Transcript
Spa Pump Installation & Operation
IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION. 1.
Electrical Connection
The power requirements for the spa system power pack are 10 amps. Plug into a 3 pin socket protected by an earth leakage circuit breaker (ELCB), or a residual current device (RCD). (Ref. Fig. 1) For maximum safety, electrical wiring regulations require this unit to be installed in conjunction with an earth leakage circuit breaker (RCD)which has a trip current of 30 milliamps/30 milliseconds with a maximum current rating of 10 amps.
IMPORTANT ACCESS TO POWER CONNECTIONS MUST BE PROVIDED AND MUST COMPLY WITH LOCAL AUTHORITY REGULATIONS
10 amps APPROVED Earth leakage circuit breaker (RCD) flush mount.
APPROVED Earth leakage circuit breaker (RCD) surface mount.
Fig 1.
IMPORTANT THE ABOVE UNITS MUST BE CONNECTED BY A REGISTERED ELECTRICIAN
2.
Factory attached Motor/Pump. (FULL WARRANTY)
IMPORTANT
DO NOT REMOVE FACTORY ATTACHED MOTOR/PUMP Your new Spa Bath has been manufactured to the highest possible standards, and has been factory tested and approved.
3.
Motor/Pump Supplied Detached. (LIMITED WARRANTY)
NOTE: If your new Spa Bath has been specifically ordered with the motor/pump in the detached position, it is the installers responsibility to ensure that the motor/pump installation is in accordance with the manufacturers instructions (re to Davey Installation and Operation Manual packed with the pump). Fig 3.
Fig 2.
EXTERIOR DETACHED INSTALLATION NOTE: KEEP MOTOR DRY-WATER DAMAGE VOIDS WARRANTY
INTERIOR DETACHED INSTALLATION–VANITY CUPBOARD
Max. Distance 2.5 metres
Fall from motor/pump suction inlet must be provided in order to allow the motor/pump and all pipe work to drain as the bath is emptied, ensuring the system remains clean and hygienic.
Maximum Fall 25 mm
IMPORTANT NO OBSERVANCE WILL VOID FACTORY WARRANTY
UNDER NO CIRCUMSTANCES
is the pump suction to be installed below the level of the bath suction inlet.(Ref Fig 7)
Fig 4.
Fig 5.
4.
Detached Pump Electronic Switch Connection.
IMPORTANT
DO NOT REMOVE FACTORY ATTACHED MOTOR/PUMP
A.
B.
Plug the connector into the socket.
Fitt the rubber boot.
Fig 6.
5.
Fig 7.
Electronic Switch Function & Operation.
I. Switch Functions
II. Switch Operation A. Fill bath with water. B. 1st push - Motor//Pump on, Heater on.
C. 2nd push - Motor/Pump on, Heater off. MOTOR/PUMP & HEATER ON/OFF CONTROL Turns pump & heater on/off together. HEATER ONLY ON/OFF CONTROL Enables the heater to be turned off/ on while pump is running. POWER INDICATOR LIGHT PUMP INDICATOR LIGHT HEATER INDICATOR LIGHT
D. 3rd push - Motor/Pump off, Heater off.
IMPORTANT DO NOT OPERATE SPA BATH WITHOUT WATER
E. Drain bath - Power indicator light remains on.
6.
Detached Pump Air Switch Connection.
Bath Flange Air Switch
To the Air Switch
To the Pump
7.
Air Switch Function & Operation. DECREASE AIR MASSAGE ON / OFF
INCREASE AIR MASSAGE
ON / OFF Spa Control (Air Switch) Push once to start the motor. Push again to stop the motor.
Air Massage Control. Rotate clockwise and anticlockwise to adjust the air massage.
IMPORTANT DO NOT OPERATE SPA BATH WITHOUT WATER
8.
Trouble Shooting Guide.
If Spa Bath unit will not operate 1. Bath won’ t turn on. STEP I . Is power indicator light on electronic switch?
NO
Check if:
•Power is connected. •Fuse at switchboard has not blown. •RCD has not tripped out. •Electronic cable from touch pad is plugged into control box. •Check power is available to wall socket by running an electrical appliance. For air switch skip to paragraph 2.
YES
For electronic switch proceed to step II
2. The pump turns on but then turns itself off. Check if: • The motor/pump is overheated. •There is a power failure. Note:
Turn the pump off, otherwise it will automatically restart when power supply resumes or motor cools down.
3. The pump turns on but the heater is cutout. Check if: •The water temperature exceeds 50 C. •There is a thermostat malfunction. To reset the heater press the button on the rear cover. (Ref. Fig. 10)
STEP II. Power indicator light is on but spa will not operate. Check if: •ON/OFF control is “ON”. •Electronic switch pad is defective. •Pump outlet is above spa jets. (Ref. Fig. 6)
9.
Service.
The installer can check the “trouble shooting guide” before a service agent needs to be called. If the unit is still not operating properly advise your local merchant/ distributor from whom you purchased your spa bath. It is important to give the following information: (A) Warranty Number (D) Details of complaint (B) Bath type (E) Name of installer (C) Date of purchase
Warranty Label
NOTE: On no account does warranty cover the removal or replacement of any panels or surrounds necessary to enable the pump and motor to be serviced. Warranty will apply only to the servicing of Spa Baths being carried out by their authorised National Service Agents.
Fig 10.
TECHNICAL SPECIFICATIONS Pump model (A, AB, TB)
C200
C270
Voltage (V) Supply frequency (Hz) Motor start Current (A) Motor run Current (A) Motor input power (W) Flow rate (l/min) Phase Enclosure class (IP)
220 - 250 50 6.8 3 690 200 Single 56
220 - 250 50 12.2 3.9 930 270 Single 56
Insulation class
F
F
Heat Booster Pumps (AB, TB) Heater Current (A) Total Unit Current (A) Heater input power (W)
C200AB, C200TB 4.2 7.2 1000
C270AB, C270TB 4.2 8.1 1000
KOHLER NZ LTD AUCKLAND Tel: 09-444 7334 Fax: 09-444 7100 CHRISTCHURCH Tel: 03-343 0945 Fax: 03-343 0947 WELLINGTON Free ph: 0800 100 382 Freefax: 0800 664 488
All rights to alter designs and specifications without notice.WARNING: Products in this leaflet are subject to Industrial Property Protection. All dimensions given are approximate only.
Part No. V066670 ISS 1 / 11.2003 SCN 386
SALES & SERVICE: NEW ZEALAND
AUSTRALIA
KOHLER CO Tel: 1300 362 284 Fax: 1300 652 284
©Copyright Kohler NZ Ltd 2003
POP UP WASTE WITH OVERFLOW
INSTALLATION INSTRUCTIONS
T151010 T151020 Unpack drain and ensure that the Control Cable (9b) is not twisted or awkwardly bent. Where required, please ensure that the unit is placed on woonden blocks or bricks to protect the waste body during installation. Installation steps:
A. Fit Sponge Seal (5) to Waste Grating (4). B. Insert Waste Grating (4) into hole in bath from upper side.
SILICONE
C. Fit Rubber seal (6) to waste Body (9) and offer
Waste Body to underside of bath. D. Secure Grating (4) to waste Body (9) by means of Fixing screw (3). NOTE: DO NOT TIGHTEN FIRMLY AT THIS STAGE. E. Apply a bead of Silicone around the overflow hole, on the ouside of the bath. Smear with Silicone the inside wall of the owerflow hole.
F. Fit second Rubber Seal (6) to Overflow Head (9a) and offer this assembly to back of overflow opening, ensuring they are centrally positioned and then screw Overflow Face (12) on to central spindle (9c). Ensure Control Cable (9b) is not twisted before fully tightening Overflow Face (12). In the event that the Control Cable is twisted or jammed, the pop-up mechanism will not operate.
G. Centralise Grating (4) with Waste Body (9) by
lining up ribs of each directly in line and tighten Fixing Screw (3) with a coin or suitable screwdriver. Do not overtighten - handtight plus 1/4 turn should be sufficient.
H. Adjust Plug (1) by twisting Control Knob (10) to the UP position and then fix Plug height by use of Adjusting Screw (2).
10
12
6
9a
11 Smear with SILICONE
9c
1 2 3 4 5 6
I . Secure Flexibile Pipe (13) by tightening
Compression Nut (8) against Compression Seal (7). 9 7 8 13 Check if the pop-up mechanism is operating correctly. If it doesn’ t the Plug height still needs adjusting or Control Cable might be twisted or jammed. Proceed with bath installation only after you’ ve ensured the drain is operating correctly. Check for any possible leaks. Plan for access panels to both drain & overflow fitting.
9b
Part no. V091250 iss 1/ Nov 2003. SCN 379
