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Service Manual

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Service Manual BAND KEH-P2030 BASS/TREBLE BOOSTER 1 2 3 4 5 6 ORDER NO. CRT2980 KEH-P2030/XM/UC MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER KEH-P2030 KEH-P2035 XM/UC XM/ES - This service manual does not describe the CD test mode. For the operations in the CD test mode, refer to the CD player's Service manual. CONTENTS 1. 2. 3. 4. 5. SAFETY INFORMATION ............................................2 SPECIFICATIONS........................................................3 EXPLODED VIEWS AND PARTS LIST .......................6 2.1 PACKING...............................................................6 2.2 EXTERIOR .............................................................8 2.3 CASSETTE MECHANISM ..................................10 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...12 3.1 BLOCK DIAGRAM ..............................................12 3.2 OVERALL CONNECTION DIAGRAM.................14 3.3 KEYBOARD UNIT ...............................................16 3.4 CASSETTE MECHANISM ..................................18 PCB CONNECTION DIAGRAM ................................20 4.1 TUNER AMP UNIT .............................................20 4.2 KEYBOARD UNIT ..............................................24 4.3 CASSETTE MECHANISM ..................................26 ELECTRICAL PARTS LIST ........................................27 6. ADJUSTMENT..........................................................31 7. GENERAL INFORMATION .......................................32 7.1 DIAGNOSIS ........................................................32 7.1.1 DISASSEMBLY .........................................32 7.1.2 CONNECTOR FUNCTION DESCRIPTION ...33 7.2 PARTS .................................................................34 7.2.1 IC................................................................34 7.2.2 DISPLAY ....................................................38 7.3 OPERATIONAL FLOW CHART ...........................39 7.4 CLEANING ..........................................................40 8. OPERATIONS ...........................................................41 For details, refer to "Important symbols for good services". PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2002 K-ZZS. NOV. 2002 Printed in Japan 1 A 2 3 4 SAFETY INFORMATION CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. B WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65 C [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. 2. Adjustments D To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed. 3. Cleaning For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances. 4. Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary. E 5. Lubricants, glues, and replacement parts Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. F 2 KEH-P2030/XM/UC 1 2 3 4 6 5 7 8 1. SPECIFICATIONS A - KEH-P2030/XM/UC B Backup current....................Less than 3 mA C D 4.76 cm/sec. (+0.14cm/sec., -0.05cm/sec.) E F 3 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 3 4 - KEH-P2035/XM/ES B Backup current....................Less than 3 mA C D 4.76 cm/sec. (+0.14cm/sec., -0.05cm/sec.) E F 4 KEH-P2030/XM/UC 1 2 5 6 7 8 A B C D E F 5 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING 14 5 15 13 9 B 12 10 11 6 8 7 1 16 3 C 4 17 18 D 2 E F 6 KEH-P2030/XM/UC 1 2 3 4 6 5 8 7 NOTE: A - Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to ∇ mark on the product are used for disassembly. - For the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.) - PACKING(KEH-P2030) SECTION PARTS LIST Mark No. Description * 1-1 1-2 1-3 2 3 4 5 6 7 8 * * 9 10 11 12 13 Part No. Mark No. Description Card Owner’s Manual Installation Manual Contain Box Cord Assy ARY1048 CZR2953 CZR2954 CZH5594 CZD2976 Polyethylene Bag Accessory Assy Spring Handle Bush CEG1173 CZE2954 CBH1650 CNC5395 CNV3930 Polyethylene Bag Screw Assy Screw Fixing Screw(M2x4) Polyethylene Bag CZE2908 CZE2952 CBA1002 CBA1488 CEG-127 14 15 16 17 18 Screw Screw Protector Protector Carton Part No. CRZ50P080FMC TRZ50P080FMC CZH5592 CZH5591 CZH5593 B C - PACKING(KEH-P2035) SECTION PARTS LIST Mark No. Description 1-1 1-2 2 3 4 * * * Part No. Mark No. Description Owner’s Manual Installation Manual Contain Box Cord Assy Polyethylene Bag CZR2955 CZR2956 CZH5596 CZD2976 CZE2903 5 6 7 8 9 Accessory Assy Spring Handle Bush Polyethylene Bag CZE2955 CBH1650 CNC5395 CNV3930 CZE2908 10 11 12 13 14 Screw Assy Screw ••••• Polyethylene Bag Screw CZE2953 CBA1002 15 16 17 18 Screw Protector Protector Carton Part No. TRZ50P080FMC CZH5592 CZH5591 CZH5595 D CEG-127 CRZ50P080FMC E - Owner's Manual, Installation Manual Model KEH-P2030/XM/UC KEH-P2035/XM/ES Part No. CZR2953 CZR2954 CZR2955 CZR2956 Language English, French, Spanish English, French, Spanish English, Spanish, Portuguese(B), Arabic, Traditional chinese English, Spanish, Portuguese(B), Arabic, Traditional chinese F 7 KEH-P2030/XM/UC 5 6 7 8 1 2 3 4 3 4 2.2 EXTERIOR A B C D E F 8 KEH-P2030/XM/UC 1 2 6 5 8 7 - EXTERIOR SECTION PARTS LIST Mark No. Description * A Part No. Mark No. Description Part No. 1 2 3 4 5 Screw Button Door Spring Spring BSZ26P060FMC CAC4836 CAT2456 CBH1834 CBH1835 40 41 42 43 44 6 7 8 9 10 Spring Bracket Bracket Arm Arm CBH1996 CNC6135 CNC6791 CNV4692 CNV4693 45 Bracket CZN6738 46 Mechanism CZX5514 47 Detach Grille Assy(KEH-P2030) CZX5548 Detach Grille Assy(KEH-P2035) CZX5549 48 Screw BPZ20P100FZK 11 12 13 14 15 Arm Spring Cord Assy Plate Case CNV4728 CZB2982 CZD2976 CZN6730 CZN6739 49 50 51 52 53 Button(DETACH) Button(FF) Button(REW) Button(EJECT) Button(SOURCE) CAC7870 CZA5529 CZA5530 CZA5531 CZA5566 16 17 18 19 Panel Insulator Chassis CZN6866 CZN6836 CZN6735 Tuner Amp Unit(KEH-P2030) CZW5537 Tuner Amp Unit(KEH-P2035) CZW5538 54 55 56 57 58 Button(BTB) Button(1-6) Button(VOL) Spring Spring CZA5565 CZA5564 CZA5563 CZB2976 CZB2977 20 21 22 23 24 Screw Screw Fuse(10A) Tuner Unit(TU100) ••••• BPZ26P100FZK BSZ26P100FMC CEK1208 CZW5534 59 60 61 62 63 Cover Screw Screw Transistor(Q604) IC(IC500)(KEH-P2030) IC(IC500)(KEH-P2035) CZN6753 IMS20P030FZK ISS26P055FUC 2SD2396 TDA7384 TA8277H 25 26 27 28 29 Pin Jack(CN350) Connector(CN400) Connector(CN800) Antenna Jack(CN100) Connector(CN200) CKB1041 CKS3408 CKS3581 CKX1056 CZK2945 30 31 32 33 34 Connector(CN250) Connector(CN600) Connector(CN101) Rear Chassis Heat Sink CZK2946 CZK2951 CZK2954 CZN6834 CZN6835 35 36 37 38 39 Keyboard Unit Connector(CN900) LCD(LCD900) Holder Connector CZW5543 CKS3580 CZA5579 CZN6743 CZN6745 Light Plate Lighting Conductor Rubber Sheet Screw 64 Panel CZN6760 CZN6846 CZN6847 CZN6848 BMZ26P040FMC B C CNS7399 D E F 9 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 3 4 2.3 CASSETTE MECHANISM B C D E F 10 KEH-P2030/XM/UC 1 2 6 5 8 7 - CASSETTE MECHANISM SECTION PARTS LIST Mark No. Description 1 2 3 4 5 Part No. A Mark No. Description Washer Roller Spring Head(HD1) Screw 1-0036-5024 1-0363-3018 1-0036-4011 1-0036-7123 1-0138-5002 6 7 8 9 10 Screw Plate Spring Arm Shim 2-1012-0040-C2 1-0036-1015 1-0036-4010 10138-2005-3 1-0138-1006 11 12 13 14 15 Pinch Arm (F) Assy Spring Screw Tape Guide Link 1-0036-6014 1-0363-4003 2-1032-0070-C2 1-0038-2018 1-0363-2006 16 17 18 19 20 Pinch Arm (R) Assy Spring Motor Assy (M1) Power Switch (S1) Mute Switch (S2) 1-0036-6013 1-0363-4004 X-0363-7006 1-0363-7005 1-0363-7001 21 22 23 24 25 Screw Screw Arm Assy Slide Switch (S3) SW PWB 213317040-C2 2-1032-0025-C2 X-0363-6003 1-0363-7002 1-0363-7008 26 Belt 27 Screw 28 Belt Part No. 1-0036-5018 213820030-C2 1-0036-5004 B C D E F 11 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A TUNER AMP UNIT TUNER UNIT AM IFT3 TP1 T1 FM DET 2nd IF 450kHz 46 CF3 CF2 CF4 45 37 36 35 34 32 49 B 31 51 30 29 52 AM RF 53 28 54 Q1 IC 1 55 1st IF 10.7MHz AM IFT2 CF1 L2 FM/AM IFT1 D1 56 57 Q3 27 OSC/MIX/IF AMP/AGC DET/SNC/MRC/MPX 26 24 58 23 59 X2 20 60 62 63 19 64 7 10 15 1 3 4 2 11 5 8 7 CN100 12 13 14 17 16 15 N.C L OUT (AM AF) FM/AM OSC BUFF FM VCC GND FM Lo/Dx FM/AM Vt FM ANT IN AM Lo/Dx GND AM ANT IN VC4 AM OSC N.C X1 VC2 FM OSC 16 L9 FM/AM VCC 5 L8 GND D2 4 VC3 FM/AM S.D OUT FM ST IDN./MONO 1 2 VC1 C VR2 FM/AM VSM L7 10.26M L6 Q2 R OUT (AM AF) L5 FM/AM IF COUNT OUT FM RF 9 6 18 10 Q102 Q150 ANT. 1 COM9V COM9V LPF 30 2 29 D 9 16 1 20 7 14 13 76 PLL IC150 LC72135M 36 EQ-AMP 15 Q151 C IC200 BA4560F E B.U5V 7 53 46 CASSETTE MECHANISM 5 CN200 LCH E 1 1 3 3 8 8 7 7 6 6 5 5 S1 HD1 HEAD F C SWITCH PCB TAPE/TUN S2 MUTE Q250 M 2 2 1 1 B.U14V MOTOR+ M1 Q251 CN250 MOTOR ASSY 12 KEH-P2030/XM/UC 1 2 3 4 6 5 8 7 A IP BUS CN400 CN350 1 1 8 5 7 LCH REAR OUT Q351 11 3 GND BUSL - BUSL + SWDB BUS - BUS + Q350 ELECTRONIC VOLUME POWER AMP B CN600 IN4+L 2 IN1L 4 15 IC300 PML010A 10 OUT_FL 11 4 IN3L IN3 RL IC500 TDA7384(UC) TA8277H(ES) IN1 FL STB Q400 22 6 7 4 FL- 9 5 FL+ 17 6 RL+ 19 7 RL- 1 GND VCC2 11 OUT_RL 5 VCC1 IN4-L MUTE 6 20 B.U14V B.U14V Q401 6 RESET IP-BUS DRIVER 5 IC2 PST3434UL IC400 HA12187FP 1 2 17 61 Q602 Q500 2 B.U5V Q605 B.U5V Q501 1 16 BU 11 B.REM C Q603 B.U5V Q606 58 60 Q600 RESET ASENB0 RX TX B.U14V MUTE 5 SYSPW 30 29 76 ST X2 X1 SL 000974490 IC1 BSENS IC600 TPD1018F Q604 69 B.REM ILL+B 1 6 70 D 66 55 10 Q601 ASENS ACC 65 MOTOR SWVDD 46 Q607 SW5V FFREW 53 54 COM9V SD SYSTEM CONTROLLER 36 5 TAPE IN 48 B KEYBOARD UNIT 39 CN800 DGND CN900 2 7 E 8 XO 22 IC900 PD6340A 56 B.U5V XI 23 VDD Q800 SW5V 3 6 8 1 ILLGND LCD KEY MATRIX F 13 KEH-P2030/XM/UC 5 6 7 8 1 2 3 4 3.2 OVERALL CONNECTION DIAGRAM Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. A A ANT TUNER AMP UNIT 18 R121 10K C107 R0068 TU-RCH R120 10K C105 R0033 C108 R0068 R123 18K C106 R0033 22K 100K R125 R124 FM/AM IF CONT FM/AM DET OUT FM/AM VSM SD/ST TU-LCH R122 18K R47/50 3R3K 180 B-RCH- C307 1 B-RCH+ C305 R22 C303 R22 C-RCH Q102 DTA123YKA 8V L300 4R7uH 1 100K R256 FFREW F/R F/R Q250 2SA1706 30 R252 1R8K R253 1R8K XT1(TEST) SD IC1 ST 31 33 000974490 IC X1 X2 VSS1 VDD1 22K TX 1K IPPW 2R2K GND1 F A KEH-P2030/XM/UC 2 RESET IPPW ASENBO B.REM SYSPW MOTOR F/R R807 2R2K R805 2R2K C800 R1 C801 R1 D801 1SS133 D805 1SS133 B D803 1SS133 ILL+B ILLGND 3 4 IPPW ASENBO MOTOR 60 59 58 57 56 53 52 51 10uH R806 2R2K R802 50 SWVDD L800 NC R801 49 Q800 2PB709A SW5V DPDT 48 DPDT 5V DGND KYDT NC(PCL) FFREW TAPE_IN 47 46 TAPE_IN DSENS R803 47K D800 1SS133 D802 1SS133 45 44 TP1 47K R416 47K R415 Q401 DTC114EK D804 1SS133 43 RX ASENBO R411 55 1K R414 B.REM R413 54 1 SYSPW 1K F/R S1 R412 22K STB STB DATA CLK DGND 75 74 73 72 71 R12 70 69 R10 68 67 66 65 RX 63 61 R7 1K 2 FFREW VCC ROUT 3 42 S2 76 62 SWVDD 40 HA12187FP BUS 77 64 DSENS 41 BUS+ 4 SWVDD KYDT 62 8 2R2K ASENS 1/4W 6 BUS- GND C401 R001 22K R410 R1 39 5V 2R2uH 4R7K R800 BSENS SW5V 37 B-RCH+ 7 GND1 36 38 5 R408 DSENS SW5V ILL+B 22K R402 R403 B-RCH- IC400 100 R407 B-LCH- 1K R804 4R7 5 2R2K 1K R405 L400 R406 BUS- R404 B-LCH+ R400 820 BUSL+ VSSO 35 R401 820 GND3 XT2 SYSTEM CONTROLLER 32 MOTOR 14V SWDB C400 VDDO 34 BUSR+ CN800 29 Q251 DTC114EK GND1 BUS+ 10K R251 D250 11ES2 7 1 2 3 4 9 10 11 3R3 1/4W ASENBO CN900 AVREFO 28 SD/ST 14V 100 1 2 3 4 5 6 7 8 SL 27 R250 NC 78 MODEL 26 GND1 E 8 7 6 5 4 3 2 1 TAPE_IN FFREW MOTOR+ OUT_RR 79 25 MOTOR- NC 80 24 GND2 R409 IP BUS 9 8 7 6 5 4 3 2 1 100K R255 100K R254 TAPE_IN 8 6 8 7 6 5 4 3 2 1 CN400 CN250 8 7 6 5 4 3 2 1 OUT_RL SVIN_R OUT_FR OUT_FL SVIN_L LOUDOUT_R LOUDOUT_L IN3R IN4-R IN4+R AGND AGND IN4-L 3 4 AVSS ADPW 5 6 MUTE DPDT 7 10 15 VCK TUNPDI 21 TUNPDO 8V 1SS133 TUNPCE 10 16 R212 23 GND2 Q400 2PB709A 1 MUTE 1K R1 11 1K R2 12 1K R3 13 1K R4 14 100K NC D200 17 R01 TX 15K R213 10K 22 GND3 11 BUSR10 14 KYDT DPDT TUNPDI TUNPDO TUNPCK TUNPCE VDT VST 1K 1K R5 R15 R6 1K C-LCH 1K C208 TUNPCK R214 C213 + 33/10 100/10 R16 560K R208 R210 18 33 100P C206 + C-RCH IC200 BA4560F 19 R204 8 EQ-AMP VDT 100 7 C212 R202 R206 1K OUT1 VCC 6 C204 R211 1 C211 + 10/16 5 R01 560K IN-1 OUT2 IN+1 IN-2 R200 47K C200 22P 470P 10K C210 3 BUSL- KEYBOARD UNIT 15K R207 C205 100P 2 R01 4 GND IN+2 R201 47K C201 22P C203 R001 100 20 100/10 GND2 C209 VST 33 R209 VCK C207 + R205 R203 C202 R001 C CASSETTE MECHANISM D 3 AGND 2 RCH 1 LCH CN200 3 2 1 IN4+L SW5V TUNPDI TUNPCK TUNPDO TUNPCE GND5 IN3L FM -29dBs AM -28dBs TAPE-11dBs PLL C IN2R VCC B-LCH- VCK 1K 9 10 11 12 13 14 10P R159 1 8 C316 1K C310 7 4R7 R160 R22 C308 B-LCH+ 6 10P 15P C306 C-LCH 5 C314 R162 10 4 C312 9 C300 R01 10/16 C157 C158 NC IF_IN IC150 LC72135M NC LO/DX AM_IN 8 3 1 7 2 C302 + 10/16 2 6 NC PD VDD FM/AM FM_IN DO 5 R22 8 4 SEEK NC DI 3 C304 KYDT 2 1 TU-LCH AVREF1 1 CLK VSS XOUT CE XIN X150 7.2MHz C156 NC 20 19 18 17 16 15 14 13 12 11 15P IC300 PML010A + 51K 10K R156 R157 470 C161 330P 330P C159 R154 2R2K + GND6 C155 IN2L 47/16 2SK536 IN1R 28 27 26 25 24 23 22 21 20 19 18 17 16 15 4R7uH VREF 5V IN1L Q151 DTA123YKA L151 R1 Q150 C301 C153 R01 R01 C154 + 470/10 TU-RCH C162 C315 10P 2R2K 8V C311 R153 10K R152 R110 C151 GND4 1 C309 LPF R151 9 "CN101" ET100 B 10P 4R7 GND1 C313 R OUT 0.01 17 FM -20dBs AM -18dBs SL R01 1R5K SD/ST R113 16 C121 L OUT R022 15 22K 100 C120 14 R114 2R2K R115 NC FM/AM Vt GND R103 13 100 12 R102 11 R01 L102 4R7uH 10 C112 GND FM VCC R01 R105 C104 9 FM/AM OSC FM/AM VCC C122 C102 C101 L103 C111 + R01 8 10/16 + 2R2K 7 C103 FM LO/DX 6 R022 DSP-201M-A11F "AR100" DSP100 L101 68mH 5 4R7uH 4 D100 1SS355 3 10uH Q100 DTC124EK 2 L100 TU100 470/10 GND FM ANT AM ANT 1 AM LO/DX TUNER UNIT 2 1 3 CN100 6 5 8 7 CEK1208 10A BU B_REM ACC RR- RR+ RL- RL+ FL+ FL- FR+ FR- GND A ! 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 18 1 CN600 600uH RR- D605 RR+ FR- B.REM L600 DC_CONNECTOR RL- 9 RL+ 8 FL+ 4 5 FL- 2 3 FR+ 6 7 15 14 13 12 11 10 16 R047 1K 11ES2 R604 11ES2 C604 B 11ES2 11ES2 3300/16 + R1 D601 C600 C601 R600 47K D600 100K HZS7L(C2) D602 47K R603 22K R605 R602 R601 D603 100K HZS7L(A1) D604 OUT GND GND IN R607 9 47K 10 IC600 TPD1018F Q601 2PD601A Q600 2PD601A ASENSE BSENSE Q602 2SB1181F5 HZS6L(B2) D607 C605 R01 + 47/16 22K + C608 C R01 R608 C607 Q603 2PD601A C606 11ES2 D606 BU5V 470/16 100/10 C609 + R01 270 C610 R01 D608 R610 1R2K C612 22K 10K C611 100/10 + R609 1R5K R611 R612 C1 15P C2 R1 Q605 2PD601A D609 Q607 DTC114EK 2R2uH + HZS9L(A2) R614 10K 1R8K R615 VDT VST L1 5V COM9V Q604 2SD2396 Q606 2SA2112 FL HZS9L(C1) SW14V RL C3 10/16 BSENS FR RR VCK GND1 ILL+B FM -7.5dBs AM -5dBs TAPE-4dBs R613 100 B.REM 100 R302 ASENS CLK R304 1R8K 10P 8 R606 1 R616 10P C316 10 11 12 13 14 C314 7 2 10K STB DATA 6 ELECTRONIC VOLUME DGND NC SVIN_R OUT_FR OUT_RR NC OUT_RL SVIN_L OUT_FL 19 18 17 16 15 3 R001 C603 R1 4 GND 5 DIAG 100 GND R305 VCC 100 GND R303 GND C313 C315 10P 10P C602 GND1 TX FL UC TP2 R13 47K C500 C502 R47 R47 POWER AMP 80 1 79 2 ES 16 65 18 R1 R501 64 20 63 R9 2R2K DSENS 62 R504 15K 220 100 22 RX 61 R503 C511 + IC2 PST3434UL R7 1SS355 47K R8 D1 2R2/50 + C4 1 4 2 3 RL VDD NC Q501 RESET 3 3 MUTE 5 5 1 1 6 6 11ES2 D506 11ES2 D508 11ES2 D507 11ES2 D509 11ES2 RR- C506 R47 R47 ES IMD2A R505 4 4 2 2 11ES2 RR+ 21 25 C504 1R5K GND3 RL- 19 24 33/10 VSS C514 R22 E GND2 MUTE C351 2R2/50 R351 Q351 DTA124EK 820 REAR OUT CN350 RCH GND 3 3 LCH Q350 IMH3A C350 + 1K VOUT RL+ 17 23 + RX 10K R502 15 2R2/50 R350 C352 R0022 SENS C513 ASENS 820 GND1 NOTE : Decimal points for resistor and capacitor fixed values are expressed as : 2.2 ← 2R2 0.022 ← R022 D ES 13 C353 R0022 BSENS 66 D504 2R2 67 11ES2 2R2 14 11ES2 R47 C510 D505 R47 C507 R47 C509 D502 R47 C505 D503 RR 15P FL+ 11 R353 47K SENS C7 6R8K 68 10 C503 12 15P X1 R10 FR C501 R352 47K SENS 70 69 C6 4.194304MHz 0 FL- 9 6 6 VDD1 VSSO C508 + 10/16 72 R12 8 R1 FR+ 7 1 1 X2 R047 R1 47K R11 C512 5 5 X1 C8 74 71 6 C515 2 2 IC ES 75 5 4 4 XT2 76 TDA7384(UC) TA8277H(ES) TEST) SYSPW SL 73 FR- 3 4 47K Q500 DTC124EK VDDO R14 DAN202U SL REFO 77 D500 ODEL R500 10K IC500 78 1 3 2 FM -8dBs AM -5.5dBs TAPE-4.5dBs The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. F A KEH-P2030/XM/UC 5 6 7 8 15 42 16 1 40 35 30 B 2 25 LCD900 KDT2 SEG12 PD6340A VSS SEG10 XO XI SEG9 MODA SEG8 KYDT SEG7 RST SEG6 DPDT SEG5 REM 20 15 3 31 26 25 23 22 SEG5 17 10 5 COM0 SEG35 SEG34 SEG33 SEG32 SEG31 SEG30 SEG29 SEG28 SEG27 SEG22 SEG23 SEG24 SEG25 SEG26 SEG27 SEG28 SEG29 SEG30 SEG31 SEG32 SEG33 SEG34 SEG35 45 44 43 42 41 40 39 38 37 36 35 34 33 R1 C900 2R2 C901 SEG21 46 SEG38 SEG37 SEG36 SEG20 47 B 48 3 COM1 KDT3 VDD COM2 SEG13 COM3 NC SEG1 KST4 SEG2 IC900 SEG3 SEG39 SEG4 SEG15 SEG5 SEG38 SEG6 SEG17 SEG7 KDT1 KDT0 SEG37 SEG8 16 15 KST0 KST1 KST2 SEG36 SEG18 SEG9 RN900 470 14 13 12 KST3 LCDB COM0 COM1 SEG19 SEG10 KDT1 KDT0 KST0 KST1 KST2 KST3 11 10 9 8 SEG16 SEG11 COM0 COM1 COM2 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 2 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21 SEG22 64 COM2 SEG11 7 SEG14 SEG23 SEG6 COM3 63 6 SEG7 COM3 62 SEG24 61 SEG8 SEG0 60 5 SEG9 SEG1 SEG10 SEG25 59 SEG1 58 SEG11 4 SEG12 SEG2 57 SEG26 56 SEG2 55 SEG13 3 SEG14 SEG3 SEG4 54 2 SEG15 SEG27 D 1 53 SEG3 SEG4 52 SEG16 SEG28 SEG17 SEG29 51 SEG30 50 SEG31 49 SEG32 SEG18 SEG33 SEG19 SEG34 C SEG35 B SEG36 A SEG37 SEG38 1 4 3.3 KEYBOARD UNIT KEYBOARD UNIT 32 30 29 GND9 28 27 KS RN901 KD 470 24 KD X900 21 4.97MHz 20 19 18 R903 47K E 1 CZA5579 F KEH-P2030/XM/UC 4 6 5 8 7 A DESNS DGND R900 10 SW5V R901 2R2K KYDT R902 2R2K DPDT NC ILL+B PL900 KDT2 KST4 KDT1 KDT2 B KDT0 PL901 KST0 LOCAL AUDIO SW900 SW909 SW923 SW901 PL900-902 : CZE2950 14V 65mA KDT3 KDT3 A CN800 CN900 HZM6R2ZWA D900 ILLGND 8 7 6 5 4 3 2 1 C PL902 SW924 KST1 GND8 BTB BAND SW902 SW910 SW925 SW903 D SW926 KST2 4 6 LOUD CLOCK SW904 SW911 SW917 SW927 SW905 SW912 SW918 SW928 KST3 1 2 3 5 SW906 SW913 SW919 SW929 SW907 SW914 SW920 SW930 VOL- SOURCE DISP VOL+ SW908 SW915 SW921 SW931 SW916 SW922 E KST4 F B KEH-P2030/XM/UC 5 6 7 8 17 1 A 2 3 4 3.4 CASSETTE MECHANISM AA TUNER AMP UNIT CN200 GND Rch B Lch 3 3 2 2 1 1 C SWITCH PCB C C Rch Rch Lch Lch HD1 HEAD 1-0036-7123 S3 FWD/REV 1-0363-7002 CN250 GND3 S1 TAPE/TUN 1-0363-7005 D TAPE-IN GND2 S2 FF/REW MUTE 1-0363-7001 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 GND1 N/R MOTORMOTOR+ M M1 MOTOR ASSY X-0363-7006 E F 18 C 1 KEH-P2030/XM/UC 2 3 4 5 6 7 8 A B C D E F 19 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 4. PCB CONNECTION DIAGRAM 4.1 TUNER AMP UNIT A NOTE FOR PCB DIAGRAMS B 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams TUNER AMP UNIT CORD ASSY BUS CONNECTOR CN600 CN400 16 15 14 13 12 11 10 2 1 7 6 11 10 9 9 D601 D604 5 8 7 6 5 4 3 2 1 18 D605 8 L600 + C612 D608 Connector D600 17 3 4 Capacitor (ES) R610 SIDE A + C609 D508 E D504 D506 Q604 D502 P.C.Board Chip Part SIDE B R604 C D603 D503 D602 D507 D505 Q606 D509 E R252 Q250 E R616 R408 R253 R406 R615 C608 D609 L400 + R612 D D607 C3 + X1 L1 C605 + D250 R9 1 D801 D804 D802 2 E C 3 D803 4 D805 D800 C4 + R801 R800 5 6 7 R802 R256 8 CN250 L800 7 8 6 1 3 5 4 2 CN800 F B CN900 20 A 1 KEH-P2030/XM/UC 2 3 4 6 5 8 7 SIDE A A IC,Q ANTENNA PRE OUT 3 2 4 CN350 8 10 12 14 16 18 20 22 24 6 D600 C351 1 D601 3 5 7 9 11 13 15 17 19 21 23 25 + IC500 3 1 2 CN100 IC500 B C600 + + 2 ET100 C350 1 L101 L103 DSP100 Q604 C508 + + C101 C511 + L100 L102 C 1 C103 + C158 2 + 3 D606 R252 4 C154 + Q606 Q250 5 6 R253 7 BP + + L300 8 C151 C300 C302 9 X150 10 CN200 D 11 3 12 2 13 1 C 14 15 C207 + 16 C206 17 + L151 18 TU100 D200 + C211 C213 + E R5 R6 R16 FRONT F A KEH-P2030/XM/UC 5 6 7 8 21 1 2 A A 3 4 TUNER AMP UNIT IC,Q C512 C513 C503 R353 R351 3 4 1 6 C353 Q350 1 C501 Q350 C507 C510 C509 C505 C504 IC600 B C352 Q351 E R352 C506 C500 Q351 R350 C502 (ES) 1 C515 Q500 Q500 R501 R502 Q102 Q102 C514 E R504 E R503 R303 R302 R500 R304 R305 Q400,Q401 R153 R110 C315 15 C C110 IC300 Q100 Q600,Q601 Q150 IC150 IC150 C104 C153 E E C162 R151 C161 15 5 Q150 R162 C309 R160 C307 R159 C305 R157 C303 C310 5 25 C308 C306 28 1 D500 C304 R4 IC300 R156 R R404 JC1 C112 C108 Q603 D C106 C105 C107 C120 C121 Q251,Q602 R124 R102 R402 C156 C155 Q501,IC400 Q607 R403 R405 C301 1 20 Q605 R C314 C312 20 10 11 C159 Q100 10 C311 D100 C102 R105 R611 C316 C313 R154 R152 C111 14 C157 C201 C203 R103 R201 R120 1 (UC) R200 R121 R204 R114 R205 R1 C205 R203 R113 R115 C204 R202 R125 R206 R208 R207 R209 C209 1 5 R3 10 C210 R2 C208 5 4 R213 8 1 15 R15 IC1,IC200 R211 IC1 20 R4 21 IC200 25 R214 R212 R210 30 C212 35 E Q151 40 E Q151 C122 Q800 F 22 A1 KEH-P2030/XM/UC 2 R13 C200 C202 R123 IC2 R (ES) R122 3 4 8 6 5 7 8 SIDE B C603 A C400 1 1 1 10 5 6 B C611 IC600 C601 C604 R409 R607 R609 C610 R410 Q400 E R411 C602 C E Q401 R605 R606 R251 R614 E R602 R407 E Q601 R601 Q600 D500 R414 R401 Q605 R403 05 IC400 E R400 R413 R404 R402 1 6 R613 Q501 4 E C6 TP2 R12 C7 C2 80 5 5 R608 C607 E R417 Q603 D R603 R600 R13 1 4 C8 R14 R11 (UC) 8 R416 Q607 R505 (ES) R415 3 1 C401 R412 C1 75 Q602 Q251 E E JC3 R10 70 C606 R250 65 IC1 61 IC2 60 50 TP1 R7 R803 35 D1 R8 45 40 41 1 4 3 1 2 55 E R804 Q800 R806 E R254 C801 1 R807 C800 R255 R805 F A KEH-P2030/XM/UC 5 6 7 8 23 1 A 2 3 4 4.2 KEYBOARD UNIT B KEYBOARD UNIT SW916 SW921 SW915 SW931 SOURCE DISP SW922 SW928 VOL+ B SW927 CLOCK SW925 SW907 SW914 SW920 SW923 SW926 42 3 SW904 SW918 C 2 SW906 SW929 SW917 VOL- SW919 SW913 1 SW924 LOUD SW905 SW911 SW912 4 5 SW930 6 SW908 D B KEYBOARD UNIT 2 IC,Q 6 4 8 D900 C901 C900 R900 CN900 R901 R902 IC900 1 3 5 PL902 7 PL900 E A CN800 F 24 B 1 KEH-P2030/XM/UC 2 3 4 40 35 6 5 8 7 SIDE A A LOCAL SW910 SW901 SW900 BAND B SW903 35 30 20 25 15 10 5 1 BTB SW902 SW909 LCD900 AUDIO C SIDE B D X900 RN900 R903 17 RN901 16 32 1 IC900 64 33 PL901 E 48 49 F B KEH-P2030/XM/UC 5 6 7 8 25 1 A 2 3 4 4.3 CASSETTE MECHANISM A CN200 A CN250 8 7 6 5 4 3 2 1 1 2 3 B S1 TAPE/TUN M M1 MOTOR ASSY S2 MUTE C S3 FWD/REV S3 CC SWITCH PCB D 1 2 3 1 2 3 HD1 E HEAD Rch Lch F 26 C1 KEH-P2030/XM/UC 2 3 4 6 5 8 7 5. ELECTRICAL PARTS LIST A NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- A Part No. Unit Number : CZW5537(KEH-P2030) Unit Name : Tuner Amp Unit MISCELLANEOUS IC IC IC IC IC 1 2 150 200 300 IC IC IC IC IC 000974490 PST3434UL LC72135M BA4560F PML010A IC IC IC Q Q 400 500 600 100 102 IC IC IC Transistor Transistor HA12187FP TDA7384 TPD1018F DTC124EK DTA123YKA Q Q Q Q Q 150 151 250 251 350 Transistor Transistor Transistor Transistor Transistor 2SK536 DTA123YKA 2SA1706 DTC114EK IMH3A Q Q Q Q Q 351 400 401 500 501 Transistor Transistor Transistor Transistor Transistor DTA124EK 2PB709A DTC114EK DTC124EK IMD2A Q Q Q Q Q 600 601 602 603 604 Transistor Transistor Transistor Transistor Transistor 2PD601A 2PD601A 2SB1181F5 2PD601A 2SD2396 Q Q Q Q D 605 606 607 800 1 Transistor Transistor Transistor Transistor Diode 2PD601A 2SA2112 DTC114EK 2PB709A 1SS355 D D D D D 100 200 250 500 600 Diode Diode Diode Diode Diode 1SS355 1SS133 11ES2 DAN202U 11ES2 D D D D D 601 602 603 604 605 Diode Diode Diode Diode Diode 11ES2 HZS7L(C2) HZS7L(A1) 11ES2 11ES2 D D D D D 606 607 608 609 800 Diode Diode Diode Diode Diode 11ES2 HZS6L(B2) HZS9L(C1) HZS9L(A2) 1SS133 D D D D D 801 802 803 804 805 Diode Diode Diode Diode Diode 1SS133 1SS133 1SS133 1SS133 1SS133 5 6 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- B L L L L L 1 100 101 102 103 Inductor Ferri-Inductor Coil Ferri-Inductor Ferri-Inductor LAU2R2J LAU100J CZT2930 LAU4R7J LAU4R7J L L L L L 151 300 400 600 800 Ferri-Inductor Ferri-Inductor Inductor Choke Coil 600µH Ferri-Inductor LAU4R7J LAU4R7J LAU2R2J CTH1221 LAU100J Crystal Resonator 4.194304MHz Crystal Resonator 7.200MHz Tuner Unit Surge Protector CZS2918 CZS2920 CZW5534 DSP-201M-A11F X 1 X 150 TU 100 DSP 100 C RESISTORS R R R R R 1 2 3 4 5 RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S102J RD1/4PU102J R R R R R 6 7 8 9 10 RD1/4PU102J RS1/16S102J RS1/16S473J RD1/4PU222J RS1/16S682J R R R R R 11 12 13 15 16 RS1/16S473J RS1/16S0R0J RS1/16S473J RS1/16S104J RD1/4PU102J R R R R R 102 103 105 110 113 RS1/16S101J RS1/16S101J RS1/16S222J RS1/16S103J RS1/16S152J R R R R R 114 115 120 121 122 RS1/16S222J RS1/16S223J RS1/16S103J RS1/16S103J RS1/16S183J R R R R R 123 124 125 151 152 RS1/16S183J RS1/16S104J RS1/16S223J RS1/16S222J RS1/16S332J R R R R R 153 154 156 157 159 RS1/16S181J RS1/16S222J RS1/16S513J RS1/16S103J RS1/16S102J R R R R R 160 162 200 201 202 RS1/16S102J RS1/16S471J RS1/16S473J RS1/16S473J RS1/16S101J D E F 27 KEH-P2030/XM/UC 7 8 1 A B C D E 2 3 4 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- R R R R R 203 204 205 206 207 RS1/16S101J RS1/16S330J RS1/16S330J RS1/16S564J RS1/16S564J R R R R R 615 616 800 801 802 RD1/4PU182J RD1/4PU182J RD1/4PU222J RD1/4PU222J RD1/4PU222J R R R R R 208 209 210 211 212 RS1/16S153J RS1/16S153J RS1/16S102J RS1/16S102J RS1/16S100J R R R R R 803 804 805 806 807 RS1/16S473J RS1/8S4R7J RS1/16S222J RS1/16S223J RS1/16S222J R R R R R 213 214 250 251 252 RS1/16S103J RS1/16S103J RS1/8S3R3J RS1/16S103J RD1/4PU182J JC JC 1 3 RS1/16S0R0J RS1/16S0R0J R R R R R 253 254 255 256 302 RD1/4PU182J RS1/16S104J RS1/16S104J RD1/4PU104J RS1/16S101J R R R R R 303 304 305 350 351 RS1/16S101J RS1/16S101J RS1/16S101J RS1/16S821J RS1/16S821J R R R R R 352 353 400 401 402 RS1/16S473J RS1/16S473J RS1/16S821J RS1/16S821J RS1/16S223J R R R R R 403 404 405 406 407 RS1/16S223J RS1/16S102J RS1/16S102J RD1/4PU101J RS1/16S620J R R R R R 408 409 410 411 412 RD1/4PU101J RS1/16S222J RS1/16S223J RS1/16S472J RS1/16S102J R R R R R 413 414 415 416 500 RS1/16S102J RS1/16S102J RS1/16S473J RS1/16S473J RS1/16S103J R R R R R 501 502 503 504 505 RS1/16S103J RS1/16S153J RS1/16S221J RS1/16S101J RS1/16S152J R R R R R 600 601 602 603 604 RS1/16S104J RS1/16S473J RS1/16S473J RS1/16S104J RD1/4PU102J R R R R R 605 606 607 608 609 RS1/16S223J RS1/16S473J RS1/16S103J RS1/16S223J RS1/16S122J R R R R R 610 611 612 613 614 RD1/4PU271J RS1/16S152J RD1/4PU103J RS1/16S223J RS1/16S103J CAPACITORS C C C C C 1 2 3 4 6 CCSRCH150J50 CKSRYB104K50 CEAL100M16 CEAL2R2M50 CCSRCH150J50 C C C C C 7 8 101 102 103 CCSRCH150J50 CKSRYB104K50 CCH1019 CKSRYB103K50 CEAL100M16 C C C C C 104 105 106 107 108 CKSRYB103K50 CKSRYB332K50 CKSRYB332K50 CKSRYB682K50 CKSRYB682K50 C C C C C 111 112 120 121 122 CKSRYB223K50 CKSRYB103K50 CKSRYB223K50 CKSRYB103K50 CKSRYB103K50 C C C C C 151 153 154 155 156 C C C C C 157 158 159 161 162 C C C C C 200 201 202 203 204 CCSRCH220J50 CCSRCH220J50 CKSRYB102K50 CKSRYB102K50 CCSRCH101J50 C C C C C 205 206 207 208 209 CCSRCH101J50 CEAL101M10 CEAL101M10 CKSRYB103K50 CKSRYB103K50 C C C C C 210 211 212 213 300 CCSRCH471J50 CEAL100M16 CKSRYB103K50 CEAL330M10 CCH1378 C C C C C 301 302 303 304 305 470µF/10V 0.47µF/10V 470µF/10V 10µF/16V 47µF/16V 10µF/16V CCH-108 CKSRYB103K50 CCH1019 CCSRCH150J50 CCSRCH150J50 CKSRYB103K50 CCH1377 CCSRCH331J50 CCSRCH331J50 CKSRYB103K50 CKSRYB104K50 CCH1377 CKSRYB224K16 CKSRYB224K16 CKSRYB224K16 F 28 KEH-P2030/XM/UC 1 2 3 4 5 6 8 7 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- C C C C C 306 307 308 309 310 CKSRYB224K16 CKSRYB105K10 CKSRYB105K10 CKSRYB105K10 CKSRYB105K10 Q Q Q Q Q 351 400 401 500 501 Transistor Transistor Transistor Transistor Transistor DTA124EK 2PB709A DTC114EK DTC124EK IMD2A C C C C C 311 312 313 314 315 CKSQYB475K6R3 CKSQYB475K6R3 CCSRCH100D50 CCSRCH100D50 CCSRCH100D50 Q Q Q Q Q 600 601 602 603 604 Transistor Transistor Transistor Transistor Transistor 2PD601A 2PD601A 2SB1181F5 2PD601A 2SD2396 C C C C C 316 350 351 352 353 CCSRCH100D50 CEAL2R2M50 CEAL2R2M50 CKSRYB222K50 CKSRYB222K50 Q Q Q Q D 605 606 607 800 1 Transistor Transistor Transistor Transistor Diode 2PD601A 2SA2112 DTC114EK 2PB709A 1SS355 C C C C C 400 401 500 501 502 CKSRYB104K50 CKSRYB102K50 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 D D D D D 100 200 250 500 502 Diode Diode Diode Diode Diode 1SS355 1SS133 11ES2 DAN202U 11ES2 C C C C C 503 504 505 506 507 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 D D D D D 503 504 505 506 507 Diode Diode Diode Diode Diode 11ES2 11ES2 11ES2 11ES2 11ES2 C C C C C 508 509 510 511 512 CEAL100M16 CKSQYB225K10 CKSQYB225K10 CEAL330M10 CKSRYB104K50 D D D D D 508 509 600 601 602 Diode Diode Diode Diode Diode 11ES2 11ES2 11ES2 11ES2 HZS7L(C2) C C C C C 513 600 601 602 603 CKSRYB104K50 CCH1018 CKSRYB104K50 CKSRYB102K50 CKSQYB104K50 D D D D D 603 604 605 606 607 Diode Diode Diode Diode Diode HZS7L(A1) 11ES2 11ES2 11ES2 HZS6L(B2) C C C C C 604 605 606 607 608 CKSRYB473K50 CEAL470M16 CKSRYB103K50 CKSRYB103K50 CCH-086 D D D D D 608 609 800 801 802 Diode Diode Diode Diode Diode HZS9L(C1) HZS9L(A2) 1SS133 1SS133 1SS133 C C C C C 609 610 611 612 800 CCH1191 CKSRYB103K50 CKSRYB103K50 CCH1191 CKSQYB104K50 D D D L L 803 804 805 1 100 Diode Diode Diode Inductor Ferri-Inductor 1SS133 1SS133 1SS133 LAU2R2J LAU100J C 801 CKSQYB104K50 L L L L L 101 102 103 151 300 Coil Ferri-Inductor Ferri-Inductor Ferri-Inductor Ferri-Inductor CZT2930 LAU4R7J LAU4R7J LAU4R7J LAU4R7J L L L X X 400 600 800 1 150 Inductor Choke Coil 600µH Ferri-Inductor Crystal Resonator 4.194304MHz Crystal Resonator 7.200MHz LAU2R2J CTH1221 LAU100J CZS2918 CZS2920 Tuner Unit Surge Protector CZW5534 DSP-201M-A11F A 3300µF/16V 470µF/16V 100µF/10V 100µF/10V Unit Number : CZW5538(KEH-P2035) Unit Name : Tuner Amp Unit MISCELLANEOUS IC IC IC IC IC 1 2 150 200 300 IC IC IC IC IC 000974490 PST3434UL LC72135M BA4560F PML010A IC IC IC Q Q 400 500 600 100 102 IC IC IC Transistor Transistor HA12187FP TA8277H TPD1018F DTC124EK DTA123YKA Q Q Q Q Q 150 151 250 251 350 Transistor Transistor Transistor Transistor Transistor 2SK536 DTA123YKA 2SA1706 DTC114EK IMH3A =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- TU 100 DSP 100 Part No. ------------------------- 5 B C D E RESISTORS R R R R R 1 2 3 4 5 RS1/16S102J RS1/16S102J RS1/16S102J RS1/16S102J RD1/4PU102J F 29 KEH-P2030/XM/UC 6 A 7 8 1 A B C D E 2 3 4 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- R R R R R 6 7 8 9 10 RD1/4PU102J RS1/16S102J RS1/16S473J RD1/4PU222J RS1/16S682J R R R R R 403 404 405 406 407 RS1/16S223J RS1/16S102J RS1/16S102J RD1/4PU101J RS1/16S620J R R R R R 11 12 14 15 16 RS1/16S473J RS1/16S0R0J RS1/16S473J RS1/16S104J RD1/4PU102J R R R R R 408 409 410 411 412 RD1/4PU101J RS1/16S222J RS1/16S223J RS1/16S472J RS1/16S102J R R R R R 102 103 105 110 113 RS1/16S101J RS1/16S101J RS1/16S222J RS1/16S103J RS1/16S152J R R R R R 413 414 415 416 500 RS1/16S102J RS1/16S102J RS1/16S473J RS1/16S473J RS1/16S103J R R R R R 114 115 120 121 122 RS1/16S222J RS1/16S223J RS1/16S103J RS1/16S103J RS1/16S183J R R R R R 501 502 503 504 505 RS1/16S103J RS1/16S153J RS1/16S221J RS1/16S101J RS1/16S152J R R R R R 123 124 125 151 152 RS1/16S183J RS1/16S104J RS1/16S223J RS1/16S222J RS1/16S332J R R R R R 600 601 602 603 604 RS1/16S104J RS1/16S473J RS1/16S473J RS1/16S104J RD1/4PU102J R R R R R 153 154 156 157 159 RS1/16S181J RS1/16S222J RS1/16S513J RS1/16S103J RS1/16S102J R R R R R 605 606 607 608 609 RS1/16S223J RS1/16S473J RS1/16S103J RS1/16S223J RS1/16S122J R R R R R 160 162 200 201 202 RS1/16S102J RS1/16S471J RS1/16S473J RS1/16S473J RS1/16S101J R R R R R 610 611 612 613 614 RD1/4PU271J RS1/16S152J RD1/4PU103J RS1/16S223J RS1/16S103J R R R R R 203 204 205 206 207 RS1/16S101J RS1/16S330J RS1/16S330J RS1/16S564J RS1/16S564J R R R R R 615 616 800 801 802 RD1/4PU182J RD1/4PU182J RD1/4PU222J RD1/4PU222J RD1/4PU222J R R R R R 208 209 210 211 212 RS1/16S153J RS1/16S153J RS1/16S102J RS1/16S102J RS1/16S100J R R R R R 803 804 805 806 807 RS1/16S473J RS1/8S4R7J RS1/16S222J RS1/16S223J RS1/16S222J R R R R R 213 214 250 251 252 RS1/16S103J RS1/16S103J RS1/8S3R3J RS1/16S103J RD1/4PU182J JC JC 1 3 RS1/16S0R0J RS1/16S0R0J R R R R R 253 254 255 256 302 RD1/4PU182J RS1/16S104J RS1/16S104J RD1/4PU104J RS1/16S101J R R R R R 303 304 305 350 351 RS1/16S101J RS1/16S101J RS1/16S101J RS1/16S821J RS1/16S821J R R R R R 352 353 400 401 402 RS1/16S473J RS1/16S473J RS1/16S821J RS1/16S821J RS1/16S223J CAPACITORS C C C C C 1 2 3 4 6 CCSRCH150J50 CKSRYB104K50 CEAL100M16 CEAL2R2M50 CCSRCH150J50 C C C C C 7 8 101 102 103 CCSRCH150J50 CKSRYB104K50 CCH1019 CKSRYB103K50 CEAL100M16 C C C C C 104 105 106 107 108 470µF/10V CKSRYB103K50 CKSRYB332K50 CKSRYB332K50 CKSRYB682K50 CKSRYB682K50 F 30 KEH-P2030/XM/UC 1 2 3 4 5 6 7 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- C C C C C 111 112 120 121 122 CKSRYB223K50 CKSRYB103K50 CKSRYB223K50 CKSRYB103K50 CKSRYB103K50 C C C C C 508 509 510 511 512 CEAL100M16 CKSQYB225K10 CKSQYB225K10 CEAL330M10 CKSRYB104K50 C C C C C 151 153 154 155 156 CCH-108 CKSRYB103K50 CCH1019 CCSRCH150J50 CCSRCH150J50 C C C C C 513 514 515 600 601 CKSRYB104K50 CKSQYB224K50 CKSRYB473K50 CCH1018 CKSRYB104K50 C C C C C 157 158 159 161 162 CKSRYB103K50 CCH1377 CCSRCH331J50 CCSRCH331J50 CKSRYB103K50 C C C C C 602 603 604 605 606 C C C C C 200 201 202 203 204 CCSRCH220J50 CCSRCH220J50 CKSRYB102K50 CKSRYB102K50 CCSRCH101J50 C C C C C 607 608 609 610 611 C C C C C 205 206 207 208 209 CCSRCH101J50 CEAL101M10 CEAL101M10 CKSRYB103K50 CKSRYB103K50 C C C 612 800 801 C C C C C 210 211 212 213 300 CCSRCH471J50 CEAL100M16 CKSRYB103K50 CEAL330M10 CCH1378 C C C C C 301 302 303 304 305 C C C C C 306 307 308 309 310 CKSRYB224K16 CKSRYB105K10 CKSRYB105K10 CKSRYB105K10 CKSRYB105K10 C C C C C 311 312 313 314 315 CKSQYB475K6R3 CKSQYB475K6R3 CCSRCH100D50 CCSRCH100D50 CCSRCH100D50 C C C C C 316 350 351 352 353 CCSRCH100D50 CEAL2R2M50 CEAL2R2M50 CKSRYB222K50 CKSRYB222K50 C C C C C 400 401 500 501 502 CKSRYB104K50 CKSRYB102K50 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 C C C C C 503 504 505 506 507 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 CKSQYB474K25 0.47µF/10V 470µF/10V 10µF/16V 47µF/16V 10µF/16V =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- 8 B 3300µF/16V Part No. ------------------------- CKSRYB102K50 CKSQYB104K50 CKSRYB473K50 CEAL470M16 CKSRYB103K50 470µF/16V 100µF/10V 100µF/10V A B CKSRYB103K50 CCH-086 CCH1191 CKSRYB103K50 CKSRYB103K50 CCH1191 CKSQYB104K50 CKSQYB104K50 Unit Number : CZW5543 Unit Name : Keyboard Unit C MISCELLANEOUS IC D X PL PL CKSRYB104K50 CCH1377 CKSRYB224K16 CKSRYB224K16 CKSRYB224K16 900 900 900 900 901 PL 902 LCD 900 IC Diode Ceramic Resonator 4.97MHz Lamp 14V 65mA Lamp 14V 65mA PD6340A HZM6R2ZWA CSS1422 CZE2950 CZE2950 Lamp 14V 65mA LCD CZE2950 CZA5579 RESISTORS R R R R RN 900 901 902 903 900 RS1/16S100J RS1/16S222J RS1/16S222J RS1/16S473J RA2S471J RN 901 RA2S471J D CAPACITORS C C C S 900 901 CKSRYB104K50 CKSQYB225K10 Unit Number : Unit Name : Switch PCB 3 Slide Switch(FWD/REV) 1-0363-7002 E Miscellaneous Parts List S S HD M 1 2 1 1 Power Switch(TAPE/TUN) Mute Switch(MUTE) Head Motor Assy 1-0363-7005 1-0363-7001 1-0036-7123 X-0363-7006 6. ADJUSTMENT There is no information to be shown in this chapter. F 31 KEH-P2030/XM/UC 5 6 7 8 1 2 3 4 7. GENERAL INFORMATION A 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY - Removing the Case (not shown) 1. Remove the Case. - Removing the Cassette Mechanism (Fig.1) Cassette Mechanism 1 B Remove the four screws. Disconnect the connector and then remove the Cassette Mechanism . 1 1 - Removing the Grille Assy (Fig.1) 2 Release the two latches and then remove the Grille Assy. 1 C 1 2 2 Grille Assy Fig.1 - Removing the Tuner Amp Unit (Fig.2) 1 1 Remove the three screws. D 1 2 Straight the tabs at five locations indicated. 3 Remove the screw and then remove the Tuner Amp Unit. 1 3 E 2 2 2 2 2 Tuner Amp Unit F Fig.2 32 KEH-P2030/XM/UC 1 2 3 4 6 5 8 7 7.1.2 CONNECTOR FUNCTION DESCRIPTION A REAR OUTPUT FUSE 10A L B 1 0 R ANTENNA 1 0 8 9 10 11 8 9 7 6 5 4 3 2 1 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 5 6 C 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 RR+ RLRL+ FL+ FLFR+ FRGND BACK UP B.REMOTE ACC RR- 7 BUS+ GND GND NC BUSGND BUS+ INPUT ASENB BUS R+ INPUT BUS R- INPUT BUS L- INPUT D E F 33 KEH-P2030/XM/UC 5 6 7 8 1 2 3 4 7.2 PARTS 7.2.1 IC A -Pin Functions(000974490) Pin No. 1,2 3 4 5 6 7 8 9 10 11 12 13 14 15-18 19 20 21 22-28 29 30 31,32 33 34,35 36 37 38 39 40-45 46 47 48 49 50 51,52 53 54 55 56,57 58 59 60 61,62 63 64 65 66 67 68 69 B C D E Pin Name NC ADPW AVSS MUTE NC AVREF1 KYDT DPDT NC TUNPDI TUNPDO TUNPCK TUNPCE NC VST VDT VCK NC SD ST I/O Format O C O C I I O C I O O O C C C O O O C C C I I NC VSS1 NC SW5V FM/AM TUON SWVDD O O O O N N N N NC TAPEIN I NC FFREW PCL F/R NC MOTOR SYSPW B.REM NC ASENBO IPPW RESET I O I C O O O C C C O O I C C NC DSENS I NC ASENS BSENS I I VSS0 VDD1 X2 Function and Operation Not used A/D converter power supply control output GND System mute output Not used D/A converter reference voltage terminal Key data input Display data output Not used PLL IC data input PLL IC data output PLL IC clock output PLL IC chip enable output Not used Strobe pulse output for electronic volume Data output for electronic volume Clock output for electronic volume Not used SD signal input FM stereo input Not used GND Not used PLL IC power supply control output(5V) FM/AM band select pin"H":AM "L":FM Tuner power supply control output Grille power supply control output(5V) Not used Tape insert sense input Not used FF/REW sense input Clock adjustment output Tape direction sense input "H":NOR "L":REV Not used Motor control output System power output B.Remote ON/OFF output Not used Slave power supply control output Power supply conrol output for IP BUS interface IC Reset input Not used Grille detach sense input Not used ACC power sense input Backup power sense input GND Power supply Crystal oscillator connection pin F 34 KEH-P2030/XM/UC 1 2 3 4 6 5 Pin No. Pin Name I/O 70 71 72 73 74 75 76 77 78-80 X1 IC XT2 TESTIN VDD0 AVREF0 SL MODELIN NC I Format 7 8 A Function and Operation Crystal oscillator connection pin (GND) Not used Test program mode input Power supply A/D converter reference voltage terminal Signal level input Distinction input (2.0-3.0V) Not used I I I I B Format C N Meaning C MOS N Channel open drain IC's marked by * are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction. *000974490 21 40 C 41 20 D 60 1 80 61 PST3434UL E F 35 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 3 4 *PD6340A B C D E F 36 KEH-P2030/XM/UC 1 2 5 6 7 8 - Tuner Unit(CZW5534) A B C No. Symbol 1 AM ANT IN 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FM ANT IN GND AM Lo/Dx FM Lo/Dx FM/AM VCC FM VCC GND GND N.C FM/AM Vt FM/AM OSC BUFF L OUT R OUT FM/AM SD OUT FM ST IND/MONO 16 FM/AM VSM 17 FM/AM IF COUNT OUT 18 N.C I/O Explain I AM antenna input Hight impedance. Connect to the antenna through an antenna circuit of receiver set. I FM antenna input 75Ω . Surge absober is necessary. RF ground Ground for the antenna section. I AM local /distance Lo: 5V / Dx: open I FM local / distance Lo: ground / Dx: open D FM / AM power supply FM/AM section power supply. DC +8.2V FM power supply FM RF and band switch section power supply. DC +8.2V FE ground Ground for the front end section. FM IF/ AM ground Ground for the FM IF/AM section. Not used. I Tuning voltage Connect to the PLL circuit. O OSC buffer output Connect to the PLL circuit. O L channel output FM stereo L-ch signal output or AM audio output. O R channel output FM stereo R-ch signal output or AM audio output. O Station detector High when signals are received. To be pulled up +5V at 100kΩ Stereo indicator out ON when 16pin SD/IF request normal 0V(seek stop). E O Signal meter output Received FM/AM signal level (strength) output. I/O IF count output ON when signals are received at seeking. SD / IF request in Not used. F 37 KEH-P2030/XM/UC 5 6 7 8 1 2 3 4 KEH-P2030/XM/UC 38 COMMON SEGMENT SEG38 SEG37 SEG36 SEG35 SEG34 SEG33 SEG32 SEG31 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 F E D C B COM3 COM2 COM1 COM0 A - CZA5579 7.2.2 DISPLAY 1 2 3 4 6 5 7 8 7.3 OPERATIONAL FLOW CHART A Backup, Acc ON VDD=5V Pin 68/74 B BSENS Pin 66 BSENS=L ASENS Pin 65 ASENS=L C DSENS Pin 63 DSENS=L IPPW ASENBO H Pin 59 H Pin 58 Starts communication with Grille microcomputer. SWVDD Pin 39 300ms D 300ms L In case of the above signal, the communication with Grille microcomputer may fail. If the time interval is not 300msec, the oscillator may be defective. SOURCE key ON E TUNER ON SYSPW H Pin 54 Completes power-on operation. (After that, proceed to each source operation.) F 39 KEH-P2030/XM/UC 5 6 7 8 1 A 2 3 4 7.4 CLEANING Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools: Portions to be cleaned Cassette heads Pinch rollers Capstans Cleaning tools Cleaning paper : GED-008 B C D E F 40 KEH-P2030/XM/UC 1 2 3 4 5 6 7 8 8. OPERATIONS A B C D E F 41 KEH-P2030/XM/UC 5 6 7 8 1 2 1 2 3 4 3 4 A B C D E F 42 KEH-P2030/XM/UC 5 6 7 7 Fixing screw CBA1488(KEH-P2030/XM/UC) CXX1066(KEH-P2035/XM/ES) 6 If you do not operate the Detaching and Replacing the Front Panel Function, use the supplied fixing screws and fix the front panel to this unit. About the fixing screws for the front panel 5 8 A B KEH-P2030/XM/UC 8 43 C D E F 1 F 44 2 Black (ground) To vehicle (metal) body. 3 Rear speaker Rear speaker Left Front speaker ≠ + ≠ + ≠ + Green/black Green White/black White Violet/black Violet Gray/black Gray System remote control Connecting cords with RCA pin plugs (sold separately) ≠ + ≠ + ≠ + Rear speaker Rear speaker Right Front speaker 2 Perform these connections when using the optional amplifier. With a 2 speaker system, do not connect anything to the speaker leads that are not connected to speakers. Multi-CD player (sold separately) Blue/white To system control terminal of the power amp or Auto-antenna relay control terminal (max. 300 mA 12 V DC). IP-BUS cable C Red To electric terminal controlled by ignition switch (12 V DC) ON/OFF. D IP-BUS input (Blue) 1 Yellow To terminal always supplied with power regardless of ignition switch position. E Fuse This Product B Antenna jack Rear output A Power amp (sold separately) - Connection Diagram 3 4 KEH-P2030/XM/UC 4