 (REW/REVIEW) B S703 (DIR) C TP20 TP30 D (Page 17) E (FF/CUE) DRY BATTERY SIZE " AA " (IEC DESIGNATION R6) 2PCS,3V F HRPE901 REC/PB/ERASE HEAD SPEED CONTROL REC/PB ( ) ERASE ( ) H S701 S102 (FWD/REV) REV FWD G S101 (REC/PB) PB REC REC/PB ( ) ERASE ( ) ON • Semiconductor Location OFF I 11 1-672-148- (11) 11 1-672-148- 04 J Note on Printed Wiring Boards: • X : parts extracted from the component side. ® • : Through hole. • b : Pattern from the side which enables seeing. – 13 – (11) Ref. No. D701 D702 Location C-1 D-2 IC101 IC301 IC501 IC601 IC701 IC702 F-9 F-10 E-2 C-8 C-1 C-2 PH701 D-1 Q101 Q102 H-10 D-9 – 14 – Ref. No. Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q301 Q302 Q303 Location D-9 D-9 E-10 H-2 F-8 F-8 F-9 F-8 F-1 G-3 F-10 F-10 F-10 Ref. No. Q501 Q601 Q602 Q603 Q604 Q701 Q702 Q703 Q704 Q705 Q706 Q707 Q708 Location E-2 B-10 B-10 B-9 B-9 D-2 D-1 D-2 D-9 C-2 B-2 B-2 D-1 TCM-50DV 6-3. SCHEMATIC DIAGRAM — MAIN SECTION — • Refer to page 19 for IC Block Diagrams. (Page 18) Note on Schematic Diagram: • All resistors are in Ω and 1/4 W or less unless otherwise specified. • C : panel designation. • U : B+ Line. • H : adjustment for repair. • Power voltage is dc 3 V and fed with regulated dc power supply from external power voltage jack. • Voltage is dc with respect to ground under no-signal (detuned) condition. – 15 – no mark : PB ( ) : REC [ ] : FF/REW • Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances. • Signal path. E : PB a : REC – 16 – TCM-50DV 6-4. PRINTED WIRING BOARD — PANEL SECTION — 2 1 3 6-5. SCHEMATIC DIAGRAM — PANEL SECTION — 4 5 6 A B C (Page 15) D 11 1-672-149- E (11) Note on Printed Wiring Boards: • X : parts extracted from the component side. ® • : Through hole. • b : Pattern from the side which enables seeing. S902 H L F G S903 DOUBLE NORMAL Note on Schematic Diagram: • All resistors are in Ω and 1/4 W or less unless otherwise specified. • C : panel designation. • Signal path. E : PB S901 ON OFF H I 11 1-672-149- (11) 1 18 04 J 1 LED FLEXIBLE (Page 14) BOARD – 17 – – 18 – • IC Block Diagrams EQ IN MIC IN Vref OUT MIC VCC R, F OUT LED DRIVE R/P SW PAUSE P/R MUTE GVN CONT GVN Vref Vs GVN GND 30 29 28 27 26 25 24 23 22 21 20 19 18 17 GVN OUT PRE GND IC101 LA4168ML 16 PAUSE 2.2k 30k GVN 2k ALC R/P Vref VOX R, F 1 3 4 5 6 7 8 9 10 PRE NF PRE OUT REG IN REG OUT ALC CONT VOX CONT VOX DELAY GNV SPEED UP AUT STOP CONT AUT STOP IN 20 UOUT 18 VCC PGND 3 8 VCC GAIN CONT 2 7 OUTPUT2 AMP OUT 3 6 OUTPUT1 GND 4 5 RECOVERY TIME CAP 17 LB CURRENT DET PRE DRIVER 1 TSD WB 4 VB 5 UB 6 FREQ. CHARC. 16 FC IC301 MM1251M 15 OUT OPERATION LOGIC ERROR – AMP + 5 – + SLEEP DET REF VOLTAGE 11 S/S BIAS + – VREF – 19 – VOLTAGE UP CIRCUIT 1 2 3 4 OUT 12 VREF GND REF VOLTAGE FOR SPEED CONTROL CT OSC FEED BACK 6 NC RI 10 8 7 13 IN+ PULSE DET GND 9 14 VSP HYS ANTI LOCKING INPUT 19 DR VS DIRECTION START DET 15 14 13 NC VCC VOUT 1 WOUT 2 COM 8 12 IC501 NJM2072M IC601 LB1877V OSC 7 11 PWR OUT1 2 PWR IN 1 2 POWER Vcc SPEED PWR OUT2 VOX 300k PWR GND – + 20k REC MIC EQ – + – + – + MIC VCC 6-6. IC PIN DESCRIPTION • IC702 TB2004FN-020 (SYSTEM CONTROL) Pin No. Pin Name I/O 1 GND — GND Pin Description 2 3 OSC CL — I For system clock generation (fosc=3.2 kHz) RESET input 4 5 IN1 IN2 I I Pause ON/OFF by PAUSE SW and VOR. “L” : ON, “H” : OFF FWD reset by cassette cover open-close. “L” : ON, “H” : OFF 6 7 IN3 IN4 I I Direction “L” : ON, “H” : OFF REC/PB switch “L” : REC, “H” : PB 8 9 IN5 IN6 I I FF/REW “L” : ON, “H” : OFF POWER ON/OFF “L” : ON, “H” : OFF 10 11 IN7 IN8 I I Photo reflector pulse input for tape end detection. FWD/REV switch “L” : FWD, “H” : REV 12 13 I/O1 I/O2 — — Not used. Not used. 14 15 OUT8 OUT7 — — Not used. Not used. 16 17 OUT6 OUT5 — O Not used. LED ON/OFF “L” : ON, “H” : OFF 18 19 OUT4 OUT3 O O Audio mute “L” : ON, “H” : OFF Motor brake “L” : ON, “H” : OFF 20 21 OUT2 OUT1 O O Motor direction “L” : FWD, “H” : REV Motor ON/OFF “L” : ON, “H” : OFF 22 23 VDD CONT — O Power supply for CMOS. Boosting circuit control output 24 VCC — Power supply for bipolar. – 20 – SECTION 7 EXPLODED VIEWS NOTE: • The mechanical parts with no reference number in the exploded views are not supplied. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • -XX and -X mean standardized parts, so they may have some difference from the original one. • Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE) ... (RED) • Accessories and packing materials are given in the last of this parts list. N N Parts Color Cabinet’s Color 7-1. CASE SECTION 2 8 4 3 5 6 9 28 7 10 3 11 1 26 12 13 MT-50-30 14 25 24 23 16 21 15 20 17 27 18 18 22 Ref. No. Part No. Description 1 2 3 4 5 X-3376-765-1 4-969-980-21 3-315-989-11 3-925-231-01 3-035-304-11 CABINET (FRONT) ASSY SCREW (IB LOCK) SCREW, ORNAMENTAL REFLECTOR CUSHION 6 7 * 8 9 10 3-676-387-00 3-315-384-31 X-3370-480-1 3-311-772-11 3-032-431-01 11 12 13 14 3-032-432-01 X-3376-766-1 3-328-319-01 9-911-815-01 Remark Ref. No. 19 Part No. Description 15 16 17 18 19 3-032-434-01 3-032-441-01 3-032-437-11 3-318-203-92 3-032-436-01 LID, BATTERY CASE SHEET (PICK) CABINET (REAR) SCREW (B1.7X9), TAPPING FOOT (B), RUBBER POLY-SLIDER (DIA.1.6) WASHER, STOPPER TOGGLE ASSY SHAFT (A), STOPPER KNOB (PAUSE) 20 21 22 23 24 3-032-435-01 3-925-229-01 3-345-648-01 A-3021-163-A 3-925-230-01 FOOT (A), RUBBER TERMINAL, PLUS SCREW (M1.4), TOOTHED LOCK MAIN BOARD, COMPLETE SPRING, BATTERY COIL KNOB (DIR) LEVER ASSY, COVERING INDICATION STRAP, HAND CUSHION 25 26 27 28 3-035-304-01 3-704-245-42 4-017-441-01 3-545-710-01 CUSHION SCREW (1.4) CUSHION (B) CUSHION – 21 – Remark 7-2. PANAL SECTION 53 54 52 55 60 51 63 61 62 64 59 56 54 65 58 56 68 57 73 66 MIC901 71 67 78 69 70 72 57 SP901 76 74 77 75 75 Ref. No. Part No. Description 51 52 53 54 55 3-032-423-01 3-032-421-11 3-032-417-11 3-389-523-22 3-032-422-01 56 57 58 59 60 Remark Ref. No. Part No. Description SHEET (WINDOW), ADHESIVE WINDOW (CASSETTE) PANEL (CASSETTE LID) SCREW (IB LOCK) SHEET (FRAME), ADHESIVE 67 68 * 69 70 71 4-017-491-01 3-032-424-01 1-672-149-11 3-035-305-01 1-672-139-11 CUSHION (B) PANEL (MICROPHONE) LED BOARD CUSHION LED FLEXIBLE BOARD 3-035-251-01 3-035-729-01 3-032-427-01 3-032-946-01 3-035-730-01 SHEET (FRAME B), ADHESIVE CUSHION GUIDE, LIGHT SHEET (LIGHT GUIDE) SHEET 72 73 74 75 * 76 3-032-414-01 3-032-425-01 3-032-415-01 3-318-382-01 3-032-430-01 CUSHION (MICROPHONE) HOLDER (MICROPHONE) RETAINER (MICROPHONE) SCREW (1.7X3), TAPPING HOLDER (CASSETTE) 61 62 63 64 65 3-032-422-01 3-032-428-01 3-032-420-01 3-032-419-01 3-032-418-01 SHEET (FRAME), ADHESIVE KNOB (REC TIME) KNOB (V•O•R) KNOB (MIC SENS) FRAME (CASSETTE LID) 66 3-032-439-01 CUSHION (FRAME) Remark 77 4-017-441-01 CUSHION (B) 78 3-032-416-01 GROUND, COMPRESSION SPRING (M) MIC901 1-542-298-11 MICROPHONE, ELECTRET CONDENSER (Flat Mic) SP901 1-529-188-11 SPEAKER (3.6cm) – 22 – 7-3. MECHANISM DECK SECTION-1 (MT-50-30) 116 A (see page 24.) HRPE901 not supplied 119 119 122 117 120 123 118 112 121 114 124 113 112 112 109 not supplied 111 110 125 108 126 115 105 M901 104 107 103 102 101 106 127 122 129 Ref. No. Part No. Description 101 102 103 104 105 3-925-247-11 3-925-246-11 3-925-245-11 3-032-787-01 3-925-248-11 106 107 108 109 * 110 * 111 112 * 113 114 115 116 Remark 128 Ref. No. Part No. Description BUTTON, FF/CUE BUTTON, REW/REVIEW BUTTON, PLAY BUTTON, REC BUTTON, STOP 117 * 118 119 120 * 121 3-365-630-02 3-924-535-01 X-3370-375-1 3-018-121-01 3-924-536-01 SCREW (M1.4) LEVER (FR) TABLE ASSY, REEL SPRING (B.T), COMPRESSION LEVER (OFF) 3-924-596-01 X-3370-380-1 3-924-595-01 X-3370-379-1 3-924-572-01 SPRING (PINCH-R), TORSION ARM (PINCH-R) ASSY SPRING (PINCH-N), TORSION ARM (PINCH-N) ASSY LEVER (DIR) 122 123 124 * 125 126 3-321-483-11 3-924-569-14 3-924-602-01 3-924-538-12 1-657-172-11 RING, RETAINING PAD (S-OFF) SPRING, TENSION LEVER (S-OFF) MOTOR FLEXIBLE BOARD 3-924-575-01 3-924-601-01 3-924-534-01 X-3370-378-1 4-017-441-01 LEVER (DIR-M) SPRING, TENSION LEVER (C/R) LEVER (HEAD) ASSY CUSHION (B) 127 3-704-245-42 128 3-035-367-01 129 3-924-577-01 HRPE901 1-500-590-11 M901 1-698-804-21 3-938-133-01 SCREW – 23 – Remark SCREW (1.4) BELT (MOTOR) PULLEY (COUNTER) HEAD, MAGNETIC (REC/PB/ERASE) MOTOR, DC (including PULLEY) (CAPSTAN/REEL) 7-4. MECHANISM DECK SECTION-2 (MT-50-30) 159 156 158 159 161 155 163 not supplied 176 162 161 165 191 180 181 177 158 160 159 175 178 179 154 174 166 164 159 159 173 183 184 172 183 153 152 167 182 184 185 168 171 169 170 186 151 (including A) (see page 23.) 187 188 157 not supplied 190 Ref. No. Part No. Description 151 * 152 153 154 155 X-3370-373-1 3-924-537-01 3-924-605-01 3-924-593-01 3-701-437-51 CHASSIS ASSY LEVER (F/R) SPRING (FF), TENSION BELT (FLYWHEEL) WASHER 156 157 158 159 160 X-3377-138-1 3-924-602-01 3-924-558-01 3-321-483-11 3-924-548-01 161 162 * 163 * 164 165 166 167 168 169 170 * * * * * 171 172 Remark 193 192 189 Ref. No. Part No. Description 173 * 174 * 175 * 176 177 3-924-604-01 3-924-547-01 3-924-545-01 3-924-546-01 3-924-606-01 SPRING (PLAY), TENSION ARM (PLAY-SUB) LEVER (LOCK) LEVER (SW) SPRING (LOCK), TENSION FLYWHEEL ASSY SPRING, TENSION PULLEY (T) RING, RETAINING ARM (T-N) 178 179 180 181 182 3-924-725-01 3-924-579-01 3-348-993-01 X-3370-376-1 3-924-556-01 REFLECTOR GEAR (REF) WASHER LEVER (CENTER) ASSY GEAR (REW) 3-924-557-01 3-924-549-01 3-924-539-01 3-924-540-01 3-924-603-01 GEAR (T) ARM (T-R) LEVER (REW-F) LEVER (REW-R) SPRING (F/R), TENSION 183 184 185 186 187 3-924-562-01 3-924-560-01 3-924-600-01 3-032-620-01 3-704-245-42 GEAR (FF) GEAR (REEL) SPRING (REC), TENSION BELT (COUNTER) SCREW (1.4) 3-924-597-01 3-924-568-01 3-924-567-01 3-924-566-01 X-3370-377-1 SPRING (F/R), TORSION LEVER (FF) LEVER (REW) LEVER (STOP) LEVER (REC) ASSY 188 189 * 190 191 192 3-032-438-01 1-548-582-11 3-924-574-01 3-924-607-01 3-321-483-01 BRACKET (COUNTER) COUNTER, TAPE (SMALL TYPE) LEVER (PAUSE) SPRING (ARM-T), TENSION RING, RETAINING 3-924-565-01 LEVER (PLAY) 3-924-598-01 SPRING (P/S), TORSION 193 – 24 – 3-305-925-00 WASHER Remark SECTION 8 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable Ref. No. Part No. * 1-672-149-11 LED BOARD ********** • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • SEMICONDUCTORS In each case, u : µ, for example: uA.. : µA.. uPA.. : µPA.. uPB.. : µPB.. uPC.. : µPC.. uPD.. : µPD.. • CAPACITORS uF : µF • COILS uH : µH Description Remark < DIODE > D901 D902 D903 8-719-059-96 LED SML-210LT-T86 (BATT • •) 8-719-059-96 LED SML-210LT-T86 (BATT • /REC) 8-719-057-99 LED SML-211YT-T86 (i) < RESISTOR > R901 R902 1-216-049-11 RES,CHIP 1-216-049-11 RES,CHIP 1K 1K 5% 5% 1/10W 1/10W < SWITCH > S901 1-572-922-11 SWITCH, SLIDE (V•O•R) S902 1-572-922-11 SWITCH, SLIDE (MIC SENS) S903 1-571-277-51 SWITCH, SLIDE (REC TIME) ************************************************************* 1-672-139-11 LED FLEXIBLE BOARD ****************** ************************************************************* A-3021-163-A MAIN BOARD, COMPLETE ********************* Ref. No. LED LED FLEXIBLE MAIN When indicating parts by reference number, please include the board. • Abbreviation CND : Canadian model JE : Tourist model Part No. Description Remark C123 C124 C125 C126 C127 1-164-161-11 1-163-038-00 1-163-038-00 1-135-151-21 1-164-346-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP 0.0022uF 10% 0.1uF 0.1uF 4.7uF 20% 1uF 100V 25V 25V 4V 16V C128 C129 C130 C131 C132 1-164-161-11 1-164-346-11 1-163-001-11 1-163-017-00 1-164-346-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.0022uF 10% 1uF 220PF 10% 0.0047uF 5% 1uF 100V 16V 50V 50V 16V C133 C134 C135 C136 C137 1-107-823-11 1-110-501-11 1-135-151-21 1-163-009-11 1-163-021-11 CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP CERAMIC CHIP 0.47uF 0.33uF 4.7uF 0.001uF 0.01uF 10% 10% 20% 10% 10% 16V 16V 4V 50V 50V C138 C139 C140 C142 C143 1-163-014-00 1-163-023-00 1-126-607-11 1-163-038-00 1-163-009-11 CERAMIC CHIP CERAMIC CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP 0.0027uF 0.015uF 47uF 0.1uF 0.001uF 10% 5% 20% 10% 50V 50V 4V 25V 50V C144 C145 C146 C147 C148 1-163-009-11 1-164-492-11 1-163-021-11 1-163-009-11 1-164-161-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.001uF 0.15uF 0.01uF 0.001uF 0.0022uF 10% 10% 10% 10% 10% 50V 16V 50V 50V 100V C149 C150 C152 C153 C301 1-127-569-11 1-163-001-11 1-163-009-11 1-164-346-11 1-164-004-11 TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 100uF 220PF 0.001uF 1uF 0.1uF 20% 10% 10% 4V 50V 50V 16V 25V C302 C303 C304 C305 C501 1-135-259-11 1-164-505-11 1-163-021-11 1-104-847-11 1-163-038-00 TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP 10uF 2.2uF 0.01uF 22uF 0.1uF 20% C502 C503 C504 C505 C601 1-163-009-11 1-104-847-11 1-164-489-11 1-163-038-00 1-164-489-11 CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.001uF 22uF 0.22uF 0.1uF 0.22uF 10% 20% 10% C602 C603 C604 C605 C606 1-163-809-11 1-164-505-11 1-107-823-11 1-163-017-00 1-164-344-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.047uF 2.2uF 0.47uF 0.0047uF 0.068uF 10% < CAPACITOR > C101 C103 C104 C105 C106 1-164-004-11 1-135-208-11 1-135-151-21 1-135-151-21 1-164-161-11 CERAMIC CHIP TANTAL. CHIP TANTALUM CHIP TANTALUM CHIP CERAMIC CHIP 0.1uF 1uF 4.7uF 4.7uF 0.0022uF 10% 20% 20% 20% 10% 25V 10V 4V 4V 100V C107 C108 C109 C110 C111 1-163-077-00 1-163-009-11 1-163-009-11 1-127-569-11 1-127-569-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP 0.1uF 0.001uF 0.001uF 100uF 100uF 10% 10% 10% 20% 20% 25V 50V 50V 4V 4V C112 C113 C115 C116 C117 1-163-009-11 1-104-847-11 1-163-038-00 1-126-246-11 1-135-259-11 CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP ELECT CHIP TANTAL. CHIP 0.001uF 22uF 0.1uF 220uF 10uF 10% 20% 20% 20% 50V 4V 25V 4V 6.3V C118 C119 C120 C121 1-164-489-11 1-164-489-11 1-163-009-11 1-124-778-00 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CHIP 0.22uF 0.22uF 0.001uF 22uF 10% 10% 10% 20% 16V 16V 50V 6.3V – 25 – 10% 10% 20% 10% 10% 5% 10% 6.3V 16V 50V 4V 25V 50V 4V 16V 25V 16V 25V 16V 16V 50V 25V MAIN Ref. No. Part No. Description C607 C608 C609 C701 C702 1-164-344-11 1-164-344-11 1-164-505-11 1-124-779-00 1-163-021-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CHIP CERAMIC CHIP 0.068uF 0.068uF 2.2uF 10uF 0.01uF 10% 10% Remark C703 C704 C705 C706 C707 1-163-021-11 1-109-982-11 1-107-823-11 1-135-151-21 1-163-038-00 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP 0.01uF 1uF 0.47uF 4.7uF 0.1uF 10% 10% 10% 20% C708 1-163-038-00 CERAMIC CHIP 20% 10% 0.1uF Part No. Description 25V 25V 16V 16V 50V Q105 Q106 Q107 Q108 Q109 8-729-230-72 8-729-230-63 8-729-402-96 8-729-402-93 8-729-402-96 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1362YG 2SC4116-YG UN5114 UN5214-TX UN5114 50V 10V 16V 4V 25V Q110 Q111 Q112 Q301 Q302 8-729-420-50 8-729-429-71 8-729-230-63 8-729-402-93 8-729-230-63 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR UN5215 XN4314 2SC4116-YG UN5214-TX 2SC4116-YG 25V Q303 Q501 Q601 Q602 Q603 8-729-230-63 8-729-230-63 8-729-402-96 8-729-402-93 8-729-823-86 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC4116-YG 2SC4116-YG UN5114 UN5214-TX 2SA1745 Q604 Q701 Q702 Q703 Q704 8-729-823-86 8-729-402-93 8-729-230-63 8-729-420-16 8-729-402-96 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1745 UN5214-TX 2SC4116-YG XN1214 UN5114 Q705 Q706 Q707 Q708 8-729-422-41 8-729-402-93 8-729-230-63 8-729-420-24 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR XN1114 UN5214-TX 2SC4116-YG 2SB1218A-QRS < JACK > CN101 1-750-061-11 JACK, DC (POLARITY UNIFIED TYPE) Ref. No. Remark (DC IN 3V) < CONNECTOR > CN102 CN103 1-750-341-11 CONNECTOR, FFC/EPC (ZIF) 18P 1-750-336-21 CONNECTOR, FFC/FPC (ZIF) 9P < DIODE > D701 D702 8-719-988-61 DIODE 1SS355TE-17 8-719-049-09 DIODE 1SS367-T3SONY < FERRITE BEAD > FB101 FB102 1-414-235-22 FERRITE BEAD INDUCTOR 1-414-235-22 FERRITE BEAD INDUCTOR < IC > IC101 IC301 IC501 IC601 IC701 8-759-492-49 8-759-399-49 8-759-701-51 8-759-566-10 8-759-280-84 IC IC IC IC IC LA4168ML-TE-L MM1251BFBE NJM2072M LB1877V-TLM S-81211SG-QA-T1 IC702 8-759-494-76 IC TB2004FN-020-ER < JACK > J101 J102 1-785-791-11 JACK (EAR) 1-785-790-11 JACK (MIC (PLUG IN POWER)) < COIL > L301 1-412-032-11 INDUCTOR CHIP 100uH < PHOTO REFLECTOR > PH701 8-749-925-05 PHOTO REFLECTOR NJL5183KA-F20-TE1 < TRANSISTOR > Q101 Q102 Q103 Q104 8-729-800-37 8-729-402-84 8-729-420-50 8-729-420-50 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SD1048-X7 XN4601 UN5215 UN5215 < RESISTOR > R101 R102 R103 R104 R105 1-216-065-00 1-216-049-11 1-216-061-00 1-216-073-00 1-216-069-00 RES,CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP 4.7K 1K 3.3K 10K 6.8K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R106 R107 R109 R110 R111 1-216-061-00 1-216-049-11 1-216-073-00 1-216-057-00 1-216-061-00 METAL CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP 3.3K 1K 10K 2.2K 3.3K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R112 R113 R114 R115 R116 1-216-009-00 1-216-065-00 1-216-089-00 1-216-061-00 1-216-061-00 RES,CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP 22 4.7K 47K 3.3K 3.3K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R117 R118 R119 R120 R121 1-216-059-00 1-216-049-11 1-216-121-00 1-216-105-00 1-216-073-00 METAL CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP 2.7K 1K 1M 220K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R122 R123 R124 R125 R126 1-216-085-00 1-216-033-00 1-216-041-00 1-216-073-00 1-216-025-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES,CHIP 33K 220 470 10K 100 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R127 R128 1-216-073-00 METAL CHIP 1-216-055-00 METAL CHIP 10K 1.8K 5% 5% 1/10W 1/10W – 26 – MAIN Ref. No. Part No. Description R129 R130 R131 R132 R133 1-216-009-00 1-216-061-00 1-216-065-00 1-216-009-00 1-216-021-00 RES,CHIP METAL CHIP RES,CHIP RES,CHIP METAL CHIP 22 3.3K 4.7K 22 68 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W Remark R134 R301 R302 R303 R304 1-216-009-00 1-216-105-00 1-216-101-00 1-216-077-00 1-216-081-00 RES,CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP 22 220K 150K 15K 22K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R305 R306 R307 R308 R309 1-216-033-00 1-216-037-00 1-216-053-00 1-216-037-00 1-216-045-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 220 330 1.5K 330 680 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R310 R311 R312 R313 R314 1-216-057-00 1-216-075-00 1-216-081-00 1-216-009-00 1-216-021-00 METAL CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP 2.2K 12K 22K 22 68 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R315 R501 R502 R503 R504 1-216-073-00 1-216-021-00 1-216-097-00 1-216-073-00 1-216-063-00 METAL CHIP METAL CHIP RES,CHIP METAL CHIP RES,CHIP 10K 68 100K 10K 3.9K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R505 R601 R602 R603 R604 1-216-053-00 1-216-085-00 1-216-085-00 1-216-067-00 1-216-121-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES,CHIP 1.5K 33K 33K 5.6K 1M 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R605 R606 R607 R608 R609 1-216-121-00 1-216-121-00 1-216-069-00 1-216-067-00 1-216-025-00 RES,CHIP RES,CHIP METAL CHIP METAL CHIP RES,CHIP 1M 1M 6.8K 5.6K 100 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R610 R611 R701 R702 R703 1-216-025-00 1-216-049-11 1-216-088-00 1-216-073-00 1-216-073-00 RES,CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP 100 1K 43K 10K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R704 R705 R706 R707 R708 1-216-073-00 1-216-073-00 1-216-073-00 1-216-089-00 1-216-035-00 METAL CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP 10K 10K 10K 47K 270 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W Ref. No. Part No. Description Remark < SWITCH > S101 S102 S103 S701 S702 1-771-678-11 1-572-964-11 1-572-288-21 1-572-922-11 1-572-688-11 SWITCH, SLIDE (REC/PB) SWITCH, SLIDE (FWD/REV) SWITCH, PUSH (POWER) SWITCH, SLIDE (PAUSE) SWITCH, PUSH (1 KEY) (REW/REVIEW) S703 S704 1-572-288-21 SWITCH, PUSH (DIR) 1-762-594-41 SWITCH, PUSH (1 KEY) (FF/CUE) < TRANSFORMER > T101 T701 < THERMISTOR (POSITIVE) > THP601 1-810-794-11 THERMISTOR, POSITIVE ************************************************************* MISCELLANEOUS *************** 126 1-657-172-11 189 1-548-582-11 HRPE901 1-500-590-11 M901 1-698-804-21 MIC901 1-542-298-11 1-223-931-11 1-238-663-11 1-223-584-11 1-223-931-11 RES, VAR, CARBON RES, ADJ, CARBON RES, ADJ, CARBON RES, VAR, CARBON MOTOR FLEXIBLE BOARD COUNTER, TAPE (SMALL TYPE) HEAD, MAGNETIC (REC/PB/ERASE) MOTOR, DC (including PULLEY) (CAPSTAN/REEL) MICROPHONE, ELECTRET CONDENSER (Flat Mic) SP901 1-529-188-11 SPEAKER (3.6cm) ************************************************************* < VARIABLE RESISTOR > RV101 RV601 RV602 RV603 1-433-286-11 TRANSFORMER, BIAS OSCILLATION 1-450-667-11 TRANSFORMER, DC-DC CONVERTER 10K (VOL) 4.7K 2.2K 10K (SPEED CONTROL) – 27 – ACCESSORIES & PACKING MATERIALS ******************************** 3-865-282-11 MANUAL, INSTRUCTION (JAPANESE) (JE) 3-865-282-21 MANUAL, INSTRUCTION (ENGLISH,FRENCH) (US,CND) 3-865-282-31 MANUAL, INSTRUCTION (ENGLISH,SPANISH, PORTUGUESE) (AEP,E) 3-865-282-41 MANUAL, INSTRUCTION (FRENCH,GERMAN, DUTCH) (AEP) 3-865-282-51 MANUAL, INSTRUCTION (SWEDISH,ITALIAN, FINNISH) (AEP) 3-865-282-61 MANUAL, INSTRUCTION (ENGLISH,CHINESE, KOREAN) (JE) 3-865-282-71 MANUAL, INSTRUCTION (CHINESE,RUSSIAN) (JE) 8-952-251-90 HEADPHONE MDR-E122 SET (JE) TCM-50DV Sony Corporation 9-926-919-11 Personal A&V Products Company – 28 – 99B0486-1 Printed in Japan C1999. 2 Published by Quality Engineering Dept. (Shinagawa)