Transcript
BULLETIN NO.
SERVICE PARTS LIST
54-38-2240
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
Mar. 2012
4.5" COMPACT ANGLE GRINDER with PADDLE SWITCH CAT. NO. FIG. 1 2 3 3a 3b 3c 3d 3e 3f 3g 4
PART NO. 05-88-1650 42-62-0120 14-30-1155 ------------------------------------------------------------------------------------02-04-0620 34-40-0560
STARTING SERIAL NUMBER
6147-31
1
3
3c
See Reverse Side 23b
37 54
23a
31 36
49
34 35
48
33
3g 47
32 46
2 3d
26
45b 45 45a 45c 45d
23
5a
25
45d 6
5b
45a
45c
44
6 46 56 47
5c
40a
42 52 41 43
4 5d 22
23a 23b 27
45b
3e 3f
53
38
3a
13
27
39
3a 3b 3c 3d 3e 3f 3g
3b
WIRING INSTRUCTION
D06A
DESCRIPTION OF PART NO. REQ. M4 x 25mm Pan Hd. ST Screw T-20 (4) Side Handle Assembly (1) Gearcase Assembly (1) Spindle Lock Button (1) Spindle Lock Spring (1) Gearcase (1) O-Ring (1) Spindle Lock Pin (1) Needle Bearing (1) Ball Bearing (1) O-Ring (1)
DATE
REVISED BULLETIN
5
40 40a 40b
43
5a 5b 5c 5d 5e
42
6
41 40b
00 0 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
7 5e 15
*LUBRICATION NOTE: When servicing the Gears (5a & 48) or the Gearcase (3c), 90-95% of the old grease must be removed prior to new grease being added. FIG. LUBRICATION* 5a,48 Type "Y" Grease, No. 49-08-5270, Must Be Applied To All Gear Teeth.
16 17 18
16 50 15 17 18
19
5 5a 5b 5c 5d 5e 6 7 13 13 15 16 17 18 19 21 22 23 23a 23b
14-73-0415 ----------------------------------------------------------------------05-90-0225 05-88-1210 14-32-0210 43-54-0920 --------------------------------------------------------43-34-0935 44-40-0035 49-96-7205 14-34-6100 -----------------------------
Spindle Hub Assembly 21 Spiral Bevel Gear Retaining Ring Ball Bearing Spindle Hub 5/8" Spindle Spring Washer M4 x 14mm Pan Hd. Mach. Screw T-20 4.5" Type 27 Guard Assembly (Shown) 4.5" Type 1 Guard Assy. (Not Shown) O-Ring Wavey Spring Flange with Ramps Retaining Ring Inner Disc Flange Outer Flange Nut Spanner Wrench Rear Handle Set Left Handle Halve Right Handle Halve
(1) (1) (1) (1) (1) (1) (6) (4) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
FIG. 25 26 27 31 32 33 34 35 36 37 38 39 40 40a 40b 41 42 43 44 45 45a 45b 45c 45d 46 47 48 49 50 52 53 54 55 56
PART NO. 44-76-0095 22-64-3430 05-88-1300 23-66-2665 31-92-0265 40-50-1140 44-14-0400 40-50-1155 42-42-0495 05-88-0030 22-18-2240 31-50-0685 18-07-0280 ----------------------------42-28-0085 ----------------------------42-96-0016 16-10-0850 02-04-2110 --------------45-88-0406 31-86-0090 05-88-1280 44-86-0155 32-60-0300 05-55-0620 14-46-6105 42-14-0520 05-78-0305 23-16-0075 12-20-1560 44-86-0145
DESCRIPTION OF PART NO. REQ. Cord Protector (1) Power Cord (1) M4 x 28mm Pan Hd. ST Screw T-20 (4) On-Off Switch (1) Paddle Trigger (1) Paddle Trigger Spring (1) Paddle Linkage (1) Lock Button Spring (1) Lock-On Button (1) M3 x 8.5mm Pan Hd. ST Screw T-10 (2) Carbon Brush Assembly (Set of 2) (1) Motor Housing (1) Field Assembly (1) Field Halve (1) Field Halve (1) Rubber Block (2) Baffle Foot (1) Baffle (1) Rubber Bearing Cap (1) Armature Assembly (1) Ball Bearing (1) Armature (1) Washer (1) Plastic Disc (1) M4 x 10mm Pan Hd. Mach. Screw T-20 (2) Bearing Retainer (1) Pinion (1) M5 Hex Nut (1) Flange with Ramps Assembly (1) Baffle Assembly (1) M3.5 x 7mm Pan Hd. Phil. Switch Scr. (2) Foam Block (1) Service Nameplate (Not Shown) (1) Bearing Retaining Plate Assembly (1)
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL.
5 3 FRONT VIEW OF SWITCH
BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
1 2
5 3
2
BACK VIEW OF SWITCH
1
4 RH BRUSH ASSEMBLY
1 2
3
Extend cord jacket approx. .25” minimum beyond the clamping area.
= WIRE TRAPS or GUIDES
5 LH BRUSH ASSEMBLY
6 SWITCH
NOTE: All leads must be held to ± 1/16". All lead lengths are before strip-
WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6
Wire Color Black White Black Black Black Black
Origin or Part No. 22-64-3430 22-64-3430 18-07-0280 18-07-0280 18-07-0280 18-07-0280
Gauge Length Terminals, Connectors and End Wire Preparation --Component of Cord Set. Connect to Switch. --Component of Cord Set. Connect to Switch. --Component of Field. Connect to Switch. --Component of Field. Connect to Right Brush Assy. --Component of Field. Connect to Switch. --Component of Field. Connect to Left Brush Assy. BULK LEAD WIRE - BULLETIN 58-01-0003
TERMINAL DESCRIPTION Code
Part No.
Qnty.
CONNECTOR DESCRIPTION
