Transcript
BULLETIN NO.
SERVICE PARTS LIST
54-24-2620 REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
18 VOLT MAGNUM 1/2" HAMMER-DRILL CATALOG NO.
00
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
BIT HOLDER, OPTIONAL
S 31
32 S
S32
SEE PAGE 3
S = Optional, Not
Rubber Slugs (12)Quantity of 4, two in each handle half
Brush Card Assy.
15 24 12 16 17 37
36
36
37
4x
34S
33S
WIRING INSTRUCTION
B54A
BELT HOOK, OPTIONAL
S33
8 37
4x
Standard Equipment
16
STARTING SERIAL NO.
2611-20
See page 2 for instructions
12
10
6 7
DATE Nov. 2009
14
*
5
2x
15
19
9
2x
*
2x
13
17
6 18 19 20 21 36 37
4 14 4x
36 22 29
23
28 2
27
11 26
1
3 35 7x
FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
PART NO. 05-88-1470 42-66-0755 05-88-1700 18-01-3025 16-01-3025 --------------45-24-0675 42-42-0800 23-66-0276 40-50-1090 10-20-2695 45-30-0255 06-82-6350 05-88-1710 ----------------------------42-52-0390 --------------------------------------------------------12-20-2610 14-29-0320 31-44-2611 42-62-0525 45-88-2090 45-22-0800 42-68-0925 45-04-0975 43-62-1375 43-72-0550 45-88-1935 06-82-5275 42-70-5150 42-55-2611 40-50-2170 40-50-2175
30
27 28 25 26 29 30
DESCRIPTION OF PART NO. REQ. M6 x 1.0 Pan Hd. Chuck Screw T-25 (1) 1/2” Chuck (1) M3.5 Handle Screw T-10 (7) Service Field (1) Service Armature Assembly (1) Brush Card (1) High / Low Shifter (1) Forward / Reverse Button (1) Switch Assembly (1) Compression Spring (1) Warning Label (1) Rubber Slug (4) M3 x 16mm Handle Screw T-10 (2) M3.5 x 22mm End Cap/Gearcase Scr T-10 (8) Left Handle (1) Right Handle (1) End Cap (1) LED Assembly (1) Terminal Block Assembly (1) Red Leadwire Assembly (1) Black Leadwire Assembly (1) Service Nameplate Kit (1) Service Gearcase Assembly (1) Service Housing Kit (1) Side Handle Assembly (1) Washer (1) Sleeve (1) Clamp (2) Adjustment Screw (1) Handle Grip (1) Bit Holder, Optional (1) Washer, Optional (1) 6-32 x 5/16” Pan Hd. T-15 Screw, Optional (2) Belt Hook, Optional (1) Carrying Case (1) Brush Spring - Right Handed (2) Brush Spring - Left Handed (2)
Black Red
9
6 18 19 20 21 36 37 18
6 20 Red
19
21 Black SWITCH ASSEMBLY: Consists of Switch, LED Assembly, Brush Card, Lead Wire Assemblies and Terminal Block Assy.
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
INSTALLING BRUSH SPRINGS ON A BRUSH CARD ASSEMBLY WITH FOUR (4) BRUSHES There are two 40-50-2170 RH Brush Springs and two 40-50-2175 LH Brush Springs. Follow the instructions below for proper installation. Black Red Brush Card Assy.
Brush Shunt (4 places) Right Brush Spring (2x) Carbon Brush (4x) Left Brush Spring (2x) Be sure carbon brush is in brush tube with brush shunt moving freely in side groove of tube. Place brush spring over post with short leg positioned downward as shown. Be sure spring is completely down with short leg trapped against 'Y' shaped wall on brush card. While holding spring in place, bring the long leg of spring over the brush tube and through rear opening of tube. Position rounded hook of spring in groove on back of carbon brush. Be sure to check for free movement between carbon brush, brush shunt and brush spring.
Wrong
Correct Short leg of spring to the bottom
BRUSH CARD
*
NOTE: Compression spring (10) is positioned between the bottom/back of the left housing half (15) and the back of the terminal block assembly (19) as shown.
15
19
10
From Brush Card Assembly LED ASSEMBLY
1 Black
Black 1 2 Red
Red 2 Watch for pinched wires in this area.
SWITCH
Green 3
9 Red
Gray 4 8 Black
Red 5
Gray 3
Black 6 White 7
Green 4
8 Black
9
Red
Red 5 Black 6
TERMINAL BLOCK
White 7
Terminal Block Assy. contains: Terminal Block, LED Assembly (Including wires 3, 4, 5, 6 & 7), Black Leadwire Assembly 8 and Red Leadwire Assembly 9.
WIRING SPECIFICATIONS Wire No.
Wire Color
Origin or Gauge
Length
1
Black
-----
-----
Component of the Brush Card Assembly.
2
Red
-----
-----
Component of the Brush Card Assembly.
3
Green
-----
-----
Component of the LED Assy./Terminal Block Assy.
4
Gray
-----
-----
Component of the LED Assy./Terminal Block Assy.
5
Red
-----
-----
Component of the LED Assy./Terminal Block Assy.
6
Black
-----
-----
Component of the LED Assy./Terminal Block Assy.
7
White
-----
-----
Component of the LED Assy./Terminal Block Assy.
8
Black
-----
-----
Component of the Terminal Block Assembly.
9
Red
-----
-----
Component of the Terminal Block Assembly.
Terminals, Connectors and 1 or 2 End Wire Preparation
BULK LEAD WIRE - BULLETIN NO. 58-01-0003
