Transcript
SPC-1000
AVANI Welding Fume Extractor
Customer: Customer PO#: AVANI SO#:
Tested by:
Serial #: Ship Date / Install Date:
Avani Environmental Intl. Inc. 95 Cypress Drive, Youngsville, NC 27596 AV-SPC-007
PH: (919) 570-2862 E-mail:
[email protected] www.avanienvironmental.com
®
Rev.0
06/02/2014
SMT-20120503
SPC-1000
AVANI Welding Fume Extractor TABLE OF CONTENTS MACHINE WARNING SIGNS .................................................................................. 3 TECHNICAL SPECIFICATIONS & TOOL ASSEMBLY REQUIREMENTS ........................ 4 SAFETY PRECAUTIONS......................................................................................... 5 ELECTRICAL INSTALLATION ................................................................................. 6 ELECTRICAL CIRCUIT DIAGRAM ........................................................................... 7 SAFETY INSTRUCTIONS ..................................................................................... 10 OPERATION INSTRUCTIONS .............................................................................. 11 AUTOCAD DRAWING .......................................................................................... 12 FILTER IDENTIFICATION & ASSEMBLY ............................................................... 13 Filters ......................................................................................................... 13 Filter Assembly ............................................................................................ 13 Repair Parts Illustration ...................................................................................... 17 Repair Parts List ................................................................................................. 18 Contact Information ........................................................................................... 19
Avani Environmental Intl. Inc. 95 Cypress Drive, Youngsville, NC 27596 AV-SPC-007
PH: (919) 570-2862 E-mail:
[email protected] www.avanienvironmental.com
®
Rev.0
06/02/2014
SMT-20120503
SPC-1000
AVANI Welding Fume Extractor General Safety Information MACHINE WARNING SIGNS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol ( ) indicates potentially hazardous situation which, if not avoided, may result in property damage.
Do not use the equipment around flammable products, if not avoided, sparks can ignite vapors from flammable products. Read and understand all warnings and operating instructions before using this equipment. Failure to follow all instructions may result in electric shock, fire, and/or serious personal injury or property damage.
Warning of electric shock Do not expose the equipment to rain or use in damp locations.
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AVANI Welding Fume Extractor TECHNICAL SPECIFICATIONS
Motor Specs:
1.5 HP (NEMA & high efficiency
Manufacturer:
Avani
Electrical Specs:
120V / 60Hz / 1Ph / 16 FL Amps Manufacturer:
Avani
Air Volume:
1100CFM @ Base
Inlet Size:
Dia. 6” x 1 hole or Dia. 8” x 1 hole
Packing Size:
33.6” x 29.3” x 50.5”
(L x W x H)
(85 x 75 x 128 cm)
Dimensions
38.3” x 32.2” x 46.1”
(L x W x H)
(97 x 82 x 117 cm)
N.W. (machine):
351 lbs (159 kgs)
G.W. (machine):
397 lbs (180 kgs)
motor w/ aluminum impeller)
Filters Stainless Net
FM-23000
Stainless Net
FM-23000
Pre-pleated Filter
FM-20115
95% ASHRAE
FM-23060
HEPA Filter
No HEPA
Tools Required for Arm Assembly 6” & 8” arms – 12mm wrench
Avani Environmental Intl. Inc. 95 Cypress Drive, Youngsville, NC 27596 AV-SPC-007
PH: (919) 570-2862 E-mail:
[email protected] www.avanienvironmental.com
®
Rev.0
06/02/2014
SMT-20120503
SPC-1000
AVANI Welding Fume Extractor INSTALLATION
4. Due to the weight of the unit, great care must be taken when moving to avoid injury. Use lifting and transport equipment as necessary.
SAFETY PRECAUTIONS Read this Manual carefully before installing and operating the product and maintain a copy on site for reference.
ELECTRI C SHOCK can kill. Have a qualified electrician install and service this equipm ent. Do not touch electrically live parts such as internal w iring. I nsure all source pow er is turned off and locked out before electrical installation. 1. Check that the voltage, phase count and grounding wire match the machine requirements. 2. Check that the electrical specifications of this machine meets safety requirements, and that maintenance is carried out by a certified electrician. 3. Confirm that the parts/accessories have been fully assembled to insure safe and reliable machine operation.
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SPC-1000
AVANI Welding Fume Extractor INSTALLATION ELECTRICAL INSTALLATION
POWER CONNECTION 1. All electrical connections must be performed by a qualified electrician. 2. Confirm that the available power supply is equal to the motor and control panel voltage and amperage requirements (see installation-technical specifications) 3. Insure that all power supplies are turned off and locked out prior to any connection to the unit. 4. Refer to the electrical diagram (next page) for proper connection.
ELECTRI C SHOCK CAN K I LL. Have a qualified electrician install and service this equipm ent. Do not touch electrically live parts such as internal w iring.
Do not disconnect the w iring
jack before turning off pow er! Electrical installation should be performed within the following conditions: Ambient temperature: Between 41°F and 131°F. If the time is over 24 hours, then the ambient average temperature shall not be over 122°F. Humidity: Between 30% and 95% Altitude: 3,280 feet Moving and Storing: -13°F to 131°F. For short-time storage (less than 24 hours), the storage temperature can be up to 158°F.
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AVANI Welding Fume Extractor INSTALLATION ELECTRICAL CIRCUIT DIAGRAM
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AVANI Welding Fume Extractor
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AVANI Welding Fume Extractor
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AVANI Welding Fume Extractor OPERATION
6. Do not operate the product near
SAFETY INSTRUCTIONS
flammable materials, as sparks may ignite these materials and cause an explosion. 7. Key components of the machine run at
The Welding Fume Extractor can be dangerous if it is operated incorrectly.
high speeds and can cause injury. Never
Therefore, the product must be used with
place hands, body parts or foreign objects
caution to avoid risk of injury and avoidable
near moving parts. Do not wear loose
hazard or damage. Unnecessary injuries may
clothing that can become entangled in
occur by failing to follow the instructions
moving parts.
within Manual. The following components are key to a safe workplace and safe operation of the fume extractor. 1. Insure that the working environmental is suitable for using the product. 2. Do not store or use flammable gas or liquids near the machine when in operation. 3. All non-operating personnel should keep proper distance from the unit when in use, to avoid risk of injury. Keep other persons away from the product, except for the operator, to avoid danger. 4. Inspect the electrical wires daily. If wiring is frayed or cut, immediately turn off the unit and turn off the power source and contact a qualified electrician for repair. 5. Before replacing parts, turn the machine off and shut off power at the source.
Avani Environmental Intl. Inc. 95 Cypress Drive, Youngsville, NC 27596 AV-SPC-007
PH: (919) 570-2862 E-mail:
[email protected] www.avanienvironmental.com
®
Rev.0
06/02/2014
SMT-20120503
SPC-1000
AVANI Welding Fume Extractor the motor is turning in the direction as
OPERATION
labeled on the machine.
OPERATION INSTRUCTIONS OPERATION – Filter Cleaning 1. Refer to control panel (above) for initiating power to the motor and subsequent vacuum from the unit. 2. The vacuum hood should be placed an approximate distance of 12” from the smoke source for efficient operation. 3. If a decrease in vacuum is noted during operation and/or pressure exceeds 6” WIC on the pressure gauge, power down the machine, remove the metal filters, clean with water and then The Welding Fume Extractor is designed for
re-install.
Remove the pleated filter
the filtration of smoke generated during
and 95 ASHRAE filter, clean with
ordinary welding process work. When installed
compressed air and then re-install. 4. If gauge reading remains the same
and operated correctly, the machine will effectively collect and screen the smoke
after cleaning and/or the vacuum
yielding a significant improvement in air
continues to be too weak for proper
quality within the working environment.
fume extraction, contact AVANI for filter replacement. (see contact list in
1. Before starting the machine, be sure to
this manual)
read this Manual carefully. 2. Before starting the machine, insure that relevant safety protection measures have been taken according to the Manual. 3. Before starting the machine, confirm
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SPC-1000
AVANI Welding Fume Extractor AUTOCAD DRAWING
4 2 0
S
MA EN X.P MO SO RES DEL CO SUR S20 N ZERO E 10 15 SET PSIG
R
6
8
10
I NCHES
OF
WATER
Dimensions (in mm/inches)
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AVANI Welding Fume Extractor MAINTENANCE FILTER IDENTIFICATION & ASSEMBLY
2. STAINLESS NET captures up to 95% of the sparks and steel chips down to 1-2 micron.
Filters
(1) specification: 600 x 600 mm [23.6 x 23.6 inch] 1. stainless net
(2) filter efficiency: 5% (3) required quantity: 1 pc 3. PRE-PLEATED FILTER filters the fine dusts. (1) specification: 595 x 595 x 45 mm [23.4 x 23.4 x 1.8 inch] (2) filter efficiency: 99% down to .5
1. STAINLESS NET screens the sparks and
microns (3) required quantity: 1 pc
steel chips.
4. 95% ASHRAE FILTER cleans noxious
(1) specification: 635 x 224 x 15 mm [25 x
fumes to provide a better working
8.82 x 0.6 inch]
environment.
(2) required quantity: 1 pc
(1) specification: 24 x 24 x 11.5 inch
3. pre-pleated filter
(2) filter efficiency: 95% down to .3 microns (3) required quantity: 1 pc
Filter Assembly
2. stainless net
4. 95% ASHRAE Figure 2 - Filters
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AVANI Welding Fume Extractor
3. Release the filter handle fixing plate. Slide it to the right when facing the unit.
1. Open the front maintenance door.
4. Pull down the left and right filter handles.
2. Loosen the knob (circled in green).
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AVANI Welding Fume Extractor
5. Pull out the filter set.
7. Slide the filter set into the track and push it to the end.
6. Proceed with filter replacement. 8. Pull up the left and right filter handles.
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AVANI Welding Fume Extractor
9. Slide the filter handle fixing plate to the left when facing the unit. Secure it in position.
11. Close the front maintenance door. Assembly completed.
10. Fasten the knob (circled in green).
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AVANI Welding Fume Extractor PARTS Repair Parts Illustration
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AVANI Welding Fume Extractor PARTS Repair Parts List Please provide following information when contacting Avani Environmental: -Model number -Serial number (if any) -Part description and number as shown in parts list Reference Number
1 2 3
Description
Part Number
Quantity
Machine Body Drawer Stainless Net
A02-06-FE-2100G-1 A02-06-FE-2100G-2 FE-2100G-EP-A-002
1 1 1
4 4-1 4-2 4-3
Filters Stainless Net Pre-Pleated Filter 95% ASHRAE Filter
FM-23000 FM-20115 FM-23060
1 1 1
5 6 7 8 9 11 12 13 14 15
Filter Handles (left, right) Filter Handle Fixing Plate Filter Fixture Cover Door Tool Holder Switch Impeller Motor Base Motor Machine Bottom Cover
A02-06-FE-2100G-5 A02-06-FE-2100G-6 A02-06-FE-2100G-7 A02-06-FE-2100G-8 A02-06-FE-2100G-9 A02-06-FE-2100G-11 A02-06-FE-2100G-12 A02-06-FE-2100G-13 A02-06-FE-2100G-14 A02-06-FE-2100G-15
2 1 2 1 1 1 1 1 1 1
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SPC-1000
AVANI Welding Fume Extractor Contact Information
Avani Environmental Intl., Inc. ® 95 Cypress Drive, Youngsville, NC 27596 Email:
[email protected] www.avanienvironmental.com Customer Service:
[email protected] Tel: 919-570-2862 ext. 5167 Engineering Service:
[email protected] Tel: 919-570-2862 ext. 5162
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SPC-1000
AVANI Welding Fume Extractor
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