Transcript
BULLETIN NO.
SERVICE PARTS LIST
54-06-2416 REVISED BULLETIN 54-06-2415
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M12™ 3/8” RAD DRILL CATALOG NO.
00
2415-20
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
STARTING SERIAL NO.
DATE Feb. 2014
WIRING INSTRUCTION
C23B
SEE PAGE 3
1
2
10
13
1
8
*
See detail
12
= Part number change from previous service parts list. 7 Red and Black Wires are components of #11 (Motor Assembly) and also #12 (Switch Assembly)
11 3
4 9
Motor Mount Plate is a component of #11 (Motor Assembly) and also #9 (Gearcase Assembly)
*
42-70-0058 Improved Design
Original Design 42-70-0055 M12™ tools utilize two different Housing Connection Clip designs depending on the Handle Set . See page two for details.
5
FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 FIG. 9,11
6 6
PART NO. 06-82-1080 12-20-2415 31-52-0275 31-92-0540 42-66-0850 05-88-1680 23-28-0275 42-70-0055 14-29-0450 31-44-2390 14-50-0850 23-66-2985 42-55-2415
DESCRIPTION OF PART M30 x 14 ST Housing Screw Service Nameplate Kit Forward / Reverse Lever Paddle Trigger 3/8” Chuck M5 LH Chuck Screw LED Assembly Housing Connection Clip Gearcase Assembly Housing Half Assembly Motor Assembly Switch Assembly Contractor’s Bag (Optional)
NO. REQ. (7) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
NOTES: Service replacement gearcase assembly (9) comes with a motor mount plate that must be removed and discarded when servicing. A motor mount plate already exists on the motor assembly (11). Apply a drop of Type 242 Blue Loctite® to the threads of the motor mount screws and the chuck screw (6). MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 3
Early M12™ Handle Sets utilize Housing Connection Clip No. 42-70-0055. Install this clip design by aligning the side rails of the clip with the two slots in the handle set. Gently push into place with the aid of a small flat blade screwdriver or a similar instrument. Be sure that the clip is properly seated in both slots and that the clip is flush to sub-flush to the end of the handle set. To remove the clip, use the same small flat blade screwdriver or a similar instrument and push the clip out of the handle set. If the clip is loose or will not stay in place, a needle nose pliers can be used to gently bend/pinch the side rails of the clip. If the clip is damaged do not use, replace with a new 42-70-0055 housing clip.
Slots
Recess in early handle sets may only have the slots to accommodate a housing clip. Use 42-70-0055 only in this situation.
42-70-0055
Updated M12™ Handle Sets utilize Housing Connection Clips No. 42-70-0055 and 42-700058. (The 42-70-0058 is a preferred upgrade). Install this clip design by aligning the side rails of the clip with the two slots in the handle set. Gently push into place with the aid of a small flat blade screwdriver or a similar instrument. Be sure that the clip is properly seated in both slots and that the tab of the clip snaps down in the round dimpled cavity of the handle set. Be sure that the clip is flush to sub-flush to the end of the handle set. To remove the clip, use the same small flat blade screwdriver or a similar instrument and lift up on the clip tab while pushing the clip out of the handle set. Use a needle nose pliers to gently rebend the clip tab if necessary. If the tab on the clip is damaged during this process and is loose or will not stay in place, replace with a new 42-70-0058 clip.
Slots
Dimples
Recess in this handle set design has slots and dimples to secure a housing clip. The 42-70-0055 can be used but the 42-70-0058 is preferred in this situation.
42-70-0058
Newer M12™ Handle Sets utilize Housing Connection Clip No. 42-70-0058. Install this clip design by aligning the side rails of the clip with the two slots in the handle set. Gently push into place with the aid of a small flat blade screwdriver or a similar instrument. Be sure that the clip is properly seated in both slots and that the tab of the clip snaps down in the rectangular cavity of the handle set. Be sure that the clip is flush to sub-flush to the end of the handle set. To remove the clip, use the same small flat blade screwdriver or a similar instrument and lift the clip tab out of the cavity while pushing the clip out of the handle set. Use a needle nose pliers to gently rebend the clip tab if necessary. If the tab on the clip is damaged during this process and is loose or will not stay in place, replace with a new 42-70-0058 clip.
Slots Dimple Tab Cavity Recess in newer handle sets have two slots, a dimple and a tab cavity to accommodate the newer housing clip design.
42-70-0058
= WIRE TRAPS or GUIDES
7 12 10 11
9
3
13 6
8 4 5
7
1
9
Be sure to route wires in such a way as to not interfer with the operation of the speed dial on the PCB assembly, switch and forward/reverse lever.
10 11
8
12 4 5
2
SWITCH DETAIL Left Side Right Side
TERMINAL BLOCK ASSY.
PCB ASSEMBLY 3 13
9
6
8 7 4 11 12
10 1 LEFT HANDLE HALF 2
5
MOTOR ASSEMBLY
LED ASSEMBLY
SWITCH
NOTE: SWITCH ASSEMBLY (23-66-2980) CONSISTS OF: SWITCH, PC BOARD AND TERMINAL BLOCK ASSY.
GEARCASE ASSEMBLY
WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Wire Color Black Red Black Red White Red White Black Red Yellow Blue Black -----
Origin or Gauge Motor Assy. Motor Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. LED Assy.
Length -----------------------------------------------------
Terminals, Connectors and 1 or 2 End Wire Preparation Connect from Motor (pos. terminal) to Switch. Connect from Motor (neg. terminal) to Switch. Attached to the PC Board and Terminal Block. Attached to the Switch and Terminal Block. Attached to the Switch and the PC Board. Attached to the PC Board and Terminal Block. Attached to the PC Board and Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attach connector end of 4 wire ribbon to PC Board.
