Transcript
BULLETIN NO.
SERVICE PARTS LIST
54-38-2160
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
Mar. 2016
4.5" COMPACT RAT-TAIL ANGLE GRINDER CAT. NO. FIG. 1 2 3 3a 3b 3c 3d 3e 3f 3g 4 5 5a
PART NO. 05-88-1650 42-62-0120 14-30-1155 ------------------------------------------------------------------------------------02-04-0620 34-40-0560 14-46-0417 ---------------
STARTING SERIAL NUMBER
6121-31
DESCRIPTION OF PART NO. REQ. M4 x 25mm Pan Hd. ST Screw T-20 (7) Side Handle Assembly (1) Gearcase Assembly (1) Spindle Lock Button (1) Spindle Lock Spring (1) Gearcase (1) O-Ring (1) Spindle Lock Pin (1) Needle Bearing (1) Ball Bearing (1) O-Ring (1) 5/8" Spindle Hub Kit (1) Spiral Bevel Gear (1) 1(4x)
3
WIRING INSTRUCTION
C97A
See Reverse Side 1 (2x)
30 (2x) 31b 1 (1x)
29
37 (1x)
28 (2x) 32b 27 (2x) 24 (4x)
3a 3b 3c 3d 3e 3f 3g
3b
3c
DATE
REVISED BULLETIN
31a 34
48
8
3a
35 (2x)
10 89
47 46 3g 44 3d 2
43
3f
5a 6
43a
43c
42
6 44 56 45
5c
38a
40 52 39 41
4 5d
5
22
25
1 32a 32b 32 35 37
43d
5b
26
23 24
32a
43b
3e
13
57
43a 43b 43c 43d
33
9
23
31 31a 31b
45
38 38a 38b
41
5a 5b 5c 5d 5e 46
40
6 (4x)
39 38b
7 (4x)
00
0 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
5e 15
*LUBRICATION NOTE: When servicing the Gears (5a & 46) or the Gearcase (3c), 90-95% of the old grease must be removed prior to new grease being added. FIG. LUBRICATION* 5a,46 Type "Y" Grease, No. 49-08-5270, Must Be Applied To All Gear Teeth.
5b 5c 5d 5e 6 7 8 9 10 13 13 15 16 17 18 19 21 22 23 24 25 26
--------------------------------------------------------05-90-0225 05-88-1210 ----------------------------23-94-0345 14-32-0210 43-54-0920 --------------------------------------------------------43-34-0935 44-40-0035 49-96-7205 23-66-2685 05-78-0305 44-76-0095 22-64-3425
16 17 18
16 50 15 17 18
19 Retaining Ring Ball Bearing Spindle Hub 21 5/8" Spindle Spring Washer M4 x 14mm T-20 Leadwire - Black Leadwire - White Leadwire Assy. Kit 4.5" Type 27 Guard Assembly (Shown) 4.5" Type 1 Guard Assy. (Not Shown) O-Ring Wavey Spring Flange with Ramps Retaining Ring Inner Disc Flange Outer Flange Nut Spanner Wrench Trigger Switch M3.5 x 7mm Pan Hd. Phil. Switch Scr. Cord Protector Power Cord
(1) (1) (1) (1) (6) (4) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (4) (1) (1)
FIG. 27 28 29 30 31 31a 31b 32 32a 32b 33 34 35 37 38 38a 38b 39 40 41 42 43 43a 43b 43c 43d 44 45 46 47 48 50 52 56 57
PART NO. 05-88-0030 22-18-2240 31-50-0695 06-82-2395 31-15-1005 ----------------------------31-44-0655 ----------------------------22-56-0475 22-09-1825 05-88-1255 06-82-1020 18-07-0285 ----------------------------42-28-0085 ----------------------------42-96-0016 16-10-0850 02-04-2110 --------------45-88-0406 31-86-0090 05-88-1280 44-86-0155 --------------05-55-0620 22-56-0150 14-46-6105 42-14-0520 44-86-0145 14-78-0525
DESCRIPTION OF PART NO. REQ. M3 x 8.5mm Pan Hd. ST Screw T-10 (2) Carbon Brush Assembly (Set of 2) (1) Motor Housing (1) M2.6 x 10mm Pan Hd. ST Screw T-9 (2) Brush Cover Assembly (Set of 2) (1) Brush Cover - Left (1) Brush Cover - Right (1) Rear Handle Set (1) Handle Halve - Left (1) Handle Halve - Right (1) Terminal Connector Block (1) PCB Assembly (1) M4 x 22mm Pan Hd. ST T-20 (2) M4 x 14mm Pan Hd. ST T-20 (1) Field Assembly (1) Field Halve (1) Field Halve (1) Rubber Block (2) Baffle Foot (1) Baffle (1) Rubber Bearing Cap (1) Armature Assembly (1) Ball Bearing (1) Armature (1) Washer (1) Plastic Disc (1) M4 x 10mm Pan Hd. Mach. Screw T-20 (2) Bearing Retainer (1) Pinion (1) M5 Hex Nut (1) Close End Connector (1) Flange with Ramps Assembly (1) Baffle Assembly (1) Bearing Retaining Plate Assembly (1) Trigger Switch Assembly (1) MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 8
NOTE: PCBA wire #10 can be routed to the lower right switch position or connect with white wire #4 in terminal block T1 as shown .
13 C1
11
12
3 9
Motor Housing
10
4
Field Assembly
2
Right Brush Assembly
T1
PCB Assembly
13
6
C1
7
12
11
10
8 Left Brush Assembly
3 9 5
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL.
Trigger Switch (Shown with lock-on feature)
BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
12 9
6
2 T1
8
4 2
11
4
1
13
10
Power Cord
3
7
= WIRE TRAPS or GUIDES
C1
12 1
8 9 2 4
Cord jacket to extend .125” beyond the cord clamp area.
T1
3
5 11
WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Wire Color Black White Black White Black Black Black Black White White Black Blue Red
Origin or Part No. 22-64-3425 22-64-3425 23-94-0345 23-94-0345 18-07-0285 18-07-0285 18-07-0285 18-07-0285 22-09-1825 22-09-1825 22-09-1825 22-09-1825 22-09-1825
Gauge --------------
Length --------------
Terminals, Connectors and End Wire Preparation Component of Cord Set. Connect to T1 as shown. Component of Cord Set. Connect to T1 as shown. Comp. of Leadwire Assembly Kit. Connect to Switch and T1 as shown. Comp. of Leadwire Assembly Kit. Connect to Switch and T1 as shown. Comp. of Field. Connect to Left Brush Assy. as shown. Comp. of Field. Connect to Right Brush Assy. as shown. Comp. of Field. Connect to Wire #13 with C1 as shown. Component of Field. Connect to Switch as shown. Comp. of PCB Assembly. Connect to Switch as shown. Comp. of PCB Assy. Connect to Switch or T1 as shown. Comp. of PCB Assembly. Connect to Switch as shown. Comp. of PCB Assembly. Connect to Switch as shown. Comp. of PCB Assembly. Connect to Wire #7 with C1.
BULK LEAD WIRE - BULLETIN 58-01-0003
1 NOTE: All leads must be held to ± 1/16". All lead lengths are before strip-
TERMINAL DESCRIPTION Code
Part No.
Qnty.
T1
22-56-0475
1
CONNECTOR DESCRIPTION C1
22-56-0150
1
