Transcript
SERVICE MANUAL – MAXIMA UV
Prepared by:
Eureka Forbes Limited, THQ Centre
Product Name:
MAXIMA UV(GWPDMAXUV00000)
Project Number:
SM-CL-003-2016-2017
Document Date:
04.08.2016
Revision No. & Date :
None
Service Manual – MAXIMA UV
Strictly confidential – For internal use only
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INDEX #
Description
1
Product details
2
Product Concept
3
Technical Specifications
4
Water Flow diagram
5
Wiring Diagram
6
Visual Indications
7
Major components and its functions
8
Packing List
9
Product Inspection & installation
10
Working Procedure of the product
11
Exploded view and part list
12
Care during service
13
Membrane cleaning by DBR
14
AMC Policy
Service Manual – MAXIMA UV
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1.Product Details Product
:
MAXIMA UV
Product Code
:
GWPDMAXUV00000
Division / Vertical:
Consumer Division
2.Product Concept 1. Three Stage Water Purification System which destroys microscopic bacteria and virus. 2. The first stage is Sediment filter – for physical filtration. 3. The second stage is Silver Impregnated Activated carbon Granule, which purifies water without using chemicals while retaining all essential natural minerals. 4. The third stage is Ultra Violet Disinfection. 5. Electronic ballast ensures that the unit works effectively in the range of 160 to 270 V AC. 6. All filters are connected with quick fit connector which makes it easy to service. 7. User friendly indicators that facilitates easy operation.
8. Back flushing process is user friendly.
3.Technical Specifications PARAMETERS Input Rated Voltage Operating Voltage range Input Power Rating Fuse rating UV lamp Wattage Measurement (W*D*H) Weight of the Product Water input pressure(with DV) Water Flow Rate UV Lamp Life* Cartridge Life*
SPECIFICATIONS 230 VAC, Single Phase, 50-60 Hz 160 V to 270 V AC 20 Watts 250 mA 8 Watts 31 * 17 * 40 (CM) 3.5 Kgs 0.4 to 2.0 Kg/cm2 (min-max) 2 Lit /min(Max)** 5000 Glowing Hours 6000 liter or 1 year of usage
** Flow rate depends upon the input water pressure, condition of the filters & distances of the water source from the product. * As per manufacture’s Specification. Service Manual – MAXIMA UV
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4.WATER FLOW DIAGRAM – MAXIMA UV
Service Manual – MAXIMA UV
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5.WIRING DIAGRAM – MAXIMA UV
Service Manual – MAXIMA UV
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6. Visual indication 1. Red LED (solid) indicates the POWER ON. 2. Yellow LED (solid) indicates the unit in PROCESS. 3. Green LED (solid) indicates the unit is READY. 4. After ready indication the single beep buzzer comes on. 5. Lamp Current Sensing (LCS) detects the Ultra Violet Lamp connectivity 6. Failure of the lamp is detected by audio and visual indication (Blinking of the Yellow LED and continuous Buzzer beeps).
7.MAJOR COMPONENTS & their FUNCTIONS 1st Sage – Sediment Filter : The water passes thru the sediment filter which incorporates a specially developed 10” long melt blown Polypropylene fiber candle, which strains out physical impurities present in the water, such as dust , dirt & mud. 2nd Stage – Silver Impregnated activated carbon Block: The Water passes through the specialyy treated silver impregnated activated carbon, which reduces colour, odour, organic impurities & free gases like chlorine. 3rd Stage – UV disinfection chamber
In third stage water is subject to ultra-violet radiation which has been documented as proven technology for eleminating water borne desease causting Bacteria viruses. The ultravoilet germicidal dosage is even at its lowest, i.e., 1.2 times of that is rquired to destroy all known wter borne deisease-causing organisesm. The major components are as below:
Service Manual – MAXIMA UV
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Solenoid valve: Water flow, and power on/off swich:
PCB: It is An in-built electronic circuit which stops water flow immediately, if the purification is inadequate. Thereby ensuring purified water or no water. Auto Shut Off, in which UV lamp will shut off if water is not drawn for 10 minutes. Thus enhancing the life of UV lamp. Protection for SV short, when SV fails as short,UV lamp & SV goes Off, yellow LED will start blinking with beep sound, To recover from this condition, AC input has to be turned off & turned ON again
#
Snap shot of the part
Part Code & Description
Part Name : FRONT COVER - SMART UV Part Number : GWPBSMTUV00005 Standard : Standard part which is used in SMART UV MODEL
1
Service Manual – MAXIMA UV
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Part Name : BACK COVER - AS SMART UV Part Number : GWPBSMTUV00010 Standard : Standard part which is used in SMART UV model
2
Part Name : TRAY & TRAY COVER –SMART UV Part Number : GWPBSMTUV00095 & GWPBSMTUV00090 Standard : Standard part which is used in SMART UV MODEL.
3
Part Name : SOLENOID VALVE Part Number : GWPMSTRDX10055 Standard : Standard which is used in the Smart UV & Etc.,
4
Part Name: REFLECTOR ALUMINIUM HOUSING FOR 8 WATT NEW Part Number: GWPGAGNEO00390 Standard : Standard part which is used in AG NEO UV, enhance UV and other models Material : Aluminium Part Name: QUARTZ TUBE 22 x 25 x 281MM Part Number: GWPMAGNEO00380 Material : Quartz Glass
6
7
Part Name: UV Lamp G 8 T5 Part Number: GWPMCLASI00380
8
Service Manual – MAXIMA UV
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Part Name : SMPS PCB ASSY – FAF DLX Part Number : GWPMAFLDX10245 Standard : Standard part which is used in AQUAFLO DX UV MODEL
9
10
Part Name : CHEMI BLOCK FILTER ASSY Part Number : GWPBENHUV10055 Standard : Standard part which is used in ENHANCE RO MODEL Material : Coconut shell based activated carbon with antimicrobial property and PP housing
11
Part Name : CLARITY CARTRIDGE ASSEMBLY (5/16") Part Number : GWPMENHUV30006 Standard : Standard part which is used in magna models Material : PP Yarn candle and PP Housing
12
Part Name: DIVERTER VALVE ASSY PL4 Part Number: GWPMCOMMO10665 Suitable for 5/16” tube
Back flushing of clarity cartridge: 1. fix the PL tube one end into the DV. 2. Insert the other end of white colored PL tube to the unit inlet. 3. Disconnect the blue colored drain dummy plug from the unit. 4. Connect the blue colored PL tube to the Drain. 5. Switch ON the unit and run the water with full pressure from 10 minutes. 6. Connect tubes back into original position for normal usage. 7. Turn on the unit and drain out water for 1-2 minutes and then use the unit.
Service Manual – MAXIMA UV
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8. GWPBSMTUV00090 GWPBSMTUV00095 GWPBMAXUV00835 GWPBSTRLX00085 GWPBGENUS00650 GWPBGENUS00655 GWPMCOMMO10665 GWPBREVIV00265 GWPBREVIV00270 GWPBCOMUV00809 GWPBPRTUV00020 GWPBSMART10040
9.
Packing List
TRAY - MAXIMA UV TRAY COVER - MAXIMA UV Z CARD - MAXIMA UV TRAY DRAIN CAP - STAR LX / DX INSTALLATION SCREW – GENEUS INSTALLATION SCREW INSERT – GENEUS DIVERTER VALVE ASSY - PL4 PL 4 TUBE WHITE COLOUR PL 4 TUBE BLUE COLOUR PLUMBING KIT STICKER-UV (60*80 MM) END PLUG PL4 WHITE 1/4" BSPX1/4" QUICK ST CONNECTOR (WHITE)
1 1 1 1 2 2 1 1.5 1.5 1 1 1
NOS NOS NOS NOS NOS NOS NOS M M NOS NOS NOS
Inspection of Product & Installation
Inspect the unit as below given and make the product ready for installation: Unpack the unit from carton and check for contents Inspect the unit for finish and ensure that there are no external damages Check internals and ensure that there are no damages The Service Person should understand the function of various key components & unit before commencing the installation.
Preparation of product for installation\
Finalize the location in consultation with the customer for the product to be installed. Ensure that the location of the product is finalized such that no sunlight / excess heat falls on the product. Ensure that there are water & power connections available, where product is proposed to install. Both should be in the range of one meter. Mark the location of the installation with the help of the installation template sticker provided along with the product. Drill holes and fix the installation screws along with inserts. Decide the water source where the product to be installed and ensure that the power source is also available near the point. Ensure that there are water & power connections available, where product is proposed to install. Both should be in the range of one meter. Close the input water supply to the source point. Remove the existing tap and fix the Diverter valve, fix the tap which is removed from the source point to the other end of the Diverter valve. Service Manual – MAXIMA UV
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Open the water source and ensure that there are no leakages and the pressure is more than 0.6 kg/sq. cm. In case the pressure is more than 2 Kg/ sq. cm it is mandatory to install the product only with PRV (available at additional cost). Connect the 1/4” while tube, provided in the installation kit to the nozzle of Diverter valve Flush the I cartridge adequately by connecting the filter to the other end of the Diverter valve Place the product in a convenient place to prepare for installation There are 2 ports on right side of the product like inlet and flushing Connect the other end of the tube from I cartridge to the inlet port of the product after removing the dummy plug used on the inlet port Remove the dummy plug used on the flushing port and keep it safe Connect the additional tube to the flushing port and keep the other end of the tube in the sink. Now, open the Diverter valve so that the I-cartridge and pre carbon filter will be flushed. Flush both the cartridges adequately for 5 to 10 minutes. Close the Diverter valve (water supply to the product); remove the tube from flushing port. Replace the plug in to the flushing port. Insert the Power Adaptor to the DC Power IN socket provided with the product and plug it with 230 V AC power socket Now the Product is ready for installation Mount the product on the wall where the installation screw is fitted Connect the other end of the tube (connected to the Diverter valve) to the inlet of the product Ensure the routing is proper by adjusting the tube length. If necessary cut the tube Switch on the Power and open the water source to the product Now the product installation is completed and the product will start working as per the product function Refer the Working Procedure of the product for details
10. WORKING PROCEDURE Customer Interface Process: 1. When the unit is switched on the RED LED indicates the POWER ON. YELLOW LED (solid) will be on for 59 sec. indicating self-check/sterilization of UV reactor water. 2. After 60 seconds GREEN LED (solid) will light up along with single beep indicating unit is ready to dispense safe drinking water. 3. Press Water switch to dispense water from the system. Important Note: whenever the new cartridges are replaced, proper flushing and fixing is important and refer preparation / installation procedure of the product Service Manual – MAXIMA UV
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11. Exploded View
Service Manual – MAXIMA UV
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12. SPARE LIST # 1 2 3 4
Component no. GWPBSTRLX00085 GWPBSMTUV00090 GWPBCLBOO00908 GWPBSMTUV00095
Object description TRAY DRAIN CAP - STAR LX / DX TRAY - AS SMART UV
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
GWPBSMTUV00005 GWPBCLASI00410 GWPBSMTUV00410 GWPBCLASI00420 GWPBREVIV00190 GWPGAGNEO00390 GWPBVIJAY00295 GEPBPRTEC00060 GWPBAGNEO00380 GWPMCLASI00380 GWPBAGDUO00350 GWPBAGNEO10240 GWPBENHUV00391 GWPBSMTUV00910 GWPBSMTUV00096 GWPBSMTUV00097 GWPBSMTUV00195 GWPMREVIV10260 GWPMENHUV30006 GWPBPRLUV00170 GAPBAEROG00736 GWPBENHUV10055 GWPBREVIV00190 GWPMAFLDX10245 GFCBECACE00135 GAPBAEROG00736 GWPBSMBOO00530 GWPBVIJAY00070 GWPBSMTUV00015 GWPBPRTUV00020 GWPBANANO00320 GWPBSMTUV00010 GWPBCOMMO00175
FRONT COVER - AS SMART UV
PH PAN HD SCREW M4 X 15 TRAY COVER - AS SMART SPOUT CAP ( FACIA) OUTLET SPOUT SET (SMART) SMALL "O" RING EQUAL ELBOW ¼ REFLECTOR - ALUMINUM - A G NEO 4 PIN UV HARNESS FILTER CLAMP - SINGLE - PROTEC+ QUARTZ TUBE 22 X 25 X 281MM UV LAMP G8T5 LAMP COVER WITH FLAP QG SEAL VITON U V END CAP - ENHANCE UV - PL 4 TUBE PH PAN WASHER HD SCREW M4 X 24 POWER SWITCH KNOB - AS SMART FLOW SWITCH KNOB - AS SMART SWITCH PP 98 SINGLE - 180 DEG TERMINAL EQUAL TEE ¼ i FILTER ASSEMBLY NEW FILTER CLAMP - PEARL / VERVE SCREW M3.5 X 9 (POINTED) CARBON BLOCK FILTER ASSY EQUAL ELBOW ¼ NEW S M P S PCB ASSY. - FAF DLX FIBRE WAHSER 8.0X4 SCREW M3.5 X 9 (POINTED) POWER HARNESS - SMART UV 8 + 2 PIN HARNESS ASSY TOP COVER - AS SMART UV END PLUG PL4 WHITE QC BULK HEAD UNION - PL4 BACK COVER - AS SMART UV 3 PIN POWER CORD - GREY RO MODEL 1.65 M
Service Manual – MAXIMA UV
Qty 1 1 7 1
UOM NOS NOS NOS NOS
1 1 1 2 5 1 1 1 1 1 2 2 2 4 1 1 2 1 1 2 6 1 6 1 3 3 1 1 1 1 2 1 1
NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS
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38 39 40 41 42 43 44 45 46 47 48 49 50 51
GWPBDESIN00005 GWPBGENUS00650 GWPBGENUS00655 GWPBENHUV00190 GWPBCLASI00910 GWPBCLASI00513 GWPBCLASI00516 GWPMSTRDX10055 GWPBCLASI00090 GWPBLUXWP00006 GWPBSMART10040 GWPMCOMMO00665 GWPBREVIV00265 GWPBREVIV00270
RUBBER FOOT INSTALLATION SCREW - GENEUS INSTALLATION SCREW INSERT - GENEUS FEMALE ST CONNECTOR PH PAN HD SCREW M4 X 10 PLAIN WASHER M4 S V CLAMP SOLENOID VALVE 3/8" BSP X 1/4" BSP NUT NOZZLE WASHER (3/4",GREY) NUT 3/4" X ¼ 1/4" BSPX1/4" QUICK ST CONNECTOR (WHITE) DIVERTER VALVE ASSY - PL4 PL 4 TUBE WHITE COLOUR PL 4 TUBE BLUE COLOUR
4 2 2 1 8 5 1 1 1 1 1 1 2 0.2
NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS M M
13. Care during service
Important care to be taken during any service of product / replacement of consumables: a. b. c. d. e. f. g. h.
Consumables / cartridges are to be adequately flushed before fixing in to the product All the tubes are to be pushed properly in to the quick fix connectors To get proper output, input flow rate and the condition of consumables is very critical The cutting of the tube to be proper Ensure that all electrical connectors are properly pushed and no loose contact Use the right tool for the right component Before leaving the place ensure that there are no leakages; ensure that the product function is as per Working Procedure / specification of the product Leave the place neat and tidy.
14. AMC POLICY The AMC policy will be available on the website which is updated time to time. Please contact your area leader for the latest AMC details
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