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Ampgard· INSTALLATION INSTRUCTIONS Remove the shipping clamps by taking out two bolts and clamps. 2 Remove four contactor 822652 phase barriers and three main fuses. 3 822651 Remove the control plug from the contactor. 822645 Obtain a piece of 3f4 inch pipe about three feet long to use as a w 4 .E lec tri ca lP 1 822647 ar tM an ua ls 25L4 and 50L4 STARTERS Follow these instructions for easy installation of Ampgard Starters .c om Page 1 6379027 HOi "jiffy" bar. ww as shown. Insert in contactor clamp 5 822655 With left foot (or hand) LIFT latch on bottom left hand corner of 6 822654 Part way out the contactor will relatch a later "detent" be position which contactor a sharp pull toward you with maintenance. To remove the contac­ the jiffy bar. will in contactor, and at the same time give useful for tor, press the latch bar DOWN with your left foot or hand, and at the same time pull the contactor forward with the jiffy bar. Be prepared to apply a lifting force to the jiffy bar as the contactor rolls outward. Page 2 .c om Ampgard® 822644 Before the rear wheels of the cc:intactor reach the end of their 8 822657 Pull contactor clear of structure with a constant angle until rear ar 7 tM an ua ls INSTALLATION INSTRUCTIONS 9 822643 If a top starter is used, roll contactor to detent position, then track, lower the jiffy bar until the front wheels are clear, then let the jiffy bar wheels are on the floor. move upward until all wheels are on Make certain the lift is of sufficient the floor. Jiffy bar can then be used to capacity pull contactor and that adequate safety contactor lP the to any desired location. onto a platform of an industrial lift. to handle the 320- pound precautions are used. A jiffy bar is not useful in this operation. Before moving the lift with the contactor on board, w .E lec tri ca block the contactor wheels. 10 To remove remove two isolating bolts switch, shown by arrows. Disconnect leads to Auxiliary ww 822648 822653 Switch Terminal Block (if used). 11 Pull isolating switch forward. CAUTION - It has no latch and will pull completely out. However, it 12 If cable is used to connect the line stabs, loosen four pan head screws approximately three turns. Lift only weighs 75 Lbs. and can usually rear barrier and shutter assembly up be handled without a crane or lift. and off of the screws. Disconnect the shutter drive lever using the keyhole in the lever. Starter is now ready to wire. ·""'""" 622650 After wiring, reverse assembly procedure. Slide isolating switch back in place, and secure with two bolts. Reconnect Auxiliary Switch 14 622639 Check to make sure fuse finger is locator. in correct position in fuse ar 13 tM an ua ls .c om Page 3 Refer to instructions on 15 622649 Return contactor to its compart­ ment, and make sure detent latch is engaged. starter door. w .E lec tri ca lP leads (if used). 16 Install three main power fuses and four contactor phase See instructions on starter ww barriers. door. 622642 17 622640 Install the control plug. 622656 18 Read the instruction manual BEFORE ENERGIZING UNIT. .c om ua ls an tM ar lP ca tri lec .E w ww ® Westinghouse Electric Corporation Control Division Asheville, N.C. 28813 2. 81 Printed in U.S.A. Ampgard· INSTALLATION INSTRUCTIONS Remove the shipping clamps by taking out two bolts and clamps. 2 Remove four contactor 822652 phase barriers and three main fuses. 3 822651 Remove the control plug from the contactor. 822645 Obtain a piece of 3/4 inch pipe about three feet long to use as a w 4 .E lec tri ca lP 1 822647 ar tM an ua ls 25L4 and 50L4 STARTERS Follow these instructions for easy installation of Ampgard Starters .c om Page 1 6379027 HO� "jiffy" bar. ww as shown. Insert in contactor clamp 5 822655 With left foot (or hand) Ll FT latch on bottom left hand corner of 6 822654 Part way out the contactor will relatch will in a later "detent" be position contactor, and at the same time give which useful contactor a sharp pull toward you with maintenance. To remove the contac­ for the jiffy bar. tor, press the latch bar DOWN with your left foot or hand, and at the same time pull the contactor forward with the jiffy bar. Be prepared to apply a lifting force to the jiffy bar as the contactor rolls outward. Page 2 .c om Ampgard® 822644 Before the rear wheels of the contactor reach the end of their 8 822657 Pull contactor clear of structure with a constant angle until rear ar 7 tM an ua ls INSTALLATION INSTRUCTIONS 9 822643 If a top starter is used, roll contactor to detent position, then track, lower the jiffy bar until the front wheels are clear, then let the jiffy bar wheels are on the floor. move upward until all wheels are on Make certain the lift is of sufficient the floor. Jiffy bar can then be used to capacity pull contactor contactor to lP the any desired onto a platform of an industrial lift. to handle the 320- pound and that adequate safety precautions are used. A jiffy bar is not location. useful in this operation. Before moving the lift with the contactor on board, w .E lec tri ca block the contactor wheels. 10 To remove remove two isolating bolts switch, shown by arrows. Disconnect leads to Auxiliary ww 822648 822653 Switch Terminal Block (if used). 11 Pull isolating switch forward. CAUTION - It has no latch and will pull completely out. only weighs 75 Lbs. However, it and can usually be handled without a crane or lift. 12 If cable is used to connect the line stabs, loosen four pan head screws approximately three turns. Lift rear barrier and shutter assembly up and off of the screws. Disconnect the shutter drive lever using the keyhole in the lever. Starter is now ready to wire. After wiring, reverse assembly procedure. Slide isolating switch back in place, and secure with two bolts. Reconnect Auxiliary Switch 14 822639 Check to make sure fuse finger is locator. in correct position in fuse ar 13 822650 tM an ua ls .c om Page 3 Refer to instructions on 15 822649 Return contactor to its compart­ ment, and make sure detent latch is engaged. starter door. w .E lec tri ca lP leads (if used). Install three main power fuses and four ww 16 barriers. door. 822642 contactor phase See instructions on starter 17 822640 Install the control plug. 822656 18 Read the instruction manual BEFORE ENERGIZING UN IT. .c om ua ls an tM ar lP ca tri lec .E w ww @ Westinghouse Electric Corporation Control Division AshP.viiiP. N (' ?RRl� 2-81 Printed in U.S.A.