Transcript
an ISO 9001:2008 Registered Company
1968-76 CORVETTE
AUX. ELEC. CONDENSER FAN PACKAGE 302686-CCA
1968-76 CORVETTE AUX. ELEC. CONDENSER FAN PACKAGE w/ TRINARY SWITCH
302686-CCA
902686-CCA REV B 08/11/10 GEN IV 68-76 CORVETTE AUX ELEC FAN KIT INST PG 1 OF 8
Table of Contents PAGES 1. COVER 2. TABLE OF CONTENTS 3. PACKING LIST/PART DISCLAIMER 4. FAN INSTALLATION FIGURES 1 & 2 5. RELAY/CIRCUIT BREAKER & BRACKET INSTALLATION FIGURE 3 6. TRINARY SWITCH INSTALLATION & WIRING DIAGRAM 7. OPTIONAL MODIFICATION FOR HOOD PROP 8. AUX ELEC FAN PACKING LIST
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AUX. ELEC. COND FAN PACKAGE 302686-CCA
AUX. ELEC. CONDENSER FAN PKG PACKING LIST No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
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PART No.
DESCRIPTION
32140-SHF 40139-VUB 18249-VUB 18260-VUB 18250-VUB 64243-VCB 23300-VUW 18251-VUB 110101 18605-VUB 18125-VUB 18151-VUB
14“ PUSHER FAN MOUNTING BRACKETS WITH TABS 10-24 x ⅜ PH. SCREWS 10-24 MACHINE NUT w/ STAR WASHER 10-32 x ½ MACHINE BOLT RELAY BRACKET AUX. COOLING FAN WIRE HARNESS 10-32 MACHINE NUT w/ STAR WASHER SWITCH MALE TRINARY W/CONNECTOR 5/16-18 x ¾ HEX BOLT 3/4 FLAT WASHER 5/16-18 NYLON LOCK-NUT
** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
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FAN INSTALLATION SECURE FAN BRACKET MOUNTING TABS TO FAN BY SLIDING TABS INTO PLACE ON FAN CAGE. SEE FIGURE 1, BELOW.
FAN BRACKET MOUNTING TABS FAN CAGE
FIGURE 1
LOOSELY ATTACH BRACKETS TO THE CONDENSER USING (4) 10-24 X 3/8” MACHINE SCREW w/ 10-24 NUT WITH STAR WASHER. NOTE: MAKE SURE TO USE THE CORRECT MOUNTING HOLES IN CONDENSER. SEE FIGURE 2, BELOW. CENTER THE FAN ON THE CONDENSER MAKING SURE THE TOP EDGE OF THE FAN IS FLUSH WITH THE BOTTOM EDGE OF THE CONDENSER MOUNTING BRACKET AND TIGHTEN. ALIGN ALONG THIS EDGE
5th HOLE
5th HOLE
FIGURE 2
4th HOLE
4th HOLE
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RELAY/CIRCUIT BREAKER & BRACKET INSTALLATION USING A 10-32 x 1/2“ PH PAN HEAD SCREW AND 10-32 NUT w/ STAR WASHER INSTALL THE 40 AMP CIRCUIT BREAKER ON THE RELAY BRACKET AS SHOWN IN FIGURE 3 BELOW. USING A 10-32 x 1/2” PH PAN HEAD SCREW AND 10-32 NUT w/ STAR WASHER INSTALL THE 40 AMP RELAY ON THE RELAY BRACKET AS SHOWN IN FIGURE 3 BELOW. REMOVE THE O.E.M. BOLT FROM THE CORE SUPPORT, AND INSTALL THE RELAY BRACKET ON CORE SUPPORT AS SHOWN IN FIGURE 3 BELOW. 10-32 NUT w/ STAR WASHER
40 AMP CIRCUIT BREAKER
10-32 x 1/2” PH PAN HEAD SCREW
10-32 x 1/2” PH PAN HEAD SCREW
10-32 NUT w/ STAR WASHER 40 AMP RELAY
RELAY BRACKET
O.E.M. HOLE O.E.M. BOLT
FIGURE 3
FLOW
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TRINARY SWITCH INSTALLATION EVACUATE REFRIGERANT FROM THE A/C SYSTEM.
REMOVE THE BINARY SWITCH ON DRIER. (DISCARD) INSTALL NEW TRINARY SWITCH ON DRIER AND WIRE ACCORDING TO WIRING DIAGRAM BELOW. VINTAGE AIR RECOMMENDS THAT ALL AC SYSTEMS BE SERVICED BY A CERTIFIED AUTOMOTIVE AIR CONDITIONING TECHNICIAN. EVACUATE THE SYSTEM FOR A MINIMUM OF 45 MINUTES PRIOR TO CHARGING AND LEAK CHECK PRIOR TO SERVICING. CHARGE THE SYSTEM TO THE CAPACITIES LISTED IN THE SERVICE INFORMATION BELOW.
SERVICE INFO: EVACUATE THE SYSTEM FOR 35-45 MINUTES WITH SYSTEM COMPONENTS (DRIER, COMPRESSOR, EVAPORATOR AND CONDENSER) AT A TEMPERATURE OF AT LEAST 85° F. ON A COOL DAY THE COMPONENTS CAN BE HEATED WITH A HEAT GUN OR BY RUNNING THE ENGINE WITH THE HEATER ON BEFORE EVACUATING. LEAK CHECK AND CHARGE TO SPECIFICATIONS.
THE PROPER AMOUNT OF REFRIGERANT IS CRITICAL TO PROPER SYSTEM OPERATION. VINTAGE AIR RECOMMENDS OUR SYSTEMS BE CHARGED BY WEIGHT WITH A QUALITY CHARGING STATION OR SCALE.
REFRIGERANT CAPACITIES 134a SYSTEM
LUBRICANT CAPACITIES NEW COMPRESSOR - NO ADDITIONAL OIL NEEDED USED COMPRESSOR - CONSULT VINTAGE AIR
CHARGE WITH 1.8 lbs. (1lbs. 12ozs) OF REFRIGERANT
TRINARY SWITCH
A/C CLUTCH
ELECTRIC
BLUE
PURPLE
WHITE
40 amp RELAY
12V POWER SOURCE. BATTERY STARTER SOLENOID, ALTERNATOR 40 OR REGULATOR.
BLUE
BLUE/RED or BLUE
BLUE/WHITE or BLUE
“KEY ON” 12 VOLT POWER SOURCE RECOMMENDED
RADIATOR FAN GROUND
BLACK/GREEN or BLACK/WHITE BLUE
BLACK/GREEN or RED/WHITE
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A/C THERMOSTAT
85 BLUE
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EXISTING WIRE(S) FROM VINTAGE AIR EVAPORATOR WIRING HARNESS
87a 30
WHITE
10amp FUSE GROUND
amp CIRCUIT BREAKER
WHITE
SWITCH (MANUAL OR ENGINE TEMP SENSOR)
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GROUND
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OPTIONAL MODIFICATION FOR HOOD PROP 68-71 CORVETTE
HOOD SUPPORT HINGE
THE FOLLOWING MODIFICATION IS OPTIONAL FOR FAN CLEARANCE. REMOVE OEM RIVET TO RELOCATE HOOD SUPPORT HINGE.
2¼”
TRIM HERE OEM RIVET DRILL 5/16” HOLE
BEFORE MODIFICATION
2”
HOOD SUPPORT ASSEMBLY ASSEMBLE HOOD SUPPORT ASSEMBLY AS SHOWN BELOW. 18605-VUB 5/16-18 x 3/4 HEX BOLT
18151-VUB 5/16-18 NYLON LOCK-NUT
HOOD SUPPORT ASSEMBLY
AFTER MODIFICATION
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HOOD SUPPORT HINGE
HOOD SUPPORT ASSEMBLY
18125-VUB 3/4 FLAT WASHER SIDE VIEW
HOOD SUPPORT HINGE
18605-VUB 5/16-18 x 3/4 HEX BOLT
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AUX. ELEC. COND FAN PACKAGE 302686-CCA
AUX. ELEC. CONDENSER FAN PKG PACKING LIST No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
QTY. 1 4 4 4 4 1 1 4 1 1 2 1
PART No. 32140-SHF 40139-VUB 18249-VUB 18260-VUB 18250-VUB 64243-VCB 23300-VUW 18251-VUB 110101 18605-VUB 18125-VUB 18151-VUB
DESCRIPTION 14“ PUSHER FAN MOUNTING BRACKETS WITH TABS 10-24 x ⅜ PH. SCREWS 10-24 MACHINE NUT w/ STAR WASHER 10-32 x ½ MACHINE BOLT RELAY BRACKET AUX. COOLING FAN WIRE HARNESS 10-32 MACHINE NUT w/ STAR WASHER SWITCH MALE TRINARY W/CONNECTOR 5/16-18 x ¾ HEX BOLT 3/4 FLAT WASHER 5/16-18 NYLON LOCK-NUT
CHECKED BY: PACKED BY: DATE:
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902686-CCA 902686-CCAREV REVB B08/11/10 08/11/10GEN GENIVIV68-76 68-76CORVETTE CORVETTEAUX AUXELEC ELECFAN FANKIT KITINST INSTPG PG8 8OF OF8 7
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