Service Parts List 54-26-2460 Bulletin No.

Transcript

BULLETIN NO. SERVICE PARTS LIST 54-26-2460 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN 12 Volt 3/8" Square Drive Impact Wrench CATALOG NO. 00 EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #). 2451-20 STARTING SERIAL NO. 1 DATE Mar. 2013 WIRING INSTRUCTION C08A SEE PAGE THREE 2 3 7 8 9 10 11 12 NOTE: Pins (13) are shorter than Pins (32). NOTE: Gear Assembly (28) must be attached to the Motor Assembly (7) prior to installing in Gearcase Assembly (36). 2 Service replacement Gear Assembly (28) comes with a motor mount plate that must be removed and discarded when servicing. A Motor Mount Plate (10) already exists on the Motor Assembly (7). 44 47 13 14 15 17 18 20 21 28 10 22 23 24 25 26 27 45 38 30 39 FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 31-50-2402 ----------------------------45-24-0105 23-66-1105 06-82-2385 23-30-0090 ----------------------------------------------------------------------06-65-0075 ----------------------------42-70-0055 ----------------------------10-20-0790 ----------------------------------------------------------------------------------------------------------------14-29-0190 DESCRIPTION OF PART Handle Set Left Handle Half Right Handle Half Fwd./Rev. Button Electronics Module Assembly M2.6 x 14 T-9 Screw Motor Service Assembly Motor Pinion Motor Mount Washer M3 x 6 Screw Pin Washer Ring Gear Clip Planet Gear Set Sun Gear Warning Label Carriage Rear Housing Ball Bearing Cam Shaft 3/16" Dia. Steel Ball Compression Spring Washer 3.0mm Dia. Steel Ball Gear Assembly NO. REQ. (1) (1) (1) (1) (1) (5) (1) (1) (1) (1) (2) (2) (2) (1) (1) (1) (8) (1) (1) (1) (1) (1) (1) (2) (1) (1) (29) (1) FIG. 30 PART NO. --------------- 31 32 36 37 38 45-88-0455 06-65-0085 14-30-0005 06-81-0005 --------------- 39 --------------- 44 45 46 47 48 ----------------------------12-20-2452 --------------42-55-2450 FIG. 36 38 SE SE E PA RV GE IC E O TWO PT FO IO R NS DESCRIPTION OF PART Hog Ring (See page two) Washer Pin Gearcase Assembly with Bushing M3.5 x 24 Screw Anvil Assembly (See page two) Rubber Ring (See page two) LED Label Hammer Service Nameplate Fuel Gauge LED Assembly Carrying Case, Optional NO. REQ. (1) (1) (2) (1) (4) (1) (1) (1) (1) (1) (1) (1) LUBRICATION (Type 'J' Grease, No. 49-08-4220): Coat inside grooves of Bushing (inside gearcase) with grease. Lightly coat front washer surface of Anvil (38) with grease. Place a dab of grease in the Ball holes and in the hole in the back of the Anvil. MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 5 No. 42-06-0301 3/8” SQUARE ANVIL ASSEMBLY (Original Design) 38 42-06-0301 3/8” Square Drive Anvil Assembly with Needle Bearing (1) 30 44-90-1000 Hog Ring (1) 39 34-40-0475 Rubber Ring (1) 38 30 39 30 39 Original anvil design has no etched marking here FIG. 1 IMPORTANT! Hog Ring and O-Ring components of the 3/8” Square Anvil Assemblies for M12™ Impact Wrenches are unique and are NOT INTERCHANGEABLE between Anvil Assemblies Original Anvil Assembly 42-06-0301 (Fig. 1) uses Hog Ring 44-90-1000 and O-Ring 34-40-0475 Service Replacement Anvil Assembly 42-06-0310 (Fig. 2), identified by an etched symbol on the front face of the anvil, use Hog Ring 44-90-1050 and O-Ring 34-40-1885 If you have any questions please call After-Sales Service-Technical Support 1.800.729.3878 No. 42-06-0310 3/8” SQUARE ANVIL ASSEMBLY (Service Replacement) 38 42-06-0310 3/8” Square Drive Anvil Assembly with Needle Bearing (1) 30 44-90-1050 Hog Ring (1) 39 34-40-1885 Rubber Ring (1) 38 30 39 30 FIG. 2 39 The anvil service replacement is identified by this shape etched onto the front face of the anvil AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL MOTOR ASSEMBLY 2 ROUTE WIRES 1 AND 2 THROUGH TRAPS IN THIS AREA. 1 SLEEVED WIRES (White, black, red, green and gray) 6 5 WIRE TIE FUEL GUAGE LED ASSY. 13 8 WIRE TIE 7 3 4 10 11 BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. PCB 12 1 3 WHITE BLACK 6 RED 13 5 GREEN GRAY 2 8 4 PINNED SIDE OF CONNECTOR TO FACE DOWN WHEN INSTALLING TO PC BOARD 7 9 WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Wire Color Black Red White Black Black Red White Red Red Yellow Blue Black Sleeve Origin or Gauge 23-30-0090 23-30-0090 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 23-66-1105 Length ----------------------------------------------------- Terminals, Connectors and 1 or 2 End Wire Preparation Component of the motor assembly. Component of the motor assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assembly. Component of the electronics module assy. / Fuel gauge LED. NOTE: POSITION CONNECTOR PORTION OF #13 WITH OPEN PINNED SIDE FACING DOWN TOWARDS THE PCB (WHITE WIRE SHOULD FACE FRONT OF TOOL). BE SURE THAT THE CONNECTOR IS FULLY SEATED.