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BULLETIN NO.
SERVICE PARTS LIST
54-24-5380 REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
1/2 " HAMMER DRILL
1208
705
605
WIRING INSTRUCTION
STARTING SERIAL NUMBER
CATALOG NO. 5380-21
B01A
58-01-5380
235 236 237 238
4
215
201 213 211
701 802
DATE
Mar. 2010
214
216
234
217 400
219
1207
234
701801 802
220
212 222
801
106
00
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
218
209
206
109
227
209 210
107
208 228 111
207 226
110
112
108
229
SEE REVERSE SIDE FOR SERVICE & GREASE NOTES
410 221 240
FIG. 4 106 107 108 109 110 111 112 201 206 207 208 209 210 211 212 213 214 215 216 217 218
PART NO. 22-64-0490 16-07-0220 22-84-0940 02-04-1825 02-04-0064 45-22-0055 42-92-0070 05-81-0960 38-50-0042 45-88-8295 40-50-8890 02-04-1830 44-84-0295 44-90-0004 44-90-0365 45-88-1300 32-75-1220 44-90-4505 32-75-0070 45-88-8335 44-60-1490 44-10-0095
DESCRIPTION OF PART Cordset Armature Fan Ball Bearing Ball Bearing Sleeve Bearing Cover Screw Spindle Washer Spring Ball Bearing Ratchet Seal Ring Snap Ring Washer Spindle Gear Shift Ring Spindle Gear Washer Pin Shift Lever
NO. REQ. 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1
FIG. 219 220 221 222 226 227 228 229 234 235 236 237 238 240 400 410 605 701 705 801 802 1207 1208
PART NO. 40-50-8355 42-70-0790 44-60-1470 05-81-0190 45-88-0315 44-40-0130 44-60-1500 32-60-0110 44-60-1475 02-02-0110 02-02-0115 02-02-0125 02-02-0105 45-88-8345 31-40-0160 28-28-0030 43-46-0172 48-66-5185 49-15-5300 05-80-0470 48-66-2110 43-44-0345 44-76-0290
DESCRIPTION OF PART Retaining Spring Shifting Clip Pin Screw Washer Switch Lever Pin Reduction Gear Pin Ball 4.0 mm Ball 3.8 mm Ball 3.6 mm Ball 3.4 mm Thrust Washer Gear Case Diaphragm Assembly Depth Gage 1/2 in. Chuck and Key Side Handle Locking Screw Chuck Key Gasket Cord Strain Relief
NO. REQ. 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
127
1201
1103 1203 120 1206
1107
126 125
123
1101
1102 121
116
115
115
114 113
1203 120 105
1204
123
1202 135
3
1201
1200
118
129
1201 1202 1203 1204 1205 1206 1207 1208
132 130
1205
FIG.
PART NO.
DESCRIPTION OF PART
3 105 113 114 115 116 118 120 121 123 125 126 127 129 130
12-20-5380 18-07-0180 42-14-0430 45-30-0210 23-94-6710 23-94-6715 23-94-6720 22-20-0232 44-60-0915 42-70-0030 31-17-0240 05-78-0720 05-78-0715 23-94-6730 23-94-6735
Service Nameplate Field Air Deflection Ring Slug Wire Wire Wire Brush Holder Roller Pin Field Centering Clip Cord Clamp Screw Screw Wire Wire
1204
1103
131
1204
1204
1103
1205
127
1204
NO. REQ. 1 1 1 4 2 1 1 2 4 2 1 2 6 1 1
FIG.
PART NO.
DESCRIPTION OF PART
131 132 135 1101 1102 1103 1107 1200 1201 1202 1203 1204 1205 1206
23-94-6745 23-94-6740 23-66-0410 31-50-0165 44-52-0030 14-38-0110 31-15-0160 14-46-0090 22-16-0025 45-22-0540 43-87-0085 05-81-0932 42-86-0150 45-30-0055
Wire Wire Switch Motor Housing Handle Cushion Housing Assembly Cover Maintenance Set Carbon Brush Rubber Sleeve Isolation Block Screw Connector Slug
NO. REQ. 1 1 1 1 1 1 1 1 1 1 2 6 2 1
SERVICE PARTS LIST Service Notes 218, 227 Lubricate O-ring(s) on shifting levers (218 and 227) prior to assembly. 201, 235-238 The correct size ball (235-238) must be chosen to properly shim out the end play in the spindle (201). Spindle is to have a small amount of end play without being tight. 801 Apply a drop of Blue Loctite® to locking screw (801) prior to installing into spindle. 229 Do not place clutch assembly (229) in solvent solution. Wipe off with a clean dry cloth.
Greasing Instructions Type “P” (49-08-4250) Type “U” (49-08-0150)
When servicing, remove 90-95% of the existing grease prior to installing Type 'P' grease. Original grease maybe similar in color but not compatible with 'P'.
1. Coat ratchets (209) with 1/16 oz. of Type “U” grease, No. 49-08-0150. 2. Coat spindle spline (201), pin (217) and ball (235-238) with 1/16 oz. of Type “P” grease, No. 49-08-4250. 3. Place 1/8 oz. of Type “P” grease, No. 49-08-4250, in first reduction gear cavity in diaphragm (410). 4. Lubricate gear assembly (parts 212, 213, 214, 215, 216, 219, 220, 221, 226, 229, 234, and 240) using 1/4 oz. of Type “P” grease, No. 49-08-4250. Total amount of lubrication: approximately 1/2 oz.
1/16 oz. Type "U"
1/16 oz. Type "P" 1/4 oz. Type "P"
1/8 oz. Type "P"
