Transcript
Engineering Solutions Since 1959
Mechanical o Electrical o Plumbing o Technology o Architectural Lighting o Commissioning
Page
Construction Shop Drawings Transmittal Date To:
RNL
Attn:
SHEL BARRY
Project:
of
1
1
8/29/13
KAISER WATERPARK TER
Cator, Ruma & Assoc. Project No.:
2012-263
Cator, Ruma & Assoc. Tracking No:
13.2393
NOTE: The Engineer’s review of these shop drawings does not relieve the Contractor of his responsibility to comply with drawings or specifications. Any deviation from specified equipment or material must be called to the Engineer’s attention in writing at the time of submission. The Contractor must secure written acceptance for said deviations.
Item & Section Number
Copies*
Manufacturer
GENERATOR 263213
1
ONAN
TRANSFER SWITCHES 263600
1
ONAN
Remarks:
No
Make
Exception
Corrections
Taken
Noted
Rejected
Revise
Submit
And
Specified
Resubmit
Item
X X
See attached review comments
* We have retained one copy of each of the above items for our records. CATOR, RUMA & ASSOCIATES, CO. BILL CARPENTER
Xxx/xxx P:\Kaiser\Waterpark 1\2012-263 Water Park 1TER Expansion & Fire Pump Add\Sup\Docs\Submittals\2012-262 SEC 253213 263600 TRK 13.2393 (WTC) 8-29-13.doc Cator, Ruma & Associates, Co. Disclosure: Checking is only for general conformance with the design concept of the project and general compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications. Contractor is responsible for dimensions that shall be confirmed and correlated at the job sites; fabrication process and techniques of construction; coordination of their work with that of all other trades, and the satisfactory performance of their work.
Engineering Solutions Since 1959
Mechanical o Electrical o Plumbing o Technology o Architectural Lighting o Commissioning
PROJECT NAME: PROJECT NO: TRACKING NO: DATE:
Kaiser Waterpark 2012-263 13.2393 8/29/13
MECHANICAL/ELECTRICAL SUBMITTAL REVIEW COMMENTS
- Owner Comment: Run static fuel cell vent 12" above top of tank. - Verify unit complies with keynote #7 on drawing E-003. - Verify generator screen wall characteristics with generator manufacturer / vendor for working clearances, air flow, etc. - Refer to comments on cutsheets.
Xxx/xxx P:\Kaiser\Waterpark 1\2012-263 Water Park 1TER Expansion & Fire Pump Add\Sup\Docs\Submittals\2012-262 SEC 253213 263600 TRK 13.2393 (WTC) 8-29-13.doc Cator, Ruma & Associates, Co. Disclosure: Checking is only for general conformance with the design concept of the project and general compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications. Contractor is responsible for dimensions that shall be confirmed and correlated at the job sites; fabrication process and techniques of construction; coordination of their work with that of all other trades, and the satisfactory performance of their work.
Electronic Submittal
Kaiser Permanente Waterpark
* Submittal Transmittal
Project # 130858
[For Reviewer]
10350 East Dakota Avenue Denver, CO 80247 Date:
Telephone:
August 12, 2013
Fax:
8/12/13
Transmittal No: 0003
Shel Barry
Transmitted To:
Transmitted By:
Ian Darnell
RNL
Turner Construction Co.
1050 17th Street, Ste. A200, Denver, CO 80265 Tel: 303.575.8495 Fax:
1819 Wazee Street, 2nd Floor Denver, CO 80202 Tel: Fax:
Submittal Package No 0003 - 260000 - 0
Description
Due Date
Generator and Transfer Switch
8/16/13
Spec
Sub Section
Item #
0001
26 32 13
1.2
00105
0
0002
26 32 13
1.2
00106
0003
26 32 13
1.2
0004
26 36 00
0005
Item Action AP AN RR RJ
Description
Notes
Product Data / Cut Sheet
Generator
Product Data
0
Matl's List
Generator
Checklist
00107
0
Shop Drawings
Generator
Shop Drawings
1.2
00121
0
Product Data / Cut Sheet
Transfer Switches
Product Data
26 36 00
1.2
00122
0
Shop Drawings
Transfer Switches
Shop Drawings
0006
26 36 00
1.2
00123
0
Matl's List
Transfer Switches
Checklist
0007
26 32 13
1.2
00111
0
Calculations
Generator
Engine Horsepower Curves, content & capacity of exhaust emission, de-rating calculations, harmonic analysis
Item
Qty
Rev Type
AP=Approved AN=Approved as noted RR=Revise and resubmit RJ=Rejected
Cc:
Company Name
Contact Name
Cator Ruma
Gerald O'Brien
Fax Number
Copies
1
Cator Ruma
Submittals Submittals
1
Kaiser Permanente
Tony Barranco
1
Turner Construction Co.
Aaron Laird
1
Turner Construction Co.
Ian Darnell
1
Turner Construction Co.
Wesley Sramek
1
Notes
8/12/2013 13.2393
Remarks
2012-263 Signature TCCO - Submittal Transmittal - For Reviewer_V4xi.rpt RPT Revised: 5/23/12
Signed Date Turner Construction Co. Page 1 of 1
Kaiser Permanente Waterpark I – TER Expansion LEI Project No.: 113012 Submittal #113012.01 Division 26 Electrical OWNER
GENERAL CONTRACTOR Turner Construction Company 1819 Wazee Street, 2nd Floor Denver, CO 80202 ARCHITECT OF RECORD RNL 1050 17th Street, Suite A200 Denver, CO 80265 ELECTRICAL ENGINEER Cator Ruma 896 Tabor Street Lakewood, CO 80401 ELECTRICAL CONTRACTOR LEI Companies, Inc. 2017 Curtis Street Denver, CO 80205
August 8, 2013
TABLE OF CONTENTS SUBMITTAL SECTION 1
DESCRIPTION
SPEC SECTION
Engine Generator Transfer Switch Package
26.32.13 & 26.36.00
Submittal Comment and Review
Turner Construction Company
Reviewed Rejected
Reviewed as noted Revise & Resubmit
THIS SUBMITTAL HAS BEEN REVIEWED FOR GENERAL CONFORMANCE AND COMPLIANCE WITH THE DESIGN CONCEPT AND CONTRACT DOCUMENTS. APPROVAL DOES NOT RELIEVE THE SUBCONTRACTOR FROM COMPLIANCE WITH THE PLANS, SPECIFICATIONS AND QUALITY STANDARDS SET FORTH IN THE CONTRACT DOCUMENTS NOR DOES IT RELIEVE RESPONSIBILITY FOR FIELD VERIFICATION OF ALL CONDITIONS RELATING TO THE SUBCONTRACTOR’S WORK. SUBCONTRACTOR IS RESPONSIBLE FOR DIMENSIONS AND QUANITIES OF MATERIALS RELATING TO THEIR WORK. THIS REVIEW DOES NOT AUTHORIZE SUBSTITUTIONS OR LIMITATIONS UNLESS SPECIFICALLY APPROVED AS SUCH.
Date: 8/8/13
RNL
002 - 260000 - 0 08/12/2013
Reviewed By:
Cator Ruma No Exception Taken Rejected Submit Specified Item
Make Corrections Noted Revise and Resubmit
CHECKING IS ONLY FOR GENERAL CONFORMANCE WITH THE DESIGN CONCEPT OF THE PROJECT AND GENERAL COMPLIANCE WITH THE INFORMATION GIVEN IN THE CONTRACT DOCUMENTS. ANY ACTION SHOWN IS SUBJECT TO THE REQUIREMENTS OF THE PLANS AND SPECIFICATIONS. CONTRACTOR IS RESPONSIBLE FOR: DIMENSIONS WHICH SHALL BE CONFIRMED AND CORRELATED AT THE JOB SITE; FABRICATION PROCESSES AND TECHNIQUES OF CONSTRUCTION; COORDINATION OF HIS WORK WITH THAT OF ALL OTHER TRADES; AND THE SATISFACTORY PERFORMANCE OF HIS WORK. CATOR, RUMA & ASSOCIATES, CO. Consulting Mechanical/Electrical Engineers 896 Tabor Street - Lakewood, Colorado 80401 (303)232-6200 420 W. Lincolnway, Cheyenne, Wyoming 82001 (307)274-3830
8/29/13 Bill Carpenter Date __________________By______________________________ REVIEW DOES NOT INCLUDE SIZES OR QUANTITIES
Power Generation Division 8211 East 96th Avenue Henderson, CO 80640
Kaiser Permanente Waterpark LEI Companies Submittal #1 08/07/13 800kW Generator 125 & 800 Amp Automatic Transfer Switches
Sales Representative: Brian Taylor Phone #: 303-927-2248 Email:
[email protected]
This Page Left Intentionally Blank
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
8/7/2013 DS
1
Description
Part Number
Genset-Diesel,60Hz,800kW Duty Rating-Standby Power Listing-UL 2200 EmissionCert,EPA,Tier 2,NSPS CI Stationary Emergency Voltage-277/480,3 Phase,Wye,4 Wire Alternator-60Hz, Wye, 480 Volts, 105C (S) SET CONTROL-PCC 2100 Display Language-English Display-Control,Graphical Alarm-Audible, Engine Shutdown Interface-CommunicationsNtwk,FTT-10 Meters-AC Output,Analog Relays-Genset Status, User Configured Control Mounting-Front Facing Separator-Fuel/Water Engine Cooling-Radiator, 50C Ambient Shutdown-Low Coolant Level Coolant Heater-208/240/480V, Below 40F Ambient Temp Engine Air Cleaner-Normal Duty Genset warranty- Base, Standby 2 years / 400 hours, Prime Power 1 ye Literature-English Packing-None Common Parts Listing Product Revision - H
800DQCC A331-2 L090-2 L170-2 R002-2 B280-2 H643-2 H536-2 H605-2 KA08-2 KP60-2 H606-2 K631-2 H679-2 C127-2 E074-2 H389-2 H557-2 D041-2 L028-2 L050-2 A358-2 CP01-2 SPEC-H
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
8/7/2013 DS
Description
Part Number
Single Water Jacket Heater, Single Phase Reconnectable To The Following VAC: 480 VAC = 6,420 Watts, 13.375 Amps Total
H557
PCC2100 Control Custom Fault Inputs Cust. Fault #1 - Charger AC Fail Cust. Fault #2 - Spare Cust. Fault #3 - Low Fuel Level Cust. Fault #4 - Rupture Basin Alarm
1
1
Common Alarm Relay Option - PCC2100 Control Common Alarm Relays-Genset Status, User Configured Optional Configurable Output Relays: 10 Amp @ 30 VDC (2) Form-A & (2) Form-B Contacts Per Relay Cust. Relay #1 - Common Alarm, Warning Faults Cust. Relay #2 - Common Alarm, Shutdown Faults Cust. Relay #3 - Mode Control Switch-Not In Auto Standard Configurable Relay Outputs: 2 Amp @ 30 VDC / 3 Amp @ 120 VAC Cust. Output #4 - Generator Running (Ready to Load) Installed In PCC2100 Genset Control
K631
Network Communications Module Option - PCC2100 Control Interface-Communications Network Module, FTT-10 Installed In PCC2100 Genset Control
KP60
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108
8/7/2013 DS
1
1
Description
Part Number
Digital Input/Output Module-Base Kit Digital Input/Output Module-Base (FT-10) Eight (8) Form-C Relay Output Sets Relay Ratings: 2 Amp @ 30 VDC / 2 Amp @ 250 VAC Four (4) Discrete Dry Contact Inputs Discrete Inputs Have The Following Configuration Options: Active High or Active Low Event - Warning or Shutdown Programmable Text - Displayed On Genset HMI Installation By Electrical Contractor Installation Recommendation: Install Close To The BAS "Generator Annunciator" Remote Network Annunciator-FT10 Cummins Remote Network Annunciator Panel, 20 Light Flush/Surface NEMA Type 1 Enclosure Cust. Fault #1 - Charger AC Fail Cust. Fault #2 - Spare Cust. Fault #3 - Low Fuel Level Cust. Fault #4 - Rupture Basin Alarm Contractor Note: FT10 Network Cabling Requirements. Requires TIA Category 5 (CAT5) - 24AWG twisted pair, 2 pairs per cable, must be stranded. Standard Binding - NFPA 110 Genset Alarms Installation By Electrical Contractor
0541-0771
0541-0814-02
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
8/7/2013 DS
1
Description "ATS Annunciator" Remote Network Annunciator-FT10 Cummins Remote Network Annunciator Panel, 20 Light Flush/Surface NEMA Type 1 Enclosure Cust. Fault #1 - Spare Cust. Fault #2 - Spare Cust. Fault #3 - Spare Cust. Fault #4 - Spare Contractor Note: FT10 Network Cabling Requirements. Requires TIA Category 5 (CAT5) - 24AWG twisted pair, 2 pairs per cable, must be stranded. Binding - ATS 8 Point ATS 1 "Source 1 Available" ATS 1 "Source 2 Available" ATS 1 "Source 1 Connected" ATS 1 "Source 2 Connected" ATS 2 "Source 1 Available" ATS 2 "Source 2 Available" ATS 2 "Source 1 Connected" ATS 2 "Source 2 Connected" Installation By Electrical Contractor
Part Number
0541-0814-02
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180
8/7/2013 DS
1
1
1
Description
Part Number
KP91 - PJ 800 Amp (Main Line Circuit Breaker) Cummins/Square D Local Main Line Circuit Breaker Ref. Square D Catalog #0612CT010R01/06 Square D/PJ Circuit Breaker - 800 Amp PJ-800 Amp Current Sensor Set @ 800 Amp Trip UL/IEC Listed, Service Entrance, 100% Rated, 3-Pole Interrupting Rating 100 kA @ 240 VAC Interrupting Rating 65 kA @ 480 VAC MICROLOGIC 3.0 Trip Unit, Type F-Rating Plug Adjustable Solid State Trip Unit-672 to 800 Amp Auxiliary & Trip Contacts, Left Side NEMA Type 1 Enclosure Full Neutral Bus & Ground Bond Mechanical Lugs: (3) 3/0 AWG-500 KCMIL CU Per Phase (Mounted Left Side Of The Control Panel) Cummins/Square D Local Main Line Circuit Breaker Ref. Square D Catalog #0611CT0401R7/05 Square D/PowerPact 150 Amp HG-Frame/125 Amp Trip UL Listed, 3-Pole, 80% Rated Interrupting Rating 65 kA @ 240 VAC Interrupting Rating 35 kA @ 480 VAC Molded Case, Thermo-Magnetic Trip Unit 1 SPDT Switch- Aux. Contact or Trip Alarm (KM69) Full Neutral Bus & Ground Bond Mechanical Lugs: (1) #14 AWG-3/0 AWG AL or CU Per Phase (Mounted Right Side Of The Control Panel)
KP91
0320-2346-06
0320-1981-01
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216
1
1
Description
Part Number
Cummins/Square D Local Main Line Circuit Breaker Ref. Square D Catalog #0611CT0401R7/05 Square D/PowerPact 250 Amp JG-Frame/225 Amp Trip UL Listed, 3-Pole, 80% Rated Interrupting Rating 65 kA @ 240 VAC Interrupting Rating 35 kA @ 480 VAC Molded Case, Thermo-Magnetic Trip Unit 1 SPDT Switch- Aux. Contact or Trip Alarm (KM69) Full Neutral Bus & Ground Bond Mechanical Lugs: (1) 3/0 AWG-350 KCMIL AL or CU Per Phase (Mounted Right Side Of The Control Panel)
Cummins Engine Coolant & Lube Oil 1-Lot Initial Fill of Engine Coolant, Ethylene Glycol
8/7/2013 DS
1
0320-1981-01
50/50
1-Lot Initial Fill of Lube Oil, Cummins Blue
1
0320-2347-02
15W/40
Cummins Factory Testing Cummins Typical Generator Set Production Test
CPG TGSPT
Cummins Generator Set Warranty Warranty: 2-Year Base Warranty - Emergency Standby Power From Initial Date Of Start-Up
L028
2
Engine Starting Batteries Diesel Engine Starting Batteries, 8D Lead/Acid Type
908D
2 1
Engine Starting Batteries Warming Pads Kim Battery Warming Pads, 120 VAC, 75 Watt Each Thermostat, On at 40°F, Off at 60°F
KB7515 DIT46
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252
8/7/2013 DS
Description
Part Number
1
SENS 10 Amp Battery Charging System SENS EnerGenius Battery Charger, NFPA-110 Alarms 10 Amp @ 12/24 VDC Output, 60HZ-120/208-240 VAC Input
8
822H / ACE Vibration Isolators ACE Seismic Control Spring Isolators, Zone 2 3600 Lb. Each, 1" Deflection
1 1 1
1
NRG22-10-RC
822H
Crankcase Ventilation System Fittings & Hose Kit (40 CFM) Racor Crankcase Ventilation Filter System (40-CFM) Racor CCV8000 Fitting / Hose Kit (1-1/2") Racor CCV8000 Replacement Element Weather Protective Enclosure, UL2200 Listed Sound Attenuated Genset Enclosure - Level III, 75dBA at 23ft (When Tested In A Free Field Environment) UL2200 Listed & Labeled 14 Gauge Steel Construction Four Point Lifting System For Enclosure Only Two Sets of Double 72" Doors Per Side One Single 36" Door Per Side Stainless Steel Refrigerator Handles and Hinges Fixed Inlet Louvers Gravity Radiator Discharge Louver With Screen Vertical Air Discharge Duct With Screen (Radiator) Interior Mounted Exhaust Silencer Paint Color: Cummins Beige
CCV8000-08R CCV55067 CCV55222-08
4072011-L3
Accupax
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288
8/7/2013 DS
1
1
Description
Part Number
Exhaust System Harmony Series Super Critical Grade Cool Series - Silencer Compressed Thermal/Acoustical Fiberglass PackedShell With 2" Compressed Internal Packing Stainless Steel Corrugated Flex Connectors and Rain Cap Nut, Bolt and Gasket Hardware Genset Sub-Base Fuel Tank UL142, Double Wall Sub-Base Fuel Tank UL-142 Listed & Labeled Fuel Cell Capacity 450 Gal Useable, 56.1GPH Engine Supply & Return Connections Integral Welded Fuel Fill Spill Containment Stub-Up Zone Pads for ACE Mountings Vibration Isolators Mechanical Fuel Level Gauge - Krueger Low Level Float Switch - 50% Fuel Level - Madison High Level Float Switch - 90% Fuel Level - Madison High Level Float Switch - 95% Fuel Level - Madison Basin Leak Detection Float Switch - Madison 2" Normal Vent-Fuel Cell - C&B 2" Normal Vent-Containment Basin - C&B 6" Emergency Vent-Fuel Cell - OPW 6" Emergency Vent-Containment Basin - OPW *Extend Normal Vent 2" Solenoid Valve, 24VDC - Fuel Shut Off Solenoid Control/ High Level Alarm Box 2" Camlock Locking Cap - OPW 2" Inlet Spout Exterior Color - Black Paint
K-H1-6-4072001
2072010
KRG M4500-01BK70 M4500-01BK70 M4500-01BK70 M4500-01BK70 401-01-2000 401-01-2000 201M-8081 201M-8081 S271AF16V5JJ2 HLA-2 634B-1050 6334B-0150 Paint
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324
8/7/2013 DS
Description
Part Number
1
Transfer Switch-Onan,PwrCmd,800 Amp Poles-4 Application-Utility To Genset Listing-UL 1008/CSA Certification Frequency-60 Hertz System-3 Phase,3 Wire Or 4 Wire Voltage-480 Vac Cabinet-Type 1 Control-Transfer Switch,Level 1 Display-Digital Interface-Communications Network,FTT-10 Auxiliary Relay-Switch In Emergency Position-24VDC Auxiliary Relay-Switch In Normal Position-24VDC Transfer Switch Warranty - Yr 0-2: Parts, Labor and Travel; Yr 3-5: Parts Common Parts Listing Product Revision - A
OTPC800 A029-7 A035-7 A046-7 A044-7 A042-7 R026-7 B001-7 C023-7 M018-7 M031-7 L102-7 L103-7 G010-7 CP01-7 SPEC-A
1
Transfer Switch-Onan,PwrCmd,125 Amp Poles-4 Application-Utility To Genset Listing-UL 1008/CSA Certification Frequency-60 Hertz System-3 Phase,3 Wire Or 4 Wire Voltage-480 Vac Cabinet-Type 1 Control-Transfer Switch,Level 1 Display-Digital Interface-Communications Network,FTT-10 Auxiliary Relay-Switch In Emergency Position-24VDC Auxiliary Relay-Switch In Normal Position-24VDC Transfer Switch Warranty - Yr 0-2: Parts, Labor and Travel; Yr 3-5: Parts Common Parts Listing Product Revision - A
OTPC125 A029-7 A035-7 A046-7 A044-7 A042-7 R026-7 B001-7 C023-7 M018-7 M031-7 L102-7 L103-7 G010-7 CP01-7 SPEC-A
Kaiser Permanente Waterpark 65125.xlsm
Bill of Materials Kaiser Permanente Waterpark 800 kW Diesel Generator Set 125 & 800 Amp Automatic Transfer Switches LEI Companies CRM Project #65125, Revision # 0, Date: 08/07/13 Line Qty. 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360
8/7/2013 DS
Description
Part Number
1
#2 Diesel Fuel - Initial Fill - 475 Gallons
1
CRM On-Site Testing CRM Site Tests: 4-Hour Load Test With CRM Resistive/Reactive Load Bank
4
DQCC O&M Manual Operator's & Maintenance Manuals - DQCC Note: 1-Set Shipped with Each Generator Set
4
OTPC O&M Manual Operator's & Maintenance Manuals-OTPC Note: 1-Set Shipped with Each Transfer Switch
4 2 4 2 6 4 4 4
Spare Parts Engine Oil Filters (Fleetguard) Engine Air Filter (Fleetguard) Engine Fuel Filters (Fleetguard) Engine Coolant Filter (Fleetguard) Control Panel Indicator Lamps (LED) ATM Mini 2-Amp Fuse-Gray ATM Mini 5-Amp Fuse-Tan ATM Mini 10-Amp Fuse-Red
#2 Diesel Fuel
4-Hour Load Test
0998-0058-02
0999-0024
LF670 AF25593 FS1006 WF2076 322-0491 ATM-2 ATM-5 ATM-10
Kaiser Permanente Waterpark 65125.xlsm
Specification sheet
Diesel generator set QSK23 series engine 545 kW - 800 kW Description Permanent magnet generator (PMG) - Offers enhanced motor starting and fault clearing shortcircuit capability.
Cummins Power Generation commercial generator sets are fully integrated power generation systems providing optimum performance, reliability and versatility for stationary standby and prime power applications.
®
Control system - The PowerCommand electronic control is standard equipment and provides total genset system integration including automatic remote starting/stopping, precise frequency and voltage regulation, alarm and status message display, AmpSentry™ protection, output metering, auto-shutdown at fault detection and NFPA 110 Level 1 compliance.
Features ®
Cummins heavy-duty engine - Rugged 4-cycle, industrial diesel delivers reliable power, low emissions and fast response to load changes.
Cooling system - Standard integral set-mounted radiator system, designed and tested for rated ambient temperatures, simplifies facility design requirements for rejected heat.
Alternator - Several alternator sizes offer selectable motor starting capability with low reactance 2/3 pitch windings, low waveform distortion with non-linear loads and fault clearing short-circuit capability.
Enclosures - Optional weather protective and sound attenuated enclosures are available. NFPA - The genset accepts full rated load in a single step in accordance with NFPA 110 for Level 1 systems. Warranty and service - Backed by a comprehensive warranty and worldwide distributor network.
Standby rating
Prime rating
Continuous rating
Data sheets
Model
60 Hz kW (kVA)
60 Hz kW (kVA)
60 Hz kW (kVA)
60 Hz
DQCA
600 (750)
545 (681)
D-3352
DQCB
750 (938)
680 (850)
D-3353
DQCC
800 (1000)
725 (906)
D-3354
50 Hz kW (kVA)
50 Hz kW (kVA)
50 Hz kW (kVA)
50 Hz
cumminspower.com ©2013 Cummins Power Generation Inc. | S-1551h (3/13)
Generator set specifications Governor regulation class Voltage regulation, no load to full load Random voltage variation Frequency regulation Random frequency variation Radio frequency emissions compliance
ISO 8528 Part 1 Class G3 ± 0.5% ± 0.5% Isochronous ± 0.25% IEC 801.2 through IEC 801.5; MIL STD 461C, Part 9
Engine specifications 169.9 mm (6.69 in) 169.9 mm (6.69 in) 23.15 litres (1413 in3) Cast iron, in line 6 cylinder 1400 amps minimum at ambient temperature of 0 °C to 10 °C (32 °F to 50 °F) 35 amps 24 volt, negative ground Direct injection: number 2 diesel fuel, fuel filter, automatic electric fuel shutoff Spin-on fuel filters with water separator Dry replaceable element with restriction indicator Fleetguard dual venturi spin-on, combination full flow and bypass filters High ambient radiator
Bore Stroke Displacement Configuration Battery capacity Battery charging alternator Starting voltage Fuel system Fuel filter Air cleaner type Lube oil filter type(s) Standard cooling system
Alternator specifications Design Stator Rotor Insulation system Standard temperature rise Exciter type Phase rotation Alternator cooling AC waveform total harmonic distortion Telephone influence factor (TIF) Telephone harmonic factor (THF)
Brushless, 4 pole, drip proof, revolving field 2/3 pitch Single bearing flexible discs Class H 125 ºC standby at 40 °C ambient PMG (permanent magnet generator) A (U), B (V), C (W) Direct drive centrifugal blower fan < 5% no load to full linear load, < 3% for any single harmonic < 50 per NEMA MG1-22.43 <3
Available voltages 60 Hz line-neutral/line-line x 110/190 x 127/220 x 230/380 x 115/200 x 139/240 x 240/416 x 120/208 x 220/380 x 255/440 Note: Consult factory for other voltages.
50 Hz line-neutral/line-line x 277/480 x 347/600
Generator set options and accessories Engine
208/240/480 V coolant heater for ambient above 4.5 ºC (40 ºF)
Fuel/water separator
Heavy duty air cleaner Control Panel
120/240 V 100 W control anti-condensation heater
Paralleling configuration
Remote fault signal package
Run relay package
Alternator
80 qC rise
105 qC rise
125 qC rise
120/240 V anti-condensation heater
Temperature sensor alternator bearing RTD Cooling system
50 qC ambient
Exhaust System
Industrial grade exhaust silencer
Residential grade exhaust silencer
Critical grade exhaust silencer Generator set
AC entrance box
Battery
Battery rack with hold-down - floor standing
Circuit breaker - set mounted
Disconnect switch - set mounted
PowerCommand Network
Remote annunciator panel
Spring isolators
2 year warranty
5 year warranty
10 year major components warranty
Note: Some options may not be available on all models - consult factory for availability. cumminspower.com ©2013 Cummins Power Generation Inc. | S-1551h (3/13)
Control system PCC3201
PowerCommand control is an integrated generator set control system providing governing, voltage regulation, engine protection and operator interface functions. Major features include: ™ x Integral AmpSentry Protective Relay providing a full range of alternator protection functions that are matched to the alternator provided. x Battery monitoring and testing features and smart starting control system. x Three phase sensing, full wave rectified voltage regulation system, with a PWM output for stable operation with all load types. x Control suitable for operation in ambient temperatures from -40 °C to +70 °C (-40 °F to +158 °F) and altitudes to 5000 meters (13,000 feet). x Prototype tested; UL, CSA, and CE compliant. ™ x InPower PC-based service tool available for detailed diagnostics. ® ® x Optional Echelon LONWORKS network interface. Operator/display panel x Off/manual/auto mode switch x Manual run/stop switch x Panel lamp test switch x Emergency stop switch x Exercise switch x Alpha-numeric display with pushbutton access for viewing engine and alternator data and providing setup, controls and adjustments x LED lamps indicating not in auto, common warning, common shutdown, remote start x Configurable for local language Engine protection x Overspeed shut down x Low oil pressure warning and shut down x High coolant temperature warning and shut down x High oil temperature warning x Low coolant level warning or shut down x Low coolant temperature warning x High and low battery voltage warning x Weak battery warning x Dead battery shut down x Fail to start (overcrank) shut down x Fail to crank shut down x Redundant start disconnect x Cranking lockout x Sensor failure indication Engine data x DC voltage x Lube oil pressure x Coolant temperature x Lube oil temperature x Engine speed x Engine ECM data
AmpSentry AC protection x Over current and short-circuit shut down x Over current warning x Single and three phase fault regulation x Over and under voltage shut down x Over and under frequency shut down x Overload warning with alarm contact x Reverse power and reverse Var shut down Alternator data x Line-to-line and line-to-neutral AC volts x Three phase AC current x Frequency x Total and individual phase power factor, kW and kVA x Bus voltage and frequency (with paralleling options) Other data x Genset model data x Start attempts, starts, running hours x kW hours (total and since reset) x Fault history x Load profile (accessible with InPower) Governing x Digital electronic isochronous governor x Temperature dynamic governing x Smart idle speed mode Voltage regulation x Digital PWM electronic voltage regulation x Three phase line-to-neutral sensing x Single and three phase fault regulation x Configurable torque matching Control functions x Data logging on faults x Fault simulation (requires InPower) x Time delay start and cooldown x Cycle cranking x Configurable customer outputs (4) x Configurable network inputs (8) and outputs (16) (with optional network) x Remote emergency stop Paralleling (Option) x Active digital phase lock loop synchronizer x Isochronous kW and kVar load sharing controls x kW import/export and kVar/PF control for utility (mains) paralleling Options
Thermostatically controlled space heater
Key-type mode switch
Ground fault module
Auxiliary relays (3)
Echelon LONWORKS interface
Modion Gateway to convert to Modbus (loose)
PowerCommand iWatch web server for remote monitoring and alarm notification (loose)
Digital input and output module(s) (loose)
Remote annunciator (loose)
Paralleling
Power transfer control For further detail see document S-1444. cumminspower.com
©2013 Cummins Power Generation Inc. | S-1551h (3/13)
Emergency standby power (ESP): Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514. Limited-time running power (LTP): Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528. Prime power (PRP): Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514. Base load (continuous) power (COP): Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271 and BS 5514.
This outline drawing is for reference only. See respective model data sheet for specific model outline drawing number. Do not use for installation design
Dim “A” Dim “B” Dim “C” Set Weight* Model mm (in.) mm (in.) mm (in.) dry kg (lbs) DQCA 4394.5 (173) 1715 (68) 2060.1 (81.1) 6377 (14061) DQCB 4394.5 (173) 1715 (68) 2060.1 (81.1) 6377 (14061) DQCC 4394.5 (173) 1715 (68) 2060.1 (81.1) 6377 (14061) * Weights represent a set with standard features. See outline drawings for weights of other configurations.
Set Weight* wet kg (lbs) 6518 (14372) 6518 (14372) 6518 (14372)
Codes and standards Codes or standards compliance may not be available with all model configurations – consult factory for availability.
This generator set is designed in facilities certified to ISO 9001 and manufactured in facilities certified to ISO 9001 or ISO 9002.
The generator set is available listed to UL 2200, Stationary Engine Generator Assemblies for all 60 Hz low voltage models. The PowerCommand control is Listed to UL 508 Category NITW7 for U.S. and Canadian usage. Circuit breaker assemblies are UL 489 Listed for 100% continuous operation and also UL 869A Listed Service Equipment.
The Prototype Test Support (PTS) program verifies the performance integrity of the generator set design. Cummins Power Generation products bearing the PTS symbol meet the prototype test requirements of NFPA 110 for Level 1 systems.
Engine certified to Stationary Emergency U.S. EPA New Source Performance Standards, 40 CFR 60 subpart IIII Tier 2 exhaust emission levels. U.S. applications must be applied per this EPA regulation.
All low voltage models are CSA certified to product class 4215-01.
U.S. EPA
International Building Code
The generator set package is available certified for seismic application in accordance with the following International Building Code: IBC2000, IBC2003, IBC2006, IBC2009 and IBC2012.
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system except through an approved device or after building main switch is open. North America 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone 763 574 5000 Fax 763 574 5298
©2013 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1551h (3/13)
cumminspower.com
Model: Frequency: Fuel type: KW rating:
DQCC 60 Diesel 800 standby 725 prime
Emissions level: EPA NSPS Stationary Emergency Tier 2 h Generator set data sheet
Exhaust emission data sheet: Exhaust emission compliance sheet: Sound performance data sheet: Cooling performance data sheet: Prototype test summary data sheet: Standard set-mounted radiator cooling outline: Optional set-mounted radiator cooling outline: Optional heat exchanger cooling outline: Optional remote radiator cooling outline:
Fuel consumption Ratings Load US gph L/hr
EDS-1088 EPA-1122 MSP-1066 MCP-175 PTS-160
Standby kW (kVA) 800 (1000) 1/4 1/2
3/4
17.0 64.4
41.0 155.2
Engine Engine manufacturer Engine model Configuration Aspiration Gross engine power output, kWm (bhp) BMEP at set rated load, kPa (psi) Bore, mm (in) Stroke, mm (in) Rated speed, rpm Piston speed, m/s (ft/min) Compression ratio Lube oil capacity, L (qt) Overspeed limit, rpm Regenerative power, kW
29.0 109.8
Full
Prime kW (kVA) 725 (906) 1/4 1/2
3/4
Full
53.0 200.6
15.5 58.7
38.0 143.8
48.0 181.7
27.5 104.1
Continuous kW (kVA)
Standby Prime rating rating Cummins Inc. QSK23-G7 NR2 Cast Iron, in line 6 cylinder Turbocharged and air-to-air aftercooled 910 (1220) 809 (1085) 2510 (364) 2282 (331) 170 (6.69) 170 (6.69) 1800 10.21 (2010) 16:1 102 (108) 2100 93
Fuel flow Maximum fuel flow, L/hr (US gph) Maximum fuel inlet restriction, kPa (in Hg) Maximum fuel inlet temperature, °C (°F)
Full
685 (181) 13.44 (4) 71 (160)
2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power Generation. Specifications are subject to change without notice. D-3354f (7/10)
Continuous rating
Air 3
Combustion air, m /min (scfm) Maximum air cleaner restriction, kPa (in H2O) 3 Alternator cooling air, m /min (cfm)
Standby Rating 64 (2265) 6.2 (25) 117 (4156)
Prime rating 62 (2201)
155 (5455) 483 (902) 10.1 (40.8)
147 (5191) 461 (862)
Exhaust 3
Exhaust flow at set rated load, m /min (cfm) Exhaust temperature, °C (°F) Maximum back pressure, kPa (in H2O)
Standard set-mounted radiator cooling Ambient design, °C ( °F) Fan load, kWm (HP) Coolant capacity (with radiator), L (US gal) 3 Cooling system air flow, m /min (scfm) Total heat rejection, MJ/min (Btu/min) Maximum cooling air flow static restriction, kPa (in H2O) Maximum fuel return line restriction kPa (in Hg)
45 (113) 27 (36) 89 (23.5) 1252 (44183) 33.52 (31793) 0.12 (0.5) 30.47 (9)
30.22 (28672)
Optional set-mounted radiator cooling Ambient design, °C (°F) Fan load, kWm (HP) Coolant capacity (with radiator), L (US gal) 3 Cooling system air flow, m /min (scfm) Total heat rejection, MJ/min (Btu/min) Maximum cooling air flow static restriction, kPa (in H2O) Maximum fuel return line restriction, kPa (in Hg)
Optional heat exchanger cooling Set coolant capacity, L (US gal) Heat rejected, jacket water circuit, MJ/min (Btu/min) Heat rejected, aftercooler circuit, MJ/min (Btu/min) Heat rejected, fuel circuit, MJ/min (Btu/min) Total heat radiated to room, MJ/min (Btu/min) Maximum raw water pressure, jacket water circuit, kPa (psi) Maximum raw water pressure, aftercooler circuit, kPa (psi) Maximum raw water pressure, fuel circuit, kPa (psi) Maximum raw water flow, jacket water circuit, L/min (US gal/min) Maximum raw water flow, aftercooler circuit, L/min (US gal/min) Maximum raw water flow, fuel circuit, L/min (US gal/min) Minimum raw water flow at 27 °C (80 °F) inlet temp, jacket water circuit, L/min (US gal/min) Minimum raw water flow at 27 °C (80 °F) inlet temp, aftercooler circuit, L/min (US gal/min) Minimum raw water flow at 27 °C (80 °F) inlet temp, fuel circuit, L/min (US gal/min) Raw water delta P at min flow, jacket water circuit, kPa (psi) Raw water delta P at min flow, aftercooler circuit, kPa (psi) Raw water delta P at min flow, fuel circuit, kPa (psi) Maximum jacket water outlet temp, °C (°F) Maximum aftercooler inlet temp, °C (°F) Maximum aftercooler inlet temp at 25 °C (77 °F) ambient, °C ( °F) Maximum fuel return line restriction, kPa (in Hg)
Our energy working for you.™ www.cumminspower.com 2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power Generation. Specifications are subject to change without notice. D-3354f (7/10)
Continuous rating
Optional remote radiator cooling1
Standby rating
Prime rating
Continuous rating
Set coolant capacity, L (US gal) Max flow rate at max friction head, jacket water circuit, L/min (US gal/min) Max flow rate at max friction head, aftercooler circuit, L/min (US gal/min) Heat rejected, jacket water circuit, MJ/min (Btu/min) Heat rejected, aftercooler circuit, MJ/min (Btu/min) Heat rejected, fuel circuit, MJ/min (Btu/min) Total heat radiated to room, MJ/min (Btu/min) Maximum friction head, jacket water circuit, kPa (psi) Maximum friction head, aftercooler circuit, kPa (psi) Maximum static head, jacket water circuit, m (ft) Maximum static head, aftercooler circuit, m (ft) Maximum jacket water outlet temp, qC (qF) Maximum aftercooler inlet temp at 25 qC (77 qF) ambient, qC (qF) Maximum aftercooler inlet temp, qC (qF) Maximum fuel flow, L/hr (US gph) Maximum fuel return line restriction, kPa (in Hg)
Weights
2
Unit dry weight kgs (lbs) Unit wet weight kgs (lbs)
6379 (14061) 6521 (14372)
Notes: 1 2
For non-standard remote installations contact your local Cummins Power Generation representative. Weights represent a set with standard features. See outline drawing for weights of other configurations.
Derating factors Standby Prime
Engine power available up to 1137 m (3730 ft) at ambient temperatures up to 40 °C (104 °F). Above these elevations, derate at 4.4% per 305 m (1000 ft). Above 40 °C (104 °F) derate 10% per 10 °C (18 °F). Engine power available up to 754 m (2475 ft) at ambient temperatures up to 40 °C (104 °F). Above these elevations, derate at 4.5% per 305 m (1000 ft). Above 40 °C (104 °F) derate 20.9% per 10 °C (18 °F).
Continuous
Ratings definitions Emergency standby power (ESP):
Limited-time running power (LTP):
Prime power (PRP):
Base load (continuous) power (COP):
Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528.
Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) is in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271 and BS 5514.
Our energy working for you.™ www.cumminspower.com 2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power Generation. Specifications are subject to change without notice. D-3354f (7/10)
Alternator data Voltage 277/480 277/480 347/600 220/380 277/480 347/600 347/600 220/380 277/480 208/416 208/416 208/416 220/380 220/380 255/440
Temp rise degrees C 125/105 105 125/105 105/80 80 105/80 80 80 80 125/105 105/80 80 125 125/105 125/105
1
Connection Wye Wye Wye Wye Wye Wye Wye Wye Wye Wye Wye Wye Wye Wye Wye
Duty S/P S S/P S/P S S/P S P P S/P S/P S P S/P S/P
2
Single phase 3 factor
Max surge 4 kVA 2944 3313 2944 4234 3866 3866 3866 3866 3866 3313 3866 4234 3313 3866 3313
Winding No. 312 312 7 312 312 7 7 312 312 311 311 311 312 312 312
Alternator data sheet ADS-309 ADS-310 ADS-309 ADS-312 ADS-311 ADS-311 ADS-311 ADS-311 ADS-311 ADS-310 ADS-311 ADS-312 ADS-310 ADS-311 ADS-310
Feature Code B276-2 B280-2 B550-2 B599-2 B601-2 B603-2 B604-2 B687-2 B694-2 B732-2 B733-2 B734-2 B736-2 B737-2 B741-2
Notes: 1
Limited single phase capability is available from some three phase rated configurations. To obtain single phase rating, multipy the three phase 3 kW rating by the Single Phase Factor . All single phase ratings are at unity power factor. 2 Standby (S), Prime (P) and Continuous ratings (C). 3 Factor for the Single Phase Output from Three Phase Alternator formula listed below. 4 Maximum rated starting kVA that results in a minimum of 90% of rated sustained voltage during starting.
Formulas for calculating full load currents: Three phase output
Single phase output
kW x 1000 Voltage x 1.73 x 0.8
kW x SinglePhas eFactor x 1000 Voltage
Cummins Power Generation rd 1400 73 Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 Fax: 763 574 5298
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system except through an approved device or after building main switch is open.
Our energy working for you.™ www.cumminspower.com 2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power Generation. Specifications are subject to change without notice. D-3354f (7/10)
PowerCommand® 2100 digital generator set control
Description
Features ®
The PowerCommand 2100 Control is a microprocessorbased generator set monitoring, metering and control system. The control provides an operator interface to the genset, digital voltage regulation, digital governing and generator set protective functions. The integration of all the functions into a single control system provides enhanced reliability and performance compared to conventional control systems. The PowerCommand control is designed for mounting on the generator set and is suitable for use on a wide range of generator sets in non-paralleling applications. The PowerCommand Control will directly read AC voltages up to 600 VAC and can be configured for any frequency, voltage and power connection configuration from 120 to 600 VAC. The control offers a wide range of standard control and digital display features so custom control configurations are not needed to meet application specifications. System reliability is not compromised by use of untested special components. Power for PowerCommand Control is usually derived from the generator set starting batteries. It functions without degradation in performance over a voltage range from 8 VDC to 35 VDC.
Digital engine speed governing controls - Provide isochronous frequency regulation (optional on some genset models). Digital voltage regulation – 3-phase sensing. AmpSentry™ protective relay – UL Listed, true alternator over current protection. Analog and digital AC output metering. Battery monitoring system - Senses and warns against a weak battery condition. Digital alarm and status message display. Generator set monitoring - Displays status of all critical engine and alternator functions. Smart starting control system - Temperature dynamic integrated fuel ramping to limit black smoke and frequency overshoot, in addition to optimized cold weather starting. PCCNet Interface - A proprietary RS485 network interface to allow easy plug and play interface to remote annunciators, relay modules for extensible I/O and other devices. Advanced serviceability - Interfaces to InPower™, a PC-based software service tool. A version of InPower is available for customer use. ®
PowerCommand LonWorks network (optional) Provides interfaces to external devices through a twisted pair wire and other media. Certifications - Suitable for use on generator sets that are designed, manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA standards. Warranty and service - Backed by a comprehensive warranty and worldwide distributor service network.
2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 1 of 8
Operator panel The operator panel provides the user with a complete package of easy to view and use information. Connections to the operator panel are locking plug interfaces for reliable, vibration-resistant interconnection to the generator set wiring harness.
Control switches and functions Off/manual/auto mode control switch - The not in auto lamp will flash when the control is in the manual or off mode. In the auto mode, the generator set can be started with a start signal from a remote device, such as an automatic transfer switch. Manual run/stop control switch - When the mode control switch is in the manual position and the manual/run/stop switch is pressed, the generator set will start, bypassing time delay start. The control is configurable to include an idle period on manual start. If the generator set is running in the manual mode, pressing the run/stop switch will cause the generator set to shut down after a cool down at idle period.
The operator panel includes a series of LED indicating lamps to allow the operator to view the general status of the generator set. Functions displayed include: Green lamps to indicate generator set running (operating at rated voltage and frequency); remote start signal received. Red (flashing) lamp to indicate not-in-auto mode and a red lamp to indicate common shutdown. Amber lamp for common warning. Lamps (5) are configurable for color and function. These lamps are configured with InPower for any condition monitored by the control. Default configuration for these lamps include the following functions: - Low oil pressure warning - High engine temperature warning - Low oil pressure shutdown - Over speed shutdown - Fail to start
Analog AC metering panel (optional)
Panel lamp/lamp test control switch - Depressing the panel lamp switch will cause the panel illumination to operate for approximately 10 minutes. Pressing and holding the switch will sequentially illuminate all LED lamps on the panel to confirm proper operation of these components. Fault acknowledge/reset switch - The control includes a fault acknowledge function to allow the operator to reset the fault condition. If the fault condition is not corrected, the fault will reappear, but will not be logged as a separate event. Multiple faults can be logged and displayed at one time. Emergency stop control switch - Pressing the emergency stop switch will cause the generator set to immediately shut down. The generator set is prevented from running or cranking with the switch pressed in. Operator adjustments - The control includes provisions for many set up and adjustment functions via raise/lower switches on the operator panel. Functions that can be adjusted by the operator include: - Time delay start (0-300 seconds) - Time delay stop (0-600 seconds) - Alternator voltage (+5%) - Alternator frequency (+5%)
The PowerCommand control can be equipped with an analog AC metering panel that simultaneously displays 3phase line-to-line AC volts and current, kW, power factor, and frequency. The meter panel is composed of a series of LEDs configured in bar graphs for each function. The LEDs are color coded, with green indicating normal range values, amber for warning levels and red for shutdown conditions. Scales for each function are in % of nominal rated values. Resolution is 1% for values close to nominal and increases at values far from nominal.
Alphanumeric display panel
Indicating lamps
The PowerCommand control is provided with an alphanumeric display capable of displaying 2 lines of data with approximately 20 characters per line. The display is accompanied by a set of six tactile-feel membrane switches that are used by the operator to navigate through Our energy working for you.™ www.cumminspower.com 2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 2 of 8
control menus and to make control adjustments. (There are no rotary potentiometers in the control. All adjustments are made via the display panel or InPower). Display is configurable for multiple languages. It is configurable for units of measurement. All data on the control can be viewed by scrolling through screens with the navigation keys. The control displays all active fault conditions with the latest displayed first. Active and inactive faults are displayed. The display panel includes a screen-saver timer that will turn off the display after 30 minutes of inactivity. Touching any key will turn the screen back on. Generator set hardware data - Generator set rating in kVA, complete generator set model number and provisions for generator set serial number, engine model and serial number, and alternator model and serial number. The control stores the part number of the control and the software version present in the control. This information is read using InPower. Data logs - Number of start attempts and number of start attempts since reset. Number of times generator set has run and duration of generator set running time. Generator set kWh produced. The control also stores number of start attempts, operating hours and kW hours since each has been reset. This data is read with InPower. Adjustment history - Provides a record of adjustment and setting changes made on the control and identifies whether adjustment was made via the operator panel or with a service tool. If a service tool is used, the control provides a record of the serial number of the tool used. This information is read with InPower. Fault history - Provides a record of the most recent fault conditions with time stamp, along with the number of times each fault has occurred. Up to 20 events are stored in the control non-volatile memory.
Generator set output current - All phases, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of load balance. Generator set output frequency. Generator set power output - PowerCommand displays generator set kW and kVA output (average and individual phase and direction of flow), and power factor with leading/lagging indication. Accuracy 5%. Generator set kWh power output - Displays total kilowatt-hours produced by the generator set and total produced since last reset, with time stamp of time of last reset. Generator set control temperature. Engine starting battery voltage. Engine lube oil pressure. Engine coolant temperature. Engine lube oil temperature (option on some genset models). System data display - The generator set will exchange data with Cummins Power Generation transfer switches utilizing PowerCommand transfer controls and other generator sets using the PowerCommand 2100 control that are located on the same site and interconnected using a PowerCommand network. Information displayed from each transfer switch in the system includes: transfer switch name (assigned by customer at site), kW load (when fitted with load monitoring equipment), sources available, source connected and if any alarm conditions are present on the switch. Genset data includes genset name, kW load, status and name of any alarm conditions that are present. Service adjustments - The operator panel includes provisions for adjustment and set up of all control functions in the generator set. The operator panel includes an access code that is used to protect the control from unauthorized service level adjustments.
Internal control functions Engine control Remote start mode - PowerCommand accepts a ground signal from remote devices or a network signal to automatically start the generator set and immediately accelerate to rated speed and voltage. Load profile data - Control logs data indicating the operating hours at percent of rated kW load in 10% increments. The data is presented on the operator panel based on total operating hours on the generator set based on number of hours under 30% load and number of hours at more than 90% of rated. InPower can be used to read data in detail (10% increments). Generator set output voltage - All phases, line-to-line and line-to-neutral, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of voltage balance.
PowerCommand includes a smart starting system that is designed to quickly start the engine, minimize black smoke, minimize voltage and frequency overshoot, and oscillations on starting. The control system does this by careful control of the engine fuel system and alternator excitation system. The control can incorporate a time delay start and a warmup period at idle speed. See Engine governing for details. Sleep mode - PowerCommand can be configured to include a sleep mode. When enabled, and when the mode select switch is in the off position, the control will revert to
Our energy working for you.™ www.cumminspower.com 2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 3 of 8
a low power consumption mode until a control switch on the operator panel is operated (reset, panel lamp, manual run or emergency stop). Data logging - The control maintains a record of manual control operations, warning and shutdown conditions, and other events. The control also stores critical engine and alternator data before and after a fault occurs, for use by InPower and the technician in evaluating the root causes for the fault condition. Fault simulation mode - PowerCommand, in conjunction with InPower software, will accept commands to allow a technician to verify the proper operation of all protective functions of the control by simulating failure modes or by forcing the control to operate outside of its normal operating ranges. Engine starting - The control system automatically controls the engine starter and provides proper engine fueling and alternator control to provide fast and efficient starting. Cycle cranking - Configurable for number of starting cycles (1 to 7) and duration of crank and rest periods. Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that might be damaging. Time delay start and stop (cool down) - Configurable for time delay of 0-300 seconds prior to starting after receiving a remote start signal; and for time delay of 0-600 seconds prior to ramp-to-idle or shutdown after signal to stop in normal operation modes. Default for both time delay periods is 0 seconds.
Engine governing The PowerCommand control includes integrated digital governing capability to directly drive an engine fuel control valve. Features of the governing system (when enabled) include: Isochronous governing - Controls engine speed within +0.25% for any steady state load from no load to full load. Frequency drift will not exceed +0.5% for a 33 °C (60 °F) change in ambient temperature over an 8 hour period. Temperature dynamics - Modifies the engine fuel system (governing) control parameters as a function of engine temperature. Allows engine to be more responsive when warm and more stable when operating at lower temperature levels. Smart idle mode - Engine governing can be regulated at an idle speed for a programmed period on automatic stop of the engine or in manual mode. In an automatic mode, the control will bypass the idle period if the engine is at a low load level for sufficient duration for cool down. During idle mode engine protective functions are adjusted for the lower engine speed, and alternator function and protections are disabled. Idle speed can be initiated by the operator when the generator set is running in the manual mode.
Glow plug control (optional) - Modifies the engine start cycle to include a programmed time period for operation of glow plugs. This feature is available on generator sets that require glow plug control only.
Alternator control PowerCommand includes an integrated 3-phase line-toneutral sensing voltage regulation system that is compatible with either shunt or PMG type excitation systems (some generator set models are always PMG). The voltage regulation system is full wave rectified and has a PWM output for good motor starting capability and stability when powering non-linear loads. Major system features include: Digital output voltage regulation - PowerCommand will regulate output voltage to within 0.5% for any loads between no load and full load. Voltage drift will not exceed +0.5% for a 33 °C (60 °F) change in temperature in an 8 hour period. On engine starting, or sudden load acceptance, voltage is controlled to a maximum of 5% overshoot over nominal level. Torque-matched V/Hz overload control - The voltage roll-off set point and rate of decay (i.e., the slope of the V/Hz curve) is adjustable in the control. Fault current regulation - PowerCommand will regulate the output current on any phase to a maximum of 3 times rated current under fault conditions for both single phase and three phase faults. The regulation system will drive a permanent magnet generator (PMG) to provide 3 times rated current on all phases for motor starting and short circuit coordination purposes.
Protective functions On a warning condition the control will indicate a fault by lighting the warning LED on the control panel and displaying the fault name and code on the operator display panel. The nature of the fault and time of occurrence are logged in the control. The service manual and InPower service tool provide service keys and procedures based on the service codes provided. On a shutdown condition, the control will light the shutdown LED on the control panel, display the fault name and code, initiate shutdown and lock out the generator set. The control maintains a data log of all fault conditions as they occur and time stamps them with the controller run time and engine operating hours data. Adjustments to most set points are made using the InPower service tool. The control system includes a “fault bypass” mode that may be enabled by a service technician. The fault bypass mode forces the system to function regardless of the status of protective functions. (Each function must be individually bypassed.) In this mode the only protective functions that are operational are over speed, loss of speed sensor, moving the control switch to the off position or pressing the emergency stop switch. The control maintains a record of the time that the mode is enabled,
Our energy working for you.™ www.cumminspower.com 2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 4 of 8
and all warning or shutdown conditions that have occurred while in the “fault bypass” mode. The control system automatically captures the generator set logged parameters on a fault condition. Many protective functions within the control system are configurable for warning, shutdown or both (2 levels). Exceptions to this include functions such as over speed conditions and loss of speed sensing. In addition, some functions can incorporate control functions as a consequence of a fault.
System protective functions: Ground fault warning (optional) - 600 VAC class generator sets with solid ground. Ground fault sensing is adjustable over a range of 100-1200 amps with time delays of 0-1 second. May be configured for shutdown rather than alarm. Configurable alarm and status inputs PowerCommand will accept up to four alarm or status inputs (configurable contact closed to ground or open) to indicate customer-specified conditions. The control is programmable for warning, shutdown or status indication, and for labeling the input. Eight additional faults can be input to the control via the network. Emergency stop - Annunciated whenever the local or remote emergency stop signal is received. Alarm panel distinguishes between local or remote operation.
Engine protection Over speed shutdown - Default setting is 115% of nominal. Low lube oil pressure shutdown - Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals. Low lube oil pressure warning - Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals.
High oil temperature warning (optional) - Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals. Low coolant level warning/shutdown - Optional on some genset models. Low coolant temperature warning - Indicates that engine temperature may not be high enough for a 10second start or proper load pickup. Low and high battery voltage warning - Indicates battery charging system failure by continuously monitoring battery voltage. Weak battery warning - The control system will test the battery bank each time the generator set is signaled to start, and indicate a warning if the generator set battery indicates impending failure. Dead battery shutdown - Indicates that generator set failed to start due to failed starting battery. Fail to start (overcrank) shutdown. Fail to crank shutdown - Control has signaled starter to crank engine but engine does not rotate. Redundant starter disconnect. Cranking lockout - The control will not allow the starter to attempt to engage or to crank the engine when the engine is rotating. Sensor failure indication - All analog sensors are provided with sensor failure logic to indicate if the sensor or interconnecting wiring has failed. Separate indication is provided for fail high or low.
AmpSentry protective relay AmpSentry protective relay is a UL Listed comprehensive monitoring and control system integral to the PowerCommand Control System that guards the electrical integrity of the alternator and power system by providing protection against a wide array of fault conditions in the generator set or in the load. It also provides single and three phase fault current regulation so that downstream protective devices have the maximum current available to quickly clear fault conditions without subjecting the alternator to potentially catastrophic failure conditions. See document R1053 below for a full size time over current curve. Over current warning - Output current on any phase at more than 110% of rating for more than 60 seconds or more than 400% for more than 1 second.
High coolant temperature shutdown - Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals. High coolant temperature warning - Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals.
Over current shutdown (51) - Output current on any phase is more than 110%, less than 175% of rating and approaching thermal damage point of alternator. Control includes algorithms to protect alternator from repeated over current conditions over a short period of time.
Our energy working for you.™ www.cumminspower.com 2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 5 of 8
Reverse Var shutdown - Shutdown level is adjustable: threshold 0.15-0.50 per unit, delay 10-60 seconds. Defaults: 0.20, 10 seconds. Excitation fault - Shutdown of generator set will occur on loss of voltage sensing inputs to control. ALTERNATOR THERMAL DAMAGE CURVE 10
AMPSENTRY PROTECTION 1
Environment
0.1 0.05
1
3 10 AMPS (TIMES RATED)
100
Short circuit shutdown - Output current on any phase is more than 110%, more than 175% of rating, and approaching thermal damage point of alternator. Control includes algorithms to protect alternator from repeated over current conditions over a short period of time. High AC voltage shutdown (59) - Output voltage on any phase exceeds preset values. Time to trip is inversely proportional to amount above threshold. Values adjustable from 105-125% of nominal voltage with time delay adjustable from 0.25-10 seconds. Default value is 110% for 10 seconds. Low AC voltage shutdown (27) - Voltage on any phase has dropped below a preset value. Adjustable over a range of 50-95% of reference voltage, time delay 2-10 seconds. Default value is 85% for 10 seconds. Function tracks reference voltage.
The control is designed for proper operation without recalibration in ambient temperatures from -40 °C to +70 °C (-40 °F to +158 °F), and for storage from 55 °C to +80 °C (-67 °F to +176 °F). Control will operate with humidity up to 95%, non-condensing. Control operation is not restricted by altitude. The control system is housed in a NEMA 3R/IP53 enclosure. The operator control panel has a single membrane surface which is impervious to the effects of dust, moisture, oil and exhaust fumes. The panel uses sealed membrane or oil-tight switches to provide long reliable service life in harsh environments. The control system is specifically designed and tested for resistance to RFI/EMI and to resist the effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to provide compliance to referenced standards.
Control interface Input signals to the PowerCommand control include:
Under frequency shutdown (81u) - Generator set output frequency cannot be maintained. Settings are adjustable from 0-10 Hz below nominal governor set point for a 0-20 second time delay. Default: 6 Hz, 10 seconds.
Remote start signal - May be connected via either discrete signal or Lon™ Network, or both.
Over frequency shutdown/warning (81o) Adjustable for operation in a range of 0-10 Hz above nominal frequency, with a time delay of 0-20 seconds. Defaults: Disabled.
Remote alarm reset.
Over load (kW) warning - Provides a warning indication when engine is operating at a load level over a set point or due to under frequency. Adjustment range: 50-140% of rated kW, 0-120 second delay. Defaults: 105%, 60 seconds. Reverse power shutdown (32) - Adjustment range: 520% of standby kW rating, delay 1-15 seconds. Defaults: 10%, 3 seconds.
Remote emergency stop.
Configurable customer inputs - Control includes (4) input signals from customer discrete devices that are configurable for warning, shutdown or status indication, as well as message displayed.
Output signals from the control include four configurable relay drivers. Defaults for these are: Generator set common warning signal - Operates when unit set is running under alarm conditions. Generator set common shutdown signal.
Our energy working for you.™ www.cumminspower.com 2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 6 of 8
Not in auto - Indicates that the mode control switch is not in the auto position or that the genset is shutdown under a fault condition. Ready to load (generator set running) signal Operates when the generator set has reached 90% of rated speed and voltage and latches until generator set is switched to off or idle mode. Control power for auxiliary devices is available from the controller.
Network connections include: PCCNet interface - A proprietary dedicated RS485 network for use in operating remote annunciator panels and remote I/O modules. Serial interface - This communication port is to allow the control to communicate with a personal computer running InPower software. ®
®
Echelon LonWorks interface (optional).
Software InPower - A PC-based software service tool that is designed to directly communicate to PowerCommand generator sets and transfer switches to facilitate service and monitoring of these products. PowerCommand for Windows® - A software tool that is used primarily by operators to remotely monitor and control generator sets, transfer switches and other on-site power system devices.
Warranty PowerCommand control systems are a part of complete power systems provided by Cummins Power Generation, and are covered by a one-year limited warranty as a standard feature. Extended warranty options are available for coverage up to 10 years.
Certifications PowerCommand meets or exceeds the requirements of the following codes and standards:
CSA 22.2: No. 14 M91 Industrial Controls ISO 8528-4: 1993 compliance, Controls and Switchgear NFPA99: Standard for Health Care Facilities CE Mark: Control system suitable for use on generator sets to be CE-marked EN 50081-2: Industrial Emissions EN 50082-2: Industrial Susceptibility ISO 7637, pulses #2b, 4: DC Supply Surge Voltage Test Mil Std 202C, Method 101: Salt Fog Test ANSI C62.41: Surge Withstand IEC 801.2, 3, 4, 5: For Susceptibility, Conducted and Radiated Electromagnetic Emissions. ISO9001: PowerCommand control systems and generator sets are designed and manufactured in ISO9001 certified facilities.
Options and accessories Analog AC metering display - Provides a bar graph display of 3-phase AC volts and amps, kW, power factor and frequency. Key-type mode select switch - Replaces off/manual/auto switch with a key-type switch. Ground fault alarm module - Installs a separate ground fault indication relay and harness into a control customer input. Exhaust temperature monitoring. Digital remote annunciator. Digital output relay module - Provides (3) relays, each with 2 normally open and 2 normally closed contacts rated 10 A at 600 VAC, 5 A at 24 VDC. Functions of the relays are configurable. Engine oil temperature indication - Some genset models incorporate this feature as standard. On all models, the control may be configured to include an oil temperature warning or shutdown when oil temperature sensing is provided. CAN engine interface (optional on some models). Allows the genset control to directly monitor an engine control module. LON interface. Input/output expansion module – Provides up to 16 configurable Form-C relays, 12 configurable discrete inputs and 8 analog inputs.
NFPA110: For Level 1 systems UL508: Recognized or Listed and suitable for use on UL 2200 Listed generator sets CSA C282-M1999: Compliance
Our energy working for you.™ www.cumminspower.com 2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 7 of 8
See your distributor for more information
Cummins Power Generation Americas rd 1400 73 Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 Fax: 763 574 5298
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building electrical except through an approved device or after building main breaker is open.
2008_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower, AmpSentry and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1409g (4/08) Page 1 of 8
Exhaust Emission Data Sheet 800DQCC 60 Hz Diesel Generator Set EPA Nonroad Engine Information: Model: Cummins Inc QSK23-G7 NR2 Type: 4 Cycle, In Line, 6 Cylinder Diesel Aspiration: Turbocharged and CAC Compression Ratio: 16.0:1 Emission Control Device: Turbocharged with Charge Air Cooled
Bore: Stroke: Displacement:
1/4 Standby 293 15.9 2295 655
1/2 Standby 585 28.7 3685 755
3/4 Standby 878 40.9 4735 820
0.69 2.70 0.95 0.26 N/A 1.20
0.33 3.30 0.30 0.08 N/A 0.60
PERFORMANCE DATA Engine HP @ Stated Load (1800 RPM)
Fuel Consumption (gal/hr) Exhaust Gas Flow (CFM) Exhaust Temperature ( °F)
6.69 in. (170 mm) 6.69 in. (170 mm) 1413 cu. in. (23.1 liters )
Full Standby 1170 52.9 5460 905
Full Prime 1064 48.3 5190 865
EXHAUST EMISSION DATA HC (Total Unburned Hydrocarbons) NOx (Oxides of Nitrogen as NO2) CO (Carbon Monoxide) PM (particular Matter) SO2 (Sulfur Dioxide) Smoke (Bosch)
0.20 0.12 0.14 4.30 6.10 5.50 0.17 0.24 0.18 0.05 0.05 0.05 N/A N/A N/A 0.50 0.50 0.50 All values are Grams per HP-Hour
TEST CONDITIONS Data was recorded during steady-state rated engine speed (± 25 RPM) with full load (±2%). Pressures, temperatures, and emission rates were stabilized. Fuel Specification: Fuel Temperature: Intake Air Temperature: Barometric Pressure: Humidity: Reference Standard:
46.5 Cetane Number, 0.035 Wt.% Sulfur; Reference ISO8178-5, 40CFR86.1313-98 Type 2D and ASTM D975 No. 2-D. 99 ± 9 °F (at fuel pump inlet) 77 ± 9 °F 29.6 ± 1 in. Hg NOx measurement corrected to 75 grains H2O/lb dry air ISO 8178
The NOx, HC, CO and PM emission data tabulated here were taken from a single engine under the test conditions shown above. Data for the other components are estimated. These data are subjected to instrumentation and engine-to-engine variability. Field emission test data are not guaranteed to these levels. Actual field test results may vary due to test site conditions, installation, fuel specification, test procedures and instrumentation. Engine operation with excessive air intake or exhaust restriction beyond published maximum limits, or with improper maintenance, may results in elevated emission levels.
Cummins Power Generation
Data and Specifications Subject to Change Without Notice
eds-1088b
Sound Data 800DQCC
60Hz
Sound Pressure Level @ 7 meters, dB(A) See Notes 1-8 listed below Measurement Location Number
Configuration
1
2
3
4
5
6
7
8
Average
Standard - Unhoused
Infinite Exhaust
90
95
95
96
93
96
94
95
95
F200 –Weather
Mounted Muffler
85
81
79
90
91
91
78
81
87
F201 - Quiet Site II First Stage
Mounted Muffler
85
80
73
74
78
74
74
80
79
F202 - Quiet Site II Second Stage
Mounted Muffler
73
71
74
74
75
76
75
72
74
Sound Power Level, dB(A) See Notes 2-6, 9, 10 listed below Octave Band Center Frequency (Hz)
Configuration
63
125
250
500
1000
2000
4000
8000
Overall Sound Power Level
Standard - Unhoused
Infinite Exhaust
83
102
107
113
115
115
113
108
121
F200 –Weather
Mounted Muffler
93
102
107
109
108
107
104
99
115
F201 - Quiet Site II First Stage
Mounted Muffler
92
100
101
102
101
101
100
95
109
F202 - Quiet Site II Second Stage
Mounted Muffler
86
96
96
93
100
99
99
91
106
Exhaust Sound Pressure Level @ 1 meter, dB(A) Open Exhaust (No Muffler Rated Load)
Note: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
1000
2000
4000
8000
Sound Pressure Level
125
126
126
124
132
Octave Band Center Frequency (Hz) 63
105
125
112
250
120
500
121
Position 1 faces the engine front. The positions proceed around the generator set in a counter-clockwise direction in 45° increments. All positions are at 7m (23 ft) from the surface of the generator set and 1.2m (48”) from floor level. Sound levels are subject to instrumentation, measurement, installation and manufacturing variability. Sound data with remote-cooled generator sets are based on rated loads without cooling fan noise. Sound levels for aluminum enclosures are approximately 2 dB(A)s higher than listed sound levels for steel enclosures. Sound data for generator set with infinite exhaust do not include exhaust noise. Data is based on full rated load with standard radiator-cooling fan package Sound Pressure Levels are measured per ANSI S1.13 and ANSI S12.18, as applicable. Reference sound pressure is 20 μPa. Sound Power Levels per ISO 3744 and ISO 8528-10, as applicable. Reference power = 1 pw (10-12 W) Exhaust Sound Pressure Levels are per ISO 6798, as applicable.
Cummins Power Generation
Data and Specification Subject to Change Without Notice
Bulletin msp-1014d
PROTOTYPE TEST SUPPORT (PTS) 60 HZ TEST SUMMARY GENERATOR SET MODELS 600DQCA 750DQCB 800DQCC
REPRESENTATIVE PROTOTYPE Model: 800DQCC Alternator: HC6H QSK23-G3 NR1 Engine:
The following summarizes prototype testing conducted on the designated representative prototype of the specified models. This testing is conducted to verify the complete generator set electrical and mechanical design integrity. Prototype testing is conducted only on generator sets not sold as new equipment. Maximum Surge Power:
833 kW
Steady State Performance:
The generator set was evaluated to determine the stated maximum surge power.
The generator set was tested to verify steady state operating performance was within the specified maximum limits. Voltage Regulation: Random Voltage Variation: Frequency Regulation: Random Frequency Variation:
±0.50% ±0.50% Isochronous ±0.25%
Transient Performance: Torsional Analysis and Testing: The generator set was tested to verify that the design is not subjected to harmful torsional stresses. A spectrum analysis of the transducer output was conducted over the 1350 to 1950 RPM. speed range of 50 °C Ambient 0.5 in. H2O restriction The cooling system was tested to determine ambient temperature and static restriction capabilities. The test was performed at full rated load in elevated ambient temperature under stated static restriction conditions. Cooling System:
Durability: The generator set was subjected to a minimum 500 hour endurance test operating at variable load up to the standby rating based upon MIL-STD-705 to verify structural soundness and durability of the design.
The generator set was tested with the standard alternator to verify single step loading capability as required by NFPA 110. Voltage and frequency response on load addition or rejection were evaluated. The following results were recorded: Full Load Acceptance: Voltage Dip: Recovery Time: Frequency Dip: Recovery Time: Full Load Rejection: Voltage Rise: Recovery Time: Frequency Rise: Recovery Time:
35.0 2.5 8.3 3.5
% Second % Second
24.1 1.2 3.8 1.6
% Second % Second
Harmonic Analysis: (per MIL-STD-705B, Method 601.4) Line to Line Line to Neutral
Electrical and Mechanical Strength: The generator set was tested to several single phase and three phase faults to verify that the generator can safely withstand the forces associated with short circuit conditions. The generator set was capable of producing full rated output at the conclusion of the testing.
Cummins Power Generation
Harmonic
No Load
Full Load
No Load
Full Load
3 5 7 9 11 13 15
0.052 0.128 1 0.012 0.985 0.158 0
0.04 1.36 0.196 0.034 0.84 0.32 05
0.144 0.058 1 0.033 1.01 0.12 0.025
0.092 1.32 0.19 0.066 0.83 0.29 0.022
Specification May Change Without Notice
pts-160a
This Page Left Intentionally Blank
Frame Size:
ALTERNATOR DATA SHEET
HC6H
CHARACTERISTICS WEIGHTS:
Wound Stator Assembly
2109 lb
950 kg
Rotor Assembly
1911 lb
861 kg
Complete Alternator
4451 lb
2005 kg
2250 rpm
MAXIMUM SPEED: Full Load
EXCITATION CURRENT:
2.5 Amps 0.5 Amps
No Load Class H Throughout
INSULATION SYSTEM:
(0.8 power factor)
3 Ø RATINGS
(Based on specified temperature rise at 40ºC ambient temperature)
60 Hz
50 Hz
110/190*
120/208*
139/240*
110/190*
120/208*
127/220*
220/380
240/416
277/480
347/600
220/380
240/415
254/440
150ºC Rise Ratings
kW kVA
795 994
870 1088
950 1188
900 1125
768 960
768 960
736 920
125ºC Rise Ratings
kW kVA
750 938
820 1025
900 1125
850 1063
728 910
728 910
700 875
105ºC Rise Ratings
kW kVA
690 863
730 913
820 1025
770 963
664 830
664 830
640 800
80ºC Rise Ratings
kW kVA
575 719
632 790
720 900
680 850
592 740
592 740
590 738
(per unit, ±10%)
REACTANCES
(Based on full load at 125ºC Rise Rating
Synchronous Transient Subtransient Negative Sequence Zero Sequence
MOTOR STARTING Maximum kVA
(90% Sustained Voltage)
(Sec)
TIME CONSTANTS Transient Subtransient Open circuit DC
120/208* 240/416
139/240* 277/480
347/600
110/190* 220/380
120/208* 240/415
127/220* 254/440
3.66 0.29 0.21 0.25 0.03
3.34 0.27 0.19 0.23 0.03
2.75 0.22 0.16 0.19 0.02
2.60 0.21 0.15 0.18 0.02
2.98 0.28 0.20 0.21 0.03
2.50 0.23 0.16 0.18 0.02
2.14 0.20 0.14 0.15 0.02
Broad Range
600
3313
3313
2250
Broad Range
600
Broad Range
0.185 0.025 2.440 0.040
WINDINGS Stator Resistance Rotor Resistance Number of Leads
110/190* 220/380
(@ 20ºC ) (Line to Line, Ohms) ( Ohms)
Broad Range
0.0060 1.4700 6 (12 Optional)
Broad Range
0.185 0.025 2.440 0.040
0.185 0.025 2.440 0.040
600
Broad Range
0.0072 1.4700 6
0.0060 1.4700 6 (12 optional)
* 12 lead reconnectible option is required to obtain low (parallel wye) voltages. Cummins Power Generation
Specification May change WIthout Notice.
ADS - 310D
NEWAGE INTERNATIONAL
THERMAL DAMAGE CURVE
10000.00
THERMAL DAMAGE CURVE
1 hour
The curve is drawn for the following conditions a) 1 per unit current is referred to class F rating at minimum volts.
30 min
b) Windings are assumed to be either hot or cold in an ambient of 30C. c) For overload and short circuit capacities of each frame, refer to sales literature.
1000.00
d) Once tripped, the Newage protection unit takes 8 - 10 sec to operate, irrespective of stator overload current value, it should therefore be regarded only as a BACK-UP to whatever system the customer chooses to install. It is ADVISABLE for customer to provide independent means of protection for overload current up to 3 per unit. It is IMPERATIVE to provide separate protection beyond 3 per unit in order to cover for L-L or L-N short circuits.
10 min
5 min
e) The curve is intended only as a guidance towards selection of protective devices and values taken from it should not be taken as absolute or guaranteed.
2 min
MAXIMUM DURATION OF FAULT (sec)
100.00 1 min
10 sec 10.00
1.00 1
2
3
4
5
FAULT CURRENT (per unit)
6
7
8
MX
4100
4 POLE
ISSUE
0.1 TIME (secs) AMPS
311 / 312
1800 Rev/Min
10 SEC
MAX SUSTAINED DURATION
A
APPLICATION DATA SHEET NUMBER
HC6H/311 / 312/60/MX/5
ALL OTHER TIMES ARE UNCHANGED
SUSTAINED
MINIMUM
X 1.0 X 1.0 X 1.0
3 PHASE INSTANTANEOUS
THE SUSTAINED CURRENT VALUE IS CONSTANT IRRESPECTIVE OF VOLTAGE LEVEL
X 1.00 X 1.06 X 1.12 X 1.17
416 V 440 V 460 V 480 V
DATE
5 SEC
X 0.87 X 1.80 X 1.50
3/14/2001
2 SEC
X 1.3 X 3.20 X 2.50
2 PHASE L-L 1 PHASE L-N
TO THE VARIOUS TYPES OF SHORT CIRCUIT FACTOR
RESPECT OF NOMINAL OPERATING VOLTAGE VOLTAGE
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO CONVERT THE VALUES CALCULATED IN ACCORDANCE WITH NOTE 1 TO THOSE APPLICABLE
10
FROM CURVES BETWEEN THE 0.001 SECONDS AND THE MINIMUM CURRENT POINT IN
ASYMMETRICAL
1
NO LOAD EXCITATION AT RATED SPEED
60 Hz
SYMMETRICAL
FREQ
HC6H
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO ADJUST THE VALUES
NOTE 2
0.01
WINDING
NOTE 1
SUSTAINED SHORT CIRCUIT =
1000 0.001
10000
100000
A.C. GENERATOR FRAME THREE PHASE PHASE SHORT CIRCUIT DECREMENT CURVE
SERIES STAR (WYE) CONNECTION
A.V.R TYPE
NEWAGE INTERNATIONAL
CURRENT (Amps)
LEFT SIDE MOUNTED KP91 - PJ800 AMP MCCB MICROLOGIC 3.0 LI TRIP UNIT ADJ. RATING PLUG TYPE-F 672 TO 800 AMP TRIP SET @ 800 AMP (LT - Ir = 1)
POWERPACT® P-Frame Molded Case Circuit Breakers (Standard or 100% rated up to 1200 A) The most compact and innovative molded case circuit breakers POWERPACT Molded Case Circuit Breakers lead the industry with proven, reliable protection and innovative design. Providing unparalleled performance and control, this generation of P-frame circuit breakers features exclusive MICROLOGIC® Trip Units, which allow for a range of sophisticated applications for metering and monitoring. In addition, units can be interchanged to allow for maximum flexibility and are field-installable for easy upgrades as needed. The circuit breakers are available in 100% rated construction up to 1200 A to meet a broad range of commercial and industrial application needs. Full-Featured Performance ■ P-frame – 1200 A available in both standard and 100% ratings with sensor sizes 250–1200 A. Interrupting ratings (AIR) J-65kAIR at 480 VAC ■ MICROLOGIC 3.0 Trip Unit
P-Frame 1200 A
POWERPACT® P-Frame Molded Case Circuit Breakers (Standard or 100% rated up to 1200 A)
Onboard Intelligence For “smarter breakers,” a range of MICROLOGIC® Trip Units provides advanced functionality, such as a communications interface, and power metering and monitoring capabilities. With the appropriate MICROLOGIC Trip Unit, you can communicate with breakers, gather power information, monitor events and remotely control breakers based on predetermined conditions, leading to substantial savings in electrical system operating costs. These interchangeable, microprocessor-controlled, plug-in devices provide the next generation of protection, measurement and control functions, delivering not only greater electrical system safety but also improved system integration and coordination.
MICROLOGIC® Trip Units
MICROLOGIC 3.0 and 5.0
MICROLOGIC 5.0P and 6.0P
■ Basic circuit protection including long-time, instantaneous and optional short-time adjustments
■ Long-time, instantaneous and optional short-time adjustments
MICROLOGIC 3.0A, 5.0A and 6.0A ■ Long-time, instantaneous and optional short-time adjustments ■ Integrated ammeter and phase loading bar graph ■ LED trip indicator ■ Zone selective interlocking with downstream and upstream breakers ■ Optional ground-fault protection ■ Optional MODBUS communications interface ®
■ Advanced relay protection (current imbalance, under/over voltage, etc.) ■ Inverse Definite Minimum Time Lag (IdmtL) long-time delay curve shaping for improved coordination ■ Basic power metering and monitoring functions ■ Standard MODBUS communications interface compatibility with POWERLOGIC® installations ■ Standard GF alarm on 5.0P. 6.0P has equipment ground-fault tripping protection MICROLOGIC 5.0H and 6.0H ■ All 5.0P and 6.0P functions ■ Enhanced POWERLOGIC power metering and monitoring capabilities ■ Basic power quality (harmonic) measurement ■ Waveform capture
Contact your Square D sales representative for additional information. Or, visit www.SquareD.com.
© 2002 Schneider Electric All rights reserved Order Number 0612HO0201
1000 900 800 700 600 500 400
24
300
16 200 150
100 90 80 70 60 50
LONG-TIME DELAY SECONDS AT 6 x Ir
40 30
20 12
20
8 4
15
2
24
1 .5
16
10 9 8 7 6 5 4 3
2 1.5
1 .9 .8 .7 .6 .5 .4 .3
.2 .15
.1 .09 .08 .07 .06 .05 .04 .03
.02
CYCLE .015
1. There is a thermal-imaging effect that can to shorten the long-time delay. The therm imaging effect comes into play if a curren above the long-time delay pickup value e for a time and then is cleared by the tripp a downstream device or the circuit break itself. A subsequent overload will cause t circuit breaker to trip in a shorter time tha normal. The amount of time delay reducti inverse to the amount of time that has ela since the previous overload. Approximate minutes is required between overloads to completely reset thermal-imaging.
2. The end of the curve is determined by the instantaneous setting.
3. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current. 4. See 613-8 for instantaneous pickup trip
M-frame, P-frame, R-frame and NS630b–NS3200 Electronic Trip Circuit Breakers Section 11—Trip Curves
80 90 100
70
60
50
40
Micrologic 3.0A Trip Unit 30
20
15
8 9 10
7
6
5
4
3
2
1.5
.8 .9 1
.7
.6
MULTIPLES OF SENSOR RATING (In) .5
B48095-613-08,eps
Micrologic 3.0A Trip Unit Characteristic Trip Curve
10000 9000 8000
10000 9000 8000
7000
7000
6000
6000
5000
5000
4000
4000
3000
3000
2000
2000
1500
1500
1000 900 800
1000 900 800
700
700
600
600
500
500
400
400
300
300
200
200
150
150
INSTANTANEOUS PICKUP x In
100 90 80 70
70
60
60
50
50
40
40
30
TIME IN SECONDS
100 90 80
5x
Instantaneous Pickup, 1.5X to 12X Characteristic Trip Curve No. 613-8 The time-current curve information is to be used for application and coordination purposes only. Curves apply from -30°C to +60°C (-22°F to +140°F) ambient temperature. Notes: The end of the curve is determined by the interrupting rating of the circuit breaker. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated. Contact your local sales office for additional information. See trip curve 613-6 on page 112 for long-time pickup and delay trip curves.
30
10 x
20
20
15
15
10 9 8
10 9 8
7
7
6
6
5
5
4
4
3
3
2
2
1.5
1.5
1 .9 .8
1 .9 .8
.7
.7
.6
.6
.5
.5
.4
.4
.3
.3
.2
.2
1.5 x
2x
3x 4x
6x 8x
12 x
.15
.15
.1 .09 .08
.1 .09 .08
.07
.07
.06
.06
.05
.05
.04
.04
.03
.03
.02
.02
1 CYCLE .015
.015
.01 .009 .008
1
.01 .009 .008
2 CYCLE
MULTIPLES OF SENSOR RATING (In)
80 90 100
70
60
50
40
30
20
15
8 9 10
7
6
5
4
3
2
1.5
.8 .9 1
.005 .7
.006
.005 .6
.007
.006 .5
.007
Curve No. 0613TC0008 Drawing No. B48095-613-08
114 © 2006 Schneider Electric All Rights Reserved
02/2006
M-frame, P-frame, R-frame and NS630b–NS3200 Electronic Trip Circuit Breakers Section 11—Trip Curves Table 72:
Instantaneous Override Values Characteristic Trip Curve
UL/IEC Circuit Breaker
Instantaneous Override1 (kA RMS)
PJ 800
10 ± 10%
1
Note: Faults at or above instantaneous override value will be cleared at 25 msec or less.
116 © 2006 Schneider Electric All Rights Reserved
02/2006
RIGHT SIDE MOUNTED - LIFE SAFETY 150 AMP H-FRAME SET @ 125 AMP TRIP
PowerPact® H-Frame Circuit Breakers in 15A to 150A Circuit Breakers for Control Panel Applications Designed to address the unique demands of panel builders, PowerPact H-frame Molded Case Circuit Breakers give you the right combination of features and performance to satisfy your circuit breaker requirements. PowerPact circuit breakers deliver unmatched design flexibility across the entire range of 15A to 150A frame sizes offering the benefits of a flexible, modular circuit breaker that panel builders demand. Design standardization enables panel builders to improve their productivity so when specifications change, the panel design can remain the same. Thoughtful features that make this possible include: Q Common mounting dimensions (shown left) across the range saves time, so that although specifications may change, the circuit breaker location remains the same. Q Common accessories, actuators and trim dimensions across the range increases flexibility to meet specification changes. Q Field-installable trip units and accessories allow for late cycle modifications to the circuit breaker for after-the-fact flexibility. Q Snap-in terminals can provide terminal solutions for a broad range of control panels for increased productivity.
Common mounting dimensions across the entire range means that the mounting pattern never has to change even when panel designs change. Shown above: A H-Frame Powerpact Circuit Breaker.
PowerPact H-Frame Circuit Breakers come in many interruption ratings and are designed to limit let-through currents to provide better protection for downstream components. These circuit breakers are also certified to global standards including UL, IEC, CSA and NOM offering you the ability to comply with local standards wherever that might be.
UL 489 Interruption Ratings
H-Frame 15-150A
Volts
"G"
240V
65kA
480V
35kA
600V
18kA HG
Powerpact® H- and J-frame Circuit Breakers Section 6—Trip Curves 110-150 A — HD, HG, HJ, and HL 80 90 100
70
60
50
40
30
20
15
8 9 10
7
6
5
4
3
2
1.5
.8 .9 1
.7
.6
.5
MULTIPLES OF RATED CURRENT 10000 9000 8000
10000 9000 8000
7000
7000
6000
6000
5000
5000
4000
4000
HD, HG, HJ, HL MOLDED CASE CIRCUIT BREAKERS CHARACTERISTIC TRIP CURVE NO. 50-4 CIRCUIT BREAKER INFORMATION Circuit Breaker Prefix
Continuous Ampere Rating
Maximum AC Voltage
Number of Poles
HD, HG, HJ, HL
110–150
600
2, 3
3000
3000
2000
2000
1500
1500
1000 900 800
1000 900 800
700
700
600
600
500
500
400
400
This curve is to be used for application and coordination purposes only. The EZ-AMP overlay feature at the bottom of the page should be used during coordination studies. All time/current characteristic curve data is based on 40°C ambient cold start. Terminations are made with conductors of appropriate length and ratings.
300
300
8000 9000 10000
7000
6000
5000
4000
3000
2000
1500
800 900 1000
700
600
500
100 90 80
100 90 80
70
70
60
60
50
50
40
40
30
30
20
20
15
15
10 9 8
10 9 8
7
7
6
6
5
5
4
4
3
3
2
2
1.5
1.5
1 .9 .8
1 .9 .8
.7
.7
TIME IN SECONDS
TIME IN SECONDS
400
150 300
200
150
150
200
200
MAXIMUM SINGLE-POLE TRIP TIMES AT 25°C BASED ON NEMA AB-4 2003
.6
.6
.5
.5
150 A .4
.4
125 A .3
.3
110 A .2
.2
.15
.15
.1 .09 .08
.1 .09 .08
.07
.07
.06
.06 .05
.05 .04
.04
MAXIMUM CLEARING TIME (AT 50 Hz) (AT 60 Hz)
.03
.03
1 CYCLE (50 Hz)
.02
1 CYCLE (60 Hz)
.015
.02 .015
1/2
.01 .009 .008
CYCLE (50 Hz)
1/2
CYCLE (60 Hz)
.007
.01 .009 .008 .007
8000 9000 10000
7000
6000
5000
4000
3000
2000
1500
800 900 1000
700
600
500
400
300
200
TM
MULTIPLES OF RATED CURRENT 150 110 125 © 2004 Schneider Electric All Rights Reserved
150
80 90 100
70
60
50
40
30
20
15
8 9 10
7
6
5
4
3
2
1.5
.8 .9 1
.7
.005 .6
.006
.005 .5
.006
Curve No. 0050TC0404 June 2004 Drawing No. 48095-050-04
43 07/2005
© 2004–2005 Schneider Electric All Rights Reserved
Powerpact® H- and J-frame Circuit Breakers Section 6—Trip Curves H-frame 150 A (HD, HG, HJ, and HL) Curve No. 50-6 Let-Through I2t and 50-7 Peak Let-Through Current Ip
Curve No. 50-6
I2t
Typical* Let-Through I2t (Amperes2 Seconds x 106) *Based on typical values obtained throughout the circuit breaker development and UL test programs.
2
1 .9
L 600 V
.8
L
.7
J
.6
480 V
J
G G D
.5 L
J
D
240 V
G .4 D .3
.2 10
20
30
40
50
60
70
80
90 100
200
Available Short Circuit Current (RMS Symmetrical Amperes x 103)
Curve No. 50-7
Ip
Typical* Peak Let-Through Current (Amperes x 103) *Based on typical values obtained throughout the circuit breaker development and UL test programs.
60 Maximum Available Peak Current at 15% Power Factor
50
40
Maximum Available Peak Current at 25% Power Factor
30
L 480 V
L 600 V
J
20 G
J
J
L 240 V
G G D
D D
10 9 8 7 6 10
20
30
40
50
60
70
80
90 100
200
Available Short Circuit Current (RMS Symmetrical Amperes x 103)
45 07/2005
© 2004–2005 Schneider Electric All Rights Reserved
RIGHT SIDE MOUNTED - FIRE PUMP CB 250 AMP J-FRAME SET @ 225 AMP TRIP
PowerPact® J-Frame Circuit Breakers in 150A to 250A Circuit Breakers for Control Panel Applications Designed to address the unique demands of panel builders, PowerPact J-frame Molded Case Circuit Breakers give you the right combination of features and performance to satisfy your circuit breaker requirements. PowerPact circuit breakers deliver unmatched design flexibility across the entire range of 150A to 250A frame sizes offering the benefits of a flexible, modular circuit breaker that panel builders demand. Design standardization enables panel builders to improve their productivity so when specifications change, the panel design can remain the same. Thoughtful features that make this possible include: Q Common mounting dimensions (shown left) across the range saves time, so that although specifications may change, the circuit breaker location remains the same. Q Common accessories, actuators and trim dimensions across the range increases flexibility to meet specification changes. Q Field-installable trip units and accessories allow for late cycle modifications to the circuit breaker for after-the-fact flexibility. Q Snap-in terminals can provide terminal solutions for a broad range of control panels for increased productivity.
Common mounting dimensions across the entire range means that the mounting pattern never has to change even when panel designs change. Shown above: A J-Frame Powerpact Circuit Breaker.
PowerPact J-Frame Circuit Breakers come in many interruption ratings and are designed to limit let-through currents to provide better protection for downstream components. These circuit breakers are also certified to global standards including UL, IEC, CSA and NOM offering you the ability to comply with local standards wherever that might be.
UL 489 Interruption Ratings
J-Frame 150-250A
Volts
"G"
240V
65kA
480V
35kA
600V
18kA JG
Powerpact® H- and J-frame Circuit Breakers Section 6—Trip Curves 150-250 A — JD, JG, JJ, and JL 80 90 100
70
60
50
40
30
20
15
8 9 10
7
6
5
4
3
2
1.5
.8 .9 1
.7
.6
.5
MULTIPLES OF RATED CURRENT 10000 9000 8000
10000 9000 8000
7000
7000
6000
6000
5000
5000
4000
4000
JD, JG, JJ, JL MOLDED CASE CIRCUIT BREAKERS CHARACTERISTIC TRIP CURVE NO. 50-5 CIRCUIT BREAKER INFORMATION Continuous Ampere Rating
Maximum AC Voltage
Number of Poles
JD, JG, JJ, JL
150–250
600
2, 3
3000
3000
2000
2000
1500
1500
1000 900 800
1000 900 800
700
700
600
600
500
500
This curve is to be used for application and coordination purposes only. The EZ-AMP overlay feature at the bottom of the page should be used during coordination studies. All time/current characteristic curve data is based on 40°C ambient cold start. Terminations are made with conductors of appropriate length and ratings.
400
400
MAXIMUM SINGLE-POLE TRIP TIMES AT 25°C BASED ON NEMA AB-4 2003
8000 9000 10000
7000
6000
5000
4000
3000
2000
1500
800 900 1000
700
600
500
150 400
200
150
150
200
300
300
200
300
100 90 80
100 90 80
70
70
60
60
50
50
40
40
30
30
20
20
15
15
10 9 8
10 9 8
7
7
6
6
5
5
4
4
3
3
2
2 1.5
1.5
1 .9 .8
LIMITS LOW SETTING
TIME IN SECONDS
TIME IN SECONDS
Circuit Breaker Prefix
1 .9 .8
LIMITS HIGH SETTING
.7
.7
.6
.6
.5
.5
.4
.4
.3
.3
.2
.2 .15
.15
MAGNETIC TRIP ADJUSTMENT RANGE
.1 .09 .08
.1 .09 .08
.07
.07
.06
.06 .05
.05 .04
.04
MAXIMUM CLEARING TIME (AT 50 Hz) (AT 60 Hz)
.03
.03
1 CYCLE (50 Hz)
.02
1 CYCLE (60 Hz)
.015
.02 .015
1/2
.01 .009 .008
CYCLE (50 Hz)
1/2
CYCLE (60 Hz)
.007
.01 .009 .008 .007
© 2004 Schneider Electric All Rights Reserved
250 225 200 175 150
MULTIPLES OF RATED CURRENT
8000 9000 10000
7000
6000
5000
4000
3000
2000
1500
800 900 1000
700
600
500
400
300
200
150
80 90 100
70
60
50
40
30
20
15
8 9 10
7
6
5
4
3
2
1.5
.8 .9 1
.7
.005 .6
.006
.005 .5
.006
TM
Curve No. 0050TC0405 June 2004 Drawing No. 48095-050-05
44 © 2004–2005 Schneider Electric All Rights Reserved
07/2005
Powerpact® H- and J-frame Circuit Breakers Section 6—Trip Curves J-frame 250 A (JD, JG, JJ, and JL) Curve No. 50-8 Let-Through I2t and 50-9 Peak Let-Through Current Ip
Curve No. 50-8
I2t
Typical* Let-Through I2t (Amperes2 Seconds x 106) *Based on typical values obtained throughout the circuit breaker development and UL test programs.
2
L 600 V 1 L J
.9 .8
480 V
J
G G
.7
D
.6
D L
J
.5
240 V
G
.4
D
.3
.2 10
20
30
40
50
60
70
80
90 100
200
Available Short Circuit Current (RMS Symmetrical Amperes x 103)
Curve No. 50-9
Ip
Typical* Peak Let-Through Current (Amperes x 103) *Based on typical values obtained throughout the circuit breaker development and UL test programs.
60 Maximum Available Peak Current at 15% Power Factor
50
40
Maximum Available Peak Current at 25% Power Factor
30
L 480 V
L 600 V
J
20
J
J
G
L 240 V
G G D
D
D
10 9 8 7 6 10
20
30
40
50
60
70
80
90 100
200
Available Short Circuit Current (RMS Symmetrical Amperes x 103)
46 © 2004–2005 Schneider Electric All Rights Reserved
07/2005
NRG
Intelligent Engine Start Battery Charger
The Smart Choice for Mission-Critical Engine Starting
EI
SMI
0 00
2 00
C
S
Fast, accurate, mission-critical charging – gives best starting reliability 4-rate, temperature-compensated output – offers longest battery life Replace nearly any charger – without planning ahead Industry-first battery-fault alarm – helps dispatch service early Lasting reliability – field MTBF > 1 million hours with industry-best warranty IBC seismic certification – meets latest building codes, no installation delays
D
C
E
3
IBC 2006
2
• • • • • •
RTIFIE
6725('(1(5*< 6<67(06
www.sens-usa.com •
[email protected] • Toll-free 866.736.7872 • 303.678.7500
NRG Battery Charger Benefits and Features
Failure to start due to battery problems is the leading cause of inoperable engine generator sets.
SENS NRG battery charger maximizes starting system reliability while slashing genset servicing costs: One NRG replaces almost any charger without extra site visits. Installers can select or change at any time 120, 208 or 240 volts AC input, 12 or 24-volt battery and output settings optimized for nearly any lead-acid or nickel cadmium battery. Easy to understand user interface provides state-of-the-art system status – including digital metering, NFPA 110 alarms and a battery fault alarm that can send service personnel to the site before failure to start. Batteries charged by NRG give higher performance and last longer. In uncontrolled environments precision charging by SENS increases battery life and watering intervals 400% or more. NRG meets all relevant industry standards – including UL, NFPA 110 and CE. Seismic Certification per International Building Code (IBC) 2000, 2003, 2006. All units are C-UL listed. 50/60 Hz units add CE marking to UL agency marks. EnerGenius reliability technology built into every charger includes: • All-electronic operation with generous component de-rating • Disconnected/reversed/incorrect voltage battery alarm and protection • Protection of connected equipment against load dump transients • Widest temperature rating, and overtemperature protection • Superior lightning and voltage transient protection • Demonstrated field MTBF > 1 million hours • Standard 3-year warranty (10 years magnetics and power semiconductors) and available 10-year complete warranty with reimbursement of field service costs
Earn the best return on your charger investment – choose SENS NRG
NRG Specifications AC Input Voltage Input current Frequency Input protection
110-120/208-240 VAC, +10%, single phase, field selectable 10A charger: 6.6/3.3 amps maximum 20A charger: 12.6/6.3 amps maximum 60 Hz +5% standard; 50/60 Hz +5% optional 1-pole fuse, soft-start, transient suppression
Charger Output Nominal voltage ratings Optional voltage rating Battery settings
Regulation Current Electronic current limit Charge characteristic Temperature compensation Output protection
12 or 24 volt nominal 12/24 volt, field selectable Six discrete battery voltage programs - Low or high S.G. flooded - Low or high S.G. VRLA - Nickel cadmium 9, 10, 18, 19 or 20 cells +0.5% (1/2%) line and load regulation 10 or 20 amps nominal 105% rated output typical – no crank disconnect required Constant voltage, current limited, 4-rate automatic equalization Enable or disable anytime, remote sensor optional Current limit, 1-pole fuse, transient suppression
Standard 4-rate charging
User Interface, Indication and Alarms Digital meter Accuracy Alarms
Automatic meter alternately displays output volts, amps4 +2% volts, +5% amps LED and Form C contact(s) per table:
Front panel status display 1. Alarms “1” available only on 10A charger 2. Form C contact provides summary alarm of these conditions. BBHH chargers include this alarm configuration. Contacts rated 2A @ 30 VDC or .5A @ 125 VAC resistive.
3. Battery fault alarm indicates these fault conditions: - Battery disconnected - Battery polarity reversed - Mismatched charger battery voltage - Open or high resistance charger to battery connection - Open battery cell or excessive internal resistance 4. Three-position jumper allows user to select from three display settings: alternating volts / amps (normal), constant volts, or constant amps
Controls AC input voltage select Optional 12/24-volt output select Battery program select Meter display select Fast charger enable/disable Temp compensation enable Remote temp comp enable
Field-selectable switch Field-selectable two-position jumper Field-selectable six-position jumper Field-selectable three-position jumper Field-selectable two-position jumper Standard. Can be disabled or re-enabled in the field Connect optional remote sensor to temp comp port
Simple field adjustments
Environmental Operating temperature Over temperature protection Humidity Vibration (10A unit) Transient immunity Seismic Certification
-20C to +60C, meets full specification to +45C Gradual current reduction to maintain safe power device temperature 5% to 95%, non-condensing UL 991 Class B (2G sinusoidal) ANSI/IEEE C62.41, Cat. B, EN50082-2 heavy industrial, EN 61000-6-2 IBC 2000, 2003, 2006 Maximum Sds of 2.28 g
Agency Standards Safety
Agency marking EMC NFPA standards Optional agency compliance
C-UL listed to UL 1236 (required for UL 2200 gensets), CSA standard 22.2 no. 107.2-M89 CE: 50/60 Hz units DOC to EN 60335 60 Hz: C-UL-US listed 50/60 Hz: C-UL-US listed plus CE marked Emissions: FCC Part 15, Class B; EN 50081-2 Immunity: EN 61000-6-2 NFPA 70, NFPA 110. (NFPA 110 requires Alarms “C”) Units with Alarms “1” configuration available with additional compliance to UL category BBHH and NFPA 20
Construction Housing/configuration
Packaging Dimensions Printed circuit card Cooling Protection degree Damage prevention Electrical connections
Material: Non-corroding aluminum. Configuration options: • Fully enclosed: C-UL listed enclosure • Open frame: C-UL recognized Open-frame and Slimline configurations only available in bulk OEM quantities and packaging See Drawings and Dimensions page for details Surface mount technology, conformal coated Natural convection Listed housing: NEMA-1 (IP20). Optional IP21 drip shield. Optional NEMA 3R enclosure Fully recessed display and controls Compression terminal blocks
Warranty Standard warranty Optional warranty
Three year parts and labor warranty (10 years magnetics and power semiconductors) from date of shipment If specified at time of order, warranty coverage can be increased to reimburse customer’s documented field service costs up to the original charger price or increased to 5 or 10 years with field service cost reimbursement. Contact the factory for full details
Optional features Input Remote temp comp sensor Drip shield meets s/b (IP21) NEMA 3R housing UL BBHH listing Field service warranty
Input frequency, 50/60 Hz Recommended where battery and charger are in different locations Protects from dripping water Enables outdoor installation (remote temp sensor recommended) Available in 10A units with Alarms “1” Reimbursement of customer field service expenses up to charger price for 3, 5, or 10 years
Drawings and Dimensions 10A Chargers
20A Chargers
111009 F
All models offer field-selectable input 120/ 208-240 volts. 60 Hz input is standard with C-UL listing. Optional 50/60 Hz input includes C-UL listing and adds CE mark.
2
2
1
0
R
Model Output voltage Output current 10: 10 amps 12: 12 volts 20: 20 amps 24: 24 volts 22: 12/24-volt field selectable
C
L
S
UL category code S: UL category BBGQ (standard) H: UL category BBHH (Alarms “1” only)
AC input R: 120/208-240 VAC, 60 Hz H: 120/208-240 VAC, 50/60 Hz
Alarm system code 1: LED and single Form C contact C: LEDs and Form C contacts to meet NFPA 110
Housing/Agency L: Enclosed: C-UL listed
The Smart Choice for Mission-Critical Engine Starting Additional Information Contact SENS or your local sales representative for additional specification, engineering and installation information. Check the SENS web site for latest available data. Specification is subject to change without notice.
S
2 00
3
2
SMI
0 00
C
EI
C
E
D
IBC 2006
RTIFIE
Contact Information For information and service on any SENS product, please contact us at: Sales 1.866.736.7872 • 303.678.7500 • Fax 303.678.7504 www.sens-usa.com •
[email protected] 1840 Industrial Circle, Longmont, CO 80501 USA
6725('(1(5*< 6<67(06
6723 9HULI\WKDWDOOVHWWLQJVVKRZQEHORZDUHFRUUHFWEHIRUH HQHUJL]LQJFKDUJHU&$87,21 &RUUHFWVHWWLQJVDUHHVVHQWLDO WRHQVXUHSURSHUEDWWHU\SHUIRUPDQFHDQGORQJEDWWHU\OLIH %HIRUHLQVWDOODWLRQHQVXUHDGHTXDWHEDWWHU\WRFKDUJHUZLUH JDXJH:LUHJDXJHWKDWLVWRRVPDOOPD\DFWLYDWHWKHRSHQ EDWWHU\GHWHFWRUDQGWKHFKDUJHUZLOOVKXWGRZQ $:*
5HFRPPHQGHG&KDUJHUWR%DWWHU\ 'LVWDQFH )W 9$ 9$ 9$ 9$
1$ 1$ )RUUXQVH[FHHGLQJWKHDERYHYDOXHVFDOO6(16DW RU
$&,QSXW 6HOHFWRU 6ZLWFK
&KDUJHULVIDFWRU\VHWIRUWKH IROORZLQJVHWWLQJV&KDQJHWKH VHWWLQJLIQHHGHGIRU\RXUEDWWHU\ RUVLWHFRQGLWLRQV ,QSXW 9$& -XPS ',6$%/(' )DVWFKDUJH (1$%/('2)) )ORDWYROWDJH 9ROWDJHUDQJH YROW YROW GXDO
&$87,21 5HDGPDQXDO EHIRUHXVLQJWKLV SRVLWLRQ
(QDEOHGLVDEOH DXWRPDWLFIDVW FKDUJHV\VWHP
6HOHFWSRVLWLRQFORVHVWWR WKHEDWWHU\PIJU¶V UHFRPPHQGHGIORDW YROWDJH&$87,21 )DLOXUHWRXVHWKHSURSHU VHWWLQJZLOOUHVXOWLQSRRU EDWWHU\SHUIRUPDQFHDQG VKRUWEDWWHU\OLIH
2XWSXW $GMXVWPHQWV
9HULI\WKDWFKDUJHU $&LQSXWVZLWFK PDWFKHV$& VXSSO\%()25( HQHUJL]LQJ FKDUJHU &$87,21 $SSO\LQJ YROWVZKHQ FKDUJHULVLQ YROWSRVLWLRQZLOO EORZFKDUJHU LQSXWIXVH
)$&725<6(77,1*6
7KHUPLVWRUDFWLYDWHVORFDO WHPSHUDWXUH FRPSHQVDWLRQ 7& &RQQHFWRSWLRQDOUHPRWH VHQVRUKHUHLQSODFHRI WKHUPLVWRU5HPRYH WKHUPLVWRULI\RXZLVKWR GLVDEOH 7&
$&LQSXW WHUPLQDO EORFN
)RUP&DODUPV WHUPLQDOEORFN
7HPSFRPS WHUPLQDO EON
31 5(9 &&RS\ULJKW6WRUHG(QHUJ\6\VWHPV//&
,I\RXUFKDUJHULV HTXLSSHGZLWKWKH RSWLRQDOYROW VHOHFWIHDWXUHSODFH MXPSHULQWKHYROWDJH RI\RXUV\VWHP EDWWHU\
'&RXWSXW WHUPLQDO EORFN
$//$'-8670(17672%(3(5)250('%<48$/,),('3(56211(/21/< 6((,167$//$7,210$18$/)25'(7$,/6 :LWK$&SRZHU WRFKDUJHU2))
&RQILUP$&VDIHW\ JURXQGLVVHFXUH
&RQQHFWDODUP ZLUHVWR7%
&RQQHFWRXWSXWZLUHVWR 7%2%6(59(32/$5,7<
ZZZVHQVXVDFRP WRGRZQORDGPDQXDO
&RQQHFW$&LQSXW ZLUHVWR7%
&RQQHFWUHPRWHWHPS VHQVRUWR7%LIUHTXLUHG
&RQILUPERRVWVHOMXPSHULVLQ FRUUHFWSRVLWLRQVHHPDQXDODQGLWHP EHORZ
-803 %2267 +,*+ -803(5 1250 /2&$7,216 2)) )/2$7 92/ 6(/ 9 5$1*( 9
&DOO IRU+(/32UYLVLW
&RQILUP$&6HO6:VHWWLQJ PDWFKHV$&LQSXWYROWDJH
7%
6HQVRU QRSRODULW\
&RQILUP%DWWHU\)ORDWYROWDJHLVVHWWRPDWFK\RXUEDWWH W\SH VHHPDQXDO ,IEDWWHU\LVIXOO\FKDUJHGWKHYROWDJH GLVSOD\ZLOODJUHHZLWKWKLVYDOXHDW&RUZKHQRQHOHJRI WHPSHUDWXUHVHQVRULVUHPRYHG &RQILUPWKDWWKH 5$1*(VHOHFWMXPSHU VHWWLQJPDWFKHVWKH %DWWHU\YROWDJH0DNH QRRWKHUDGMXVWPHQWV
$SSO\$&SRZHUWR FKDUJHU1R5('/(' LQGLFDWRUVVKRXOGEHRQ6HH PDQXDOIRUDODUP/('GLVSOD\ DQGMXPSHUIXQFWLRQV
&KDUJHUZLOOQRWVWDUWXSLIGHDGEDWWHU\YROWDJHLVOHVVWKDQ RIUDWHGYROWDJH,QWKLVFDVHPRPHQWDULO\VKRUW-803SLQV XVLQJ%2267MXPSHUWRVWDUWDGHDGEDWWHU\5HWXUQMXPSHUWR RULJLQDOSRVLWLRQDIWHUEDWWHU\YROWDJHFRPHVXS'RQRWOHDYH MXPSHULQWKH-803SRVLWLRQ
PD[
127(6 /(77(5,1*72%(%/$&.,1.216,/9(5)2,//$%(/0$7(5,$/5$7('3(55& 3*'4 /$%(/$'+(6,9(3529,'('0867%(68,7$%/()2586(21$/80,180 5$7(')25 '(*&0,1,080 36$0$7(5,$/,672%(3529,'(':,7+5(/($6(/,1(5 5$',86&251(560$;,080 7+,6'5$:,1*127726&$/(
'&11R ./ 'UDZQ%\ 'DWH $SSURYHG%\ 'DWH /$%(/,16,'(&29(515* ':*1DPH & 31 ':*5(9
30
B5HY&[OV
Battery Heating Pads
A fully charged battery has only 40% cranking power at 0° F when compared to 100% cranking power at 80° F.
to sense battery box temperature to prevent overheating the battery. Battery heater not recommended for nickel cadmium batteries.
When batteries are placed in an insulated battery box, a thermostat is recommended
Special Pads for Multiple Batteries
Standard Pad for Single Battery 9.00 REF TYP
B
16-3 HPN
Style A
9.00 REF TYP
B
Style B
B
Style C A
A
16-3 HPN
A
6" HPN
100
Typical Connection - 2 Batteries on Each Side of Vehicle
80
Percent of Battery Cranking Power
KB7515-S
KB7515-D
KB7515-D
Right Side Battery Box
KB7515-D
Left Side Battery Box
Ground BEC-6 BY-T68
BPC-61
Nominal Model Volts Watts Amps Dimensions Batt. Style Number Size A B KB5015 120 KB5015-S 120 KB5015-D 120
50 50 50
.42 .42 .42
8 1/4 8 1/4 8 1/4
13 13 13
4D 4D 4D
A B C
60
40
20
KB7515 120 KB7515-S 120 KB7515-D 120
75 75 75
.63 .63 .63
10 1/2 18 1/2 10 1/2 19 1/2 10 1/2 19 1/2
8D 8D 8D
A B C
KB7523 240 KB7523-S 240 KB7523-D 240
75 75 75
.31 .31 .31
10 1/2 18 1/2 10 1/2 19 1/2 10 1/2 19 1/2
8D 8D 8D
A B C
0 -20
0
+20
+40
+60
+80
Ambient Temperature, ˚F
Accessories For Multiple Battery Heating 2 FT 4 FT 6 FT 8 FT
3 FT 6 FT
15.375"
15.375"
CORD, 16-3 HPN 16-3 HPN 15.375"
EXTENSION CORDS
36
POWER SUPPLY CORDS
THERMOSTAT & “Y” CORD ASSEMBLY
Model
Length
Model
Length
Volts
BEC-2 BEC-4 BEC-6 BEC-8
2’ 4’ 6’ 8’
BPC-31 BPC-32 BPC-61 BPC-62
3’ 3’ 6’ 6’
120 240 120 240
Kim Hotstart Manufacturing Company, Inc.
Model BY-T68 P.O. Box 11245
Temperature Control On
Off
60°F
80°F
Spokane, WA 99211-0245
Temperature Controls
Lube oil temperature controls hold lube oil at the desired temperature. If the heater is energized while the engine is hot or running, Kim Hotstart recommends using thermostats with all lube oil heaters to protect the oil from overheating. The sensing unit can be changed without draining the sump. C
lube oil heaters Weathertight Model Number DIT46 DIT68
Class I, Group D Model Number DIT68EP DIT810EP DIT1012EP DIT1214EP
DIT810 DIT1012 DIT1214
Temp. Range On Off 4060°F F
80°F 100°F 120°F
60 80°FF
100°F 120°F 140°F
US
Thread Size
Switch Capacity
1/2” N.P.T. 1/2” N.P.T. 1/2” N.P.T. 1/2” N.P.T.
120v - 15 amps 208v - 10 amps 240v - 10 amps 277v - 10 amps 12v DC Pilot 24v DC Duty Only
}
5.50 3.375 1.625 Probe Depth
1.75
1.625 Probe Depth .600
3.25
.600
.5 NPT
3' 16-3 HPN Cord
Weathertight Model Dimensions
.5 Inch NPT
Class 1, Group Model Dimensions
Weathertight Furnished with a 3 ft. 16/3 HPN power cord.
Class I, Group D Hazardous Location Furnished with 18” of lead wire for connection to the power leads in an approved splice box.
■ Special computer-aided design and manufacturing mean more durability for heavy-duty linehaul trucks, buses, farm tractors and off-road equipment. ■ Most of our commercial batteries contain premium ”deep pocket“ envelope separators, which protect the plates on all four sides to dramatically reduce shorting and extend service life. ■ Genuine calcium lead alloy provides longer waterless operation and extended battery life.
■ Anchor-locked elements with radial grid and tight-pack commercial plates resist the damaging effects of vibration, delivering more power-per-pound than other batteries.
■ Most popular sizes feature tough polypropylene cases which resist breakage and extend service life. Many are also available with handles and special terminals for easy installation.
■ Deka Commercial Batteries are available wet and many can be ordered bone-dry. Our special dry-charge process completely eliminates moisture for virtually unlimited shelf life when compared to inferior ”moist-dry“ types.
■ Deka offers the most complete line of enveloped calcium maintenance-free commercial batteries in the industry. Our line includes such hard-to-find group sizes as 3D. ■ More than 250 quality control checks ensure the highest quality.
94DLT
908D
930H 904MF N UR
LE
AD
T RE
Pb
1231MF
RECYCLE
“POWERED
FOR PERFORMANCE”®
Lyon Station, PA 19536-0147 • Phone: 610-682-6361 • Fax: 610-682-4781
Order Department Hotline: 610-682-4231 www.dekabatteries.com • E-mail:
[email protected]
DISTRIBUTED BY:
COMMERCIAL BATTERIES
Keep your heavy-duty equipment operating with Deka Commercial Batteries.
®
COMMERCIAL BATTERIES GROUP NO.
PERFORMANCE LEVEL PART NO.
CCA @ 0˚F
WEIGHT
CA. WARR. RES. CAP. REF. @ 32˚F
801
520
102
DRY
MAXIMUM OVERALL DIEMENSIONS LENGTH in mm.
WIDTH in mm.
FOOTNOTES
HEIGHT in mm.
8-VOLT COMMERCIAL SERVICE
HEAVY-DUTY COMMERCIAL SERVICE 1
WET
650
24
31.5
19
87⁄8
225
63⁄4
171
87⁄8
225
12,25,30
6-VOLT HEAVY-DUTY COMMERCIAL SERVICE
HEAVY-DUTY COMMERCIAL SERVICE 1
901MF
650
180
815
30
33.5
18
9
229
67⁄8
175
83⁄4
222
21,25,30
2
902
780
200
940
30
36.5
—
103⁄8
264
67⁄8
175
83⁄4
222
12,25
3D
903DY
1400
675
1660
30
120
84
203⁄8
518
83⁄4
222
10
254
11,17,20,25,32
3EH
93EH
925
250
1095
30
47.5
—
191⁄4
489
41⁄4
108
10
254
12,25
4
904MF
1000
270
1220
30
47
—
121⁄2
3
67⁄8
175
91⁄2
241
21,25
5D
905D
880
300
1100
30
50
—
133⁄8
340
71⁄8
181
91⁄4
235
12,25
7D
907D
950
350
1120
30
59.5
34
153⁄4
400
7
178
91⁄8
232
11,25,31
12,25
12-VOLT HEAVY-DUTY COMMERCIAL SERVICE 7D907D95035011203059.53415-3/440071789-1/823211,25,31 A-DUTY COMMERCIAL SERVICE 3ET
93ET
500
120
625
30
48
—
904D
1050
290
1280
30
99.5
58
804D
950
250
1160
30
97
—
94DLT
900
240
1065
30
80
—
908DMF
1500
450
1825
30
134
—
908D
1400
430
1700
30
130
80
708D
1100
325
1340
30
117.5
—
17TF
917TF
530
150
630
30
58.5
—
17
32
67⁄8
175
8
203
11,15,19,25
28
928MF
550
100
685
30
41.5
—
101⁄4
260
63⁄4
171
91⁄2
241
21,22,X
13
330
63⁄4
171
91⁄2
241
4D 4DLT
8D
30H
31
31P
1130HMF
925
170
1110
30
57.5
—
930H
650
145
810
30
51
—
1231MF
1125
195
1260
30
61
—
1131XMF
1000
185
1190
30
58
43
1131MF
925
170
1110
30
56.5
—
191⁄4
489
41⁄4
108
97⁄8
251
203⁄4
527
81⁄2
216
101⁄8
258
20
508
81⁄8
206
81⁄8
206
203⁄4
527
11
279
10
254
12,17,25,31 12,17,25 12,19,25 17,21,25 12,17,25,31 12,17,25
19,21,22 19,21,22 19,21,22,X 19,21,22,30,X
13
330
63⁄4
171
91⁄2
241
19,21,22,X
1031MF
760
170
910
30
54.5
—
19,21,22,X
931MF
650
145
810
30
51
—
19,21,22,X
1231PMF
1125
195
1260
30
61
—
19,21,22,S
1131XPMF
1000
185
1190
30
58
—
1131PMF
925
170
1110
30
56.5
—
1031PMF
760
170
910
30
54.5
—
19,21,22,S
931PMF
650
145
810
30
51
—
19,21,22,S
19,21,22,S 13
330
63⁄4
171
91⁄2
241
19,21,22,S
75/86
12-VOLT COMMERCIAL SEVERE SERVICE–DUAL PURPOSE (W/ DOUBLE INSULATED GLASS MAT SEPARATORS) 7AG75DTHEAVY-DUTY 690EAVY-DUTY COMMERCIAL SERVICE
31
7T31
730
190
940
30
62.5
—
31
DP31CS
700
180
875
30
57
—
31P
DP31PCS
700
180
875
30
57
—
Ratings conform to B.C.I. specifications. Dry = up to 10% reduced capacity. All batteries are maintenance-free, calcium grids except where noted. All batteries manufactured in black polypropylene cases and covers except where noted.
19,21,22,43,X 13
330
63⁄4
FOOTNOTES: S - SAE “automotive type” post X - 3/8" x 16 stainless steel stud posts 11 - Low maintenance – Low antimony grids 12 - Hybrid construction 15 - Hard rubber, one-piece cover construction 17 - Includes handle 19 - Includes lifting ledges 20 - Hard rubber, multi-cell cover construction
171
91⁄2
241
19,21,22,43,X 19,21,22,43,S
21 - Anchor lock elements 22 - Flush manifold vented cover 25 - With individual vent caps 30 - Available dry-add “D” suffix to part number 31 - Available dry-add “Y” suffix to part number 32 - Available dry charge only 43 - Warranty is 12 months in deep cycle service
MEMBER: S
X
AMERICAN TRUCKING ASSOCIATION
E.P.M. Form No. 0010 Rev. 12/08 ©2008 by EPM Printed in U.S.A.
TECHNOLOGY & MAINTENANCE COUNCIL
All data subject to change without notice. No part of this document may be copied or reproduced, electronically or mechanically, without written permission from the company.
Series 820 ACEMOUNT
®
SPRING ISOLATORS For Seismic Zone 2 Applications
CATALOG NO. 94A-867-F
Material Specifications
Housings: A-36 steel Threaded Parts: grade 5 steel Springs: ASTM-229, oil tempered wire Elastomer: neoprene rubber Made in USA
Type "821"
Type "822"
Seismic Zone 2 Capability: The housings and anchor bolts are optimally designed for seismic zone 2 applications. Superior Isolation Efficiency: Series "820" spring isolators consist of welded housings and 1 inch deflection spring elements to provide excellent isolation of vibration over a wide frequency range. Lateral Stability: Free-standing springs are laterally stable and designed to provide 50% overload capacity. Vertical Limit Stops: Adjustable vertical limit stops control vertical and lateral movement of isolated equipment due to load change, and lateral seismic load. Easy To Install: Built-in leveling bolt eliminates shimming in all applications, and save installation costs. Effective Noise Reduction: The resilient washers under the springs effectively interrupt structure-borne noise transmission paths to prevent noise amplifications caused by sounding-board effect. The resilient washers replace the neoprene base pad to allow solid connections of anchor bolts and base plate.
ACE MOUNTINGS CO., INC.
11 Cross Avenue South Amboy, NJ 08879 Tel: (732)721-6200 Fax: (732)721-5005 Email:
[email protected] Website: www.acemount.com MP950003
DIMENSIONS & LOAD CAPACITIES 821 single-spring unit 822 double-spring unit 824 four-spring unit
AA DD
1/4*
GG BB
1/4*
FF Leveling bolt Lock nut Flat washer 3/8
Resilient washer Resilient grommet Full nut
EE free & oper. hgt.
Jam nut Vertical restraints 2.75 inch OD stable spring Noise - reduction resilient washer
1/4
Gusset
Note: * Type 824 only.
CC
CC
DIMENSIONS IN INCHES TYPE
AA
BB
CC
DD
EE
FF
GG
821
11
4
4-1/2
8
6
5/8-11 x 4 UNC
11/16
822
14-1/2
4
6-1/4
11-1/2
6
5/8-11 x 4 UNC
11/16
824
14-1/2
6
6-1/4
12
6-1/2
**
13/16
** Available in 3/4-10 x 5 and 1-8 x 5
TYPE
COLOR OF SPRING
MAX. LOAD IN LBS.
821
822
824
DEFLECTION IN INCHES
A
gray
150
300
600
1.5
B
tan
260
520
1040
1.3
C
yellow
435
870
1740
1.3
D
green
550
1100
2200
1.1
E
red
780
1560
3120
1.0
F
silver
1070
2140
4280
1.0
G
brown
1400
2800
5600
1.0
H
black
1800
3600
7200
1.0
K
blk & yel
2500
5000
10000
1.0
ACE MOUNTINGS CO., INC.
11 Cross Avenue South Amboy, NJ 08879 Tel: (732)721-6200 Fax: (732)721-5005 Email:
[email protected] Website: www.acemount.com
Closed Crankcase Ventilation (CCV) Installation Instructions for CCV4500, CCV6000, CCV8000, and CCV12000 Series Filters
Instruction Part Number 55021 Rev D
Overview: Contaminated crankcase emissions are a serious problem for diesel engine owners and the environment. These emissions are a result of gas escaping past piston rings due to high cylinder pressures into the crankcase. In the crankcase, gases are contaminated with oil mist, water, etc. These contaminated emissions escape through the engine breather into the engine compartment and engine intake system. Racor CCV Systems offer an effective solution to reduce contaminated crankcase emissions. CCV systems remove crankcase emissions, providing protection for the engine and the environment.
Contact Information: Product Features: r
Prevents clogging of engine intakes, turbochargers, and intercoolers
More efficient than other products available on the market
r
Improves reliability and maintainability of diesel engines.
Reduces environmental pollution from crankcase emissions
r
Reduces smoke and odor in the immediate environment
Parker Hannifin Corporation Racor Division P.O. Box 3208 3400 Finch Road Modesto, CA 95353
r
Keeps engine compartments and components clean
r
phone 800 344 3286 209 521 7860 fax 209 529 3278
[email protected]
r
www.racorcustomers.com www.parker.com/racor
Mounting Details CCV Dimensions D E
Width
A
Depth
B
J
Height
F
H
C G
4500 Series
6000 Series
8000 Series
12000 Series
Dimension
IN
CM
IN
CM
IN
CM
IN
CM
A
7.2
18.3
8.6
21.8
10.6
26.9
10.6
26.9
B
5.6
14.2
7.3
18.5
9.3
23.6
9.3
23.6
C
5.6
14.2
7.1
18.0
9.1
23.1
9.1
23.1
D
7.5
19.1
11.3
28.7
13.3
33.8
13.3
33.8
E
6.0
15.2
7.5
19.1
9.5
24.1
9.5
24.1
F
9.3
23.6
12.0
30.5
13.9
35.3
18.0
45.7
G1
2.3
5.8
4.0
10.2
5.0
12.7
6.0
15.2
H
0.43
1.09
0.37
0.94
0.43
1.09
0.43
1.09
2
N/A
N/A
0.93
2.4
1.06
2.7
1.06
2.7
J
Dimension “G” is the minimum filter removal clearance - allow more room if possible for ease of service. 2 Dimension “J” is not applicable on CCV4500 assemblies because there are only two (2) mounting holes. All other units have four (4) mounting holes. 1
3
CCV Specifications
CCV4500
CCV6000
CCV8000
CCV12000
10 CFM (283 LM)
20 CFM (566 LM)
40 CFM (1133 LM)
50 CFM (1416 LM)
400 HP (298 KW)
800 HP (597 KW)
1600 HP (1193 KW)
2000 HP (1491 KW)
Inlet/Outlet Port Size
1 3/16”-12 SAE
1 5/8”-12 SAE
1 7/8”-12 SAE
1 7/8”-12 SAE
Weight
3.3 lbs (1.5 kg)
5.0 lbs (2.3 kg)
8.7 lbs (3.9 kg)
9.3 lbs (4.2 kg)
Low Density Filter Replacement
CCV55248-04
N/A
N/A
N/A
High Density Filter Replacement
CCV55248-08
CCV55274-08
CCV55222-08
CCV55222-12-08
Ultra Density Filter Replacement
CCV55248-10
CCV55274-10
CCV55222-10
CCV55222-12-10
Max. Flow Rate Max. Engine Rating
Housing Material
Crankcase Pressure Regulator
Die cast head, Die cast head, Die cast head, Die cast head, glass-filled nylon glass-filled nylon glass-filled nylon glass-filled nylon and black powder and black powder and black powder and black powder epoxy-coated epoxy-coated epoxy-coated epoxy-coated steel bowl. steel bowl. steel bowl. steel bowl. Integral
Integral
Integral
Integral
Bypass/Change Indicator
Integral or Remote
Integral or Remote
Integral or Remote
Integral or Remote
Engine BlockCheck Valve Return Fitting
1/4” NPT
1/4” NPT
3/8” NPT
3/8” NPT
Swivel Fitting (Qty.)
#6 JIC (2 pcs.)
#6 JIC (2 pcs.)
#8 JIC (2 pcs.)
#8 JIC (2 pcs.)
Oil Drain Hose I.D.
0.375 in. (0.95 cm)
0.375 in. (0.95 cm)
0.5 in. (1.27 cm)
0.5 in. (1.27 cm)
Units can be manifolded to handle higher flow rates.
12
This Page Left Intentionally Blank
'63
KAR
6WD
2S
This Page Left Intentionally Blank
ES COMPLEAT™ EG Antifreeze/Coolant
ES Compleat™ EG is a high performance fully formulated Extended Life Ethylene Glycol Antifreeze/Coolant. It is Fleetguard’s answer to the maintenance demands of heavy-duty diesel cooling systems. ES Compleat™ EG can be used with ES Slow Release Filters or with ES Extender and only requires possible re-inhibition after 1 year, 150,000 miles (250,000 km), or 4,000 hours of operation. It is the perfect mixture that protects your cooling system by preventing scaling, foaming, corrosion and liner pitting. ES Compleat™ is easy to use, cost effective, and outperforms other extended life products in the marketplace today.
ES Compleat™ Ethylene Glycol Concentrate
CC2822 CC2823 CC2821 CC2847 CC2820
ES Compleat™ Ethylene Glycol Premix 50/50
Bulk 275 Gal. Tote (1040 liters) 55 Gal. Drum (208 liters) 5 Gal. Pail (18.9 liters) 1 Gal. Bottle (3.785 liters)
RI
CC2827 CC2834 CC2826 CC2848 CC2825
Bulk 275 Gal. Tote (1040 liters) 55 Gal. Drum (208 liters) 5 Gal. Pail (18.9 liters) 1 Gal. Bottle (3.785 liters)
ES COMPLEAT™ Antifreeze/Coolant ETHYLENE GLYCOL CONCENTRATE & PREMIX FLEETGUARD ES COMPLEAT™ EG Antifreeze/Coolants are Extended Life formulations that contain Ethylene Glycol base fluids and are designed specifically for Extended Service use in heavy-duty diesel engines. ES COMPLEAT™ contains conventional heavy-duty chemical inhibitors and organic corrosion inhibitors that provide enhanced diesel engine liner pitting protection and eliminates hard water scale deposits. ES COMPLEAT™ products are formulated with the highest liner pitting protection available in the marketplace, with low TDS and silicate levels. ES COMPLEAT™ is specifically designed for use with ES Slow Release coolant filters or liquid ES Extender to provide simplified coolant maintenance while extending coolant service intervals to 12 months or 150,000 miles. ES COMPLEAT™ can also be used in standard service maintenance intervals with the use of SCAs and standard coolant filters. ES COMPLEAT ™ EG CONCENTRATE mixes readily with clean tap water or demineralized water, while ES COMPLEAT™ EG PREMIX is formulated with demineralized water and is ready to use. Both EG coolant products are low silicate, contain a full charge of heavy-duty chemical inhibitors, and are compatible with ES Coolant chemical filters and conventional SCA’s. ES COMPLEAT™ EG antifreezes are universal products highly recommended for use in all Cummins and similar types of heavy-duty diesel engines, and also for use in automobile and light duty applications. ES COMPLEAT™ EG ANTIFREEZE COOLANTS are considered Lifetime Coolants, meet or exceed the performance requirements of the following specifications, and meet the low silicate limits of GM6038M antifreeze formulation requirements:
TMC RP 338 Extended Life TMC RP 329 ASTM D-6210 ASTM D-4985 ASTM D-3306 CID-A-A-52624 GM 1899
Cummins CES 14603 Cummins SB 3666132 Caterpillar Detroit Diesel 7SE298 John Deere 8650-5 Thermo-King Case New Holland
TYPICAL PROPERTIES Color Specific Gravity @ 60ºF Pounds per Gallon pH (Undiluted) Reserve Alkalinity (Undiluted) Freeze Point, ºF (Undiluted) Boiling Point, ºF (Undiluted) Water, wt % (Approx.) Total Glycol, wt. % Glassware Corrosion Test Water Pump Cavitation Test Aluminum Corrosion Test Simulated Service Test Ash Content, mass % Chloride wt% (ppm)
Visual D1122 ----D1287 D1121 D1177 D1120 D1123 ----D1384 D2809 D4340 D2570 D1119 --------
Navistar Freightliner 48-22880 Volvo PACCAR Mack 014G817004 EMD M.I. 1748E Waukesha 4-1974D
EG Concentrate
EG Premix 50/50
EG Premix 60/40
Blue 1.13 9.43 10.5 10.0 8 min. 345 min. 4.0 95.0 min. Pass Pass Pass Pass 5.0 max. 25 max.
Blue 1.07 8.93 10.5 5.0 min. -34 min. 226 min. 47.0 max. 51.0 min. Pass Pass Pass Pass 2.5 max. 25 max.
Blue 1.09 9.07 10.5 5.0 min. -65 min. 230 min. 37.0 max. 61.0 min. Pass Pass Pass Pass 2.5 max. 25 max.
To order, call your Customer Assistance Representative at 1-800-22FILTER (1-800-223-4583), fax 1-800-999-8664 or visit us at www.fleetguard.com
LT15548 11/00
RI
E M E R T X E SAE
15W- 40 API CJ-4/ SM Heavy Duty Diesel Engine Oil
Premium Blue Extreme CJ-4 the latest HD high performance, low ash oil for extreme engine protection. Premium Blue Extreme CJ-4 provides: S
Low ash levels and new high technology additives for extreme protection of your engine and advanced temperature performance.
S
New dispersant formulation and shear stability polymers for enhanced viscosity control and temperature protection.
S
Reduced emissions, a cleaner engine and improved deposit and soot management.
S
Extreme lubrication for the latest generation of emissions compliant engines using either EGR or engine after-treatment. CJ-4 is recommended as the preferred oil for all ADR-80/02 emission compliant engines.
Features
Performance benefits over CI-4/CI-4 Plus
S
Blended with high tech premium base oil.
-
Reduced emissions Superior high temperature antioxidancy Enhanced soot and viscosity control Enhanced low temperature pumpability Lower volatility/ reduced oil consumption
S
Formulated with high performance additive chemistry
-
Improved valve train wear protection Improved ring and liner wear protection Improved bearing protection Improved piston deposit protection Suitable for mixed fleet applications Specifically formulated for Cummins engines
S
Formulated with unique high levels of dispersive technology, Shear stable VI polymers and detergent ‘over based’ technology
-
Unique high levels of dispersive technology for better soot and viscosity control and superior wear protection.
-
Shear stable VI polymers for consistency of viscosity – ‘stay in grade‘, low temperature pumpability and high temperature protection.
-
Detergent ‘over based’ technology for improved piston deposit controls, a cleaner engine and superior TBN retention.
Meets or exceeds the following test standards -
Cummins CES 20081 Mack EO-O Premium Plus 07 MTU Type 2 DDC PGOS 93 K218
-
MB 228.3 ACEA E-7 CAT ECF-3 API CJ-4, CI-4+, CI-4 API SM
CJ-4 Performance Upgrade over CI-4/ CI-4 Plus Lower volatility/ consumption
Protect Emissions
Improved Valve Train Protection
Improved Bearing Protection
Equivalent Shear Stability
Improved Piston Deposits
Better Soot Related Viscosity Control
CJ-4 CI-4 Plus CI-4
®
PowerCommand Digital Input/output Module DIM - Base, DIM - Expansion
Description
Features
The PowerCommand£ Digital Input/output Module (DIM) provides up to sixteen (16) output relays for local or remote monitoring and control of power system equipment such as motors, louvers, lamps, fans and pumps. The relays may be controlled as a group or individually by PowerCommand software or other system components. The DIM may be added at any point in the network using twisted-pair cabling.
x Up to sixteen (16) Form-C latching relays provide easy control of system equipment such as lamps, louvers, motors and pumps. x Four (4) discrete dry contact inputs for monitoring equipment status. Equipment status may be shared with other network modules. x DIM - Base provides eight (8) Form-C contact output sets and four (4) discrete inputs. x DIM - Expansion provides an additional eight (8) output relays and (4) additional discrete inputs. x May be connected at any point in the PowerCommand Network. x Pluggable connectors allow easy one-time wiring. x Less wiring makes installation and system upgrades quick and easy. x May be remotely monitored and controlled with PowerCommand Software for Windows£ V 2.01. x PowerCommand Controls are supported by a worldwide network of independent distributors who provide parts, service and warranty support. x UL Listed and labeled; CSA certified; CE marked.
DIM - Base contains eight (8) Form-C relay output sets and four (4) discrete dry contact inputs. DIM - Expansion easily connects to DIM - Base to provide an additional eight (8) Form-C relay output sets for extended control and monitoring and (4) additional discrete dry contact inputs.
DIM - Expansion
2007_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1431c (9/07)
Specifications Signal requirements
Relay ratings (DIM - Base) ®
®
Network connections: Echelon LonWorks , twistedpair 78 kbps, FT-10
Revision A: 1 A @ 125 VAC, 2 A @ 30 VDC Revision 2 A: 2 A @ 250 VAC, 2 A @ 30 VDC
Control power: 10-36 VDC
Relay ratings (DIM - Expansion)
Current: 100 mA typical
1 A @ 125 VAC, 2 A @ 30 VDC
Wiring materials for network signals are UL Listed NEMA Level 4 twisted pair wiring. Terminations for control power accept wire up to 16 ga.
Network length: Maximum 1400 m (4600 ft) Approved wiring: UTP NEMA Level 4, Cat 5 (stranded)
Environment The DIM - Base and Expansion is designed for proper operation in ambient temperatures from -40 °C to +70 °C (-40 °F to +158 °F) and for storage from -40 °C to +80 °C (-40 °F to +176 °F). Control will operate with humidity up to 95%, non-condensing, and at altitudes up to 5000 m (13000 ft).
Dimensions
Ordering information Part number 0541-0771 0541-0772
Description Digital Input/output Module - Base (DIM - Base), FT-10 Digital Input/output Module - Expansion (DIM - Expansion), FT-10
See your distributor for more information.
Cummins Power Generation Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 Fax: 763 574 5298
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Our energy working for you.™ www.cumminspower.com 2007_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1431c (9/07)
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
®
x2
PowerCommand Remote Annunciator Panel (LonWorks System annunciator)
Description
Features ®
The PowerCommand Network Annunciator is a network component that provides remote system status indication for emergency and other power systems in compliance to the requirements of NFPA 110. The network annunciator may also be used for remote indication of any condition that is monitored by a PowerCommand Network. The Network Annunciator reduces installation costs and improves design flexibility by use of a PowerCommand Network to transmit all the genset and transfer switch system signals rather than using relay contacts for this purpose. Control power for PowerCommand Network products is usually derived from the genset starting batteries. The control functions over a voltage range from 8 VDC to 35 VDC.
x Visual indication of 20 network conditions and network status. x Audible indication of any network condition Annunciator also includes pushbutton switch to silence the audible alarm. Alarm horn sound level is approximately 90 dB(A) at 30 cm. x Standard NFPA 110 label, field configurable for other alarm and status conditions. x Configurable for compliance to NFPA 99 requirements. x Sealed membrane panel design provides environmental protection for internal components and is easy to clean. x Warranty - PowerCommand Controls are supported by a worldwide network of independent distributors who provide parts, service and warranty support. x UL Listed and labeled; CSA certified; CE marked. x Wall mount NEMA 1 enclosure or flush mount configurations available.
2007_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1343e (9/07)
Specifications Alarm Horn
Signal requirements ®
®
Network connections: Echelon LonWorks , twisted-pair 78 kbps, FT-10. Control power: 8-30 VDC, 3.5 W (maximum) 0.8 W typical. Wiring materials for network signals are UL Listed 4 twisted pair wiring. Terminations for control power accept wire up to 16 ga.
Environment The annunciator is designed for proper operation in ambient temperatures from -40 °C to +70 °C (-40 °F to +158 °F) and for storage from -40 °C to +80 °C (-40 °F to +176 °F). Control will operate with humidity up to 95%, non-condensing and at altitudes up to 5000 m (13,000 ft).
Sound Level: 90 dB(A) at 30 cm
Physical Weight: 1.45 kg (3.2 lbs) (board plus enclosure)
Power Maximum Consumption: 5 W Standby Consumption: 0.4 W or less Network Length: Maximum 1400 m (4600 ft), when using NEMA Level 4 cable Self-binding configurations - Supports use of up to four annunciators with up to one genset and one transfer switch.
Maximum wire lengths - control power-self-binding system Wire size
12 VDC
24 VDC
22 ga 20 ga 18 ga 16 ga 14 ga
100 m (330 ft) 158 m (520 ft) 250 m (820 ft) 398 m (1300 ft) 631 m (2070 ft)
338 m (1100 ft) 537 m (1760 ft) 852 m (2790 ft) 1352 m (4430 ft) 1400 m (4600 ft)
Dimensions Cut out detail (without enclosure)
Annunciator enclosure
Dimensions: in (mm)
Our energy working for you.™ www.cumminspower.com 2007_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1343e (9/07)
Label configurations & standard bindings NFPA 110 genset alarm and status annunciator The following conditions are provided as standard on the annunciator: x High battery voltage (A) x Pre-high coolant temperature (A) x Low battery voltage (A) x High coolant temperature (R) x Genset running (G) x Low engine temperature (A) x Genset supplying load (G) x Overspeed (R) x Pre-low oil pressure (A) x Fail to start (overcrank) (R) x Low oil pressure (R) x Not in auto (R) (A) = Amber; (R) = Red; (G) = Green
x x x x x
Battery charger malfunction (A) Low fuel (A) Low coolant level (R) Spare (4) (G) Common alarm
x x x x x
Load demand (G) Genset CB tripped (R) Utility CB tripped (R) Emergency stop (R) Spare (4) (G)
Extended genset alarm and status annunciator The following conditions are provided as standard on the annunciator: x Check genset (R) x Over current (R) x Ground fault (A) x Short circuit (R) x High AC voltage (R) x Reverse KW (R) x Low AC voltage (R) x Reverse kVAR (R) x Under frequency (R) x Fail to sync (A) x Overload (R) x Fail to close (R) (A) = Amber; (R) = Red; (G) = Green
GENERATOR ANNUNCIATOR
8-Point (genset) The following conditions are provided as standard on the annunciator: x Check genset (A) x Not in auto (G) x Genset supplying load (A) x High/low engine temp (G) x Genset running (G) x Low oil pressure (A) (A) = Amber; (R) = Red; (G) = Green
x Low coolant level (R) x Low fuel level (A) x Spare (8) (G)
4-Point (genset) The following conditions are provided as standard on the annunciator: x Check genset (A) x Not in auto (G) x Genset supplying load (A) x Spare (16) (G) x Genset running (G) (A) = Amber; (R) = Red; (G) = Green
ATS ANNUNCIATOR
ATS-extended
This annunciation set is often used with PLT-series equipment. The following conditions are provided as standard on the annunciator: x Source 1 available (G) x ATS not in auto x Fail to close x Source 2 available (G) x Test/exercise x Fail to disconnect x Source 1 connected (G) x Transfer pending x Fail to synchronize x Source 2 connected (G) x Load shed x Low battery-controller x Check ATS (R) x Transfer inhibit x Low battery-network (A) = Amber; (R) = Red; (G) = Green
ATS 8-point The following conditions are provided as standard on the annunciator: x Source 1 available (G) x Source 2 connected (G) x Source 2 available (G) x Common alarm (A) x Source 1 connected (G) x Not in auto (R) (A) = Amber; (R) = Red; (G) = Green
x Test/exercise mode (A) x Low control battery (A) x Spare (8) (G)
ATS 4-point The following conditions are provided as standard on the annunciator: x Source 1 available (G) x Source 2 connected (G) x Source 2 available (G) x Source 1 connected (G) (A) = Amber; (R) = Red; (G) = Green Our energy working for you.™ www.cumminspower.com 2007_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1343e (9/07)
Custom alarm configuration #
Color (R/Y/G)
Label
1 2 3 4 5 6 7 8 9 10
Horn (Y/N)
#
Color (R/Y/G)
Label
Horn (Y/N)
11 12 13 14 15 16 17 18 19 20
Ordering information Part number 0541-0814-01 0541-0814-02
Description Network annunciator, open construction, for panel mounting Network annunciator including control box for surface wall mounting
See your distributor for more information.
Cummins Power Generation Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 USA Fax: 763 574 5298
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Our energy working for you.™ www.cumminspower.com 2007_Cummins Power Generation Inc._All rights reserved_Specifications subject to change without notice_Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S-1343e (9/07)
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
225 AMP FIRE PUMP CB 125 AMP LIFE SAFETY CB
DIECTION OF AIR FLOW - RADIATOR
125 AMP
generator warranty
Warranty Statement
Global Commercial Warranty Statement Commercial Generating Set
English
Effective Date: 01-October-2009
A028U870 (Issue 2)
This page is intentionally left blank.
Base Warranty Coverage Duration (Whichever occurs first)
Limited Warranty
Rating COP PRP LTP ESP
Commercial Generating Set This limited warranty applies to all Cummins Power Generation£ branded commercial generating sets and associated accessories (hereinafter referred to as "Product").
Months 12 12 12 24
Max. Hours Unlimited Unlimited 500 hrs 400 hrs
This warranty covers any failures of the Product, under normal use and service, which result from a defect in material or factory workmanship.
Warranty start date for designated rental and oil and gas model Products is determined to be date of receipt of Product by the end customer.
Warranty Period:
Cummins Power Generation£ Responsibilities:
The warranty start date† is the date of initial start up, first rental, demonstration or 18 months after factory ship date, whichever is sooner. See table for details. Continuous Power (COP) is defined as being the maximum power which the generating set is capable of delivering continuously whilst supplying a constant electrical load when operated for an unlimited number of hours per year. No overload capability is available for this rating. Prime Power (PRP) is defined as being the maximum power which a generating set is capable of delivering continuously whilst supplying a variable electrical load when operated for an unlimited number of hours per year. The permissible average power output over 24 hours of operation shall not exceed 70% of the PRP. For applications requiring permissible average output higher than stated, a COP rating should be used. Limited-Time Running Power (LTP) is defined as the maximum power available, under the agreed operating conditions, for which the generating set is capable of delivering for up to 500 hours of operation per year. Emergency Standby Power (ESP) is defined as the maximum power available during a variable electrical power sequence, under the stated operating conditions, for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200 hours of operation per year. The permissible average power output over 24 hours of operation shall not exceed 70% of the ESP.
Effective Date: 01-October-2009
Page 1 of 2
†
In the event of a failure of the Product during the warranty period due to defects in material or workmanship, Cummins Power Generation£ will only be responsible for the following costs:
All parts and labor required to repair the Product. Reasonable travel expenses to and from the Product site location. Maintenance items that are contaminated or damaged by a warrantable failure.
Owner Responsibilities: The owner will be responsible for the following: Notifying Cummins Power Generation£ distributor or dealer within 30 days of the discovery of failure. Installing, operating, commissioning and maintaining the Product in accordance with Cummins Power Generation£’s published policies and guidelines. Providing evidence for date of commissioning. Providing sufficient access to and reasonable ability to remove the Product from the installation in the event of a warrantable failure. In addition, the owner will be responsible for:
Incremental costs and expenses associated with Product removal and reinstallation resulting from non-standard installations. Costs associated with rental of generating sets used to replace the Product being repaired.
A028U870
Costs associated with labor overtime and premium shipping requested by the owner. All downtime expenses, fines, all applicable taxes, and other losses resulting from a warrantable failure.
Limitations: This limited warranty does not cover Product failures resulting from: Inappropriate use relative to designated power rating. Inappropriate use relative to application guidelines. Normal wear and tear. Improper and/or unauthorized installation. Negligence, accidents or misuse. Lack of maintenance or unauthorized repair. Noncompliance with any Cummins Power Generation£ published guideline or policy. Use of improper or contaminated fuels, coolants or lubricants. Improper storage before and after commissioning. Owner’s delay in making Product available after notification of potential Product problem. Use of steel enclosures within 60 miles of the coast of salt water when aluminum or an alternate non-corrosive material enclosure option is available. Replacement parts and accessories not authorized by Cummins Power Generation£. Use of Battle Short Mode. Owner or operator abuse or neglect such as: operation without adequate coolant or lubricants; overfueling; overspeeding; lack of maintenance to lubricating, cooling or air intake systems; late servicing and maintenance; improper storage, starting, warm-up, run-in or shutdown practices, or for progressive damage resulting from a defective shutdown or warning device. Damage to parts, fixtures, housings, attachments and accessory items that are not part of the generating set. This limited warranty does not cover costs resulting from: Difficulty in gaining access to the Product. Repair of cosmetic damage to enclosures. Please contact your local Cummins Power Generation£ Distributor for clarification concerning these limitations.
Effective Date: 01-October-2009
Page 2 of 2
CUMMINS POWER GENERATION£ RIGHT TO FAILED COMPONENTS: Failed components claimed under warranty remain the property of Cummins Power Generation£. Cummins Power Generation£ has the right to reclaim any failed component that has been replaced under warranty.
Extended Warranty: Cummins Power Generation£ offers several levels of Extended Warranty Coverage. Please contact your local Cummins Power Generation £ Distributor for details. www.cumminspower.com THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS POWER GENERATION £ IN REGARD TO THE PRODUCT. CUMMINS POWER GENERATION£ MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT IS CUMMINS POWER GENERATION£ LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This limited warranty shall be enforced to the maximum extent permitted by applicable law. This limited warranty gives the owner specific rights that may vary from state to state or from jurisdiction to jurisdiction.
Product Model Number: Product Serial Number: Date in Service:
A028U870
Notes:
________________________________________________________________
________________________________________________________________
ATS WARRANTY
Warranty Statement
Global Power Electronics Warranty Statement Paralleling System Transfer Switch
English
Effective Date: 01-October-2009
A029Y876 (Issue 1)
This page is intentionally left blank.
Limited Warranty
Cummins Power Generation£ Responsibilities:
Transfer Switch and Paralleling Systems
In the event of a failure of the Product during the warranty period due to defects in material or workmanship, Cummins Power Generation£ will only be responsible for the following costs:
This limited warranty applies to all Cummins Power Generation£ branded Transfer Switches, Paralleling Systems and associated accessories (hereinafter referred to as "Product"). This warranty covers any failures of the Product, under normal use and service, which result from a defect in material or factory workmanship.
All parts and labor required to repair the Product†††. Reasonable travel expenses to and from the Product site location†††. †††
Years 0-2 only for OT, OTPC, BTPC, OHPC & CHPC family of Transfer Switches.
Warranty Period: The warranty start date is the date of commissioning†, demonstration or 18 months after factory ship date, whichever is sooner. †
Date of commissioning not to exceed date of Generator Set initial start-up.
Transfer Switch Coverage Duration: The warranty coverage duration for Transfer Switches is defined in the table below for the different product families: Duration
Product Family
Owner Responsibilities: The owner will be responsible for the following: Notifying Cummins Power Generation£ distributor or dealer within 30 days of the discovery of failure. Installing, operating, commissioning and maintaining the Product in accordance with Cummins Power Generation£’s published policies and guidelines. Providing evidence for date of commissioning. Providing sufficient access to and reasonable ability to remove the Product from the installation in the event of a warrantable failure.
GTEC, LT, LC, RSS, RST, OTEC
1 Year: Parts, Labor & Travel
PLTO, PLTH, PLTS, PLTE
2 Years: Parts, Labor & Travel
Other Power Transfer Devices††
2 Years: Parts, Labor & Travel
OT, OTPC, BTPC, OHPC, CHPC
Years 0-2: Parts, Labor &Travel Years 3-5: Parts Only Years 6-10: Main Contacts Only
††
Devices manufactured by Cummins Power Generation that allow power transfer between two power sources.
In addition, the owner will be responsible for:
Paralleling Systems Coverage Duration: The warranty coverage duration for Paralleling Systems is for a period of 2 Years from the warranty start date.
Effective Date: 01-October-2009
Page 1 of 2
Incremental costs and expenses associated with Product removal and reinstallation resulting from non-standard installations. Costs associated with rental of power generating equipment used to replace the Product being repaired. Costs associated with labor overtime and premium shipping requested by the owner. All downtime expenses, fines, all applicable taxes, and other losses resulting from a warrantable failure.
A029Y876
Limitations: This limited warranty does not cover Product failures resulting from: Inappropriate use relative to designated power rating. Inappropriate use relative to application guidelines. Non-conformance to applicable industry standards for installation Normal wear and tear. Improper and/or unauthorized installation. Negligence, accidents or misuse. Lack of maintenance or unauthorized repair. Noncompliance with any Cummins Power Generation£ published guideline or policy. Improper storage before and after commissioning. Owner’s delay in making Product available after notification of potential Product problem. Use of steel enclosures within 60 miles of the coast of salt water when aluminum or an alternate non-corrosive material enclosure option is available. Replacement parts and accessories not authorized by Cummins Power Generation£. Owner or operator abuse or neglect such as: late servicing and maintenance and improper storage. Damage to parts, fixtures, housings, attachments and accessory items that are not part of the transfer switch or paralleling system.
THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS POWER GENERATION £ IN REGARD TO THE PRODUCT. CUMMINS POWER GENERATION£ MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT IS CUMMINS POWER GENERATION£ LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This limited warranty shall be enforced to the maximum extent permitted by applicable law. This limited warranty gives the owner specific rights that may vary from state to state or from jurisdiction to jurisdiction. Product Model Number: Product Serial Number: Date in Service:
This limited warranty does not cover costs resulting from: Difficulty in gaining access to the Product. Repair of cosmetic damage to enclosures. Please contact your local Cummins Power Generation£ Distributor for clarification concerning these limitations. CUMMINS POWER GENERATION£ RIGHT TO FAILED COMPONENTS: Failed components claimed under warranty remain the property of Cummins Power Generation£. Cummins Power Generation£ has the right to reclaim any failed component that has been replaced under warranty.
Extended Warranty: Cummins Power Generation£ offers several levels of Extended Warranty Coverage. Please contact your local Cummins Power Generation £ Distributor for details. www.cumminspower.com
Effective Date: 01-October-2009
Page 2 of 2
A029Y876
Notes:
________________________________________________________________
________________________________________________________________
800 AMP 4 POLE 480V 3 PHASE LEVEL 1 NEMA 1
OTPC transfer switch open and closed transition
40 - 4000 Amp
Description
Features
OTPC transfer switches are designed for operation and switching of electrical loads between primary power and standby generator sets. They are suitable for use in emergency, legally required and optional standby applications. The switch monitors both power sources, signals generator set startup, automatically transfers power, and returns the load to the primary power source when the utility returns and stabilizes.
PowerCommand control - A fully featured microprocessor-based control with digital display. Controls allow operator to enter settings and make adjustments to software-enabled features easily and accurately. Accommodates up to eight event schedules.
OTPC transfer switches are available with closed transition transfer. By briefly connecting the two sources (for 100 msec or less), the transfer from the alternate source back to the normal source occurs without interruption in the power supply to loads. All switches are UL 1008 Listed with UL Type Rated cabinets and UL Listed CU-AL terminals. All switches are certified to CSA 282 Emergency Electrical Power Supply for Buildings, up to 600 VAC.
NEC
Suitable for use in emergency, legally required and standby applications per NEC 700, 701 and 702. All switches comply with NFPA 70, 99 and 110 (Level 1). All switches comply with NEMA ICS 10. All switches comply with IEEE 446 Recommended Practice for Emergency and Standby Power Systems.
This transfer switch is designed and manufactured in facilities certified to ISO9001.
®
Programmed transition – Open transition timing can be adjusted to completely disconnect the load from both sources for a programmed time period, as recommended by NEMA MG-1 for transfer of inductive loads. Advanced transfer switch mechanism – Unique bi-
directional linear actuator provides smooth, continuous transfer switch action during automatic operation. Robust control system design - Optically isolated logic inputs and isolation transformers for AC power inputs provide high-voltage surge protection. Main contacts - Heavy-duty silver alloy contacts with multi-leaf arc chutes are rated for 100% load interruption. They require no routine contact maintenance and provide 100% continuous current ratings. Communications capability - The transfer switch is capable of communicating with other transfer switches, SCADA and remote monitoring systems, or Cummins ® Power Generation generators utilizing LonWorks protocol. Easy service/access - Single-plug harness connection and compatible terminal markings simplify servicing. Access space is ample. Door-mounted controls are field-programmable; no tool is required. Complete product line - Cummins Power Generation offers a wide range of equipment, accessories and services to suit virtually any backup power application. Warranty and service - Products are backed by a comprehensive warranty and a worldwide network of distributors with factory-trained service technicians.
2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Transfer switch mechanism x Transfer switch mechanism is electrically operated and mechanically held in the Source 1 and Source 2 positions. The transfer switch incorporates electrical and mechanical interlocks to prevent inadvertent interconnection of the sources. x Independent break-before-make action is used for both 3-pole and 4-pole/ switched neutral switches. This design allows use of sync check operation when required, or control of the operating speed of the transfer switch for proper transfer of motor and rectifier-based loads (programmed transition feature). x True 4-pole switching allows for proper ground (earth) fault sensing and consistent, reliable operation for the life of the transfer switch. The neutral poles of the transfer switch have the same ratings as the phase poles and are operated by a common crossbar mechanism, eliminating the possibility of incorrect neutral operation at any point in the operating cycle, or due to failure of a neutral operator. x High pressure silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contact wear is reduced by multiple leaf arc chutes that cool and quench the arcs. Barriers separate the phases to prevent interphase flashover. A transparent protective cover allows visual inspection while inhibiting inadvertent contact with energized components. x Switch mechanism, including contact assemblies, is third party certified to verify suitability for applications requiring high endurance switching capability for the life of the transfer switch. Withstand and closing ratings are validated using the same set of contacts, further demonstrating the robust nature of the design.
Specifications Voltage rating
600 VAC, 50 or 60 Hz.
Arc interruption
Multiple leaf arc chutes provide dependable arc interruption.
Neutral bar
Auxiliary contacts
A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer switches. Two isolated contacts (one for each source) indicating switch position are provided for customer use. Contacts are normally open, and close to indicate connection to the source. Wired to terminal block for easy access. Rated at 10 amps continuous and 250 VAC maximum. UL recognized, and CSA-certified.
Operating temperature
-40 qF (-40 qC) to 140 qF (60 qC)
Storage temperature
-40 qF (-40 qC) to 140 qF (60 qC)
Humidity
Up to 95% relative, non-condensing
Altitude
Up to 10,000 ft (3,000 m) without derating
Surge withstand ratings
Voltage surge performance and testing in compliance with the requirements of IEEE C62.41 (Category B3) and IEEE C62.45.
Total transfer time (sourceto-source)
Manual operation handles
Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition enabled. Transfer switches rated through 1000 amps are equipped with permanently attached operating handles and quick-break, quick-make contact mechanisms suitable for manual operation. Transfer switches over 1000 amps are equipped with manual operators. All switches must be de-energized before manual operation is attempted.
Transition modes Open transition/programmed: Controls the time required for the device to switch from source to source, so that the load-generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG1 to prevent nuisance-tripping breakers and load damage. Adjustable 0-60 seconds, default 0 seconds. Programmed transition is standard on 150-1200 amp switches, and optional on 1600-4000 amps. Open transition/in-phase: Initiates open transition transfer when in-phase monitor senses both sources are in phase. Operates in a break-before-make sequence. Includes ability to enable programmed transition as a back-up. If sources are not in phase within 120 seconds, switches from 40-1200 amps will transfer using programmed transition (not available on open transition switches over 1200 amps). Closed transition: Used in applications where loads are sensitive to the momentary power interruption that occurs when performing open transition between sources. Closed transition is accomplished by briefly (<100 msec) paralleling two good sources to eliminate the momentary break in the power supply. Closed transition is only available as an option on OTPC models from 1000-4000 amps. Genset-to-genset: Either genset can be designated as the lead genset. If the lead genset goes down or is taken offline, the transfer switch starts the second genset and transfers the load. The control can be programmed to alternate between the two gensets at a set interval up to 336 hours (2 weeks). Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
PowerCommand control PowerCommand controls are microprocessor based and developed specifically for automatic transfer switch operation. The control includes all of the features and options required for most applications. x LED lamps indicate source availability, source connected, exercise mode and test mode. x Flash memory stores the control settings. x Contents of the memory are not lost even if power to the controller is lost. x On-board battery maintains the real-time clock setting and the engine start time delay. x Choice of two control packages allows selection of the most suitable control for the application.
Control functions Level 1 control (C023) Open transition (in-phase) Open transition (programmed) Utility-to-genset applications Software adjustable time delays: Engine start: 0 to 120 sec Transfer normal to emergency: 0 to 120 sec Re-transfer emergency to normal: 0 to 30 min Engine stop: 0 to 30 min Programmed transition: 0 to 60 sec Undervoltage sensing: 3-phase normal, 1-phase emergency Accuracy: =/- 2% Pickup: 85% to 100% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout time delay: 0-4 sec Overvoltage sensing: 3-phase normal, 1-phase emergency Accuracy: =/- 2% Pickup: 95% to 99% of dropout setting Dropout: 105% to 135% of nominal voltage Dropout time delay: 0 to 120 sec Over/under frequency sensing: Accuracy: ±0.05 Hz Pickup: ±5% to ±20% of nominal frequency Dropout: 1-5% beyond pickup Dropout time delay: 0.1 to 15.0 sec Programmable genset exerciser: One event/schedule with or w/o load Basic indicator panel: Source available/connected LED indicators Test/exercise/override buttons Digital display – optional (M018) Analog bar graph meter display – optional (D009) Date/time-stamped event recording: 50 events Load sequencing: Optional with network communications module M031. Provides control for eight steps of load with an adjustable time delay for each step on transfer, re-transfer or both.
Level 2 control ( C024) Open transition (in-phase) Open transition (programmed) Closed transition (includes fail-to-disconnect timer to prevent extended paralleling with the utility) Utility-to-genset applications Utility-to-utility applications Genset-to-genset applications Software adjustable time delays: Engine start: 0 to 120 sec Transfer normal to emergency: 0 to 120 sec Re-transfer emergency to normal: 0 to 30 min Engine stop: 0 to 30 min Programmed transition: 0 to 60 sec Undervoltage sensing: 3-phase normal, 3-phase emergency Accuracy: +/- 2% Pickup: 85% to 100% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout time delay: 0-4 sec Overvoltage sensing: 3-phase normal, 3-phase emergency Accuracy: ±2% Pickup: 95% to 99% of dropout setting Dropout: 105% to 135% of nominal voltage Dropout time delay: 0 to 120 sec Over/under frequency sensing: Accuracy: =/- 0.05 Hz Pickup: ±5% to ±20% of nominal frequency Dropout: 1-5% beyond pickup Dropout time delay: 0.1 to 15.0 sec Voltage imbalance sensing: Dropout: 2% to 10% Pickup: 90% of dropout Time delay: 2.0 to 20.0 sec Phase rotation sensing: Time delay: 100 msec Loss of single phase detection: Time delay: 100 msec Programmable genset exerciser: Eight events/schedules with or w/o load Basic indicator panel: Source available/connected LED indicators Test/exercise/override buttons Digital display – standard Analog bar graph meter display – optional (D009) Date/time-stamped event recording: 50 events Load sequencing: Optional with network communications module M031. Provides control for eight steps of load with an adjustable time delay for each step on transfer, re-transfer, or both. Genset-to-genset: Same functions as above, for lead and secondary generators. Utility-to-utility: Same functions as above, for preferred and alternate source.
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Time-delay functions Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Not included in utility-to-utility systems. Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset-to-genset applications, delays transfer of load from lead to secondary generator. Re-transfer emergency to normal: Allows the utility to stabilize before re-transfer of load. Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset-to-genset applications, delays re-transfer of load from secondary back to lead generator. Engine stop: Maintains availability of the genset for immediate reconnection if the normal source fails shortly after retransfer. Allows gradual genset cool down by running unloaded. Not included in utility-to-utility systems. Elevator pre-transfer signal: Requires optional relay signal module (M023). Signals elevator system that transfer is pending and delays transfer for pre-set interval of 0-60 seconds to prevent a power interruption during elevator operation.
User interfaces
Control options
Basic interface panel
Relay signal module (M023)
LED indicators provide at-a-glance source and transfer switch status for quick summary of system conditions. Test and override buttons allow delays to be bypassed for rapid system checkout.
Provides relay output contacts for sending information to the building monitoring and control system. Relay outputs include: Source 1 connected/available, Source 2 connected/available, not in auto, test/exercise active, failed to disconnect, failed to synchronize, failed to transfer/re-transfer, and elevator control pre-transfer signal.
Digital display (M018) The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand network status or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital display is optional with the PowerCommand Level 1 control and comes standard with the Level 2 control.
Loadshed (M007) Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts open. Immediately retransfers back to the primary source when available. Available for utility-to-genset applications only.
User interface options
PowerCommand network interface (M031)
Front panel security key (M017)
Provides connection to the PowerCommand network. LonWorks compatible for integration with building monitoring and control system.
Locks front panel to prohibit access to digital control settings. Prevents unauthorized activation of transfer or test functions. Bar graph meter display (D009) An LED bar graph display provides an easy-to-read indicator of the level of power being supplied to the load. Information displayed includes: 3-phase voltage and current, frequency, power factor, and kilowatts. Green, amber, and red LEDs provide at-a-glance indication of system acceptability. Available as an option with the Level 2 PowerCommand microprocessor control.
Load power and load current monitoring (M022) Measures load phase and neutral current, power factor, real power (kW) and apparent power (kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. Minimum current level detection is 3%.
2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
UL withstand and closing ratings OTPC transfer switches must be protected by circuit breakers or fuses. Referenced drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your distributor/dealer to obtain the necessary drawings. Withstand and closing ratings (WCR) are stated in symmetrical RMS amperes.
Transfer switch ampere 40, 70, 125 3-pole 40, 70, 125 4-pole 150, 225, 260 300, 400, 600 800, 1000 open 1000, 1200 closed 1200 open 1600, 2000 3000 4000
MCCB protection WCR @ volts max with specific manufacturers MCCBs 14,000 at 480 14,000 at 600 30,000 at 480 30,000 at 600 30,000 at 480 30,000 at 600 65,000 at 480 65,000 at 600 65,000 at 480 50,000 at 600 85,000 at 480 65,000 at 600* 85,000 at 480 65,000 at 600 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600*
Special circuit breaker protection
Max MCCB rating
Drawing reference
225 A
0098-6885
400 A
0098-6886
400 A
0098-6886
1200 A
0098-6887
1400 A
0098-6888
1600 A
0098-7312
1600 A
A030U183
4000 A
0098-7311
4000 A
0098-7313
5000 A
0098-8576
With specific current limiting breakers (CLB) 200,000 at 480 100,000 at 600 200,000 at 480 100,000 at 600 200,000 at 480 100,000 at 600 200,000 at 480 100,000 at 600 150,000 at 480 100,000 at 600 85,000 at 480 65,000 at 600 200,000 at 480 200,000 at 600 100,000 at 480 85,000 at 600 100,000 at 480 85,000 at 600 100,000 at 480
Max CLB rating
Drawing reference
225 A
0098-6918
400 A
0098-6919
400 A
0098-6919
1200 A
0098-6920
1400 A
0098-6921
1600 A
0098-7312
1600 A
A030U185
4000 A
0098-7311
4000 A
0098-7313
5000 A
0098-8576
Fuse protection
Transfer switch ampere 40, 70, 125 3- and 4-pole 150, 225, 260 300, 400, 600 800, 1000 open 1000, 1200 closed 1200 open 1600, 2000 3000 4000
WCR @ volts max. with current limiting fuses 200,000 at 480 200,000 at 600 200,000 at 480 200,000 at 600 200,000 at 480 200,000 at 600 200,000 at 480 200,000 at 600 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600*
Max fuse, size and type
Drawing reference
200 A Class, J, RK1, RK5, T
0098-6885
600 A Class, J, RK1, RK5 1200 A Class L or T 600 A Class, RK1 or RK5 1200 A Class L or T 600 A Class, J, RK1 or RK5 1200 A Class T 2000 A Class L
0098-6886 0098-6887 0098-6888
3000 A Class L
0098-7312
3000 A Class L
A030U183
2500 A Class L
0098-7311
4000 A Class L
0098-7313
6000 A Class L
0098-8576
* CSA only
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
3-cycle ratings Transfer switch ampere 1000, 1200 closed 1200 open 1600, 2000 3000 4000
WCR @ volts max 3-cycle rating 50,000 at 480 42,000 at 600* 50,000 at 480 42,000 at 600* 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600*
Max MCCB rating
Drawing reference
1600 A
0098-7312
1600 A
A030U183
4000 A
0098-7311
4000 A
0098-7313
5000 A
0098-8576
* CSA only
Transfer switch lug capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp rating 40, 70, 125 3-pole 40 4-pole 70, 125 4-pole 150, 225 260 300, 400 600 800, 1000 open 1000, 1200 closed 1200 open 1600, 2000 3000 4000
Cables per phase 1 1 1 1 1 1 1 or 2 2 4 4 4 8 8 12
Size #12 AWG-2/0 #14 AWG-2/0 #6 AWG - 300 MCM #6 AWG - 300 MCM #6 AWG - 400 MCM 3/0 - 600 MCM 3/0 - 250 MCM 250 - 500 MCM 250 - 500 MCM #2 AWG to 600 MCM #2AWG to 750 MCM #2 AWG to 600 MCM (lugs optional) #2 AWG to 750 MCM (lugs optional) 1/0 AWG to 750 MCM (lugs optional)
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Enclosures The transfer switch and control are mounted in a key-locking enclosure. Switches from 40-1000 amps are wall-mounted. Switches from 1200-4000 amps are floor-mounted. Wire bend space complies with 2009 NEC. Dimensions - transfer switch in UL type 1 enclosure Depth Amp rating Height Width Door closed in mm in mm in mm 40, 70, 125 3-pole 27.0 686 20.5 521 12.0 305 40, 70, 125 4-pole 35.5 902 26.0 660 16.0 406 150, 225 35.5 902 26.0 660 16.0 406 260 43.5 1105 28.5 724 16.0 406 300, 400, 600 54.0 1372 25.5 648 18.0 457 800, 1000 open 68.0 1727 30.0 762 20.6 524 1000, 1200 closed 76.3 1937 36.0 915 22.7 577 1200 open 90.0 2290 39.0 991 27.5 699 1600, 2000* 90.0 2290 36.0. 915 48.0 1219 3000* 90.0 2290 36.0 915 48.0 1219 4000* 90.0 2290 46.5 1180 60.0 1520
Door open in mm 31.5 800 41.0 1042 41.0 1042 43.0 1093 42.0 1067 48.5 1232 54.0 1372 64.7 1644 84.0 2134 84.0 2134 106 2700
Weight lb 82 165 165 170 225 360 450 730 1100 1250 1850
Dimensions - transfer switch in UL type 3R, 4 or 12 enclosure Depth Amp rating Height Width Door closed in mm in mm in mm
Door open in mm
Weight lb kg
40, 70, 125 3-pole
34.0
864
26.5
673
12.5
318
36.5
927
125
57
40, 70, 125 4-pole
42.5
1080
30.5
775
16.0
406
44.0
1118
190
86
150, 225
42.5
1080
30.5
775
16.0
406
44.0
1118
215
97
260
46.0
1168
32.0
813
16.0
406
46.0
1168
255
102
300, 400, 600
59.0
1499
27.5
699
18.5
419
41.5
1054
290
132
Outline drawing kg 37 75 75 77 102 163 204 331 499 567 839
800, 1000 open
73.5
1867
32.5
826
20.8
529
49.5
1257
410
186
1000, 1200 closed
76.3
1937
36.0
915
22.7
577
54.0
1372
450
204
1200 open
90.0
2290
39.0
991
27.5
699
64.7
1644
730
331
1600, 2000* 3000* 4000*
90.0 90.0 90.0
2290 2290 2290
38.0 38.0 49.0
826 965 1244
50.9 51.0 60.0
1293 1295 1524
80.0 84.5 105
2032 2146 2654
1100 1250 1850
499 567 839
Dimensions - transfer switch in UL type 4X stainless steel enclosure Depth Amp rating Height Width Door closed Door open in mm in mm in mm in mm 40, 70, 125 3-pole 46.0 1168 32.0 813 16.0 406 46.0 1168 40, 70, 125 4-pole 46.0 1168 32.0 813 16.0 406 46.0 1168 150, 225 46.0 1168 32.0 813 16.0 406 46.0 1168 260 46.0 1168 32.0 813 16.0 406 46.0 1168 300, 400, 600 73.5 1867 32.5 826 19.5 495 49.5 1257 800, 1000 open 73.5 1867 32.5 826 19.5 495 49.5 1257 1000, 1200 closed 70.0 1778 40.0 1016 19.8 502 59.0 1499 1200 open 90.0 2290 39.0 991 27.5 699 64.7 1644 1600, 2000 90.0 2290 35.5 826 50.9 1293 80.0 2032
Weight lb 255 255 255 255 410 410 450 730 1100
kg 102 102 102 102 186 186 204 331 499
0310-0544 0500-4896 0310-0414 0310-0540 0310-1307 0310-0417 0310-0482 A030L605 0310-0483 0310-0484 0500-4485 Cabinet type
Outline drawing
3R, 12 4 3R, 12 4 3R, 12 4 3R, 12 4 3R, 12 4 3R, 12 4 3R, 12, 4 3R, 12 4 3R, 12, 4 3R 3R
0310-0453 0310-0445 0500-4896 0500-4896 0310-0454 0310-0446 0310-0455 0310-0447 0310-1315 0310-1316 0310-0457 0310-0449 0310-0482 A030L605 A041N372 0310-0744 0310-0745 0500-4486
Cabinet type
Outline drawing
4X 4X 4X 4X 4X 4X 4X 4X 4X
0500-4184 0500-4896 0500-4184 0500-4184 0500-4185 0500-4185 0310-0482 A041N372 0310-0744
* Rear and side access is required for installation. Dimensions shown are for 4-pole. For information on 3-pole switches, call factory.
2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Submittal detail Amperage ratings
40
70
125
150
225
260
300
400
600
800
1000
1200
1600
2000
3000
4000 Voltage ratings
R020 120*
R038 190
R021 208
R022 220
R023 240
R024 380
R025 416
R035 440
R026 480
R027 600 * Single phase connection (not available on 1200-4000 amps) Pole configuration
A028 Poles - 3 (solid neutral)
A029 Poles - 4 (switched neutral) Frequency
A044 60 Hertz
A045 50 Hertz Transfer mode
A077 Open transition/in-phase
A078 Open transition/programmed
A079 Closed transition (available 1000-4000 amps, for closed transition below 1000 amps, see CHPC spec sheet S-1437) Application n
A035 Utility to genset
A036 Utility to utility
A037 Genset to genset System options
A041 Single Phase, 2-wire or 3-wire (not available 1200-4000 amps)
A042 Three Phase, 3-wire or 4-wire Enclosure B001 Type 1: Indoor use, provides some protection against dirt (similar to IEC type IP30)
B002 Type 3R:Intended for outdoor use, provides some protection from dirt, rain and snow (similar to IEC type IP34)
B003 Type 4: Indoor or outdoor use, provides some protection from wind-blown dust and water spray (similar to IEC type IP65)
B004 Open Construction: No enclosure - includes automatic transfer switch and controls (call factory for dimensions)
B010 Type 12: Indoor use, some protection from dust (similar to IEC type IP61)
B025 Type 4X: Stainless steel, indoor or outdoor use, provides some protection from corrosion (similar to IEC Type IP65)
Cummins Power Generation North America 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone 763 574 5000 Fax 763 574 5298
Brazil Rua Jati, 310 Guarulhos – Sao Paulo CEP – 07180-140 Phone 55 11 2186 4195 Fax 55 11 2186 4729
Standards
A046 UL 1008/CSA certification
A064 NFPA 20 compliant (not available on 1200-4000 amp switches)
A080 Seismic certification Controls
C023 PowerCommand control - Level 1
C024 PowerCommand control - Level 2 Control options
M017 Security key - front panel
M018 Digital display
M022 Load monitoring (min current level 3%)
M023 Relay signal module. Includes pre-transfer module for elevator control
M031 LonWorks network communications module (FTT-10) Meter
D009 Analog bar graph meter Battery chargers
K001 2 amps, 12/24 volts
KB59 15 amps, 12 volts
KB60 12 amps, 24 volts Protective relays (closed transition)
M045 Paralleling timer and lock-out relays, ANSI/IEEE 62PL and 86
M046 Paralleling timer, lock-out and reverse power relays, single phase, ANSI/IEEE 62PL, 86 and 32R
M047 Paralleling timer, lock-out and reverse power relays, three phase, ANSI/IEEE 62PL, 86 and 32R Auxiliary relays - Relays are UL listed and factory installed. All relays provide two normally closed isolated and two normally open contacts rated 10 amps at 600 VAC. Relay terminals accept from one 18 gauge to two 12 gauge wires per terminal.
L101 24 VDC coil - installed, not wired (for customer use).
L102 24 VDC coil - emergency position - relay energized when switch is in Source 2 (emergency) position.
L103 24 VDC coil - normal position - relay energized when switch is in Source 1 (normal) position
L201 12 VDC coil - installed, not wired
L202 12 VDC coil - emergency position - relay energized when switch is in Source 2 (emergency) position
L203 12 VDC coil - normal position - relay energized when switch is in Source 1 (normal) position Miscellaneous options
M003 Terminal block - 30 points (not wired)
N020 Terminal block – re-transfer inhibit
M007 Load shed - from emergency - drives switch to neutral position when remote signal contact closes
N009 Power connect - bus stabs (150-1200 amp open construction only)
N013 Extension harness (open construction only) Lug kits (select one)
N032 Lug adapters, compression, ½ stab
N045 Cable lugs, mechanical, 600 MCM, 4 per pole
N066 Cable lugs, mechanical, 750 MCM, 4 per pole Warranty
G010 Years 0-2: Parts, labor and travel Years 3-5: Parts only Years 6-10: Main contacts only
G013 Years 0-5: Parts, labor and travel Years 6-10: Main contacts only Shipping
A051 Packing - export box Accessories AC-167 Accessories specifications sheet
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
125 AMP 4 POLE 480V 3 PHASE LEVEL 1 NEMA 1
OTPC transfer switch open and closed transition
40 - 4000 Amp
Description
Features
OTPC transfer switches are designed for operation and switching of electrical loads between primary power and standby generator sets. They are suitable for use in emergency, legally required and optional standby applications. The switch monitors both power sources, signals generator set startup, automatically transfers power, and returns the load to the primary power source when the utility returns and stabilizes.
PowerCommand control - A fully featured microprocessor-based control with digital display. Controls allow operator to enter settings and make adjustments to software-enabled features easily and accurately. Accommodates up to eight event schedules.
OTPC transfer switches are available with closed transition transfer. By briefly connecting the two sources (for 100 msec or less), the transfer from the alternate source back to the normal source occurs without interruption in the power supply to loads. All switches are UL 1008 Listed with UL Type Rated cabinets and UL Listed CU-AL terminals. All switches are certified to CSA 282 Emergency Electrical Power Supply for Buildings, up to 600 VAC.
NEC
Suitable for use in emergency, legally required and standby applications per NEC 700, 701 and 702. All switches comply with NFPA 70, 99 and 110 (Level 1). All switches comply with NEMA ICS 10. All switches comply with IEEE 446 Recommended Practice for Emergency and Standby Power Systems.
This transfer switch is designed and manufactured in facilities certified to ISO9001.
®
Programmed transition – Open transition timing can be adjusted to completely disconnect the load from both sources for a programmed time period, as recommended by NEMA MG-1 for transfer of inductive loads. Advanced transfer switch mechanism – Unique bi-
directional linear actuator provides smooth, continuous transfer switch action during automatic operation. Robust control system design - Optically isolated logic inputs and isolation transformers for AC power inputs provide high-voltage surge protection. Main contacts - Heavy-duty silver alloy contacts with multi-leaf arc chutes are rated for 100% load interruption. They require no routine contact maintenance and provide 100% continuous current ratings. Communications capability - The transfer switch is capable of communicating with other transfer switches, SCADA and remote monitoring systems, or Cummins ® Power Generation generators utilizing LonWorks protocol. Easy service/access - Single-plug harness connection and compatible terminal markings simplify servicing. Access space is ample. Door-mounted controls are field-programmable; no tool is required. Complete product line - Cummins Power Generation offers a wide range of equipment, accessories and services to suit virtually any backup power application. Warranty and service - Products are backed by a comprehensive warranty and a worldwide network of distributors with factory-trained service technicians.
2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Transfer switch mechanism x Transfer switch mechanism is electrically operated and mechanically held in the Source 1 and Source 2 positions. The transfer switch incorporates electrical and mechanical interlocks to prevent inadvertent interconnection of the sources. x Independent break-before-make action is used for both 3-pole and 4-pole/ switched neutral switches. This design allows use of sync check operation when required, or control of the operating speed of the transfer switch for proper transfer of motor and rectifier-based loads (programmed transition feature). x True 4-pole switching allows for proper ground (earth) fault sensing and consistent, reliable operation for the life of the transfer switch. The neutral poles of the transfer switch have the same ratings as the phase poles and are operated by a common crossbar mechanism, eliminating the possibility of incorrect neutral operation at any point in the operating cycle, or due to failure of a neutral operator. x High pressure silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contact wear is reduced by multiple leaf arc chutes that cool and quench the arcs. Barriers separate the phases to prevent interphase flashover. A transparent protective cover allows visual inspection while inhibiting inadvertent contact with energized components. x Switch mechanism, including contact assemblies, is third party certified to verify suitability for applications requiring high endurance switching capability for the life of the transfer switch. Withstand and closing ratings are validated using the same set of contacts, further demonstrating the robust nature of the design.
Specifications Voltage rating
600 VAC, 50 or 60 Hz.
Arc interruption
Multiple leaf arc chutes provide dependable arc interruption.
Neutral bar
Auxiliary contacts
A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer switches. Two isolated contacts (one for each source) indicating switch position are provided for customer use. Contacts are normally open, and close to indicate connection to the source. Wired to terminal block for easy access. Rated at 10 amps continuous and 250 VAC maximum. UL recognized, and CSA-certified.
Operating temperature
-40 qF (-40 qC) to 140 qF (60 qC)
Storage temperature
-40 qF (-40 qC) to 140 qF (60 qC)
Humidity
Up to 95% relative, non-condensing
Altitude
Up to 10,000 ft (3,000 m) without derating
Surge withstand ratings
Voltage surge performance and testing in compliance with the requirements of IEEE C62.41 (Category B3) and IEEE C62.45.
Total transfer time (sourceto-source)
Manual operation handles
Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition enabled. Transfer switches rated through 1000 amps are equipped with permanently attached operating handles and quick-break, quick-make contact mechanisms suitable for manual operation. Transfer switches over 1000 amps are equipped with manual operators. All switches must be de-energized before manual operation is attempted.
Transition modes Open transition/programmed: Controls the time required for the device to switch from source to source, so that the load-generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG1 to prevent nuisance-tripping breakers and load damage. Adjustable 0-60 seconds, default 0 seconds. Programmed transition is standard on 150-1200 amp switches, and optional on 1600-4000 amps. Open transition/in-phase: Initiates open transition transfer when in-phase monitor senses both sources are in phase. Operates in a break-before-make sequence. Includes ability to enable programmed transition as a back-up. If sources are not in phase within 120 seconds, switches from 40-1200 amps will transfer using programmed transition (not available on open transition switches over 1200 amps). Closed transition: Used in applications where loads are sensitive to the momentary power interruption that occurs when performing open transition between sources. Closed transition is accomplished by briefly (<100 msec) paralleling two good sources to eliminate the momentary break in the power supply. Closed transition is only available as an option on OTPC models from 1000-4000 amps. Genset-to-genset: Either genset can be designated as the lead genset. If the lead genset goes down or is taken offline, the transfer switch starts the second genset and transfers the load. The control can be programmed to alternate between the two gensets at a set interval up to 336 hours (2 weeks). Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
PowerCommand control PowerCommand controls are microprocessor based and developed specifically for automatic transfer switch operation. The control includes all of the features and options required for most applications. x LED lamps indicate source availability, source connected, exercise mode and test mode. x Flash memory stores the control settings. x Contents of the memory are not lost even if power to the controller is lost. x On-board battery maintains the real-time clock setting and the engine start time delay. x Choice of two control packages allows selection of the most suitable control for the application.
Control functions Level 1 control (C023) Open transition (in-phase) Open transition (programmed) Utility-to-genset applications Software adjustable time delays: Engine start: 0 to 120 sec Transfer normal to emergency: 0 to 120 sec Re-transfer emergency to normal: 0 to 30 min Engine stop: 0 to 30 min Programmed transition: 0 to 60 sec Undervoltage sensing: 3-phase normal, 1-phase emergency Accuracy: =/- 2% Pickup: 85% to 100% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout time delay: 0-4 sec Overvoltage sensing: 3-phase normal, 1-phase emergency Accuracy: =/- 2% Pickup: 95% to 99% of dropout setting Dropout: 105% to 135% of nominal voltage Dropout time delay: 0 to 120 sec Over/under frequency sensing: Accuracy: ±0.05 Hz Pickup: ±5% to ±20% of nominal frequency Dropout: 1-5% beyond pickup Dropout time delay: 0.1 to 15.0 sec Programmable genset exerciser: One event/schedule with or w/o load Basic indicator panel: Source available/connected LED indicators Test/exercise/override buttons Digital display – optional (M018) Analog bar graph meter display – optional (D009) Date/time-stamped event recording: 50 events Load sequencing: Optional with network communications module M031. Provides control for eight steps of load with an adjustable time delay for each step on transfer, re-transfer or both.
Level 2 control ( C024) Open transition (in-phase) Open transition (programmed) Closed transition (includes fail-to-disconnect timer to prevent extended paralleling with the utility) Utility-to-genset applications Utility-to-utility applications Genset-to-genset applications Software adjustable time delays: Engine start: 0 to 120 sec Transfer normal to emergency: 0 to 120 sec Re-transfer emergency to normal: 0 to 30 min Engine stop: 0 to 30 min Programmed transition: 0 to 60 sec Undervoltage sensing: 3-phase normal, 3-phase emergency Accuracy: +/- 2% Pickup: 85% to 100% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout time delay: 0-4 sec Overvoltage sensing: 3-phase normal, 3-phase emergency Accuracy: ±2% Pickup: 95% to 99% of dropout setting Dropout: 105% to 135% of nominal voltage Dropout time delay: 0 to 120 sec Over/under frequency sensing: Accuracy: =/- 0.05 Hz Pickup: ±5% to ±20% of nominal frequency Dropout: 1-5% beyond pickup Dropout time delay: 0.1 to 15.0 sec Voltage imbalance sensing: Dropout: 2% to 10% Pickup: 90% of dropout Time delay: 2.0 to 20.0 sec Phase rotation sensing: Time delay: 100 msec Loss of single phase detection: Time delay: 100 msec Programmable genset exerciser: Eight events/schedules with or w/o load Basic indicator panel: Source available/connected LED indicators Test/exercise/override buttons Digital display – standard Analog bar graph meter display – optional (D009) Date/time-stamped event recording: 50 events Load sequencing: Optional with network communications module M031. Provides control for eight steps of load with an adjustable time delay for each step on transfer, re-transfer, or both. Genset-to-genset: Same functions as above, for lead and secondary generators. Utility-to-utility: Same functions as above, for preferred and alternate source.
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Time-delay functions Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Not included in utility-to-utility systems. Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset-to-genset applications, delays transfer of load from lead to secondary generator. Re-transfer emergency to normal: Allows the utility to stabilize before re-transfer of load. Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset-to-genset applications, delays re-transfer of load from secondary back to lead generator. Engine stop: Maintains availability of the genset for immediate reconnection if the normal source fails shortly after retransfer. Allows gradual genset cool down by running unloaded. Not included in utility-to-utility systems. Elevator pre-transfer signal: Requires optional relay signal module (M023). Signals elevator system that transfer is pending and delays transfer for pre-set interval of 0-60 seconds to prevent a power interruption during elevator operation.
User interfaces
Control options
Basic interface panel
Relay signal module (M023)
LED indicators provide at-a-glance source and transfer switch status for quick summary of system conditions. Test and override buttons allow delays to be bypassed for rapid system checkout.
Provides relay output contacts for sending information to the building monitoring and control system. Relay outputs include: Source 1 connected/available, Source 2 connected/available, not in auto, test/exercise active, failed to disconnect, failed to synchronize, failed to transfer/re-transfer, and elevator control pre-transfer signal.
Digital display (M018) The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand network status or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital display is optional with the PowerCommand Level 1 control and comes standard with the Level 2 control.
Loadshed (M007) Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts open. Immediately retransfers back to the primary source when available. Available for utility-to-genset applications only.
User interface options
PowerCommand network interface (M031)
Front panel security key (M017)
Provides connection to the PowerCommand network. LonWorks compatible for integration with building monitoring and control system.
Locks front panel to prohibit access to digital control settings. Prevents unauthorized activation of transfer or test functions. Bar graph meter display (D009) An LED bar graph display provides an easy-to-read indicator of the level of power being supplied to the load. Information displayed includes: 3-phase voltage and current, frequency, power factor, and kilowatts. Green, amber, and red LEDs provide at-a-glance indication of system acceptability. Available as an option with the Level 2 PowerCommand microprocessor control.
Load power and load current monitoring (M022) Measures load phase and neutral current, power factor, real power (kW) and apparent power (kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. Minimum current level detection is 3%.
2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
UL withstand and closing ratings OTPC transfer switches must be protected by circuit breakers or fuses. Referenced drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your distributor/dealer to obtain the necessary drawings. Withstand and closing ratings (WCR) are stated in symmetrical RMS amperes.
Transfer switch ampere 40, 70, 125 3-pole 40, 70, 125 4-pole 150, 225, 260 300, 400, 600 800, 1000 open 1000, 1200 closed 1200 open 1600, 2000 3000 4000
MCCB protection WCR @ volts max with specific manufacturers MCCBs 14,000 at 480 14,000 at 600 30,000 at 480 30,000 at 600 30,000 at 480 30,000 at 600 65,000 at 480 65,000 at 600 65,000 at 480 50,000 at 600 85,000 at 480 65,000 at 600* 85,000 at 480 65,000 at 600 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600*
Special circuit breaker protection
Max MCCB rating
Drawing reference
225 A
0098-6885
400 A
0098-6886
400 A
0098-6886
1200 A
0098-6887
1400 A
0098-6888
1600 A
0098-7312
1600 A
A030U183
4000 A
0098-7311
4000 A
0098-7313
5000 A
0098-8576
With specific current limiting breakers (CLB) 200,000 at 480 100,000 at 600 200,000 at 480 100,000 at 600 200,000 at 480 100,000 at 600 200,000 at 480 100,000 at 600 150,000 at 480 100,000 at 600 85,000 at 480 65,000 at 600 200,000 at 480 200,000 at 600 100,000 at 480 85,000 at 600 100,000 at 480 85,000 at 600 100,000 at 480
Max CLB rating
Drawing reference
225 A
0098-6918
400 A
0098-6919
400 A
0098-6919
1200 A
0098-6920
1400 A
0098-6921
1600 A
0098-7312
1600 A
A030U185
4000 A
0098-7311
4000 A
0098-7313
5000 A
0098-8576
Fuse protection
Transfer switch ampere 40, 70, 125 3- and 4-pole 150, 225, 260 300, 400, 600 800, 1000 open 1000, 1200 closed 1200 open 1600, 2000 3000 4000
WCR @ volts max. with current limiting fuses 200,000 at 480 200,000 at 600 200,000 at 480 200,000 at 600 200,000 at 480 200,000 at 600 200,000 at 480 200,000 at 600 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600* 200,000 at 480 150,000 at 600*
Max fuse, size and type
Drawing reference
200 A Class, J, RK1, RK5, T
0098-6885
600 A Class, J, RK1, RK5 1200 A Class L or T 600 A Class, RK1 or RK5 1200 A Class L or T 600 A Class, J, RK1 or RK5 1200 A Class T 2000 A Class L
0098-6886 0098-6887 0098-6888
3000 A Class L
0098-7312
3000 A Class L
A030U183
2500 A Class L
0098-7311
4000 A Class L
0098-7313
6000 A Class L
0098-8576
* CSA only
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
3-cycle ratings Transfer switch ampere 1000, 1200 closed 1200 open 1600, 2000 3000 4000
WCR @ volts max 3-cycle rating 50,000 at 480 42,000 at 600* 50,000 at 480 42,000 at 600* 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600* 100,000 at 480 85,000 at 600*
Max MCCB rating
Drawing reference
1600 A
0098-7312
1600 A
A030U183
4000 A
0098-7311
4000 A
0098-7313
5000 A
0098-8576
* CSA only
Transfer switch lug capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp rating 40, 70, 125 3-pole 40 4-pole 70, 125 4-pole 150, 225 260 300, 400 600 800, 1000 open 1000, 1200 closed 1200 open 1600, 2000 3000 4000
Cables per phase 1 1 1 1 1 1 1 or 2 2 4 4 4 8 8 12
Size #12 AWG-2/0 #14 AWG-2/0 #6 AWG - 300 MCM #6 AWG - 300 MCM #6 AWG - 400 MCM 3/0 - 600 MCM 3/0 - 250 MCM 250 - 500 MCM 250 - 500 MCM #2 AWG to 600 MCM #2AWG to 750 MCM #2 AWG to 600 MCM (lugs optional) #2 AWG to 750 MCM (lugs optional) 1/0 AWG to 750 MCM (lugs optional)
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Enclosures The transfer switch and control are mounted in a key-locking enclosure. Switches from 40-1000 amps are wall-mounted. Switches from 1200-4000 amps are floor-mounted. Wire bend space complies with 2009 NEC. Dimensions - transfer switch in UL type 1 enclosure Depth Amp rating Height Width Door closed in mm in mm in mm 40, 70, 125 3-pole 27.0 686 20.5 521 12.0 305 40, 70, 125 4-pole 35.5 902 26.0 660 16.0 406 150, 225 35.5 902 26.0 660 16.0 406 260 43.5 1105 28.5 724 16.0 406 300, 400, 600 54.0 1372 25.5 648 18.0 457 800, 1000 open 68.0 1727 30.0 762 20.6 524 1000, 1200 closed 76.3 1937 36.0 915 22.7 577 1200 open 90.0 2290 39.0 991 27.5 699 1600, 2000* 90.0 2290 36.0. 915 48.0 1219 3000* 90.0 2290 36.0 915 48.0 1219 4000* 90.0 2290 46.5 1180 60.0 1520
Door open in mm 31.5 800 41.0 1042 41.0 1042 43.0 1093 42.0 1067 48.5 1232 54.0 1372 64.7 1644 84.0 2134 84.0 2134 106 2700
Weight lb 82 165 165 170 225 360 450 730 1100 1250 1850
Dimensions - transfer switch in UL type 3R, 4 or 12 enclosure Depth Amp rating Height Width Door closed in mm in mm in mm
Door open in mm
Weight lb kg
40, 70, 125 3-pole
34.0
864
26.5
673
12.5
318
36.5
927
125
57
40, 70, 125 4-pole
42.5
1080
30.5
775
16.0
406
44.0
1118
190
86
150, 225
42.5
1080
30.5
775
16.0
406
44.0
1118
215
97
260
46.0
1168
32.0
813
16.0
406
46.0
1168
255
102
300, 400, 600
59.0
1499
27.5
699
18.5
419
41.5
1054
290
132
Outline drawing kg 37 75 75 77 102 163 204 331 499 567 839
800, 1000 open
73.5
1867
32.5
826
20.8
529
49.5
1257
410
186
1000, 1200 closed
76.3
1937
36.0
915
22.7
577
54.0
1372
450
204
1200 open
90.0
2290
39.0
991
27.5
699
64.7
1644
730
331
1600, 2000* 3000* 4000*
90.0 90.0 90.0
2290 2290 2290
38.0 38.0 49.0
826 965 1244
50.9 51.0 60.0
1293 1295 1524
80.0 84.5 105
2032 2146 2654
1100 1250 1850
499 567 839
Dimensions - transfer switch in UL type 4X stainless steel enclosure Depth Amp rating Height Width Door closed Door open in mm in mm in mm in mm 40, 70, 125 3-pole 46.0 1168 32.0 813 16.0 406 46.0 1168 40, 70, 125 4-pole 46.0 1168 32.0 813 16.0 406 46.0 1168 150, 225 46.0 1168 32.0 813 16.0 406 46.0 1168 260 46.0 1168 32.0 813 16.0 406 46.0 1168 300, 400, 600 73.5 1867 32.5 826 19.5 495 49.5 1257 800, 1000 open 73.5 1867 32.5 826 19.5 495 49.5 1257 1000, 1200 closed 70.0 1778 40.0 1016 19.8 502 59.0 1499 1200 open 90.0 2290 39.0 991 27.5 699 64.7 1644 1600, 2000 90.0 2290 35.5 826 50.9 1293 80.0 2032
Weight lb 255 255 255 255 410 410 450 730 1100
kg 102 102 102 102 186 186 204 331 499
0310-0544 0500-4896 0310-0414 0310-0540 0310-1307 0310-0417 0310-0482 A030L605 0310-0483 0310-0484 0500-4485 Cabinet type
Outline drawing
3R, 12 4 3R, 12 4 3R, 12 4 3R, 12 4 3R, 12 4 3R, 12 4 3R, 12, 4 3R, 12 4 3R, 12, 4 3R 3R
0310-0453 0310-0445 0500-4896 0500-4896 0310-0454 0310-0446 0310-0455 0310-0447 0310-1315 0310-1316 0310-0457 0310-0449 0310-0482 A030L605 A041N372 0310-0744 0310-0745 0500-4486
Cabinet type
Outline drawing
4X 4X 4X 4X 4X 4X 4X 4X 4X
0500-4184 0500-4896 0500-4184 0500-4184 0500-4185 0500-4185 0310-0482 A041N372 0310-0744
* Rear and side access is required for installation. Dimensions shown are for 4-pole. For information on 3-pole switches, call factory.
2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Submittal detail Amperage ratings
40
70
125
150
225
260
300
400
600
800
1000
1200
1600
2000
3000
4000 Voltage ratings
R020 120*
R038 190
R021 208
R022 220
R023 240
R024 380
R025 416
R035 440
R026 480
R027 600 * Single phase connection (not available on 1200-4000 amps) Pole configuration
A028 Poles - 3 (solid neutral)
A029 Poles - 4 (switched neutral) Frequency
A044 60 Hertz
A045 50 Hertz Transfer mode
A077 Open transition/in-phase
A078 Open transition/programmed
A079 Closed transition (available 1000-4000 amps, for closed transition below 1000 amps, see CHPC spec sheet S-1437) Application n
A035 Utility to genset
A036 Utility to utility
A037 Genset to genset System options
A041 Single Phase, 2-wire or 3-wire (not available 1200-4000 amps)
A042 Three Phase, 3-wire or 4-wire Enclosure B001 Type 1: Indoor use, provides some protection against dirt (similar to IEC type IP30)
B002 Type 3R:Intended for outdoor use, provides some protection from dirt, rain and snow (similar to IEC type IP34)
B003 Type 4: Indoor or outdoor use, provides some protection from wind-blown dust and water spray (similar to IEC type IP65)
B004 Open Construction: No enclosure - includes automatic transfer switch and controls (call factory for dimensions)
B010 Type 12: Indoor use, some protection from dust (similar to IEC type IP61)
B025 Type 4X: Stainless steel, indoor or outdoor use, provides some protection from corrosion (similar to IEC Type IP65)
Cummins Power Generation North America 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone 763 574 5000 Fax 763 574 5298
Brazil Rua Jati, 310 Guarulhos – Sao Paulo CEP – 07180-140 Phone 55 11 2186 4195 Fax 55 11 2186 4729
Standards
A046 UL 1008/CSA certification
A064 NFPA 20 compliant (not available on 1200-4000 amp switches)
A080 Seismic certification Controls
C023 PowerCommand control - Level 1
C024 PowerCommand control - Level 2 Control options
M017 Security key - front panel
M018 Digital display
M022 Load monitoring (min current level 3%)
M023 Relay signal module. Includes pre-transfer module for elevator control
M031 LonWorks network communications module (FTT-10) Meter
D009 Analog bar graph meter Battery chargers
K001 2 amps, 12/24 volts
KB59 15 amps, 12 volts
KB60 12 amps, 24 volts Protective relays (closed transition)
M045 Paralleling timer and lock-out relays, ANSI/IEEE 62PL and 86
M046 Paralleling timer, lock-out and reverse power relays, single phase, ANSI/IEEE 62PL, 86 and 32R
M047 Paralleling timer, lock-out and reverse power relays, three phase, ANSI/IEEE 62PL, 86 and 32R Auxiliary relays - Relays are UL listed and factory installed. All relays provide two normally closed isolated and two normally open contacts rated 10 amps at 600 VAC. Relay terminals accept from one 18 gauge to two 12 gauge wires per terminal.
L101 24 VDC coil - installed, not wired (for customer use).
L102 24 VDC coil - emergency position - relay energized when switch is in Source 2 (emergency) position.
L103 24 VDC coil - normal position - relay energized when switch is in Source 1 (normal) position
L201 12 VDC coil - installed, not wired
L202 12 VDC coil - emergency position - relay energized when switch is in Source 2 (emergency) position
L203 12 VDC coil - normal position - relay energized when switch is in Source 1 (normal) position Miscellaneous options
M003 Terminal block - 30 points (not wired)
N020 Terminal block – re-transfer inhibit
M007 Load shed - from emergency - drives switch to neutral position when remote signal contact closes
N009 Power connect - bus stabs (150-1200 amp open construction only)
N013 Extension harness (open construction only) Lug kits (select one)
N032 Lug adapters, compression, ½ stab
N045 Cable lugs, mechanical, 600 MCM, 4 per pole
N066 Cable lugs, mechanical, 750 MCM, 4 per pole Warranty
G010 Years 0-2: Parts, labor and travel Years 3-5: Parts only Years 6-10: Main contacts only
G013 Years 0-5: Parts, labor and travel Years 6-10: Main contacts only Shipping
A051 Packing - export box Accessories AC-167 Accessories specifications sheet
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Our energy working for you.™ www.cumminspower.com 2012 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1270ad (5/12)
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
