Transcript
Repair Parts Manual
engine powered diesel gasoline LPG
Manufactured 01-97 through 01-01
P/N 0170775 May 1997 - revised December 2001
General Information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so.
CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty.
NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantity UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.
Electrical Hazard
DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged.
A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual.
If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.
All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to:
Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.
Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: (816)-364-0317 http://www.snorkelusa.com
If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury.
Abbreviations
Do not approach or leave the aerial platform until the electricity has been turned off.
The following abbreviations are used in this manual: AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current ANSI . . . . . . . American National Standards Institute CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centimeter DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct current EMS . . . . . . . . . . . . . envelope management system GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . millimeters ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . feet in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pounds no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number © Snorkel – all rights reserved
Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor.
Printed in USA
Table of Contents Service and parts information To order service or repair parts . . . . . . . . . . . . . . . . . . i ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Section 1. - Repair parts Chassis/turntable. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Steering, 2-wheel drive before 4-19-2000. . . . . . . . 1-6 Steering, 2-wheel drive after 4-19-2000 . . . . . . . . . 1-9 Steering, 4-wheel drive before 6-26-2000. . . . . . . 1-10 Steering, 4-wheel drive after 6-26-2000 . . . . . . . . 1-13 Lift and swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Swing drive with motor . . . . . . . . . . . . . . . . . . . . . 1-16 Fuel tank mounting . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Hydraulic oil reservoir mounting . . . . . . . . . . . . . . 1-19 Booms, base boom . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Booms, tip boom . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 Platform mounting . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Engine mounting, Deutz F3L-1011F . . . . . . . . . . . 1-34 Engine, Deutz F3L-1011F . . . . . . . . . . . . . . . . . . . 1-37 Engine mounting, Ford VSG-411 . . . . . . . . . . . . . 1-38 Engine, Ford VSG-411 . . . . . . . . . . . . . . . . . . . . . 1-41 Engine mounting, Ford VSG-413 . . . . . . . . . . . . . 1-42 Engine, Ford VSG-413 . . . . . . . . . . . . . . . . . . . . . 1-45 Exhaust, Deutz engine . . . . . . . . . . . . . . . . . . . . . 1-46 Exhaust, Ford engine . . . . . . . . . . . . . . . . . . . . . . 1-48 Air cleaner, Deutz engine . . . . . . . . . . . . . . . . . . . 1-50 Air cleaner, Ford engine . . . . . . . . . . . . . . . . . . . . 1-51 Cowling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52 Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-54 Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57 Gear hub, Auburn Gear. . . . . . . . . . . . . . . . . . . . . 1-58 Swing drive, Gear Products . . . . . . . . . . . . . . . . . 1-60 Swing drive, Perfection Gear . . . . . . . . . . . . . . . . 1-62
Section 2. - Hydraulics Chassis hydraulics, 2 wheel drive . . . . . . . . . . . . . . 2-2 Chassis hydraulics, 4 wheel drive . . . . . . . . . . . . . . 2-5 Turntable hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Turntable hydraulic hoses . . . . . . . . . . . . . . . . . . . . 2-9 Package valve, Fauver . . . . . . . . . . . . . . . . . . . . . 2-10 Control valve, Fauver . . . . . . . . . . . . . . . . . . . . . . 2-12 Package valve, Weco . . . . . . . . . . . . . . . . . . . . . . 2-14 Control valve, Weco . . . . . . . . . . . . . . . . . . . . . . . 2-16 Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-20 Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 2-22 Chassis drive valve . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Drive control valve. . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Drive valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 AC generator valve . . . . . . . . . . . . . . . . . . . . . . . . 2-27 TB 37 – 01-97 through 01-01
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Centerpost and fittings . . . . . . . . . . . . . . . . . . . . . 2-29 Counterbalance valve . . . . . . . . . . . . . . . . . . . . . . 2-30 Cylinder, extension - GBI . . . . . . . . . . . . . . . . . . . 2-31 Cylinder, extension - Green. . . . . . . . . . . . . . . . . . 2-32 Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 Cylinder, lift - Rosenboom . . . . . . . . . . . . . . . . . . . 2-35 Cylinder, lift - Seabee . . . . . . . . . . . . . . . . . . . . . . 2-36 Cylinder, master level - GBI . . . . . . . . . . . . . . . . . 2-37 Cylinder, master level - Prince . . . . . . . . . . . . . . . 2-38 Cylinder, master level - Rosenboom . . . . . . . . . . . 2-39 Cylinder, master level - Seabee . . . . . . . . . . . . . . 2-40 Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2-41 Cylinder, slave level - GBI . . . . . . . . . . . . . . . . . . . 2-42 Cylinder, slave level - Prince . . . . . . . . . . . . . . . . . 2-43 Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-44 Cylinder, slave level - Seabee. . . . . . . . . . . . . . . . 2-45 Cylinder, steering - GBI . . . . . . . . . . . . . . . . . . . . . 2-46 Cylinder, steering - Green . . . . . . . . . . . . . . . . . . . 2-47 Cylinder, steering - Prince . . . . . . . . . . . . . . . . . . . 2-48 Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-49 Dual crossover relief valve . . . . . . . . . . . . . . . . . . 2-50 Emergency power unit . . . . . . . . . . . . . . . . . . . . . 2-51 Float valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52 Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-53 Platform rotator, Helac . . . . . . . . . . . . . . . . . . . . . 2-54 Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-55 Range valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
Section 3. - Electrical Electrical components, Deutz . . . . . . . . . . . . . . . . . 3-2 Electrical components, Ford . . . . . . . . . . . . . . . . . . 3-6 Engine electrical, Deutz . . . . . . . . . . . . . . . . . . . . . 3-8 Engine electrical, Ford . . . . . . . . . . . . . . . . . . . . . 3-10 Lower control box mounting . . . . . . . . . . . . . . . . . 3-13 Wiring box/instrument panel . . . . . . . . . . . . . . . . . 3-14 Wiring box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Upper control box, Deutz . . . . . . . . . . . . . . . . . . . 3-22 Upper control box, Ford . . . . . . . . . . . . . . . . . . . . 3-25 Instrument panel, Deutz before 8-23-99 . . . . . . . . 3-28 Instrument panel, Deutz after 8-23-99 . . . . . . . . . 3-31 Instrument panel, Ford before 8-23-99 . . . . . . . . . 3-32 Instrument panel, Ford after 8-23-99 . . . . . . . . . . 3-35 Solenoid switch panel, Deutz . . . . . . . . . . . . . . . . 3-36 Solenoid switch panel, Ford . . . . . . . . . . . . . . . . . 3-37 GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-38 Boom switch, lower . . . . . . . . . . . . . . . . . . . . . . . . 3-40 Boom switch, upper. . . . . . . . . . . . . . . . . . . . . . . . 3-41 Controller, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42 Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Section 4. - Factory installed options AC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2 AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Air inlet heater, Deutz . . . . . . . . . . . . . . . . . . . . . . . 4-6
Table of contents Dual fuel with 10 gallon gas tank . . . . . . . . . . . . . . 4-9 Dual fuel with 20 gallon gas tank . . . . . . . . . . . . . 4-10 LP fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Dual fuel engine, Ford VSG . . . . . . . . . . . . . . . . . 4-14 LP fuel engine, Ford VSG . . . . . . . . . . . . . . . . . . . 4-16 Engine block heater, Ford . . . . . . . . . . . . . . . . . . . 4-18 Head lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-22 Sandblast kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23 Spark arrestor muffler, Deutz . . . . . . . . . . . . . . . . 4-24 Spark arrestor muffler, Ford . . . . . . . . . . . . . . . . . 4-25 Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-29 Warning light, single beacon . . . . . . . . . . . . . . . . . 4-30 Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
TB 37 – 01-97 through 01-01
Service and parts information To order service or repair parts
Manuals
When placing an order for service or repair parts, please have the following information available for your machine.
Manuals are available from Snorkel to support any of the machines that we produce.
ü Machine model number ü Machine serial number ü Snorkel part number ü Description of part ü Quantity of parts required ü Your purchase order number ü Address for order to “Ship To”
The specific manuals for TB 37 are as follows:
ü Operator’s Manual Snorkel part number - 0170774
ü Repair Parts Manual Snorkel part number - 0170775
ü Troubleshooting Guide Snorkel part number - 0172021
ü ANSI Manual of Responsibilities ANSI/SIA A92.5-1992
ü Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: 1-(800)-255-0317 Parts Worldwide Fax: (816)-364-6312 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: http://www.omniquip.com
ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer.
Record machine information here: Model number
ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom-Supported Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request.
Serial number
Copies are also available from:
Purchased from
Scaffold Industry Association 20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA
TB 37 – 01-97 through 01-01
Date of purchase
Snorkel dealer or distributor
i
Parts order form
Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide Date
Model
Company
Serial number
Address
Optional equipment Purchase order number
Contact name
Ship to
Phone number Fax number Account number Purchase order number Part number
Ship by Description
Quantity
Price
Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified
ii
TB 37 – 01-97 through 01-01
Section 1. - Repair parts
TB 37 – 01-97 through 01-01
1-1
Chassis/turntable item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1-2
part no
0070021 5560149 987159 5560051 5560063 0070224 0070328 970449 0070553 5560036 5569867 0020280 5570001
qty
description
1 1 1 1 20 44 17 3 2 1 12 1 4 4 1 1
Chassis (consult factory) Turntable - (consult factory) Counterweight - (consult factory) Rotation bearing/gear Capscrew special 5/8-11 self locking Washer 5/8 medium lock Capscrew 5/8-11 self locking Capscrew 5/8-11 self locking Access cover, drive Access cover, chassis Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Lubrication tube, 1/4 inch copper tube Nut 5/8-11 self locking Capscrew 5/8-11 x 6-1/2 inch long hex head grade 8 1/4 inch hydraulic hose Grease fitting, 1/8 NPT straight
TB 37 – 01-97 through 01-01
Chassis/turntable
13 6
7 6
2
15 3
14 11 4 10 12
9
10 8 6 5
1 AW0170159
TB 37 – 01-97 through 01-01
1-3
Drive item 1 2 3 4 5 6 7 8 9
1-4
part no 6030040 5560078 987139 7110242 5560131 5560169 5560195 0070012 7280001
qty 2 4 4 2 16 16 16 2 18
description Drive motor with brake - (see page 2-20 for parts breakdown) Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 medium lock O-ring Nut 5/8-11 self locking Washer 5/8 flat ASTM-F436 Capscrew 5/8-11x 2-1/2 inch long hex head grade 5 Gear hub - (see page 1-58 for parts breakdown) Lug nut
TB 37 – 01-97 through 01-01
Drive
See tires and wheels for selection
7
6
5
9
4
8
3 2 1
TB 37 – 01-97 through 01-01
AW0170248
1-5
Steering, 2-wheel drive before 4-19-2000 item 1
part no
qty
2 3 4 5 6 7 8 9 10 11 12 13 14 15
0070857 0070858 0070859 0070860 0070861 5570001 0070371 0070449 5560712 0071494 970449 987119 0070452 5560713 5560079 986359 0071627 0020256 970479 0070239
2 1 1 2 1 2 1 1 2 1 1 2 1 2 1 1 1 1 1 1
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
5065707 2501616 2502016 5070026 0090834 0090840 0080183 0090833 0090832 2560001 7150001 0072969 2502630 2560002 5560017 5560018 5560714 984469 0070856 5560715
2 1 2 2 2 2 2 1 1 2 2 1 4 2 2 2 2 2 2 2
1-6
description Tie rod, complete - (includes the following) Tie rod end, left hand Tie rod end, right hand Tie rod clamp Tie rod Grease fitting, 1/8 NPT straight Steering arm Pin, steering arm Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick Pin, steering arm Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Pin, steer cylinder mounting Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick Capscrew 1/2-13 x 3/4 inch long hex head self locking Washer 1/2 medium flat Spacer Buckeye Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Cylinder, steering (see page 2-46 for GBI cylinder) (see page 2-47 for Green cylinder) (see page 2-48 for Prince cylinder) Straight thread adapter Bearing Bearing Cap, wheel service King pin Thrust bearing Locking pin Yoke, right hand Yoke, left hand Inner bearing cone Grease seal Hub Bearing Outer bearing cone Key washer Spindle nut Cotter pin 3/16 inch diameter x 2-1/2 inch long Nut 3/4-10 hex jam Grease cap Setscrew 3/4-10 x 1-1/4 inch long hex socket head
TB 37 – 01-97 through 01-01
25 8
6
5
3
28
7
20 9
4
17 21
12
SECTION C-C
28
18 11
7
10
SECTION E-E
13
14
SECTION D-D SECTION B-B
2 16
C
C
16
15
35
B
33
22
25
B 23
30
24
D
29
26
32
D
1
E
E
32
34
1
27 AW0073103
Steering, 2 wheel drive before 4-19-2000 Snorkel model TB 37
Page 1 - 7
3 2
4 C
16
C
15
16
16
38 B
1
39 33 22
B
41
D
45 23
25 26
7
D
13
E
29
30 32
E
14 SECTION B-B 12 44
34 40
A
A
31
1
43 42
7 6
27 37
5 12
1
44
40
24 35 36
8
19
17 28
9
SECTION C-C
20
40
36 35 24
CL FRONT WHEELS 20
43
11
42 SECTION A-A
10 21
SECTION D-D
40 SECTION E-E
Page 1 - 8
Steering, 2 wheel drive after 4-19-2000 Snorkel model TB 37
AWA07095A
Steering, 2-wheel drive after 4-19-2000 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
part no 0083416 0074738 0070449 5560712 0071494 970449 987119 0070452 5560713 5560079 986359 0083418 0020256 970419 0074732 5065707 2501616 2502016 5070026 0090834 0090840 0080183 0074796 970239 2560001 7150001 0072969 0071633 2540001 2540002 7280012 2500070 2560002 5560017 5560018 5560714 984469 0070856 987109 986269 0110320 0071627 5560715 5570003 7714202 2690001 0080348 5560202 0074797
qty 2 1 1 2 1 2 2 1 2 1 1 2 1 1 1 2 2 1 2 2 2 2 1 4 2 2 2 1 1 1 6 4 2 2 2 2 2 2 4 4 4 1 2 8 4 4 4 2 1
TB 37 – 01-97 through 01-01
description Tie rod, adjustable Steering arm Pin, steering arm Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick Pin, steering arm Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Pin, steer cylinder mounting Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick Capscrew 1/2-13 x 3/4 inch long hex head self locking Washer 1/2 medium flat Tie rod end for adjustable tie rod Buckeye Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Cylinder, steering - (see page 2-49 for Rosenboom cylinder) Straight thread adapter Bearing Bearing Cap, wheel service King pin Thrust bearing Locking pin Steering yoke, left hand Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Inner bearing cone Grease seal Hub with bearings Hub Inner bearing cup Inner bearing cup Wheel bolt Bearing Outer bearing cone Key washer Spindle nut Cotter pin 3/16 inch diameter x 2-1/2 inch long Nut 3/4-10 hex jam Grease cap Washer 5/16 medium lock Washer 5/16 medium flat Lock pin Spacer Set screw 3/4-10 x 1-1/4 inch long hex socket head Grease fitting 1/8 NPT 90° Pipe plug 1/4 NPT square head Bearing, self aligning Spacer, tie rod mounting Tie rod hex jam nut for adjustable tie rod Steering yoke, right hand
1-9
Steering, 4-wheel drive before 6-26-2000 item 1
part no
qty
2 3 4 5 6 7 8 9 10 11 12 13 14 15
0070857 0070858 0070859 0070860 0070861 5570001 0070371 0070449 5560712 0071494 970449 987119 0070452 5560713 5560079 986359 0071627 0020256 970479 0070239
2 1 1 2 1 2 1 1 2 1 1 2 1 2 1 1 1 1 1 1
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
5065707 2501616 2502016 0072422 0072421 0070012 6030018 0072437 0070862 2502226 5560121 5560071 5560072 0072438 5560018 5560714 5560121 5035303 5035317 5065713 7280001 7110242 5560131 5560169 5560195 5560078 987139 0071274
2 1 2 1 1 2 2 4 4 4 8 2 2 4 4 2 2 2 2 2 18 2 16 16 16 4 4 2
1 - 10
description Tie rod, complete - (includes the following) Tie rod end, left hand Tie rod end, right hand Tie rod clamp Tie rod Grease fitting, 1/8 NPT straight Steering arm Pin, steering arm Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick Pin, steering arm Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Pin, steer cylinder mounting Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick Capscrew 1/2-13 x 3/4 inch long hex head self locking Washer 1/2 medium flat Spacer Buckeye Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Cylinder, steering (see page 2-46 for GBI cylinder) (see page 2-47 for Green cylinder) (see page 2-48 for Prince cylinder) Straight thread adapter Bearing Bearing Yoke, right hand Yoke, left hand Gear hub - (see page 1-58 for parts breakdown) Drive motor - (see page 2-18 for parts breakdown) King pin Thrust bearing Bearing Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick Shim, .015 inch thick Shim, .031 inch thick Washer Spindle nut Cotter pin 3/16 inch diameter x 2-1/2 inch long Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick Straight thread 90° elbow Straight thread 90° elbow Straight thread adapter Lug nut O-ring Nut 5/8-11 self locking Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 medium lock King pin cap
TB 37 – 01-97 through 01-01
2 16
16 C
C
15
43 41 40
20 19 B
B
39
38 37
D
21
D
1
36
1
30 28 27 26
8
31
29
22
35
7 5
3
6
33
9
4
23 B
17
43
12 18
SECTION C-C
A
11 7 14
10
13
SECTION D-D 25
SECTION B-B
32 24
34
AW0072460
Steering, 4-wheel drive before 6-26-2000 Snorkel model TB 37
Page 1 - 11
3 2
4 C
16
C
15
16
16 30 29 31
27 26
38 B
1
32
33 34
B D
7
35
D
13 14 SECTION B-B 12 18
A
A
36
7 6 5 37
12
1
18
25
24 23
19 22
21
38
8
44
17
42 41 40
9
SECTION C-C
37
39
28
46
47
21
25 24 23
43 B
37
22
46 A
11
19 SECTION A-A
10
SECTION D-D
45
Page 1 - 12
Steering, 4-wheel drive after 6-26-2000 Snorkel model TB 37
20
AWA07093
Steering, 4-wheel drive after 6-26-2000 item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
0083416 0074738 0070449 5560712 0071494 970449 987119 0070452 5560713 5560079 986359 0083418 0020256 970419 0074732 5065707 2501616 5560202 2690001 5035317 5570001 0080183 970239 0070856 987109 0074735 0074736 6030018 987139 5560078 5560195 5560169 5560131 7110242 0070012-99 7280001 0110320 5560018 0072438 5560121 5560071 5560072 0072437 988229 0070862 5065713 5035305
2 1 1 2 1 2 2 1 2 1 1 2 1 1 1 2 2 2 4 2 8 2 4 2 4 1 1 2 4 16 16 16 16 2 2 18 4 4 4 2 2 2 4 4 4 2 2
TB 37 – 01-97 through 01-01
description Tie rod, adjustable Steering arm Pin, steering arm Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick Pin, steering arm Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Pin, steer cylinder mounting Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick Capscrew 1/2-13 x 3/4 inch long hex head self locking Washer 1/2 medium flat Tie rod end for adjustable tie rod Buckeye Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Cylinder, steering - (see page 2-49 for Rosenboom cylinder) Straight thread adapter Bearing Tie rod hex jam nut for adjustable tie rod Bearing, self aligning Straight thread 90° elbow Grease fitting, 1/8 NPT straight Locking pin Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Grease cap Washer 5/16 medium lock Steering yoke, left hand Steering yoke, right hand Drive motor - (see page 2-18 for parts breakdown) Washer 1/2 medium lock Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking O-ring Gear hub Lug nut Lock pin Spindle nut Washer Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick Shim, .015 inch thick Shim, .031 inch thick King pin Cotter pin 1/4 inch diameter x 2-1/2 inch long Thrust bearing Straight thread adapter Straight thread 90° elbow
1 - 13
Lift and swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 - 14
part no 0170236 0170235 5560169 5560263 5569858 984449 5569859 0170238 5560022 0070472 0070256 5590003 5560051 0170474 0170150 0170154 0070132 987109 0070473 9980012 0070007 0170148 0070156 0070033 5065707 0170473
qty 1 1 8 3 1 6 2 1 2 1 1 1 4 1 1 1 2 8 8 1 1 1 1 2 2 1
description Centerpost and fittings - (see page 2-29 for parts breakdown) Swing drive with motor - (see page 1-16 for parts breakdown) Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long self locking Capscrew 5/8-11 x 3-1/2 inch long socket head Nut 5/8-11 hex jam Set screw 5/8-11 x 2-1/2 inch long socket flat point Adjustment bolt Adjustment bolt Key Adapter plate, centerpost Retaining ring Capscrew 5/8-11 self locking Lift cylinder - (see page 2-33 for parts breakdown) Pin, base boom to lift cylinder rod end Pin, lift cylinder base end to turntable Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Cylinder, master level - (see hydraulics section for parts breakdown) Pin, master level cylinder base end to base boom Pin, master level cylinder rod end to turntable Pin lock Straight thread adapter 3/8 inch hydraulic tube - (used on GBI and Seabee cylinders only)
TB 37 – 01-97 through 01-01
Lift and swing
15 18 17
22 25
24 18
14
21
19 20 26
19 20
13 3
23 24
16 12
17
11
10 9 6 54
2
3
6 8
6 7
1 AWM00337
TB 37 – 01-97 through 01-01
1 - 15
Swing drive with motor item 1
2 3 4 5 6 7 8
1 - 16
part no
qty
0170235 0170704
1 1
6030009 7190005 5560064 6010171 7110152 970319 987109 5035305
1 1 2 1 1 4 4 2
description Swing drive with motor Swing drive (Gear Products swing drive, see page 1-60 for parts breakdown) (Perfection Gear swing drive, see page 1-62 for parts breakdown) Swing drive motor Replacement motor gasket Capscrew 1/2-13 x 1-1/4 inch long self locking Crossover relief valve O-ring Capscrew 5/16-18 x 2-1/2 inch long hex head grade 5 Washer 5/16 medium lock Straight thread 90° elbow
TB 37 – 01-97 through 01-01
Swing drive
2
4
8 67 5 3
1
AW0170235
TB 37 – 01-97 through 01-01
1 - 17
Fuel tank mounting item 1 2 3 4 5 6 7
part no 0070331 9940001 0070483 8180014 7714202 0170245 970489 5560033 0170406
qty
description
1 1 1 1 1 2 3 4 1
Fuel tank, gasoline 20 gallon capacity Replacement fuel tank cap Fuel gauge - (includes gauge lens) Replacement gauge lens Pipe plug 1/4 NPT square head Fuel tank strap Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Washer
2 7 1 6
5
3
4
1 - 18
AW0170244
TB 37 – 01-97 through 01-01
Hydraulic oil reservoir mounting item 1 2 3 4
part no 0073284 970449 987119 984109
qty 1 8 4 4
description Hydraulic oil reservoir - (see page 2-22 for parts breakdown) Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex
1
2 3
4
TB 37 – 01-97 through 01-01
AWM00340
1 - 19
Booms, base boom item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 - 20
part no 0170014 0072688 0072690 970469 987119 986299 970449 0090138 0070043 0080294 972449 978329 0072682 0073111 0072683 0072681 5560033 0071216 5560649 0170340 986009 984049 0170051 0070033 987109 0070473 9980012 0070132 2502836 0170152 5037005 5034502 5074403 5037003 5034403 5036703 5063905 5064001
qty 1 1 1 10 18 14 8 4 4 4 12 4 1 1 1 1 4 1 3 1 6 3 1 1 4 4 1 1 2 1 1 1 2 2 1 2 2 2
description Base boom Slide pad plate Slide pad Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Slide pad spacer Slide pad shim, .030 inch thick Slide pad Capscrew 3/8-16 x 3/4 inch long socket flat head Capscrew 3/8-16 x 3/4 inch long socket flat head Slide pad Slide pad spacer, 1/8 inch thick Slide pad spacer, 1/4 inch thick Slide pad mount Nut 3/8-16 self locking Guard, boom switch Machine screw #10-24 x 1 inch long truss head Upper boom switch - (see page 3-41 for parts breakdown) Washer #10 medium flat Nut #10-24 hex Pin, extension cylinder to base boom Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Pin lock Bearing Pin, boom pivot Swivel nut 90° elbow Bulkhead straight thread 90° elbow Bulkhead locknut Swivel nut 90° elbow Bulkhead union Swivel nut run tee Fitting nut Tube end reducer
TB 37 – 01-97 through 01-01
Booms, base boom
16 10 9
7
8
34
5
15
11
32
14
32
33
31
30
33 35
35
13 12
37
37
36
7
5
1
6
36 Left side of boom
3
6 5 2
4 17 18 19 20 21
22
1 29 23 24 25 26
TB 37 – 01-97 through 01-01
25 26
24 27
28 AW0170147-1
1 - 21
Booms, tip boom item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18
1 - 22
part no 0170001 0170043 970629 986299 5560033 0080399 0070443 0070033 987109 0070473 9980012 0170050 0170272 972539 0080293 0070030 0072567 0090141 972559 5560644
qty 1 1 2 4 17 1 1 2 4 4 1 1 1 3 5 5
6 6
description Tip boom Hose carrier - (see page 1-26 for parts breakdown) Capscrew 3/8-16 x 5 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Slave level cylinder - (see page 2-41 for parts breakdown) Pin, level cylinder to boom Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Pin, extension cylinder to tip boom Extension cylinder - (see page 1-24 for parts breakdown) Capscrew 3/8-16 x 2-3/4 inch long socket flat head Slide pad Slide pad shims - (use thickness as required) Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Capscrew 3/8-16 x 1 inch long socket flat head Capscrew 3/8-16 x 1-1/4 inch long socket flat head
TB 37 – 01-97 through 01-01
Booms, tip boom
3 4
1
2
4 5 11 10 9 8
7
6 1
12
18 15 16 17
15 8
13
16
9 5 10 11
16 15 14 AW0170147-2
TB 37 – 01-97 through 01-01
1 - 23
Extension cylinder item 1
2 3 4 5 6 7 8 9
1 - 24
part no
qty
0170272 0170138
1 1
6010116 0071918 0170005 970489 5560033 0070141 972449 5075205 5035305
1 1 1 2 2 2 4 1 2
description Extension cylinder Cylinder, extension (see page 2-31 for GBI cylinder) (see page 2-32 for Green cylinder) Cartridge holding valve - (factory preset, do not reset) Seal repair kit Support, extension cylinder Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Slide pad Capscrew 3/8-16 x 3/4 inch long socket flat head Hex head plug Straight thread 90° elbow
TB 37 – 01-97 through 01-01
Extension cylinder
1
5 2 9
3 4 8 6 7 AWM00341
TB 37 – 01-97 through 01-01
1 - 25
Hose carrier item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 - 26
part no 0170043 0170042 0170040 0170140 0170142 0170036 0170146 0150224 0110581 9920014 3010005 3046972 9920015 9920016 0170045 0060089 0070029 0170044 0170047 3010006 3044854 3010009 3046972 5560033 5560004 5569862 970479 970469 970029 5569863 970469 5560330 970439 986019 986299 987119 5560611 5569864 986359 5560037
qty 1 1 1 1 1 1 1 1 4 44 1 1 1 1 4 2 4 2 1 1 17 8 4 8 2 4 2 3 8 3 8 23 11 3 1 2 1
description Hose carrier Cover Support tube Sliding tube Mounting bracket, hose carrier Mounting bracket, upper end Clamp bar Clamp bar Spacer Plastic track link Control wire #2, 18 gauge/19 conductor x 57 feet long - (terminals not included) Replacement terminal Mounting bracket Mounting bracket Slide pad Slide pad Slide pad Spacer 3/16 inch hydraulic hose Power wire, 12 gauge/8 conductor x 54.5 feet long - (terminals not included) Replacement terminal Control wire #1, 18 gauge/19 conductor x 54.5 feet long - (terminals not included) Replacement terminal Nut 3/8-16 self locking Nut 1/4-20 self locking Capscrew 3/8-16 x 5-3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-3/8 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long socket flat head Capscrew 3/8-16 x 5/8 inch long socket flat head Washer 1/4 medium flat Washer 3/8 medium flat Washer 3/8 medium lock Nut 3/8-16 hex jam Capscrew 1/2-13 x 5-3/4 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking
TB 37 – 01-97 through 01-01
15
30
34
22
31
26 23
32
16
21 25
22
31
26
33
21
28
32
24
21
32
21
12 14
27
1
21
32
9
33
37
8
6
36
35
3
15
8
17
24
18
19
7 10
13
2
29 11
22
24
31
5
21 21
33
4
24
22
21
29
14 AW0170043
Hose carrier DWG. 0170043
Snorkel model TB 37
Page 1 - 27
Platform mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 - 28
part no 0170477 0070446 0070132 0070441 0070033 0070473 9980012 987109 5093027 970029 986019 5560004 3090019 971009 970909 986019 5560037 986299 5560033 970529
qty 1 1 1 1 1 1 1 4 1 4 2 2 2 2 1 2 2 8 4 8 4 4
description Platform - (consult factory) Platform rotator - (see page 1-32 for parts breakdown) Platform gate - (see page 1-30 for parts breakdown) Pin, tip boom to rotator pylon Pin lock Pin, slave level cylinder to platform Pin lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Washer 5/16 medium lock Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Flexgard tube, 18 inch long Capscrew 1/2-13 x 4 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/2-13 self locking Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5
TB 37 – 01-97 through 01-01
Platform mounting
1
22 21 20
15 2 3 14 13 12 11 12
19
18 17
13
14
11
10
9
8 4 5
16 18 19
9 10
8
6 7
AWM00224
TB 37 – 01-97 through 01-01
1 - 29
Platform gate item
qty
description
0071951 0150509 0071953 970529 5560033
1 2 2 2 2
Gravity gate for 5 ft and 8 ft steel platforms Gravity gate, steel platform Roller, steel gravity gate Roller spacer, steel gravity gate Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Nut 3/8-16 self locking
6 7 8 9 10
016117728 0161177 0161182 0161184 970889 5560039
1 1 2 2 2 2
Gravity gate for 5 ft and 8 ft aluminum platforms Gravity gate service kit - (kit includes items 6 through 10) Gravity gate, aluminum platform Roller, aluminum gravity gate Roller spacer, aluminum gravity gate Capscrew 1/2-13 x 1 inch long hex head grade 5 Nut 1/2-13 self locking
11 12 13 14 15 16 17
0071834 0322724 988179 986359 0071837 2570002 2667500
1 1 2 2 1 2 1
Swinging gate for 5 ft and 8 ft steel platforms Swinging gate, steel platform Pin, gate hinge Cotter pin 1/8 inch diameter x 1 inch long Washer 1/2 medium flat Spring, torsion Bearing Knob, gate hinge pin
18 19 20 21 22 23 24 25 26 27 28 29
0160970 0322724 5560056 0071837 2570002 2667500 0161472 970099 984529 987099 986019 300891
1 1 1 1 2 1 1 3 3 2 1 1
Swinging gate for 5 ft and 8 ft aluminum platforms Swinging gate, aluminum platform Pin, gate hinge Roll pin 1/8 inch diameter x 1 inch long Spring, torsion Bearing Knob, gate hinge pin Latch stop Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Nut sert 1/4-20 Washer 1/4 medium lock Washer 1/4 medium flat Door latch
1 2 3 4 5
1 - 30
part no
TB 37 – 01-97 through 01-01
Platform gate
5
10 9
4
1 3
6
2
8
7
Gravity gate, aluminum platform
Gravity gate, steel platform
11
17 16 15
14 12
13
Swinging gate, steel platform 18 23 24 22 25
20
21
19 Gate pin Rear view
26
27
28 26 25 29 Door latch rear view
Swinging gate, aluminum platform AWM00206
TB 37 – 01-97 through 01-01
1 - 31
Platform rotator item 1 2 3 4
part no 0072553 0072556 0072818 6029630 6090049 8150066
1 1 1 1 1 1 1
2502832 0072555 0072561 2504856 0072562 7110157 7110348 0070916 0070132 0070473 987109 0170478 0072508 5035303 970239 5065703 970889 987139 970449 5065803 5560217 5560053 0020283
2 1 1 2 1 2 2 1 1 2 4 1 1 2 2 1 6 6 2 1 2 2 4 1 1 4 3 3 3 2 2 1 2
5
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 - 32
qty
9980012 986269 5033713 5063906 5064002 5037003 987119 0170573 970299
description Pylon, platform rotator Mounting frame, platform rotator Torque plate, platform rotator Hydraulic power unit Reservoir with cap Replacement motor Platform rotator (see page 2-54 for Helac rotator) (see page 2-55 for Parker rotator) Bearing Collar Thrust bearing Replacement bearing - (2 bearings required) Bearing spacer O-ring - Helac, rotator O-ring - Parker, rotator Key Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock Mounting bracket Cover plate, platform rotator Straight thread 90° elbow Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Straight thread adapter Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Long straight thread adapter Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 full thread Nut 1/2-13 hex jam 1/4 inch hydraulic hose Grease, Conoco super sta - (consult factory) .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Washer 5/16 medium flat Male 90° elbow - (used on Helac rotator only) Fitting nut - (used on Helac rotator only) Tube end reducer - (used on Helac rotator only) Swivel nut 90° elbow Washer 3/8 medium lock Dual crossover relief valve - (see page 2-50 for parts breakdown) Capscrew 5/16-18 x 2 inch long hex head grade 5
TB 37 – 01-97 through 01-01
Platform rotator
5
27
24
34
29
22
21
15
14
4 23
15 20 34
16
31
13 25 11
5
26
27
18 36 12
37
30
11
15
30
32
DETAIL "A" HELAC ACTUATOR END VIEW
27 19
33 3
10
9
8
2 22
21
7
1 6
AW0170477
TB 37 – 01-97 through 01-01
1 - 33
Engine mounting, Deutz F3L-1011F item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 - 34
part no 0170756 5560355 0170541 7630001 970989 5560037 0070148 5560669 986359 5560039 5560613 970029 987099 986019 5093006 5093000 5033607 5033604 0170666 0090577 5550028 7630286 5010011 5560638
qty 1 1 1 4 4 4 8 4 8 4 1 1 1 1 2 1 1 1 1 1 4 1 1 1
description Engine, Deutz F3L-1011F - (see page 1-37 for parts breakdown) Washer metric 8mm lock Engine frame Engine mount Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Engine mount washer Capscrew 1/2-13 x 5-1/2 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Washer metric M8 flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Clamp Clamp Male adapter Male adapter Fuel supply hose Fuel return hose Clamp Fuel filter Fuel hose 5/16 inch diameter x 42 inch long Capscrew metric M8-1.25 x 16mm long hex head
TB 37 – 01-97 through 01-01
FUEL TANK 21 19
21
20
18
17 SUPPLY
1
21 22
20
RETURN
16 15
14
13
12 10
8
9
8
9
10
3 2
A SECTION A-A
4
3
7 15
24
2
11
A 6
5 AW0170599
DWG. 0170599
Engine mounting Deutz F3L-1011F diesel Snorkel model TB 37
Page 1 - 35
28
26
8
31
29
25
24
30
27
21
7
9
20
19
SECTIONA-A 1
23
13
22
10
13
2 15
16
14 A 33 A 9
12
3
Page 1 - 36
Engine Deutz F3L-1011F Snorkel model TB 37
DWG. 0170600
4
18
21
11
32 21
18
17 5
FS
6
NS
AW0170600
Engine, Deutz F3L-1011F item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
part no 7620042 0170423 0170589 0170588 0170593 0170594 7630226 7630234 0081226 0170601 2650001 0072104 2690004 982129 3040174 970049 984069 5560228 5560377 972029 5560355 9980012 5560698 5560664 5560136 5560168 5560653 564076 5560356 987139 986299 5560625 5560207 5093000
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 8 2 2 1 1 1 2 2 8 6 8 2 6 6 4 1
TB 37 – 01-97 through 01-01
description Engine, Deutz F3L-1011F diesel Hydraulic pump and fittings - (see page 2-53 for parts breakdown) Engine mount, rear left hand Engine mount, rear right hand Engine mount, front left hand Engine mount, front right hand Flexible coupling, Bowex Flexible coupling, Hayes Engine adapter Solenoid mount bracket Swivel, in-line Jumper wire Rod end Nut 1/4-28 hex Solenoid Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 hex Capscrew metric M14-2.0 hex head drilled Washer metric M14 lock Capscrew metric M8-1.25 x 20mm long hex head Washer metric M8 lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew metric M6-1.0 x 20mm long hex head Washer metric M6 lock Capscrew 1/2-13 self locking drilled head Washer 1/2 hard flat ASTM-F436 Capscrew metric M10-1.5 x 85mm long hex head Capscrew metric M10-1.5 x 30mm long hex head Washer metric M10 lock Washer 1/2 medium lock Washer 3/8 medium flat Capscrew metric M10-1.5 x 20mm long hex head Capscrew metric M14-2.00 x 30mm long hex head Clamp
1 - 37
Engine mounting, Ford VSG-411 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
1 - 38
part no 0170755 0170720 0170698 0170699 0101642 0073989 0170424 5010011 7630001 0070148 5010012 7630299 7630180 5560179 7630239 7630321 7630253 7630227 8060277 5093027 7630286 5033607 7714202 5550028 5093010 970049 986019 984069 987099 970989 986359 5560037 970029 5569874 970509 986299 5560033 5560669 5569850 970449 987119 5550020 5093002
qty 1 1 1 1 2 1 1 1 4 8 1 1 4 4 1 1 1 1 1 1 1 1 1 3 1 1 7 1 7 4 8 8 5 1 4 12 4 4 6 8 8 4 1
description Engine, Ford VSG-411 - (see page 1-41 for parts breakdown) Engine mounting frame Radiator mount, right hand Radiator mount, left hand Radiator mounting bracket Fan shroud Fuel hose 5/16 inch diameter x 40 inch long Fuel hose 5/16 inch diameter x 36 inch long Engine mount Engine mount washer Radiator overflow hose 5/16 inch diameter x 72 inch long Radiator Radiator cushion Washer, snubbing Radiator cap - 13 psi Hose Hose Overflow reservoir Replacement reservoir cap Clamp Fuel filter Male adapter Pipe plug 1/4 NPT square head Clamp Clamp Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 hex Washer 1/4 medium lock Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut metric M5 hex Capscrew 3/8-16 x 2 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 1/2-13 x 5-1/2 inch long hex head grade 5 Machine screw #10 x 3/4 inch long self tapping Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Clamp Clamp
TB 37 – 01-97 through 01-01
23
23
20
8
23
42
31
16 33
26
28
32
3
9
24
25
26
27
26
28
28
10 INSIDE OF TURNTABLE NEAR ENGINE ON WIRING BOX SIDE 19
FUEL PUMP ON ENGINE
10
29
REAR VIEW OF ALTERNATOR
2
DETAIL "B" 21 22
4 12 35
34
7 FUEL TANK 31
39
14
5
35
30
37
FUEL TANK NOT SHOWN IN CORRECT POSITION
40
36
13 VIEW B-B
11 38 1 15
17 41
12
A A
6
18
16
32
26
28
41
AW0170697
"B"
DWG. 0170697
Engine mounting Ford VSG-411 Snorkel model TB 37
Page 1 - 39
AW0070755
Page 1 - 40
Engine Ford VSG-411 gasoline Snorkel model TB 37
DWG. 0070755
Engine, Ford VSG-411 item 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
part no 0170755 7620038 7630316 8110014 7630318 7630319 7630729 0170423 3020095 7630300 0152594 0152643 5560626 5560356 5560136 5560168 987139 9980012 972029 5560653 5569868 5560671 7630238 5560649 5560034 0074114 972049 987079 0152600 0152599 7630308 0152641 5560613 5560364 5560222 7630322 5063703 5035325 0181545
qty 1 1 1 1 1 1 1 1 1 1 1 1 6 16 2 2 2 1 8 4 3 4 1 2 2 1 3 8 1 1 1 1 1 1 1 1 1 1 1
TB 37 – 01-97 through 01-01
description Engine, Ford VSG-411 - complete Engine, Ford VSG-411 gasoline Replacement carburetor with actuator Replacement actuator for carburetor Replacement ignition coil Replacement Barber-Coleman governor Replacement starter Hydraulic pump and fittings - (see page 2-53 for parts breakdown) Switch, oil pressure Flywheel housing coupling kit Mount, left hand Mount, right hand Capscrew metric M10-1.5 x 30mm long hex head Washer metric M10 lock Capscrew 1/2-13 self locking drilled head Washer 1/2 hard flat ASTM-F436 Washer 1/2 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew metric M8-1.25 x 20mm long hex head Capscrew metric M10-1.5 x 85mm long hex head Capscrew metric M10-1.5 x 95mm long hex head Nut metric M10 hex Sheave Machine screw #10-24 x 1 inch long truss head Nut #10-24 self locking Spark module mount plate Capscrew metric M10-1.5 x 40mm long hex head Washer #8 medium lock Exhaust adapter Exhaust flange Air horn kit Adjustment bar Washer metric M8 flat Washer metric M10 flat Washer 3/8 hard flat ASTM-F436 Alternator belt Cap Straight thread 90° elbow Upper spacer
1 - 41
Engine mounting, Ford VSG-413 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
1 - 42
part no 0170755 0170720 0170698 0170699 0101642 0073989 0170424 5010011 7630001 0070148 5010012 7630299 7630180 5560179 7630239 7630321 7630253 7630227 8060277 5093012 7630286 5033607 7714202 5550028 5093027 970029 986019 5560004 987099 970989 986359 5560037 970029 970049 970519 986299 5560033 5560669 5569850 970449 987119 5550020 5093002
qty 1 1 1 1 2 1 1 1 4 8 1 1 4 8 1 1 1 1 1 1 1 1 1 3 1 1 7 1 7 4 8 8 5 1 4 12 4 4 6 8 8 4 1
description Engine, Ford VSG-413 (see page 1-45 for parts breakdown) Engine mounting frame Radiator mount, right hand Radiator mount, left hand Radiator mounting bracket Fan shroud Fuel hose 5/16 inch diameter x 40 inch long Fuel hose 5/16 inch diameter x 36 inch long Engine mount Engine mount washer Radiator overflow hose 5/16 inch diameter x 72 inch long Radiator Radiator cushion Washer, snubbing Radiator cap - 13 psi Hose Hose Overflow reservoir Replacement reservoir cap Clamp Fuel filter Male adapter Pipe plug 1/4 NPT square head Clamp Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Washer 1/4 medium lock Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 1/2-13 x 5-1/2 inch long hex head grade 5 Machine screw #10 x 3/4 inch long self tapping Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Clamp Clamp
TB 37 – 01-97 through 01-01
20
23
23
8
23
28
26
32
42
13 12 3 35
24
34
39
5
14
35
40
25
26
28
FUEL PUMP ON ENGINE
2
36 4
21
22
VIEW A-A 19 7 26
27
33
37
16
30
FUEL TANK
31
FUEL TANK NOT SHOWN IN CORRECT POSITION
VIEW B-B
31 41 1 38
15 11
9
12
A
A
10 6
10
18
29
DETAIL "B" B 32
26
28 B
16 17
41
"B"
AWA17017A
DWG. A17017A
Engine mounting Ford VSG-413 Snorkel model TB 37
Page 1 - 43
4
22
13
SECTION A-A
40
35
39
38 17
18
19
13
1
22
29
24 20 23
A
8
8
2
21
26
7
13
22
27
30 8
14
16
28
33
34
25
12
11
10
8
9 8
A
4 5
31 28
14
8
7
14
16
21 6
7
8
32
8
AW0073990
3
Page 1 - 44
Engine Ford VSG-413 Snorkel model TB 37
DWG. 0073990
36
37
Engine, Ford VSG-413 item 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
part no 7624749 7620051 7630348 7630700 7630718 7630719 7630721 7630722 7630723 7630724 7630725 7630726 7630727 7630728 7630747 8060187 8060189 0170423 3020095 7630300 0152594 0152643 5560617 5560356 5560136 5560168 987139 9980012 972029 5560653 971999 5560671 7630305 5560649 5560034 0074114 972049 987079 0152600 0152599 7630228 0152641 5560613 5560364 5560222 7630697 5063703 5035325 0181545 7630238 7630308 7720201 5090031 5010007 7630327 5550030
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 16 2 2 2 1 8 6 2 4 1 2 2 1 3 8 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1
TB 37 – 01-97 through 01-01
description Engine, Ford VSG-413 - complete Engine, Ford VSG-413 gasoline Replacement choke Replacement carburetor Carburetor rebuild kit Replacement governor Replacement ignition distributor Replacement oil filter Replacement fuel filter Replacement spark plug Replacement spark plug wire #1 Replacement spark plug wire #2 Replacement spark plug wire #3 Replacement spark plug wire #4 Replacement starter Replacement fuel filter Replacement oil filter Hydraulic pump and fittings - (see page 2-53 for parts breakdown) Switch, oil pressure Flywheel housing coupling kit Mount, left hand Mount, right hand Capscrew metric M10-1.5 x 35mm long hex head Washer metric M10 lock Capscrew 1/2-13 self locking drilled head Washer 1/2 hard flat ASTM-F436 Washer 1/2 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew metric M8-1.25 x 20mm long hex head Capscrew metric M10-1.5 x 85mm long hex head Capscrew metric M10-1.5 x 25mm long hex head Nut metric M10 hex Spark module - (included with engine) Machine screw #10-24 x 1 inch long truss head Nut #10-24 self locking Spark module mount plate Capscrew metric M10-1.5 x 40mm long hex head Washer #8 medium lock Exhaust adapter Exhaust flange Alternator Adjustment bar Washer metric M8 flat Washer metric M10 flat Washer 3/8 hard flat ASTM-F436 V-belt Cap Straight thread 90° elbow Upper spacer Sheave Air horn kit Reducer bushing Street elbow 45°, 1/8 NPT Vacuum hose, 3/16 inch diameter x 12 inch long Hose 2 inch flame resistant x 6 inch long Clamp
1 - 45
Exhaust, Deutz engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 - 46
part no 7630003 7630005 0080679 7630004 0071953 5569866 5560033 986299 5560708 0170604 0081053 7630006 7734701 7734501 7630016 0170611 0170610 5550050 986019 7630129 970029 5560004
qty 1 2 1 1 4 4 4 4 3 1 1 1 1 1 1 1 6 1 1 1 1
description Air cleaner - (see page 1-50 for parts breakdown) Air cleaner mounting band Air inlet tube Air inlet hood Spacer, air cleaner Capscrew 3/8-16 x 2-3/4 inch hex head grade 5 Nut 3/8-16 self locking Washer 3/8 medium flat Pop rivet #AD46-ABS Air intake manifold Air intake hose Air cleaner service indicator Street 90° elbow, 1/8 inch NPT Pipe 90° elbow, 1/8 inch NPT Elbow, 3 inch 90° rubber Air inlet tube Exhaust pipe Clamp Washer 1/4 medium flat Elbow 90° rubber reducing Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking
TB 37 – 01-97 through 01-01
Exhaust, Deutz engine
12
13
16
14
19
22
21
10 18
11
15
16 20
17
4
3
6 9
7
8 5
1
2
AW0170603
TB 37 – 01-97 through 01-01
1 - 47
Exhaust, Ford engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 - 48
part no 7630102 7630025 0071510 5550050 0170721 0071995 0074154 0081053 5550040 7630196 0074153 5550010 5550005 7741064 7734510 7630002 0170749 7630006 5010002 5560659 970499 986299 5560033 7734501 7734701
qty
description
1 2 4 2 1 1 2 1 4 1 1 2 1 1 1 1 1 1 1 1 4 4 4 1 1 1
Air cleaner - (see page 1-51 for parts breakdown) Mounting band, air cleaner Spacer, air cleaner Clamp Air inlet tube Air inlet tube Air inlet elbow Air intake hose Clamp Air inlet hood Air inlet tube Clamp Clamp Nipple, 1-1/4 NPT x 8 inch long Pipe 90° elbow, 1-1/4 inch NPT Muffler, standard Exhaust pipe Air cleaner service indicator Hose - 2 ft Pop rivet #AD44-ABS Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Adapter (included with air service indicator item 18) Pipe 90° elbow, 1/8 inch NPT Street 90° elbow, 1/8 inch NPT
TB 37 – 01-97 through 01-01
Exhaust, Ford engine
19 9 7
12 9 11
7 5
9
10 6
23
22
21
20 24
26
3
18
5 1
2
25
4 8
17
13
16
15 14
TB 37 – 01-97 through 01-01
AW0170711
1 - 49
Air cleaner, Deutz engine item
part no 7630003
1 2 3 4 5 6 7
8040106 8040107 8040112 8040114 8040111 8040115
qty 1 1 1 1 1 1 1 1
description Air cleaner Housing - (not sold separately) Primary filter element Secondary filter element Cleaner cap baffle Clamp Dust cap Vacuator valve
1
2
6
3
5 4
7 AW7630003
1 - 50
TB 37 – 01-97 through 01-01
Air cleaner, Ford engine item
part no 7630102
1 2 3 4 5 6
8040124 8040125 8040136 8040137 8040118
qty 1 1 1 1 1 1 1
description Air cleaner Housing - (not sold separately) Primary filter element Secondary filter element Clamp Dust cap Vacuator valve
1
2
5
3
4 6 AW7630102
TB 37 – 01-97 through 01-01
1 - 51
Cowling item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
1 - 52
part no 0170173 0170165 0170163 0170166 0170164 0170167 0170168 0170178 0170203 0170202 0170162 0170161 0170668 0170459 0070554 0170201 0170200 0170408 0170175 5510003 0070555 5510003 0070548 974439 987079 0071441 0170793 0070539 5560034 5560135 5569012 984029 0170180 0170195 0170414 970869 986359 970469 5560645 970449 5510004 970909 970259 5560031 984149 987139 5560033 986299 976689 5560609 986269
qty
description
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 2 2 2 34 4 10 10 4 2 1 10 14 26 2 2 2 4 26 20 4 14 30 18 16 14 46
Rear cowling Side cowling, left hand rear Door, left hand rear Side cowling, right hand rear Door, right hand rear Door post, right hand Door post, left hand Door post bracket Side cowling, left hand front Side cowling, right hand front Door, left hand front Door, right hand front Engine cover, Deutz diesel engine Engine cover, Ford gasoline engine Hinge, air cleaner access door Mounting bracket, side cowling left hand Mounting bracket, side cowling right hand Shroud Access door, lower controls Replacement latch and knob Air cleaner access door Replacement latch and knob Door spring Machine screw #8-32 x 1/2 inch long round head Washer #8 medium lock Spacer, door striker Striker Door latch Nut #10-24 self locking Staple plate Rubber bumper Nut #8-32 hex Staple plate bracket Engine cover spacer, Deutz diesel engine Bracket, lower boom switch Capscrew 1/2-13 x 3/4 inch long hex head grade 5 Washer 1/2 medium flat Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 5-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Rubber door latch Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Nut 5/16-18 self locking Nut 1/2-13 hex Washer 1/2 medium lock Nut 3/8-16 self locking Washer 3/8 medium flat Machine screw #10-24 x 3/4 inch long flat head Machine screw #10-24 x 1/2 inch long truss head Washer 5/16 medium flat
TB 37 – 01-97 through 01-01
7 10
32 5 26
46 30
4 27 SEE DETAIL "A"
17
28 37
44
45
20
2
I
9
6 45
40
SECTION D-D
I
49
14
35
SECTION B-B
19
26
DETAIL "A"
3
44
48
13
36
45 28
D
C
33
43
34
E E
35
45
LH 12
SEE DETAIL F
11
18
RH
15
LH
31
RH G
RH L
16 44
H
10
9
45
LH
H
47
44
28
26
B DETAIL "C" COUNTER WIEGHT D
B 17 G
25 47
26
24
23
18
SECTION E-E
28
DETAIL "F"
L 35
45
52 35
FRONT SIDE COWLING
52 REAR SIDE COWLING
38 3
29
22
21
2
1 35
4
5
44 34 44
42
43
39
35
40 41
48
48
41
40
8 24 34
43
33
FRONT DOOR
23
REAR DOOR
SECTION H-H SECTION I-I SECTION L-L
VIEW G-G 29
22
21
AW0170671
Cowling DWG. 0170671
Snorkel model TB 37
Page 1 - 53
Placards and decals item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
1 - 54
part no 0170660 0170661 0072277 0323896 0100164 560239 0323897 0074209 0323899 0070540 0070541 0070901 5560655 0071425 0071927 0074372 7030004 0072531 0073491 0070921 0074311 5560080 0073585 7030003 0170783 7050004 0073139 5560655 0181562 0073623 0074210 9980021 9980022 5569820 0073492 0150448 0172077 0083426 0080650 0071925 0071926 0074316 0151410 0072276 0072277 0111390 0070421 0072203 0082203 0072164 0082160 0081441 0090493
qty 1 1 2 5 1 4 1 1 1 1 3 3 1 34 1 1 1 2 1 1 1 5 8 2 1 2 1 1 2 1 1 1 2 1 1 1 1 1 4 4 1 1 1 3 2 2 2 4 2 1 1 1 1 1
description Decal set for Deutz engine machine Placard set for Deutz engine machine Placard, lug nut torque Decal, danger electrical hazard Placard, emergency bleed down valve Decal, Snorkel brand logo Decal, danger you must not operate Placard, pre-start instructions Placard, platform capacity - (consult factory) Decal, danger electrical hazard Decal, yellow arrow Decal, blue arrow Placard, caution serial number Pop rivet #AD32-ABS Placard, platform identification Decal, hydraulic oil Placard, engine rpm Decal, OmniQuip logo Decal, danger electrical hazard Decal, safe operation information Placard, 125 volts 15 amps Decal, danger cylinder failure - (1 per cylinder) Bumper Decal, made in USA Decal, lube recommendations Decal, TB 37 logo Record pouch Crankcase oil tag - (used for shipping only) Pop rivet #AD32-ABS Placard, ANSI standard Record box Decal, danger electrical/tipping hazard Plug 3-1/2 inch diameter Plug 4 inch diameter Rubber bumper Decal, rotate while greasing Decal, attach fall restraint Decal, lift/tie down location Decal, tie down symbol Decal, lift Decal, gasoline fuel Decal, diesel fuel Decal, caution governor damage Decal, danger rotating engine parts Placard, lug nut torque Placard, lug nut torque Decal, 4 x 4 logo - (4 wheel drive machine) Placard, tire pressure - (1 per wheel) Decal, towing instructions Decal, danger crushing hazard Decal, do not ride in platform Decal, danger tow package Placard, caution liquid withdrawal Decal, dual fuel instructions
TB 37 – 01-97 through 01-01
BLUE BLUE
14
10
10
38
34
38
23
37
FRONT
37 46
HYDRAULIC OIL RESERVOIR
10
9
8
BLUE YELLOW 37 37
9
38
9
38
226
2
YELLOW
YELLOW
PLATFORM ROTATOR C
C
SN: XXXXXX
27
3
31
29
32
20 21
25 VIEW A-A
31
VIEW C-C
33 22
39
4
26
24 DIP STICK RIGHT VIEW OF TURNTABLE SIDE PLATE BEHIND DOOR POST SHOWING EMER BLEED DOWN ACCESS HOLE
FRONT
18
15
A
28
FUEL TANK
B
5 6
29
11
33
12 B
40 A
12
33
25
2
16 1
51
SECTION B-B
INSIDE DOOR
GROUND CONTROL DOOR
45 43
42 44
2
DWG. A17009B
49
46
Placards and decals sheet 1 Snorkel model TB 37
AWA17009B-1
Page 1 - 55
50 50
DUAL FUEL OPTION
LP ONLY OPTION
41
17
48
RADIATOR SHROUD
35 41 7 13
19
UPPER CONTROL BOX
Page 1 - 56
DWG. A17009B
12
41 RADIATOR
Placards and decals sheet 2 Snorkel model TB 37
4
AWA17009B-2
Tires and wheels item
part no
qty
description
1 2
0074161 0074171
2 2
Standard 12-16.5 air filled tires and wheels Tire and wheel, right hand drive - (includes items 6, 7 and 8) Tire and wheel, left hand drive - (includes items 6, 7 and 8)
3 4
0090340 0090341
2 2
Optional on 4x4, 12-16.5 foam filled tires and wheels Tire and wheel, foam filled right hand drive Tire and wheel, foam filled left hand drive
5
0074144
4
Optional on 4x4, 12-16.5 road tires and wheels Tire and wheel, foam filled drive
6 7 8
7280027 0070487 7280005
1 1 1
Tire,12-16.5 10 ply bar lug Drive wheel Rim valve
Note: Do not mix tire sizes or brands on any one machine.
3
4
6 8 7
5 2
1
AWM00225
TB 37 – 01-97 through 01-01
1 - 57
Gear hub, Auburn Gear item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 - 58
part no 0070012 6091162 0074689 8010026 8010023 8010024 8010022 8010098 6091151 6091147 8010079 8010130 8010076 8010075 8010083 8010080 8010045 8010168 8010078 8010028 8010133 8010126 8010134 8010148 5560721 8010014 8010105 8010070 8010132 8010043 8010042 8010013
qty 1 1 1 1 1 2 1 1 ref 8 1 1 1 1 1 1 1 2 1 1 1 1 1 2 9 1 12 12 1 2 1 1
description Gear hub, Auburn Gear Shipping plug Spindle Oil seal Bearing cone Bearing cup Bearing cone Retaining ring Sealing compound, 2 places Hex head bolt Cover Primary sun gear Retaining ring Thrust washer O-ring Disengage cover Plunger Capscrew hex head Thrust washer Magnetic plug Primary carrier Ring gear Secondary carrier Retaining ring Wheel bolt Disengage spring Flat washer Hex head bolt Hub Thrust washer Input shaft Coupling
TB 37 – 01-97 through 01-01
Gear hub, Auburn Gear
7 8
4 5
6
9
3 10 11 2 12 394A
394A
1
13
395A
399AS
14
15
28T
22T
16
27T
31
24T
17 30 77T
19
29
18
20 28
22 27
24
26
21 23
25 AWV00287
TB 37 – 01-97 through 01-01
1 - 59
Swing drive, Gear Products item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 - 60
part no 0170704 8070267 0172056 0172082 0172057 0172058 0172059 0172060 0172061 7190005 0163026 8070161 0172062 0172063 8070316 0172064 0172065 0172066 0172067 0172068 0172069 0172070 0172071 0172081 0172080 0163030 0172075 0172074 0172073 8070266 0163039 0162662 0162657 8070265 8070285 8070286 8070264 8070263
qty 1 1 1 2 1 2 2 1 1 1 1 1 1 1 8 1 1 1 1 2 1 2 2 1 12 1 1 2 1 1 2 1 1 1 2 2 2 1
description Swing drive, Gear Products Seal repair kit Housing, main with bushing Capscrew 1/2-13 x 3/4 inch long hex head grade 5 Retainer, bearing Shim .005 inch thick Shim .015 inch thick Shim, cover .005 inch thick Shim, cover .063 inch thick Gasket, hydraulic motor Cover, shipping Retainer, bearing Bushing, bronze Shim, cover .031 inch thick Capscrew 7/16-14 x 1-1/4 inch long ferry Worm Gear, worm Cover, main housing Shaft, output pinion Ring, thrust Spacer Drive screw Shim .030 inch thick Plug, magnetic Capscrew, 7/16-14 x 1 inch long ferry Label plate Plug Key Zerk O-ring Plug Plug, vent Bushing O-ring Bearing cone Bearing cup O-ring Seal
TB 37 – 01-97 through 01-01
Swing drive, Gear Products
24 13
33
20
10 37 35
21
5
4
34
30 31
29 14
33
34 35 3
13 25
8 18 26
27
9 2
15 17
19
29
1
6 23 32
28 22
11
7 12
16
36
AWV00240
TB 37 – 01-97 through 01-01
1 - 61
Swing drive, Perfection Gear item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 - 62
part no 0170704 0172025 0172026 0172027 0172028 0172029 0172030 0172031 0172032 0172033 0172034 0172035 0172036 0172037 0172038 0172039 0172040 0172041 0172083 0172084 0172044 0172045 0172046 0172047 0172048 0172049 0172050 0172051 0172052 0172053 0172054
qty 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 6 4 1 2 4 1 2 4 3 2 1 1 1
description Swing drive, Perfection Gear Housing Gear cap Worm cap Output pinion Worm Worm gear Bearing cup Bearing cone Bearing cup Bearing cone Bearing cup Bearing cone Oil seal Oil seal Oil seal External snap ring Internal snap ring Capscrew 3/8-16 x 1-1/8 inch long hex head Capscrew 3/8-16 x 1 inch long hex head Shim .003 inch thick Shim .005 inch thick Shim .0075 inch thick Shim .003 inch thick Shim .005 inch thick Shim .0075 inch thick Pipe plug Dowel pin 3/8 inch diameter x 1 inch long Grease fitting Vent plug Reducer bushing
TB 37 – 01-97 through 01-01
Swing drive, Perfection Gear
7
8 18
28
2
29
16 30
27
22 21 1
20
6
26 10 9
13
4
15
5 19
12
3
11 23 24 25
17
TB 37 – 01-97 through 01-01
14
AWV00241
1 - 63
Section 2. - Hydraulics
TB 37 – 01-97 through 01-01
2-1
Chassis hydraulics, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2-2
part no 0170273 970479 986299 987119 984109 5093027 970009 986019 5560004 0070782 0070781 0100278 0020372 0323700 0400485 0100272 0070772
qty 1 4 4 4 4 1 1 1 1 1 1 2 1 1 4 3 1
description Chassis drive valve - (see page 2-24 for parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Nut 3/8-16 hex Clamp Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose
TB 37 – 01-97 through 01-01
18 12 13
1 16 18
5 2 3 4
A
A
10
16
11 17
18
16
14 12
7
8
18
9
6
View A-A
AW0170318
DWG. 0170318
Chassis hydraulics 2 wheel drive Snorkel model TB 37
Page 2 - 3
A 13
B BR 8
DR
14 15
11
1
7 9 7
2 5
3
3
4
6
1
4
2
12 8
7 16 11
13
14
6
17 10
DR BR
15 B
A
AW0171994
Page 2 - 4
Chassis hydraulic equipment 4 wheel drive Snorkel model TB 37
DWG. 0171994
5
Chassis hydraulics, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
part no 0170273 970479 986299 987119 984109 0070782 0070781 0100278 0020372 0323700 0100272 0070772 0400485 0070793 0100276 5036705 5036805
qty 1 4 4 4 4 1 3 2 1 1 3 1 2 2 2 1 1
TB 37 – 01-97 through 01-01
description Chassis drive valve - (see page 2-24 for parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Nut 3/8-16 hex 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose Swivel nut run tee Swivel nut branch tee
2-5
Turntable hydraulics item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2-6
part no 0170374 0170254 0170255 0072940 0072947 0170389 0090403 5550001 970709 987129 970479 987119 984109 970469 970109 987099 970489 5560033 5034401 5074401 5070005
qty 1 1 1 1 1 1 1 1 4 4 4 4 4 4 2 2 6 6 1 1 1
description Package valve, Fauver - (see page 2-10 for parts breakdown) Package valve, Weco - (see page 2-14 for parts breakdown) Drive valve - (see page 2-26 for parts breakdown) Emergency power unit - (see page 2-51 for parts breakdown) Accumulator - (see page 2-28 for parts breakdown) Range valve - (see page 2-56 for parts breakdown) Spacer Clamp Capscrew 7/16-14 x 1 inch long hex head grade 5 Washer 7/16 medium lock Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 2-3/4 inch long hex head grade 5 Washer 1/4 medium lock Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Bulkhead union Bulkhead locknut Diagnostic nipple
TB 37 – 01-97 through 01-01
4 18
19
20
16
17
7
16
17
A VIEW A-A 1
A
14
15
2 3 11
12
13
5
6
AW0170253
8
9
WEBSTER/BARNES
10
11
12
MTE
Turntable hydraulics DWG. 0170253
Snorkel model TB 37
Page 2 - 7
EXTEND CYL MASTER LEVEL CYL LS BOOM HOSES SLAVE LEVEL CYLINDER
T
TOP
12
SW2 14
15
13
TEST PORT
P
LIFT CYLINDER 3 2
SW1
SL
1 4
LIFT
9
31
SWING DRIVE
VZ CW
LWR RET EXT
LS 11
LI
S2 S1
V1 CCW
10 8
18
FRONT VIEW
LS
SENSE SL
16 P
T NON-PROP VALVE PKG
(-8)
5
PUMP
REAR VIEW
(-10)
6
17
(-4)
SW2
SUCTION
P
SW1
3
LIFT
CASE DRAIN
CENTER POST
LWR RET
21
2
19
EXT
30
L1
1
L2
S2
4 S1 7
20
29 VALVE PKG 28
27
6 T
5
4
Y 25
EMER POWER
24
B P
A DRIVE VALVE
23
TANK
22 3
2
26
B
Turntable hydraulic hoses
Page 2 - 8
Snorkel model TB 37
RANGE
DWG. 0170257
A
1
C AW0170257
Turntable hydraulic hoses item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
part no 0170258 5058820 0073040 0020283 0020371 0070910 0020273 0020271 0020271 0050401 322247 0050401 0070766 0070780 0070769 0080522 0070792 0020280 0070791 0090299 0020371 0090299 0020280 0020283 323884 0020275 0050412 0073040 0070908 0020283 0080386 0080386 5058820 0070765
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TB 37 – 01-97 through 01-01
description 1-1/4 inch suction hose Clamp, suction hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose - (used with Sundstrand pump) 1/2 inch hydraulic hose - (used with Rexroth pump) 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose - (used with Sundstrand pump) 1/4 inch hydraulic hose - (used with Rexroth pump) 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose - (used with Sundstrand pump) 1/4 inch hydraulic hose - (used with Rexroth pump) 1/4 inch hydraulic hose 1/4 inch hydraulic hose Clamp, suction hose 1/4 inch hydraulic hose
2-9
Package valve, Fauver item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
2 - 10
part no 0170374 6010361 0170363 5569877 5065707 5065705 5065805 5065703 5065709 3040082 5037006 5037003 5037005 5036906 5036905 6010334 6010363 5569878 0170475 5569879 6010451 5075203
qty 1 1 1 4 7 2 1 2 2 8 1 4 2 2 4 1 2 12 6 4 1 1
description Package valve, Fauver Control valve, Fauver - (see page 2-12 for parts breakdown) Plate Capscrew 7/16-14 x 1-1/4 inch long socket flat head Straight thread adapter Straight thread adapter Long straight thread adapter Straight thread adapter Straight thread adapter Terminal .250 tab male slip-on fully insulated 16/14 wire Swivel nut 90° elbow Swivel nut 90° elbow Swivel nut 90° elbow Swivel nut 45° elbow Swivel nut 45° elbow Valve Valve Machine screw #10-24 x 2 inch long socket head Jumper wire Machine screw #10-24 x 3-3/4 inch long socket head Level sandwich valve Hex head plug
TB 37 – 01-97 through 01-01
Package valve, Fauver
11
8
7
7
11 12
13 2
1
4 13
4 17
14
10
22 14
3
18 22
16
12
4
6
8
16 22
14 15 14
4
22
22
4 5
22
22
20
11 19 5
4
11
4
22
21
AW0170374
TB 37 – 01-97 through 01-01
2 - 11
Control valve, Fauver item 1 2
3
4
5
6
7 8 9 10 11
12
13 14
15 16
17 18 19 20
2 - 12
part no 6010361 6010375 6010376 6010377 3040428 6010378 6010379 3040428 6010334 6010380 3040464 6010363 6010381 3040464 6010363 6010381 3040464 6010383 6010384 6010385 6010386 6010387 6010388 3040429 6010389 6010390 3040428 6010391 0170370 0180802 6010392 3040428 6010393 6010394 6010395 3040429 6010396 6010397 6010398 6010399
qty 1 1 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
description Control valve, Fauver Valve body Steer control valve Replacement valve Replacement solenoid, 12 volt DC Level control valve Replacement valve Replacement solenoid, 12 volt DC Extend/retract control valve Replacement valve Replacement solenoid, 12 volt DC Lift control valve Replacement valve Replacement solenoid, 12 volt DC Swing control valve Replacement valve Replacement solenoid, 12 volt DC Extend flow control cartridge valve Steer flow control cartridge valve Pressure relief cartridge valve Check valve cartridge Blocking solenoid cartridge valve Replacement cartridge Replacement solenoid, 10 volt DC Extend regeneration solenoid cartridge valve Replacement cartridge Replacement solenoid, 12 volt DC Lift flow control cartridge valve Lift/swing speed solenoid valve Seal repair kit Replacement valve Replacement solenoid, 12 volt DC Shuttle valve cartridge Dump solenoid valve Replacement valve Replacement solenoid, 10 volt DC Lift flow control cartridge valve Lift pressure relief cartridge valve Pressure reducing cartridge valve - (factory preset, do not reset) Pressure reducing cartridge valve - (factory preset, do not reset)
TB 37 – 01-97 through 01-01
Control valve, Fauver
8
19
20
10
16
1
15 6
14 17
13 12 5
10
4
10
3
11
2
10 9
9
TB 37 – 01-97 through 01-01
8
7
AWV00238
2 - 13
Package valve, Weco item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 - 14
part no 0170254 6010364 0170381 972559 986299 5065707 5065705 5065805 5065703 5065709 5036903 5035306 5037003 5037005 5036905 6010591 0180802 6010392 3040496
qty 1 1 1 4 4 7 3 1 1 1 2 1 2 2 4 1 1 1 1
description Package valve, Weco Control valve, Weco - (see page 2-16 for parts breakdown) Mount plate Capscrew 3/8-16 x 1 inch long socket flat head Washer 3/8 medium flat Straight thread adapter Straight thread adapter Long straight thread adapter Straight thread adapter Straight thread adapter Swivel nut 45° elbow Straight thread 90° elbow Swivel nut 90° elbow Swivel nut 90° elbow Swivel nut 45° elbow Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC
TB 37 – 01-97 through 01-01
Package valve, Weco
T
PBDB 1500 LS CSAC
7
11 2
14 13 5
3 SW1
14 13 5
PBDB 2500
8 12
SUB 40493 *****RE
SL TEST
DF092
XXXXX
D WECO
10-774-
RPEC
LOWER
CDAB
15
S1
S2
RBAC
L1
SV10-25
RBAC
L2
CKCA
FXCA 5.5
EXT
CDAB
RET
1
CKCA
FXCA 3.0
5
601-0364-B
LIFT
14
P
SW2
SV10-31
12 8
9
FXCA 2.5
CXDA
6 10
4
only manifold shown in this view
TB 37 – 01-97 through 01-01
5
AW0170254
2 - 15
Control valve, Weco item 1 2 3 4 5 6 7
8
9 10 11 12
13
14 15 16 17 18 19 20 21 22
2 - 16
part no 6010364 6010400 6010898 3040430 6010899 3040430 6010900 3040431 6010901 3040431 6010408 3040431 6010474 6010425 0150562 6010426 6010410 3040457 6010460 6010445 3040457 6010412 6010413 6010414 6010346 6010475 6010442 3040457 6010460 6010445 3040457 6010261 6010418 6010264 6010263 6010419 0180801 6010307 6010420 6010310 6010466 6010392 3040465
qty 1 1 1 2 1 2 1 2 1 2 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1
description Control valve, Weco Valve body Steer control valve Replacement solenoid, 12 volt DC Level control valve Replacement solenoid, 12 volt DC Extend/retract control valve Replacement solenoid, 12 volt DC Lift control valve Replacement solenoid, 12 volt DC Swing control valve Replacement solenoid, 12 volt DC Level sandwich valve Replacement pressure relief cartridge Seal repair kit Replacement check valve Extend/retract sandwich valve Replacement solenoid, 12 volt DC Replacement cartridge, regeneration Replacement cartridge Replacement solenoid, 12 volt DC Pressure compensated flow control valve Flow control cartridge Pressure relief sandwich valve Replacement cartridge, pressure relief Blocking solenoid cartridge valve Replacement cartridge Replacement solenoid, 12 volt DC Dump solenoid cartridge valve Replacement cartridge Replacement solenoid, 12 volt DC Pressure reducing cartridge valve - (factory preset, do not reset) Pressure reducing cartridge valve - (factory preset, do not reset) Pressure compensated flow control 5-1/2 GPM Pressure compensated flow control 2-1/2 GPM Pressure compensated flow control 3 GPM Seal repair kit Check valve cartridge Shuttle valve cartridge Back to back check valve Pressure compensated flow control valve Replacement valve Replacement solenoid, 12 volt DC
TB 37 – 01-97 through 01-01
Control valve, Weco
12 21
21
18
13
19 19
20 14 15
22 2
3
7
5
4 8
9
7
10
1
17
16 AWV00239
TB 37 – 01-97 through 01-01
2 - 17
Drive motor item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
2 - 18
part no
qty
6030018 0071092 8220126 8220127 8220005 8220128 8220129 8220130 8220006 8220007 8220027 8220131 8220132 8220133 8220134 8220020 8220135 8220028 28220030 8220136 8220137 8220138 8220139 8220140 8220146 8220031 8220141 8220142 8220143 8220156 8220147 8220148 8220144 8220145 8220117
1 1 3 1 2 1 1 1 2 1 2 3 1 3 1 3 2 4 4 4 4 4 9 18 1 1 1 4 2 1 1 7 1 1 1
description Drive motor Seal repair kit - (kit includes items 10, 18, 19, 23 and 31) Woodruff key Drive pin Retaining ring Gear drive Spacer washer Retaining ring Thrust bearing race Thrust bearing Needle bearing Oil seal Rear end cap Tip seal roller Rotor Seal plate Abutment valve Needle bearing Step bearing O-ring Back-Up ring Dowel pin Capscrew Body seal roller Shaft seal Front end cap Displacement housing Retaining ring Gear pinion (std) S-shaft Gear cover Capscrew Retaining ring O-ring Front sealing cap
TB 37 – 01-97 through 01-01
Drive motor
10
3 7 11
8 7 6 5 4
10
3 9 28 2 1 27
26
26
15
32
1
31
21
16 17 19
18
29
20
30 23 9
24 12 22 10 17
19 18
16 13
14
25
AWV00204
TB 37 – 01-97 through 01-01
2 - 19
Drive motor with brake item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
2 - 20
part no
qty
6030040 0071092 8220149 8220126 8220127 8220005 8220128 8220129 8220130 8220006 8220007 8220027 Kit item 8220132 8220133 8220134 8220020 8220135 8220028 28220030 Kit item Kit item 8220138 8220139 8220140 Kit item 8220031 8220141 8220142 8220143 8220017 8220144 8220145 Kit item 8220155 8220038 Kit item 8220150 8220014 8220015 8220010 8220011 Kit item Kit item 8220025 8220153 Kit item Kit item 8220154 Kit item Kit item
1 1 1 3 1 2 1 1 1 2 1 2 3 1 3 1 3 2 4 4 4 4 4 9 18 1 1 1 4 2 1 1 1 1 1 1 1 1 5 4 1 7 7 1 8 1 1 1 8 1 2
description Drive motor with brake Seal repair kit, drive motor - (kit includes items 10, 18, 19, 23 and 31) Seal repair kit, drive motor brake - (kit includes items 39, 40, 43, 44, 46 and 47) Woodruff key Drive pin Retaining ring Gear drive Spacer washer Retaining ring Thrust bearing race Thrust bearing Needle bearing Oil seal - (not sold separately) Rear end cap Tip seal roller Rotor Seal plate Abutment valve Needle bearing Step bearing O-ring - (not sold separately) Back-Up ring - (not sold separately) Dowel pin Capscrew Body seal roller Shaft seal - (not sold separately) Front end cap Displacement housing Retaining ring Gear pinion (std) S-shaft for brake Retaining ring O-ring Front sealing cap - (not sold separately) Drive motor brake, 4 cubic inch - (complete brake, includes items 33 through 47) Brake replacement kit - (includes items 33, 40 and 45) Housing - (not sold separately) Spacer ring Friction disc Driver plate O-ring Brass washer Capscrew - (not sold separately) Adapter plate - (not sold separately) Die spring Pressure plate Back-up ring - (not sold separately) O-ring - (not sold separately) Capscrew O-ring - (not sold separately) Back-up ring - (not sold separately)
TB 37 – 01-97 through 01-01
Drive motor with brake 10
3 7
11
8 7 6 5 4
10
3 9 28 2 1 27
26
26 15
30
1
29
21
16 17 19
18 20 23 9
24
10
12 22
19
16 13 14
18 17 38
35
39 36 35
25 42 41 37
40 32 Brake Assembly
45 33 47 46 44 34
TB 37 – 01-97 through 01-01
43
AWV00205
2 - 21
Hydraulic oil reservoir item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
2 - 22
part no 0073284 5080004 5090007 5080003 5080009 5037301 5033614 5036706 984069 5037005 5063906 7721208 5060506 5064003 5031306 5033727 970449 5033627 5064008 5063908 0101490 5037006 5064002 7714204 7734508 0100149 0101491 5090008
qty 1 1 1 1 1 1 1 4 6 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1
description Hydraulic oil reservoir, 16.5 gallon capacity Filter, sump strainer Liquid level gauge with thermometer Hydraulic oil filter - (includes filter gauge) Replacement filter element Male adapter Male adapter Swivel nut run tee Nut 1/4-20 hex Swivel nut 90° elbow Fitting nut Reducer bushing, 1-1/2 inch NPT to 1 inch NPT Nipple, male pipe Tube end reducer Tee, female pipe Male 90° elbow Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Male adapter Tube end reducer Fitting nut Reservoir cover Swivel nut 90° elbow Tube end reducer Plug, 1/2 inch NPT square head Pipe 90° elbow, 1 inch NPT Cover gasket Filler/breather cap gasket Filler/breather cap
TB 37 – 01-97 through 01-01
Hydraulic oil reservoir
19
18 17
5
7 21
16 11 12
15
7 14
4
22
24
27 A
26
10 VIEW A-A
20 8
12
25
A 3
9 13
10 1
2 7
6
23
TB 37 – 01-97 through 01-01
AW0170247
2 - 23
Chassis drive valve item 1 2 3 4 5 6 7 8 9 10 11
part no 0170273 0170378 0170295 0170376 0170377 5569857 987109 984089 970529 987119 984109 0170294
qty 1 1 1 1 1 2 2 2 2 2 2 1
description Chassis drive valve Drive control valve - (see page 2-25 for parts breakdown) Counterbalance valve - (see page 2-30 for parts breakdown) 5/8 inch hydraulic tube 5/8 inch hydraulic tube Capscrew 5/16-18 x 3-1/2 inch long socket head Washer 5/16 medium lock Nut 5/16-18 hex Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex Mount channel
1 11
2
6 5
7
8 9 10
4
2 - 24
3 AW0170273
TB 37 – 01-97 through 01-01
Drive control valve item 1 2 3 4 5 6 7 8 9 10 11 12
part no
qty
0170378 6010102 28160028 8160029 8160027 8160032 8160030 8160031 5065712 5037007 5035307 5036105 5065703 5036805
1 1 1 1 1 1 1 1 3 2 3 1 1 1
description Drive control valve Valve, drive control - (includes items 2, 3, 4, 5 and 6) Seal repair kit Flow divider/combiner 5-way cartridge valve Relief cartridge valve Flow control valve Check valve cartridge Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Straight thread run tee Straight thread adapter Swivel nut branch tee
9 2 9 M3 M1
3
7 8 DRAIN P1 M2
2
4 1 12 7
8
10
5 M4
P2
11 9
TB 37 – 01-97 through 01-01
AW0170378
2 - 25
Drive valve item 1
2 3 4 5 6 7 8 9 10 11
part no 0170255 6010291 0101497 3040124 5065712 5037003 5037007 5065703 0101223 5064004 5036807 5063907 970009 987099
qty 1 1 1 1 4 1 2 1 1 1 1 1 2 2
description Drive valve Control valve, drive Seal repair kit Replacement solenoid, 12 volt DC Straight thread adapter Swivel nut 90° elbow Swivel nut 90° elbow Straight thread adapter Valve mount bracket Tube end reducer Swivel nut branch tee Fitting nut Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock
2
4
7
8 2 2 3
T
B
A
5
Y
P 1 2 8 10 11
2 - 26
6 AW0170255
TB 37 – 01-97 through 01-01
AC generator valve item 1
2 3 4 5
part no
qty
0170517 6010489 6010508 3040457 6010509 6010510 6018901 5065703 5037003 5065708 5037005
1 1 1 1 1 1 1 2 2 2 2
description AC generator valve Valve, AC generator Replacement cartridge with coil Replacement coil Replacement cartridge Replacement shuttle valve cartridge Flow control valve Straight thread adapter Swivel nut 90° elbow Straight thread adapter Swivel nut 90° elbow
4
4 5
5
M
P
PS 3
S 3 2 1
TB 37 – 01-97 through 01-01
2
AW0170517
2 - 27
Accumulator item 1 2 3 4 5 6 7
part no
qty
0072947 5036703 5037003 5063906 5064002 5065711 5070005 6070005
1 1 2 1 1 1 1 1
6
description Accumulator - (shipped charged) Swivel nut run tee Swivel nut 90° elbow Fitting nut Tube end reducer Straight thread adapter Diagnostic nipple Accumulator - (shipped uncharged, charge to 300 psi with dry nitrogen before use)
5
2
3 4
2 - 28
1 AW0072947
TB 37 – 01-97 through 01-01
Centerpost and fittings item
part no
qty
description
2 3 4 5 6 7 8 9
0170236 0110465 0070991 0110466 0110467 5590003 Kit item Kit item Kit item Kit item 7714203
1 1 1 1 1 3 2 2 5 5 1
Centerpost and fittings Centerpost - (includes items 2 through 8) Seal repair kit - (kit includes items 5, 6, 7 and 8) Centerpost Centerpost manifold Retaining ring Parbak seal - (not sold separately) O-ring - (not sold separately) Seal ring - (not sold separately) O-ring - (not sold separately) Hex head plug
10 11 12 13 14 15 16 17 18 19
5035317 5037005 5035318 5075205 5065707 5065713 5035305 5065705 5065726 5036907
2 1 1 3 2 2 2 1 1 1
Centerpost and manifold port fittings - (fittings not shown, ports marked on parts) Straight thread 90° elbow - (manifold ports no 2 and no 3) Swivel nut 90° elbow - (manifold port no 1) Straight thread 90° elbow - (manifold port no 4) Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9) Straight thread adapter - (centerpost ports no 5 and no 6) Straight thread adapter - (centerpost ports no 2 and no 3) Straight thread 90° elbow - (manifold ports no 5 and no 6) Straight thread adapter - (centerpost port no 4) Straight thread adapter - (centerpost port no 1) Swivel nut 45° elbow - (centerpost port no 3)
1
2 4
5
18 13 6
17 4
1
2
15
19 15
3
7 7
8
6 5
14 14 3
Top view of centerpost
9 AWM00226
TB 37 – 01-97 through 01-01
2 - 29
Counterbalance valve item 1
2 3 4 5 6 7 8
part no
qty
0170295 6010438 6010439 0071946 5065712 5036907 5037007 5037003 5065807 5065803 5036803
description
1 1 11 1 3 1 2 2 1 1 1
Counterbalance valve Dual counterbalance valve Counterbalance valve cartridge Seal repair kit Straight thread adapter Swivel nut 45° elbow Swivel nut 90° elbow Swivel nut 90° elbow Long straight thread adapter Long straight thread adapter Swivel nut branch tee
1
4
3
S V1
V2 C2
C1
2
2
2 6
5 7
S PORT
8
Side view
2 - 30
AW0170295
TB 37 – 01-97 through 01-01
Cylinder, extension - GBI item
part no
qty
0170138 0090296 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1
8070569 8070568 8070026 8070153 8070565 8070564 8070209 8070562 8070300 8070301 8070015 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
9
description Cylinder, extension - GBI Seal repair kit - (kit includes items 13 through 22) Tube - (not sold separately) Rod Retainer Bearing Piston Spacer Port plug Nut Retaining ring Lock washer Capscrew Port plug O-ring - (not sold separately) O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Teflon ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
19 18
8
5
18 17
6
4
15 3 22
12 13
7
TB 37 – 01-97 through 01-01
14
20
1
2
21
10 11 AWV00291
2 - 31
Cylinder, extension - Green item
part no 0170138 8070276
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
8070434 8070275 8070433 8070280 6091066 6091071 8070432 8070436 Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty
description
1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1
Cylinder, extension - Green Seal repair kit - (kit includes items 10 through 16) Cylinder barrel - (not sold separately) Rod Gland Piston Cap Full lock nut Set screw Cotter pin Stop tube O-ring - (not sold separately) O-ring expander - (not sold separately) O-ring - (not sold separately) Piston seal - (not sold separately) Rod seal - (not sold separately) Back-up - (not sold separately) Rod wiper - (not sold separately)
6
13 4 11
3
9
15 12
7
5 16
8
2 - 32
10
1
2
14
AWV00301
TB 37 – 01-97 through 01-01
Lift cylinder item
part no 0170474
1 1
5020003 5065707
2 1
1
2 3
qty
description Lift cylinder Cylinder, lift (see page 2-34 for GBI cylinder) (see page 2-35 for Rosenboom cylinder) (see page 2-36 for Seabee cylinder) Elbow, hydraulic swivel Straight thread adapter
2
2
3
1
AW0170474
TB 37 – 01-97 through 01-01
2 - 33
Cylinder, lift - GBI item
part no
qty
0070992 0073857 8070610
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8070029 8070607 8070136 8070197 8070604 8070012 8070564 8070014 8070130 8070601 8070561 8070017 8070015 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010115 0071845 6010116 0071918
28
description Cylinder, lift - GBI Seal repair kit - (kit includes items 16 through 26) Rod Tube - (not sold separately) Retainer Bearing Piston Spacer Spacer Poppet Port plug - (used for shipping only) Pipe plug Nut Bushing O-ring - (used for shipping only) Spring Port plug Cotter pin - (not sold separately) O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) C. I. ring - (not sold separately) T-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) Cartridge needle valve Seal repair kit Cartridge holding valve - (factory preset, do not reset) Seal repair kit
28
27
13 9 22 5
16
21
8 14 13
1
20 15 19 4
18 3 26
6 12
7 12 2
2 - 34
11
23
24 25
10 AWV00233
TB 37 – 01-97 through 01-01
Cylinder, lift - Rosenboom item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
part no
qty
0074711-99 6091247
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 2
6091244 6091243 6091242 6091241 6091245 5075306 6010015 0071845 6010116 0071918 6091246 2502816 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, lift - Rosenboom Seal repair kit - (kit includes items 12 through 23) Tube - (not sold separately) Rod Head gland Piston Poppet Locking nut 1-3/4-12 Hex plug Cartridge needle valve Seal repair kit Cartridge holding valve - (factory preset, do not reset) Seal repair kit Spring Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Cast iron ring - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
3 12
6
19 22 18
4
5 10
7
16 14
15 23
13
17
21
11 20
2
9 8
TB 37 – 01-97 through 01-01
1
AWV00378
2 - 35
Cylinder, lift - Seabee item
part no 0070992 8190228
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
8190226 8190059 8190104 8190055 8190129 8190222 8190221 8190088 8190089 8190145 8190220 8190219 8190218 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2
description Cylinder, Lift - Seabee Seal repair kit - (kit includes items 15 through 23) Case - (not sold separately) Shaft Piston Head gland Piston nut Set screw O-ring plug Bushing Poppet Spring Plug Bushing spacer Bushing spacer Dowel pin Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston T seal - (not sold separately) Piston ring - (not sold separately)
7
3
5
21
9
14 10 11
18 17
4 6
22
15
8 13
2 - 36
23
19 20
8 12 1
2
16
AWV00293
TB 37 – 01-97 through 01-01
Cylinder, master level - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0070007 8070611 8070623
qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1
8070621 8070620 8070619 8070618 8070184 8070616 8070033 8070300 8070301 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, master level - GBI Seal repair kit - (kit includes items 12 through 19) Rod Tube - (not sold separately) Retainer Bearing Piston Spacer Spacer Bushing Nut Lock washer Capscrew Cotter pin - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
15 14
12 16 5
4
3 13
2 1
8 7
19
11 6 8
TB 37 – 01-97 through 01-01
17
18 9 10 AWV00274
2 - 37
Cylinder, master level - Prince item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0070007 8160088 8160207 8160209 8160210 6091082 8160212 6091083 8160131 8160199 8160213 8160214 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8160219
qty 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1
description Cylinder, master level - Prince Seal repair kit - (kit includes items 12 through 18) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Cotter pin Set screw Port plug DU bushing Spacer Spacer Wear ring - (not sold separately) Teflon seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Rod and wiper cover
6 5 8 3 12 13
1 2 4 15 14
16
17
18
9
7 19
10
11 9
AWV00246
2 - 38
TB 37 – 01-97 through 01-01
Cylinder, master level - Rosenboom item
part no 0070007 6091260
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
6091374 6091257 6091256 6091255 6091259 5569835 2502416 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1
description Cylinder, master level - Rosenboom Seal repair kit - (kit includes items 9 through 18) Tube - (not sold separately) Rod Head gland Piston Head gland cap Lock nut Set screw Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Capped T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
11 9
6
13 17
10
4
1
16 3
18 14 7 12 15 5 8 2
8
AWV00373
TB 37 – 01-97 through 01-01
2 - 39
Cylinder, master level - Seabee item
part no 0070007 0072833
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
8190060 8190038 8190074 8190148 8190124 2502416 8190066 8190067 8190129 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 2 1
description Cylinder, master level - Seabee Seal repair kit - (kit includes items 11 through 20) Case - (not sold separately) Rod Piston Head gland Piston nut Thrust plate Bearing Bearing spacer Bearing spacer Set screw Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately) Cotter pin - (not sold separately)
2
20
18 17 3 19
14 13
6
10 4 11
7 9 5
15 16 1
12
7 8 AWV00206
2 - 40
TB 37 – 01-97 through 01-01
Slave level cylinder item
part no
qty
0080399
1 1
0071738 5035318 5035305 6010120
2 2 4 1
1
2 3 4 5
description Slave level cylinder Cylinder, slave level (see page 2-42 for GBI slave level cylinder) (see page 2-43 for Prince slave level cylinder) (see page 2-44 for Rosenboom slave level cylinder) (see page 2-45 for Seabee slave level cylinder) 3/8 inch hydraulic tube Straight thread 90° elbow Straight thread 90° elbow Cartridge holding valve - (factory preset, do not reset)
4
5
2
4
4
2 3
5
3
4
1
1 3
TB 37 – 01-97 through 01-01
3
Rosenboom cylinder
AWM00267
2 - 41
Cylinder, slave level - GBI item
part no 0071486 8070624
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
8070032 8070621 8070620 8070619 8070033 8070618 8070184 8070564 8070616 8070300 8070301 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty
description
1
Cylinder, Slave level - GBI Seal repair kit - (kit includes items 13 through 21) Tube - (not sold separately) Rod Retainer Bearing Piston Nut Spacer Spacer Port plug Bushing Lock washer Capscrew O-ring - (not sold separately) Cotter pin - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) Nylon plug - (not sold separately)
1 1 1 1 1 1 1 1 2 4 1 1 2 1 1 1 2 1 1 1 1
9
13
4
17 14
6
16 15 21
5
3 20
8 10
7 10 1 18
2 - 42
2
19
11 12 AWV00288
TB 37 – 01-97 through 01-01
Cylinder, slave level - Prince item
part no 0071486 8160206 8160195 8160196 6091104 Kit item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1 1 1 1 1 1 1 1 1 4 6 1 1 1 1 1 1 1 2
8160037 8160198 8160039 8160038 8160199 8160131 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 28160205
5 10
qty
description Cylinder, slave level - Prince Seal repair kit - (kit includes items 4 and 12 through 18) Piston rod Piston Locknut Cotter pin Butt and tube - (not sold separately) Gland Gland cap Nylon lock Set screw Bearing Plug Piston ring - (not sold separately) T-seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Plug
12
4
13
3
14 1
11
6
15
16
17
18
7
8 9
2
AWV00248
TB 37 – 01-97 through 01-01
2 - 43
Cylinder, slave level - Rosenboom item
part no
qty
0074713 6091260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 1
6091258 6091255 6091257 6091256 6091259 5569835 2502416 6010794 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
10
6
18
14
description Cylinder, slave level - Rosenboom Seal repair kit - (kit includes items 10 through 19) Cylinder tube - (not sold separately) Rod Head gland cap Head gland Piston Lock nut Set screw Bushing Cartridge holding valve - (factory preset, do not reset) External snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
14
13 4 12
5
19 7
3 16
8
8 1 11
2 - 44
9
17
15
2 AWV00290
TB 37 – 01-97 through 01-01
Cylinder, slave level - Seabee item
part no 0071486 0072833
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
8190036 8190038 8190074 8190123 8190124 8190125 2502416 8190066 8190067 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010120
qty
description
1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 2 1 1
Cylinder, slave level - Seabee Seal repair kit - (kit includes items 11 through 20) Case - (not sold separately) Shaft Piston Head gland Piston nut Thrust plate Set screw Bearing Bearing spacer, rod end Bearing spacer, base end Wiper - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately) Cotter pin - (not sold separately) Cartridge holding valve - (factory preset, do not reset)
14 13
21 19 18 17 5 3
6
4
7
2 11
8 10
20
1 15 16
12
8 9
21 AWV00208
TB 37 – 01-97 through 01-01
2 - 45
Cylinder, steering - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0070239 0070832 8070530
qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1
8070225 8070527 8070526 8070525 8070300 8070301 8070502 8070033 8070518 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, steering - GBI Seal repair kit - (kit includes items 12 through 19) Rod Tube - (not sold separately) Retainer Bearing Piston Spacer Lock washer Capscrew Cotter pin Nut Bushing Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
14 13
16 15 5
10 9
4
12
3 19
6 11 17 1
2 - 46
2
18
7 8
AWV00289
TB 37 – 01-97 through 01-01
Cylinder, steering - Green item
part no 0070239 8070425
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
8070421 8070420 8070419 8070280 6091066 6091071 6091058 8070473 8070833 Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty
description
1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 1
Cylinder, steering - Green Seal repair kit - (kit includes items 11 through 17) Cylinder barrel - (not sold separately) Rod Gland Piston Cap Full lock nut Set screw Nylon ball Bearing Bearing spacer Oil seal - (not sold separately) O-ring - (not sold separately) Piston seal - (not sold separately) Rod seal - (not sold separately) Back-up - (not sold separately) Rod wiper - (not sold separately) Cotter pin - (not sold separately)
15 12
13 6
4
8 7 5
3
16
9 10 1 17
TB 37 – 01-97 through 01-01
11
2 14
AWV00299
2 - 47
Cylinder, steering - Prince item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
part no
qty
0070239 8160094 8160265
1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 1 1
8160267 8160268 8160095 8160174 8160131 8160269 8160270 8160271 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
6
5
3
description Cylinder, steering - Prince Seal repair kit - (kit includes items 11 through 18) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Cotter pin Port plug Rod and wiper cover Bushing Spacer Square wire retainer - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
13
14
1
12
9
10
4 15 11 16 17 18
2
8
7
AWV00247
2 - 48
TB 37 – 01-97 through 01-01
Cylinder, steering - Rosenboom item
part no
qty
0074732 6091313 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
description
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
6091309 6091312 6091310 6091290 6091237 5569835 2501616 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
Cylinder, steering - Rosenboom Seal repair kit - (kit includes items 9 through 19) Tube - (not sold separately) Rod Head gland cap Piston Head gland Locking nut Set screw 5/16-18 x 1/4 inch long Bushing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Square ring - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Piston seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
-B-
8
2 10
6 9
18
12
TB 37 – 01-97 through 01-01
15
4
1
5
11 17
13
14 19
3 7
16
AWV00371
2 - 49
Dual crossover relief valve item 1 2
part no 0170573 6010541 6010578 5035318
qty
description
1 1 1 4
Dual crossover relief valve Valve, dual crossover relief Crossover relief cartridge - (factory preset, do not reset) Straight thread 90° elbow
2
2
2 2
2
1
AW0170573
1
2 - 50
TB 37 – 01-97 through 01-01
Emergency power unit item 1 2 3 4
part no 0072940 6020058 5037006 5035305 5065709
qty 1 1 1 1 1
description Emergency power unit Emergency power motor/pump Swivel nut 90° elbow Straight thread 90° elbow Straight thread adapter
3
P (OUT)
(IN) T
4 1
2 AW072940
TB 37 – 01-97 through 01-01
2 - 51
Float valve item 1 2 3 4
part no 0170498 6010090 5065708 5035306 5037005
qty
description
1 1 2 1 2
Float valve Valve, float Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow
4
2
3
4
2 1 AW0170498
2 - 52
TB 37 – 01-97 through 01-01
Hydraulic pump and fittings item 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15
part no 0170423 6020056 8160071 8180017 8220082 8160081 8220090 5065709 5036503 5036907 5076106 5038001 5064011 5021504 5063908 5064008 5036706 5063906 5064002 5036703 5033906
qty 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
description Hydraulic pump and fittings Hydraulic pump Parker hydraulic pump seal repair kit Rexroth hydraulic pump seal repair kit Vickers hydraulic pump seal repair kit Parker hydraulic pump compensator Vickers hydraulic pump compensator Straight thread adapter Straight thread branch tee Swivel nut 45° elbow Pipe thread adapter Beaded 90° elbow Tube end reducer Union check valve Fitting nut Tube end reducer Swivel nut run tee Fitting nut Tube end reducer Swivel nut run tee Male pipe tee
7
4 8
15
6 5
9 11
14
2
12 13 IN
10
OUT
1
3
TB 37 – 01-97 through 01-01
AW0170423
2 - 53
Platform rotator, Helac item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no 0070570 0073223 0074709 8080119 8080114 8080115 8080099 8080100 8080116 Kit item 8080117 Kit item 8080118 Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 2 1 1 2 1 2 2 2 1 2 2 2 2 2 2 2
description Platform rotator, Helac Seal repair kit - (kit includes items 12 through 16) Bearing kit - (wear guides only, kit includes items 7, 9 and 11) End cap Housing, foot mounted Pinion Snap ring Relief valve Filler plug Wear guides Shaft bearing Wear guides Rack Wear guides Polypak seal O-ring Back-up O-ring Polypak seal
8
6
5 4 3
16 15
2 97 1
12 10
2 - 54
11
13 14 AWV00213
TB 37 – 01-97 through 01-01
Platform rotator, Parker item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no
qty
0110771 0071275 8080018 8080016 8080015 8080040 8080060 8080039 0073281 8080041 8080061 8080038 8080062 8080064 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
1 1 2 2 2 2 1 1 8 8 1 2 2 1 2 2 2 2 2 2 2 2 1
description Platform rotator, Parker Seal repair kit - (kit includes items 13 through 21) Rack bolt End cap Piston Cylinder Rack Housing Tie rod Lock nut Pinion Pinion bushing Snap ring Relief valve O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) Polypak seal - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately)
11
20
12
19 10 21
2
9 4 3
18
16 17
TOP
8
7
6
15
5
13 14
1 AWV00214
TB 37 – 01-97 through 01-01
2 - 55
Range valve item 1
2 3 4
part no 0170389 6010499 0073620 6010472 3040473 5065705 5035318 5037003
qty 1 1 1 1 1 2 1 1
description Range valve Solenoid valve Seal repair kit Replacement cartridge Replacement solenoid, 12 volt DC Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow
1
A B
2
C 4 2
3
2 - 56
AW0170389
TB 37 – 01-97 through 01-01
Section 3. - Electrical
TB 37 – 01-97 through 01-01
3-1
Electrical components, Deutz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
3-2
part no 0170741 5093012 5093008 5093010 3044854 3040047 3040046 3046972 3044145 3044142 5093013 0170342 0071216 3044704 970049 970029 986019 987099 984069 5560649 986009 5560034 974689 5560038 0170784 0071800
qty 1 1 4 2 12 5 4 19 1 19 2 1 1 1 5 2 7 7 3 3 3 5 2 4 1 1 1
description Wire harness, turntable Clamp Clamp Clamp Terminal ring tongue insulated 12/10 wire Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal #8 stud insulated 22/18 wire Terminal #6 stud insulated 22/18 wire Clamp Boom switch, lower - (see page 3-40 for parts breakdown) Guard, boom switch Terminal strip, 4 circuit #10 stud Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Nut 1/4-20 hex Machine screw #10-24 x 1 inch long truss head Washer #10 medium flat Nut #10-24 self locking Machine screw #10-24 x 3/4 inch long round head Nut #10-32 self locking Lower control box mounting - (see page 3-13 for parts breakdown) Upper control box - (see page 3-22 for parts breakdown) Platform foot switch - (see page 3-44 for parts breakdown)
TB 37 – 01-97 through 01-01
18/12 CONTROL WIRE NO. 1 CONTROL WIRE #1 3
15
17
18
SNORKEL WIRE NO.
19
CONTROL WIRE #2
11 12
FUNCTION
BLACK/RED
SPARE
RED
WIRING BOX TERMINALS
PLT. BOX TERMINALS
3040046
3040047
LEVEL- DOWN
3046972
3044142
13
RED/BLACK
LEVEL- UP
3046972
3044142
14
ORANGE/BLACK
BOOM- EXTEND
3046972
3044142
BOOM- RETRACT
3046972
3044142
15 70 17 18
BROWN BLUE
HYDRAULIC SPEED
ORANGE YELLOW/BLACK
3046972
3044142
DRIVE- FORWARD
3046972
3044142
DRIVE- REVERSE
3046972
3044142
19
BROWN/BLACK
STEER- LEFT
3046972
3044142
20
BLUE/BLACK
STEER- RIGHT
3046972
3044142
21 22 FOOTSWITCH WIRE
BRAND REX WIRE COLOR
YELLOW
BOOM- DOWN
BLACK
BOOM- UP
3046972 3046972
3044142 3044142
POWER WIRE
12/8 POWER WIRE
DETAIL "A"
SNORKEL WIRE NO.
1 2
BLACK
4
YELLOW
6
18
17
15
4
RED/BLACK
FUNCTION
BLACK/RED
24
RED
25
RED/BLACK
26
ORANGE/BLACK
27
BROWN
28
BROWN/BLACK
29
BLACK
35/7D 100
BLUE
126
ORANGE
PLT. BOX TERMINALS
SWING- CCW
3046972
3044142
SWING- CW
3046972
3044142
THROTTLE
3046972
3044142
PLAT. ROT. CW
3046972
3044142
PLAT. ROT. CCW
3046972
3044142
SENSE LINE DUMP
3040046
3044142
(SPARE)
YELLOW/BLACK
WIRING BOX TERMINALS
CHOKE/PREHEAT BLOCKING VALVE
-------
-------
3046972
3044145
3046972
3044142
ENG. WARN. LIGHT
3040046
3040047
SP1/163
BLACK/BLUE
SPARE/ENG. ALARM
6046972
3044142
108
BLUE/BLACK
LIFT/SWING SPEED
3040047
3040047
3040046
3040047
PWR TO PLAT.
3044854
3044854
-----
RED/BLUE
SPARE
-------
-------
PWR TO PLAT.
3044854
3044854
-----
BLUE/RED
SPARE
-------
-------
3044854
3044854
-----
ORANGE/RED
SPARE
-------
-------
3044854
3044854
-----
YELLOW/RED
SPARE
-------
-------
3044854
3044854
-----
BROWN/RED
SPARE
-------
-------
3044854
3044854
-----
ORANGE/BLUE
SPARE
-------
-------
IGNITION START
ORANGE
23
BRAND REX WIRE COLOR
PLT. BOX TERMINALS
GROUND
BLUE/BLACK
SNORKEL WIRE NO.
WIRING BOX TERMINALS
FUNCTION
RED
3
5
19
BRAND REX WIRE COLOR
18/19 CONTROL WIRE NO. 2
EM. POWER
110
BLUE
110 V. (LIVE)
NOTE 1
NOTE 1
110
BROWN
110 V. (NEUTRAL)
NOTE 1
NOTE 1
73A
YELLOW
TILT ALARM
UPPER BOOM SWITCH
3
16
17
18
EXTEND CYL HOSE
26
3
27
AW0170286-1
DWG. 0170286-1
Electrical components Deutz, sheet 1 Snorkel model TB 37
Page 3 - 3
20
21
18
22
17
16
2
12 13
22
23
14 DUMP 23
28
24
VIEW OF RH SIDE OF TURN TABLE
VIEW A-A
LIFT/SWITCH SPEED
24
SWING
22
LIFT
108 21
15
EXTEND
14
13
LEVEL
REGEN
14A 12 100B
BOOM HOSES & CABLE
19
BLOCK
STEER
EXTEND CYL HOSES
20
VALVE PACKAGE WIRING FAUVER
A 1 CL ROTATION 18
17
15
23
A
28
11
SWING
24
DUMP LIFT
21
22 108
LIFT/SWING SPEED
14
EXTEND
15
14A
REGEN 13
LEVEL
12
19
STEEL
20
100B BLOCK
25
Page 3 - 4
Electrical components Deutz, sheet 2 Snorkel model TB 37
DWG. 0170286-2
VALVE PACKAGE WIRING WECO VIEW OF LH SIDE OF TURNTABLE
AW0170286-2
Electrical components, Ford item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
3-6
part no 0170741 5093012 5093008 5093010 3044854 3040047 3040046 3046972 3044145 3044142 5093013 0170342 0071216 3044704 970049 970029 986019 987099 5560004 5560649 986009 984049 974689 5560038 3020040 0170713 0071800
qty 1 1 4 2 12 5 2 19 1 19 2 1 1 1 9 2 7 11 7 3 3 5 2 4 1 1 1 1
description Wire harness, turntable Clamp Clamp Clamp Terminal ring tongue insulated 12/10 wire Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal #8 stud insulated 22/18 wire Terminal #6 stud insulated 22/18 wire Clamp Boom switch, lower - (see page 3-40 for parts breakdown) Guard, boom switch Terminal strip, 4 circuit #10 stud Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Nut 1/4-20 hex Machine screw #10-24 x 1 inch long truss head Washer #10 medium flat Nut #10-24 self locking Machine screw #10-24 x 3/4 inch long round head Nut #10-32 self locking Lower control box mounting - (see page 3-13 for parts breakdown) Tilt alarm sensor 5° Upper control box - (see page 3-25 for parts breakdown) Platform foot switch - (see page 3-44 for parts breakdown)
TB 37 – 01-97 through 01-01
CONTROL WIRE #1
18/12 CONTROL WIRE NO. 1 SNORKEL WIRE NO.
11
BRAND REX WIRE COLOR
BLACK/RED
PLT. BOX TERMINALS
WIRING BOX TERMINALS
FUNCTION
SPARE
ITEM 8
3
CONTROL WIRE #2
15
17
18
19 DUMP 28
23
ITEM 10
12
RED
LEVEL- DOWN
ITEM 8
ITEM 10
13
RED/BLACK
LEVEL- UP
ITEM 8
ITEM 10
14
ORANGE/BLACK
BOOM- EXTEND
ITEM 8
ITEM 10
15
BROWN
BOOM- RETRACT
ITEM 8
ITEM 10
70
BLUE
HYDRAULIC SPEED
ITEM 8
ITEM 10
17
ORANGE
DRIVE- FORWARD
ITEM 8
ITEM 10
18
YELLOW/BLACK
DRIVE- REVERSE
ITEM 8
ITEM 10
19
BROWN/BLACK
STEER- LEFT
ITEM 8
ITEM 10
20
BLUE/BLACK
STEER- RIGHT
ITEM 8
ITEM 10
21
YELLOW
BOOM- DOWN
ITEM 8
ITEM 10
22
BLACK
BOOM- UP
ITEM 8
ITEM 10
24
SWING
22
LIFT
15
EXTEND
LIFT/SWING SPEED
108 21
1
18
17
15
C-LINE ROTATION
11
14 14A
REGEN 13
12
LEVEL
100B
19
STEER
BLOCK
20
POWER WIRE
FOOTSWITCH WIRE DETAIL "A"
18/19 CONTROL WIRE NO. 2 SNORKEL WIRE NO.
BRAND REX WIRE COLOR
WIRING BOX TERMINALS
FUNCTION
23
BLACK/RED
SWING- CCW
ITEM 8
ITEM 10
24
RED
SWING- CW
ITEM 8
ITEM 10
25
RED/BLACK
THROTTLE
ITEM 8
ITEM 10
26
ORANGE/BLACK
PLAT. ROT. CW
ITEM 8
ITEM 10
27
BROWN
PLAT. ROT. CCW
ITEM 8
ITEM 10
28
BROWN/BLACK
SENSE LINE DUMP
ITEM 7
ITEM 10
29
BLACK
(SPARE)
-------
-------
74
YELLOW
TILT ALARM
ITEM 6
ITEM 6
100
BLUE
BLOCK. VALVE
ITEM 8
ITEM 10
108
BLUE/BLACK
LIFT/SWING SPEED
ITEM 8
ITEM 9
125
BLACK/BLUE
THROTTLE RELAY
ITEM 7
ITEM 6
126
ORANGE
ENGINE KILL
VALVE PACKAGE WIRING FAUVER
PLT. BOX TERMINALS
22
BRAND REX WIRE COLOR
RED
PWR TO PLAT.
ITEM 5
ITEM 5
2
RED/BLACK
PWR TO PLAT.
ITEM 5
ITEM 5
3
BLACK
GROUND
ITEM 5
ITEM 5
4
YELLOW
IGNITION
ITEM 5
ITEM 5
5
BLUE/BLACK
START
ITEM 5
ITEM 5
6
ORANGE
EM. POWER
ITEM 5
ITEM 5
110
BLUE
110 V. (LIVE)
NOTE 1
NOTE 1
110
BROWN
110 V. (NEUTRAL)
NOTE 1
NOTE 1
15
17
18
13 23 28
LIFT
14
EXTEND
16
3
22 108 15
13
LEVEL
12
19
STEEL
20
100B
26 18
15
17
21
14A
VIEW OF RH SIDE OF TURN TABLE
19
18
DUMP
LIFT/SWING SPEED
18
17
16
2
19
BLOCK
VALVE PACKAGE WIRING WECO
24
UPPER BOOM SWITCH EXTEND CYC HOSES
24
SWING
REGEN
PLT. BOX TERMINALS
WIRING BOX TERMINALS
1
4
25
ITEM 6
ITEM 6
FUNCTION
20
12
12/8 POWER WIRE SNORKEL WIRE NO.
21
A
DETAIL "B" (COWLING NOT SHOWN FOR CLARITY) 23
22 14
27
A VIEW A-A
3 "B"
28
VIEW OF LH SIDE OF TURNTABLE AW0170738-1
DWG. 0170738
Electrical componenets Ford Snorkel model TB 37
Page 3 - 7
Engine electrical, Deutz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
3-8
part no 0170781 0172015 3020049 0073051 0073089 0080484 0090317 5093000 0101566 3050002 3050004 0170420 3040270 3040269 0080481 5569837 0080481 970449 986299 987119 970469 970029 5560004 0074579 3040268 0090430 3070039
qty 1 1 1 1 1 1 5 1 2 1 2 2 1 2 2 1 1 2 1 3 3 2 2 2 1 4 1 1
description Lower control box mounting - (see page 3-13 for parts breakdown) Solenoid switch panel - (see page 3-36 for parts breakdown) Wire harness, engine/lower controls Switch, battery disconnect Bracket, battery disconnect switch Placard, battery disconnect switch Jumper wire Jumper wire Clamp Jumper wire Battery, 12 volt DC - 550 CCA Battery hold down bolt Battery hold down Insulator boot Insulator boot Jumper wire Washer metric M18 copper Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Wire harness, alternator Insulator boot Emergency power unit wire Temperature sensor
TB 37 – 01-97 through 01-01
22
21
20
TO STARTER 28
TO STARTER
14
6
27
19 10 2
A
A
24
23
4
13
7 7 27
27
12
EMER. POWER PUMP 11
8
1 15
15 10
7
7 BATTERY DISCONNECT SWITCH
TO START SOLENOID
TO BATTERY
9 +
-
+
-
VIEW A-A 28 26 5A
9 164
25A
THROTTLE RELAY
57
4A
RUN RELAY
TACH
START SOLENOID 164A
7
56 B
55A
20
55
21
TACH 164B
B+ W D+
ALTERNATOR 6A
18
164B
STARTER
EMER POWER SOLENOID
3C
3C
RUN SOLENOID 18
8D 55A
EMER. PWR UNIT
8
WIRING BOX
THROTTLE SOLENOID
ENGINE GUAGE PANEL 29 16 17 AW0170778
DWG. 0170778
Engine electrical Deutz Snorkel model TB 37
Page 3 - 9
Engine electrical, Ford item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
3 - 10
part no 0170717 0172012 3020049 0073051 0073089 0080484 0090317 0151371 0170350 0151372 3050002 3050008 3050004 3040270 3040268 5093012 5093004 0080481 970449 986299 987119 970469 970029 986019 5560004 0074128 5560648 5560034 0074583 0090430 0090318 0071959 3040452 3070035
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 6 2 2 3 2 4 4 2 4 2 4 1 1 2 2 1 2 1 1 1 1
description Lower control box mount - (see page 3-13 for parts breakdown) Solenoid switch panel - (see page 3-37 for parts breakdown) Wire harness, engine/lower controls Switch, battery disconnect Bracket, battery disconnect switch Placard, battery disconnect switch Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Battery, 12 volt DC - 550 CCA Battery hold down Battery hold down bolt Insulator boot Insulator boot Clamp Clamp Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Mount plate, governor Governor controller - (included with engine) Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Alternator connector Emergency power unit wire Battery wire Jumper wire Insulator boot Temperature sensor
TB 37 – 01-97 through 01-01
10 8
TO BATTERY DISC SWITCH
15
15 32
2 TO STARTER 26
24 34
23
22
21
A
6
A
B
16 16
9 10
5 32
22
21
20
13
4
16 TO START SOLENOID
33 (- +)
8
12
EMER POWER PUMP
14 1
B
16
16
18 TO EMER POWER RELAY
TO BATTERY 10 32
10 27
29
30
VIEW A-A
ENGINE MTG FRAME 17
24
25
28
26
7
VIEW B-B
AW0170708-1
20
21
22
DWG. 0170708-1
Engine electrical Ford, sheet 1 Snorkel model TB 37
Page 3 - 11
TO BATTERY DISCONNECT SWITCH 16
10
35
32
31 TACH 164B
STARTER
9 164
55B
55A
11
5A
EMER POWER
D+ B+ 25A
125
4A
ALTERNATOR 5B
6 HIGH THROT
56
RUN 8
164A
55
55
MID THROT
5A
57 START
19
EMER POWER PUMP
MTG BOLT
OIL PRESS SWITCH NC
C
MTG BOLT
3 19
3C
32
CHOKE
CRANK POSITION INDICATOR 80C
CARB CONNECTIONS GOVERNOR CONTROLLER
ACUATOR
D 80 B 77 A 77
SPARK CONTROL MODULE
80D DUAL FUEL
5C
78 DUAL FUEL
EPS MODULE DISTRIBUTOR
ENGINE COOLANT SENSOR
3 3
WIRING BOX
3
ENGINE GAUGE PANEL
36 AW0170708-2
Page 3 - 12
Engine electrical Ford, sheet 2 Snorkel model TB 37
DWG. 0170708-2
Lower control box mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no
qty
description
1 1 1 1 2 9 9 9 1 4 4 4 1 1 1 1
0170271 0171991 0171990 5093014 970469 984109 987119 5569012 970969 984149 987139 0170669 0110551 970029 5560004
Wiring box/instrument panel - (see page 3-14 for parts breakdown) Mounting plate, lower control box Mounting bracket, rear Mounting bracket, front Clamp Capscrew 3/8-16 x 1 inch long hex head grade 5 Nut 3/8-16 hex Washer 3/8 medium lock Rubber bumper Capscrew 1/2-13 x 3 inch long hex head grade 5 Nut 1/2-13 hex Washer 1/2 medium lock Latch Shutdown spring Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking
6
7
8 2
CONTROL WIRE #1 TILT ALARM CONTROL WIRE #2
TURNTABLE WIRE ENGINE WIRE
POWER WIRE
14 15 16 2
13
WIRE TO ENG INST PANEL
9 5 6 5
7
COUNTERWEIGHT
8 5
4
3
TURNTABLE SIDE RAIL
12 11 10
AW0172014
TB 37 – 01-97 through 01-01
3 - 13
Wiring box/instrument panel item 1 2
3 4
part no
qty
0170710
1 1
0170788 0172016 0170718 0172011 970029 5560004
2 2
description Wiring box - (see page 3-16 for parts breakdown) Instrument panel Deutz before 8-23-99 - (see page 3-28 for parts breakdown) Deutz after 8-23-99 - (see page 3-31 for parts breakdown) Ford before 8-23-99 - (see page 3-32 for parts breakdown) Ford after 8-23-99 - (see page 3-35 for parts breakdown) Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking
1
4
3
2 AW0170715
3 - 14
TB 37 – 01-97 through 01-01
Wiring box item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
3 - 16
part no 0170710 0090268 0170719 3020018 3020097 3020016 3020013 3020081 3020087 8030044 3020080 0071589 5093003 0170745 3040188 0070967 3040116 3040110 3040295 3040285 3040118 3045278 3040121 0070921 0090253 5560004 0060373 0070730 0070747 5560648 986009 0090621 0181112 0073056 0071588 0152609 3044704 974689 5560034 5560038 987089 984049 986159 984009 974549 0070711 562236 974239 3030122 0070746 974709 3040287 0072293 970049 986019
qty 1 1 1 4 1 1 2 1 1 1 1 1 2 1 1 1 1 5 3 1 1 1 4 1 1 1 2 12 3 1 1 6 5 1 1 1 1 1 4 4 4 1 6 6 4 1 1 4 1 2 1 1 1 1 2
description Wiring box Wiring box, drilled Wiring box panel - (see page 3-20 for parts breakdown) Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch, keyed start Replacement key Switch, toggle Jumper wire Clamp Wire harness, wiring box internal Relay, 12 volt DC Corrosion inhibitor Connector Connector locknut Connector Connector Extension with gasket Flanged electrical outlet with cover Close-up plug Placard, 125 volts 15 amps Placard, lower controls Nut 1/4-20 self locking Jumper strap Jumper wire Jumper wire Machine screw #10-24 x 3/4 inch long truss head Washer #10 medium flat Jumper wire Jumper wire Jumper wire Jumper wire Decal, terminal strip Terminal strip, 4 circuit #10 stud Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking Nut #10-32 self locking Washer #10 medium lock Nut #10-24 hex Washer #6 medium flat Nut #6-32 hex Machine screw #10-32 x 5/8 inch long round head Jumper wire Guard, emergency stop switch Machine screw #6-32 x 1/2 inch long round head EPS anti-restart module Jumper wire Machine screw #10-24 x 1 inch long round head Relay, 12 volt DC Jumper wire Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat
TB 37 – 01-97 through 01-01
37
38
36
11
52
53
24
45
35
47 23 A
46
42
A
34
41
FRONT VIEW OF WIRING BOX
43 50 13 14
18/12 BOOM WIRE #1 16
22
21
18
18/19 BOOM WIRE #2 15
16
TURNTABLE WIRE 16
17
ENGINE WIRE 42
41 16
17
12/8 POWER BOOM WIRE 20
19 16
21
17
3 2 37 3
7
5
40
39
28
29
37
53
8
9 VIEW A-A
11
49
1
6 4
3
AW0170710-1
DWG. 0170710-1
Wiring box Sheet 1 Snorkel model TB 37
Page 3 - 17
23
15
26 1B
1A
30
THROTTLE
7
44 EXT/RET
BLOCK VALVE RELAY
A B
B
ANTIRESTART RELAY
8
7
9
125 14 25 36
SWING 31 5
EMER STOP
5
27
1A
A
2
5
1A
11 12
12 13
13 24
5C 14
25
1
2 26
27
27
18 4
100
108A
19 4A
20
4A
3
25
6
CONT SELECTOR
6
22
LEVEL
21
30
55A
28A
24
31
25
13
12
22 23
23 164
22
4
21
21
LIFT
4A
15
17
3 4
EMER POWER
14
15
126
6
1
26
14
1
24
26
26
26 55B
27
48
27
70 26
1B
1B 28
3
31 26
1D
31
51
26 5
48 31
7D
110 V
START PLATF ROT
28A
26 3
3 31
BAT
100B
100
38
74
73
108A
167
28B
34
28A
26
27
25A
GRD/PLATF
3 164B
ST
32
108B
IGN
108A
100
33 10
12
Page 3 - 18
Wiring box Sheet 2 Snorkel model TB 37
DWG. 0170710-2
AW0170710-2
Wiring box panel item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
3 - 20
part no 0170719 0072950 3044712 3040433 0074116 0170743 0074118 5560703 3040469 3040057 0150488 3040108 5560038 974279 984049 974689 974729 5560034 987089 987349 0170744 0073631 0110918 0070681 0070682 0181110 0070724 0070711 0170335 0112164 0140323 0070713 0070719 0090975 0071555 0081560 0090622 0152603
qty
description
1 1 1 1 1 1 1 1 2 1 1 1 20 4 5 1 1 10 6 4 1 2 1 1 3 3 2 1 1 1 1 2 2 1 1 2 1 1
Wiring box panel Panel, drilled Terminal strip, 12 circuit #10 stud Terminal strip, 12 circuit .188 tab slip-on Decal, power Decal, terminal strip Decal, control Washer #10 star tooth lock Relay, 12 volt DC Terminal strip, 18 circuit .188 tab slip-on Diode holder Replacement diode Nut #10-32 self locking Machine screw #6-32 x 3/4 inch long round head Nut #10-24 hex Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 1-1/4 inch long round head Nut #10-24 self locking Washer #10 medium lock Washer #6 medium lock Decal, diode Diode stand off Diode wire - (includes 3040108 diode) Jumper wire Diode wire Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Diode wire Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire
TB 37 – 01-97 through 01-01
TILT
AUX
17
14
18
18
17
18 6
8
4 87A
30
85
86 87
87A
30
86 87
85
37
36 2 25 25
33 108
34
A
24
11
108A
31
9
28
36
A 10
28A
32
11
24 31
12
18
13
26
1A
25
12
17
19
B
14
20
15 4A 17
1
24
18
6A 100B
B
20
23
5
21
32 4
164B
19
2
27
22
22
23
18
7
16
13
15
4A
3
1
24
12
25
19
26
6
27 70 28
164
21 17
28
16
55A
55B
7
16
33 10
1B
29
30 15
13
1D VIEW A-A
18
7D 35 VIEW B-B 100B
100
38
74
73
108A
167
28B
34
25A
108B
164B
3
AW0170719
Wiring box panel DWG. 0170719
Snorkel model TB 37
Page 3 - 21
Upper control box, Deutz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
3 - 22
part no 0170784 0170013 0170311 0170731 0323899 3020013 3020080 3020016 3020018 0170314 3040412 3020020 3040194 3040348 3040266 3020090 3040068 5560703 5560609 3040285 3040295 3040116 3040110 3044710 0070663 5560038 5560648 5560034 5560086 5560004 5560341 0240483 0140398 0073781 0070712 0071565 984049 0070753 0070747 0060373 0070730 0101299 0070746 0070967 0170746 7190001 3040030 0070711 0070732 3040411 3040535 480652 5569003 0070759 970029 5560649 0071590 0071844 0070922
qty 1 1 1 1 1 2 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 14 2 2 2 4 1 2 1 1 1 1 1 2 5 2 4 2 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1
description Upper control box, Deutz Control box, upper Placard, upper control box top Placard, upper control box front Decal, danger electrical hazard Switch, toggle Switch, toggle Switch, toggle Switch, toggle Rheostat switch Replacement switch Switch, emergency stop push/pull Replacement switch knob Switch knob Controller, drive - (see page 3-42 for parts breakdown) Switch, anti-restart Circuit breaker, 20 amp capacity Washer #10 star tooth lock Machine screw #10-24 x 1/2 inch long truss head Connector Connector Connector Connector locknut Terminal strip, 10 circuit #10 stud Decal, power Nut #10-32 self locking Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Capscrew 1/4-20 x 1 inch long hex plated with sems Nut 1/4-20 self locking Washer 1/4 star tooth lock Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Nut #10-24 hex Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Corrosion inhibitor Wire harness, upper control box Gasket, weatherproof x 60 inches inch long Hole plug, 5/8 inch diameter Jumper wire Jumper wire Mini siren, engine alarm Circuit breaker, 3 amp capacity Siren, tilt alarm Grommet Jumper wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Machine screw #10-24 x 1 inch long truss head Jumper wire Jumper wire Placard, platform rotation
TB 37 – 01-97 through 01-01
36 38
40
36
35 34
37
25 UP
7
SWING
8
R
BOOM
LEVEL
RET
L
36 BOOM
1B ENG
10 L
8
25
56
A + -
69
X B R
4C
EM PWR
EM STOP
8 3
6
RANGE
THROTTLE
41 5 36
23 24
30
4
R
21
53
8
35
STEER
28
17
9
37
36
15
20
20
39
EXT
9
SPEED LIFT/SWING
DRIVE CONTROLLER
19
DN
8
DN
36
38
UP
10
5
18
19
12 6
22 20
20
39
INSIDE VIEW
42
BOX COVER
12
10 2 8
6
5
45
32
55 3
43 CCW
10 3
49
9
21 5
4
6
7
8
9
10
BOTTOM
BOX BOTTOM 46
PLAT. ROT.
TOP
2
1
4 6
1
5
TILT ALARM
7
9
8
CW 8
26 8
11
27 TOP VIEW
46 54 46
38 4C
BOX FRONT
31
ST. BAT. ACC.
TOP
1B 23 13
44
14
IGN.
69
13
3
BOTTOM 20 AMP 3 AMP CIRCUIT CIRCUIT BREAKER BREAKER
47 48
4 47
33
24
27
50
52
+
-
51
29 FRONT VIEW
49
AW070784
ENGINE ALARM
DWG. 0170784
Upper control box Deutz Snorkel model TB 37
Page 3 - 23
36 40 38
35
37
37 36
RET
7
8 R
LEVEL
BOOM
UP
SWING
DRIVE CONTROLLER
38
UP
L
36 DN BOOM
8
DN
9
SPEED LIFT/SWING
EXT
39 9 8
36
36
STEER R
ENG
35 10
L
5
5
39
20
17
57
59
28
19
58
25
21
23
60
25
3
RANGE
THROTTLE 36
20
69
X B R
EM 4C PWR 6
EM STOP
8
A + -
4
1B
56 6
10
12
30 8
15
15 18
41 53
42
BOX COVER
22
20
20
19 INSIDE VIEW
87 87a
1B
86 85 30
10
2 8 32
45
3
4
6
3
5
4
6
7
8
9
BOX BOTTOM
PLATF ROT
8
TOP
BOTTOM
10
1
49
CCW
10 2
12
6
5
9
21 1
5
55
31
43
CW
46
TILT ALARM 46
26
54
7
8 11
9
38
TOP VIEW
46
16
28
25
4C
BOX FRONT
14
IGN ST ACC BAT
1B 20 AMP CIRCUIT BREAKER
3 69
BOTTOM
23 13
48
44
60 TOP
3 AMP CIRCUIT BREAKER
PLATF THROTTLE RELAY
53 13
47
SECTION SHOWING BACK OF BOX 50
4 34
33
27
52
47 51
-
FRONT VIEW ENGINE ALARM
Page 3 - 24
Upper control box Ford Snorkel model TB 37
DWG. 0170713
49
+
29
27
8
AW0170713
Upper control box, Ford item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0170713 0170013 0170311 0170731 0323899 3020013 3020080 3020016 3020018 0170314 3040412 3020020 3040194 3040348 3040266 3020090 3040068 0073885 5560648 3040285 3040295 3040116 3040110 3044710 0070663 5560038 5560648 5560034 970049 5560004 986009 0240483 0140398 0081560 0070712 0071565 5560341 0070753 0070747 0060373 0070730 0101299 0070746 0070967 0170746 7190001 3040030 0070711 0070732 3040411 3040535 480652 5569003
qty 1 1 1 1 1 1 2 1 5 1 1 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 14 2 3 2 4 1 1 1 1 1 1 2 6 2 4 2 1 1 1 1 1 1 2 1 1 1 1
description Upper control box, Ford Control box, upper Placard, upper control box top Placard, upper control box front Decal, danger electrical hazard Switch, toggle Switch, toggle Switch, toggle Switch, toggle Rheostat switch Replacement switch Switch, emergency stop push/pull Replacement switch knob Switch knob Controller, drive - (see page 3-42 for parts breakdown) Switch, anti-restart Circuit breaker, 20 amp capacity Jumper wire Machine screw #10-24 x 3/4 inch long truss head Connector Connector Connector Connector locknut Terminal strip, 10 circuit #10 stud Decal, power Nut #10-32 self locking Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 - (with sems) Nut 1/4-20 self locking Washer #10 medium flat Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Washer 1/4 star tooth lock Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Corrosion inhibitor Wire harness, upper control box Gasket, weatherproof x 60 inches long Hole plug, 5/8 inch diameter Jumper wire Jumper wire Mini siren, engine alarm Circuit breaker, 3 amp capacity Siren, tilt alarm Grommet
Parts list continued on next page
TB 37 – 01-97 through 01-01
3 - 25
Upper control box, Ford item 51 52 53 54 55 56 57 58 59 60 61
3 - 26
part no 0070759 970029 3040469 0071590 0071844 0070922 5560649 984049 5560703 5560609 0073781
qty 1 2 1 1 1 1 1 1 1 1 1
description Jumper wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Relay, 12 volt DC Jumper wire Jumper wire Placard, platform rotation Machine screw #10-24 x 1 inch long truss head Nut #10-24 hex Washer #10 star tooth lock Machine screw #10-24 x 1/2 inch long truss head Jumper wire
TB 37 – 01-97 through 01-01
Instrument panel, Deutz before 8-23-99 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
3 - 28
part no 0170788 0170602 3070003 3020093 3070023 3070001 0071778 3040069 3040015 3040252 0071541 0070712 0091202 0111623 0170624 0170623 0111512 3044145 0151813 3040047 3011601 3040082 3040030
qty 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1
description Instrument panel, Deutz before 8-23-99 Instrument panel Ammeter Switch, magnetic Temperature gauge Hour meter Decal, main circuit breaker Circuit breaker, 25 amp capacity Hole plug, 1/2 inch diameter Circuit breaker, 15 amp capacity Jumper wire Jumper wire Jumper wire Placard, engine protection system Decal, run Decal, throttle Jumper bar Terminal #8 stud insulated 22/18 wire Diode wire Terminal .250 tab female slip-on fully insulated 22/18 wire Wire, 16 gauge single conductor x 6 inches long Terminal .250 tab male slip-on fully insulated 16/14 wire Hole plug, 5/8 inch diameter
TB 37 – 01-97 through 01-01
1 6 TEMP
2
AMPS
7
9
22
15
3
8
14
5
4
13
MAIN CIRCUIT BREAKER
1A
HOURMETER
MAGNETIC SWITCH
TEMP GAUGE
AMMETER
18 3 G
NO
NC
S
16
B
3 56
57 11
167 164C BLACK 38
11
19 8D
3C WHITE
BLACK 12
21
55
164A
20
17
126
RUN CIRCUIT BREAKER
THROTTLE CIRCUIT BREAKER
10 AW0170788
DWG. 0170788
Instrument panel Deutz before 8-23-99 Snorkel model TB 37
Page 3 - 29
1 6 TEMP
2 7 AMPS
9
3 13 15
16
4
8
14
MAIN CIRCUIT BREAKER
1A
17
5
3 HOURMETER
164
TEMP GAUGE
AMMETER 3C TACH
G S
57
56
11 T1
164C 3 38
18
SENS
I
T2
19
11 T3 126 167 164A
55
80
12
RUN CIRCUIT BREAKER
164B
THROTTLE CIRCUIT BREAKER
164B 80 167 126 TACH 10 3C
Page 3 - 30
Instrument panel Deutz after 8-23-99 Snorkel model TB 37
AW0172016
DWG. 0172016
Instrument panel, Deutz after 8-23-99 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0172016 0172010 3070003 3040030 3070041 3070001 0071778 3040069 3040015 3040252 0071541 0070712 0091202 300489 0170624 0170623 5560648 5560034 0074577 0074578
qty 1 1 1 1 1 1 1 1 1 2 1 2 11 1 1 1 2 2 1 1
TB 37 – 01-97 through 01-01
description Instrument panel, Deutz after 8-23-99 Instrument panel Ammeter Hole plug, 5/8 inch diameter Temperature gauge Hour meter Decal, main circuit breaker Circuit breaker, 25 amp capacity Hole plug, 1/2 inch diameter Circuit breaker, 15 amp capacity Jumper wire Jumper wire Jumper wire Terminal strip, 6 circuit #10 stud Decal, run Decal, throttle Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Wire harness, EPS Jumper wire
3 - 31
Instrument panel, Ford before 8-23-99 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
3 - 32
part no 0170718 0170602 3070003 3020093 3070020 3070001 0071778 3040069 3040015 3040252 0071541 0070712 0091202 0111623 0170624 0170623 0111512 3044145 0151813 3040047 3011601 3040082 3040030
qty 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1
description Instrument panel, Ford before 8-23-99 Instrument panel Ammeter Switch, magnetic Temperature gauge Hour meter Decal, main circuit breaker Circuit breaker, 25 amp capacity Hole plug, 1/2 inch diameter Circuit breaker, 15 amp capacity Jumper wire Jumper wire Jumper wire Placard, engine protection system Decal, run Decal, throttle Jumper bar Terminal #8 stud insulated 22/18 wire Diode wire Terminal .250 tab female slip-on fully insulated 22/18 wire Wire, 16 gauge single conductor x 6 inches long Terminal .250 tab male slip-on fully insulated 16/14 wire Hole plug, 5/8 inch diameter
TB 37 – 01-97 through 01-01
1 6 TEMP
2
AMPS
9
7
22
15
MAIN CIRCUIT BREAKER
1A
HOURMETER
14
3
8
5
4
13
MAGNETIC SWITCH
TEMP GAUGE
AMMETER
18 3 G
NO
NC
S
16
B
3 56
57
11
167 164C 80A
BLACK
80C 38
80 19 8D
3C WHITE
BLACK
11
20 12
21
17
126
10 USE THESE WIRES WITH FORD ENGINES ONLY
55
164A
RUN CIRCUIT BREAKER
THROTTLE CIRCUIT BREAKER
USE THIS WIRE WITH DEUTZ ENGINES ONLY
AW0170718
DWG. 0170718
Instrument panel Ford before 9-23-99 Snorkel model TB 37
Page 3 - 33
1 6 TEMP
2
7 AMPS
9
3
15
4
5
16
8 14
17
MAIN CIRCUIT BREAKER
18
3 TEMP GAUGE
HOURMETER
1A
164 AMMETER 3C TACH
G S
56
57
11
T1
164C 3
T2
20
38
19
SENS
I
11
T3 126 167 164A
55
80
12
RUN CIRCUIT BREAKER
164B
THROTTLE CIRCUIT BREAKER
164B 80C 80 80A 167 126 TACH 10 3C
Page 3 - 34
Instrument panel Ford after 8-23-99 Snorkel model TB 37
AW0172011
DWG. 0172011
Instrument panel, Ford after 8-23-99 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
part no 0172011 0172010 3070003 3040030 3070040 3070001 0071778 3040069 3040015 3040252 0071541 0070712 0091202 0111623 0170624 0170623 300489 5560649 5560034 0074577 0074578
qty 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1
TB 37 – 01-97 through 01-01
description Instrument panel, Ford after 8-23-99 Instrument panel Ammeter Hole plug, 5/8 inch diameter Temperature gauge Hour meter Decal, main circuit breaker Circuit breaker, 25 amp capacity Hole plug, 1/2 inch diameter Circuit breaker, 15 amp capacity Jumper wire Jumper wire Jumper wire Placard, engine protection system Decal, run Decal, throttle Terminal strip, 6 circuit #10 stud Machine screw #10-24 x 1 inch long truss head Nut #10-24 self locking Wire harness, EPS Jumper wire
3 - 35
Solenoid switch panel, Deutz item 1 2 3 4 5 6 7 8 9 10 11
part no 0170781 0170287 3040506 0151372 3040469 970029 984069 5569846 984049 986019 0071959 0151371
qty 1 1 2 1 2 4 4 2 2 4 1 1
description Solenoid switch panel, Deutz Mount plate Solenoid, 12 volt DC Jumper wire Relay, 12 volt DC Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 hex Machine screw #10-24 x 3/4 inch long hex head Nut #10-24 hex Washer 1/4 medium flat Jumper wire Jumper wire
7
6
5
8
9
3
10
2 4
2 11
1
3 - 36
5
6
9
AW0170781
TB 37 – 01-97 through 01-01
Solenoid switch panel, Ford item 1 2 3 4 5 6 7 8 9 10
part no 0170717 0170287 3040506 986019 3040469 970029 5560004 5569846 5560034 0071959 0151371
8
qty 1 1 2 4 3 4 4 3 3 1 1
description Solenoid switch panel, Ford Mount plate Solenoid, 12 volt DC Washer 1/4 medium flat Relay, 12 volt DC Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Machine screw #10-24 x 3/4 inch long hex head Nut #10-24 self locking Jumper wire Jumper wire
10
7
2
2 9 4
1
TB 37 – 01-97 through 01-01
5
6
3
AW0170717
3 - 37
GFCI 110 volt power item 1 2 3 4 5 6 7 8 9 10
3 - 38
part no 3040252 0071582 3040624 3040691 0074368 3040116 3040110 0074379 3040625 0074369
qty 1 1 1 1 1 1 1 1 1 1
description Circuit breaker, 15 amp capacity Jumper wire Receptacle, GFCI outlet - 20 amp Connector Cable, 110 volt power to platform - (used on aluminum platforms only) Connector Connector locknut Electrical box, drilled Cover, GFCI outlet Cable, 110 volt power to platform - (used on steel platforms only)
TB 37 – 01-97 through 01-01
GFCI 110 volt power
7 7
6
9 8 2
6
4
1
10
1 2 8
4
5
9 Aluminum platform
Steel platform
2
1
3 BRASS
SILVER
To platform
BLACK
WHITE
GREEN
GREEN
110 volt outlet on platform
TB 37 – 01-97 through 01-01
AW007034
3 - 39
Boom switch, lower item 1 2 3 4
part no 0170342 3020019 0170343 3040187 3040070
qty 1 1 1 1 1
description Boom switch, lower Switch Wire harness, lower boom switch Connector Connector locknut
3
70A
4C
2
4C
NO
C
NC
70A
NO
C
NC
4
3 - 40
1
AW0170340
TB 37 – 01-97 through 01-01
Boom switch, upper item 1 2 3 4
part no 0170340 3020019 0170341 3040187 3040070
qty
description
1 1 1 1 1
Boom switch, upper Switch Wire harness, upper boom switch Connector Connector locknut
3
16A
70A
2
70A
NO
C
NC
16A
NO
C
NC
4
TB 37 – 01-97 through 01-01
1
AW0170342
3 - 41
Controller, drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3 - 42
part no 3040266 8150087 8150008 8150205 3040170 8150090 8150102 8150211 8150212 8150213 3040359 3020033 8150139
qty 1 1 1 1 1 1 1 1 2 2 2 1 2 2 1
description Controller, drive Knob Tension clip Washer Gasket Boot clamp Circuit board assembly - (not sold separately) Slave gear Standoff Mounting screw Washer Boot Microswitch Insulator Cam assembly - (not sold separately)
TB 37 – 01-97 through 01-01
Controller, drive
1
2 3
A
5 4
7
A
+ –
A
X B R
8 6
11
10 9
5
12
Cam assembly
12
14
AWV00313
13
13
View A - A
TB 37 – 01-97 through 01-01
3 - 43
Platform foot switch item 1
2 3 4 5 6
part no 0071800 3020021 3020037 3020038 0070596 3040116 3040110 0070967 0060373
qty 1 1
1 1 1 1 1
description Platform foot switch Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch Wire harness, platform foot switch Connector Locknut Corrosion inhibitor Jumper strap - (used on Square D switch only)
C
NO
NC
C
NO
NC
10
9
8
5
2 3 4
1
Foot switch wiring shown for Linemaster switch
10
6
8
9
1B 1A 2A 2B
Foot switch wiring shown for Square D switch AW0071800
3 - 44
TB 37 – 01-97 through 01-01
Section 4. - Factory installed options
TB 37 – 01-97 through 01-01
4-1
AC generator mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
4-2
part no 0170515 0170517 5036705 5037006 5569855 986359 5560037 5569856 987109 986269 0170520 3020048 0151459 5036505 0170518 0071565 0070747 0071844 0170519 3040046 3044852 0090757 5093010 5093004 0070785 987099 986019 0073163 5036706 3040452 0050137 0070772 0020276 0073040
qty 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 3 1 1 4 1 3 1 1 1 1 1 1 1 1 1 1 1 1
description AC generator - (see page 4-4 for parts breakdown) AC generator valve - (see page 2-27 for parts breakdown) Swivel nut run tee Swivel nut 90° elbow Capscrew 1/2-13 x 1-3/8 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Capscrew 5/16-18 x 3/8 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Jumper wire Switch, toggle Placard, AC generator Straight thread branch tee Cable, extension Jumper wire Jumper wire Jumper wire Jumper wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal ring tongue insulated 12/10 wire Jumper wire Clamp Clamp 3/8 inch hydraulic hose Washer 1/4 medium lock Washer 1/4 medium flat Guard, cable retention Swivel nut run tee Insulator boot 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose
TB 37 – 01-97 through 01-01
18 BOOM CONTROL WIRE #2 LEVEL 13
12
25
169
25
THROTTLE
20 20 ENGINE WIRE ASSY
25
A
169
MACH
FOOT SWITCH
20
GEN
28 11 17
CONTROL WIRE #2
169
TAPE TO ENGINE WIRE ASSY AT THIS POINT
22 1
FRONT VIEW OF UPPER CONTROL BOX
2
3
4
5
6
7
8
9
10
20
9
22
MACH
DETAIL A VIEW OF RH SIDE OF WIRING BOX
9
GEN
1
16 19
ENGINE PUMP
15
12 PRESSURE OUT
3 HYDR GEN MOTOR
8
21 17
9
10
17
-8 -6
33
29
D
34
-4
D
-6 -4
2
31
A
-8
M PS S -4 HYDR AC GEN VALVE
-8
HYDR OIL TANK
LS
P
24
PACKAGE VALVE
-6
4
32
B
DRIVE VALVE Y
-4
1 24 25 3
VIEW D-D
25
26
27
(IN) P
B 11
169
23
T T)
14 30
EMER POWER PUMP (NOT SHOWN IN TRUE POSITION)
5
6
7
SECTION B-B SECTION A-A
AWA17015A
AC generator mounting DWG. A17015A
Snorkel model TB 37
Page 4 - 3
AC generator item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4-4
part no 0170515 3080001 0151457 6030029 8020028 7240012 0151484 5035306 970499 986299 5560033 970259 986269 5560031 970269 0151458 5035320 5036905
qty 1 1 1 1 1 1 1 1 4 12 8 8 24 12 4 1 1 1
description AC generator Generator, AC hydraulic powered Mounting plate Hydraulic motor, AC generator Seal repair kit Coupling Coupling cover Straight thread 90° elbow Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Motor mounting angle Straight thread 90° elbow Swivel nut 45° elbow
TB 37 – 01-97 through 01-01
AC generator
13 12
11
10
12
1
11 16
FARSIDE
15
FARSIDE
6
NEAR SIDE
5 4
3 14
9
8
7
9
8 AW0170515
TB 37 – 01-97 through 01-01
4-5
Air inlet heater, Deutz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
4-6
part no 0071568 0073781 0082064 0090319 3011001 3011601 3020080 3040268 3040506 3044158 3044161 3044854 3044856 3090006 7630215 8040135
qty 1 1 1 1 1 1 1 3 1 1 1 2 2 1 1 1
description Jumper wire Jumper wire Placard, heater instructions Jumper wire Wire, 10 gauge single conductor x 96 inches long Wire, 16 gauge single conductor x 72 inches long Switch, toggle Insulator boot Solenoid, 12 volt DC Terminal #6 stud insulated 16/14 wire Terminal #10 stud insulated 16/14 wire Terminal ring tongue insulated 12/10 wire Terminal ring tongue insulated 12/10 wire Flexgard tube, 42 inches long Air inlet heater kit Replacement glow plug
TB 37 – 01-97 through 01-01
8
12
15
TO SOLENOID MANIFOLD HEATER HOLD SWITCH ON FOR APPR 60 SECONDSSTART ENGINE 0082064
7
3
TO AIR INLET HEATER KIT
14 8
5
13 BAT
9
ST
1
IGN 6 MASTER SWITCH
BACK SIDE OF BRACKET
2
11
7
8 10 4
FRONT SIDE
SEE WIRING FOR BOTH SIDES OF BRACKET
AWA17014A
DWG. A17014A
Air inlet heater Deutz Snorkel model TB 37
Page 4 - 7
VACUUM SWITCH
WIRING BOX AND GAUGE PANEL 80D 80A
5C
16
77A 164B
77B
GAUGE PANEL TERMINAL STRIP 80C
25
24
23
19
17
FILTERLOCK
78 77A 77B
21
80D 80C
CHOKE ENGINE WIRE ASSY
FUEL SHUT OFF VALVE FUEL SHUT OFF SOLIENOID 78
4 30
1 31
10 29
18
28
27
9
20
11 TOP VIEW OF AIR INTAKE SYSTEM
8
9 20
13 12
COWLING
26
25
24
22
14
6 5 A 3 15 VIEW A-A A
7 2 4
Page 4 - 8
Dual fuel with 10 gallon gas tank Snorkel model TB 37
DWG. 0170737
AW0170737
Dual fuel with 10 gallon gas tank item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
part no 0074136 9940005 9940018 0080676 5093004 0070974 0070969 7714202 0081441 5550010 Kit Item Kit Item Kit Item 0080668 0090492 3020017 0090493 0090474 9940004 0090524 Kit Item 5033607 970469 970509 984109 986299 987119 970239 987109 986269 0091036 Kit item
qty 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 2 6 6 4 1 1 1 1 1
TB 37 – 01-97 through 01-01
description Dual fuel engine, Ford VSG - (see page 4-14 for parts breakdown) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) LP gas fuel hose Clamp Coupler, female LPG Bracket, LP gas cylinder - (includes left and right hand brackets) Pipe plug 1/4 NPT square head Placard, caution liquid withdrawal Clamp Bulk head tee Connector Hydrostatic relief valve - (included in dual fuel kit 0151899) Relief valve mount bracket - (included in dual fuel kit 0151899) Placard, dual fuel switch - (included in dual fuel kit 0151899) Switch, toggle Decal, dual fuel instructions Fuel tank, 4 gallon with gauge Fuel gauge Fuel tank strap Hose adapter Male adapter Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 2 inch long hex head grade 5 Nut 3/8-16 hex Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Fuel hose 5/16 inch diameter LP Hose x 24 inches long
4-9
Dual fuel with 20 gallon gas tank item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
4 - 10
part no 0074136 9940005 9940018 0080676 0090483 0070974 0070969 5093002 0081441 3040083 Kit Item Kit Item Kit Item 0080668 0090492 3020017 0090493 970029 987099 986019 Kit Item 5560082 970469 5550010 984109 986299 5093004 970239 987109 986269 5550040 Kit Item
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 4 4 1 1 1 1 2 1
description Dual fuel engine, Ford VSG - (see page 4-14 for parts breakdown) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) LP gas fuel hose LP gas fuel hose Coupler, female LPG Bracket, LP gas cylinder - (includes left and right hand brackets) Clamp Placard, caution liquid withdrawal Terminal .250 tab female slip-on fully insulated 16/14 wire Bulk head tee - (included in dual fuel kit 0151899) Connector - (included in dual fuel kit 0151899) Hydrostatic relief valve - (included in dual fuel kit 0151899) Relief valve mount bracket Placard, dual fuel switch Switch, toggle Decal, dual fuel instructions Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Hose adapter Trim lock, 1/4 inch x 72 inch long Capscrew 3/8-16 x 1 inch long hex head grade 5 Clamp Nut 3/8-16 hex Washer 3/8 medium flat Clamp Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Clamp LP Hose x 24 inches long - (included in dual fuel kit 0151899)
TB 37 – 01-97 through 01-01
8 6
WIRING BOX AND GAUGE PANEL
VACUUM SWITCH 80D
21
80A
5C 164B
77A 77B
GAUGE PANEL TERMINAL STRIP 80C
5
9
7
17
18
19
FILTERLOCK
78 77A 77B 80D
25
24
22 2
80C
VIEW A-A GAS SHUT OFF VALVE
CHOKE
ENGINE WIRE ASSY
20
30
78
30
1 32 10 31
11 29
28
27
4 20
23
16
COWLING
TOP VIEW OF AIR INTAKE SYSTEM
13
12
3
A
15 14
26
AW0170754
A
DWG. 0170754
Dual fuel with 20 gallon gas tank Snorkel model TB 37
Page 4 - 11
VACUUM SWITCH WIRING BOX AND GAUGE PANEL
80D
5C 18
17
16
14 80A
77A 77B
164B
7
FILTERLOCK
GAUGE PANEL TERMINAL STRIP 80C
VIEW A-A
78 77A
78
77B 80D 80C
24 22
22 ENGINE WIRE ASSY CHOKE
1 10 TOP VIEW OF AIR INTAKE SYSTEM
21
20
4
19 9
11 8
15
4
13 COWLING
6
12 3
A
5
A
3
LP fuel
Page 4 - 12
Snorkel model TB 37
DWG. 0170747
2
AW0170747
LP fuel item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
part no 0074137 9940005 9940018 0080676 5550010 0070974 0070969 0090757 0081441 Kit Item Kit Item Kit Item Kit Item 0080668 970469 Kit Item 984109 986299 987119 970239 987109 986269 5550040
qty 1 1 1 2 2 1 1 1 1 1 1 1 1 1 4 1 4 4 4 1 1 1 2
TB 37 – 01-97 through 01-01
description LP fuel engine, Ford VSG - (see page 4-16 for parts breakdown) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) LP gas fuel hose Clamp Coupler, female LPG Bracket, LP gas cylinder - (includes left and right hand brackets) Jumper wire Placard, caution liquid withdrawal LP Hose x 24 inches long - (included in dual fuel kit 0151899) Bulk head tee - (included in dual fuel kit 0151899) Connector - (included in dual fuel kit 0151899) Hydrostatic relief valve - (included in dual fuel kit 0151899) Relief valve mount bracket Capscrew 3/8-16 x 1 inch long hex head grade 5 Hose adapter Nut 3/8-16 hex Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Clamp
4 - 13
Dual fuel engine, Ford VSG item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
4 - 14
part no 0074136 0073990 0151899 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 3044146 3040083 5090011 5090024 5039601 5039501 5010020 5090044 5550010 5010007 970029 987099 7630335 5560038 5550030 5090035 7630327 5090026 3020054 8130005 5230005
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 8 1 2 2 1 1 2 1 1 6 1 1 1
description Duel fuel engine, Ford VSG Engine, Ford VSG Dual fuel kit, liquid withdrawal - (kit includes items 3 through 11) Regulator - (not sold separately) Filter lock - (not sold separately) Street 3/8 NPT 45° elbow - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Street 1/8 NPT 90° elbow - (not sold separately) Hose adapter - (not sold separately) Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 30 inch long - (not sold separately) Terminal #10 stud insulated 22/18 wire Terminal .250 tab female slip-on fully insulated 16/14 wire Nipple 1/8 NPT brass Vacuum fitting 1/8 NPT brass straight Splice Beaded 90° elbow Fuel hose, 5/8 inch diameter x 24 inch long Vacuum line tee Clamp Vacuum hose x 9 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Fuel shutoff Nut #10-32 self locking Clamp - (before 12-23-99) Vacuum fitting Hose 2 inch flame resistant x 4 inch long - (before 12-23-99) Clamp Vacuum switch - (included with engine) Replacement switch Gasoline fuel shut-off valve
TB 37 – 01-97 through 01-01
Dual fuel engine, Ford VSG
VIEW OF BOTTOM REGULATOR FITTINGS LOOKING FROM TOP 16
20
17
20 18
16 20
20 24
25
31 12 14
26 19
29 20
27
21
TOP VIEW OF SPARK CONTROL MODULE
5 11
10
9 3
1 15
23
20
28
22 30
7
6
8 17
13
4
CL
AWA07053B
TB 37 – 01-97 through 01-01
4 - 15
LP fuel engine, Ford VSG item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
4 - 16
part no 0074137 0073990 0151899 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 7710013 3040083 5090024 5039601 5039501 5010020 5090044 5550010 5010007 970029 987099 5550030 7630327 5090026 3020054 8130005 7630309
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 8 1 2 2 2 1 6 1 1 1
description LP fuel engine, Ford VSG Engine, Ford VSG LP fuel kit, liquid withdrawal - (kit includes items 3 through 11) Regulator - (not sold separately) Filter lock - (not sold separately) Street 3/8 NPT 45° elbow - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Street 1/8 NPT 90° elbow - (not sold separately) Hose adapter - (not sold separately) Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 30 inch long - (not sold separately) Pipe plug 1/8 NPT square head Terminal .250 tab female slip-on fully insulated 16/14 wire Vacuum fitting 1/8 NPT brass straight Splice Beaded 90° elbow Fuel hose, 5/8 inch diameter x 24 inch long Vacuum line tee Clamp Vacuum hose, 3/16 inch diameter x 9 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Clamp - (before 12-23-99) Hose 2 inch flame resistant x 4 inch long - (before 12-23-99) Clamp Vacuum switch - (included with engine) Replacement switch Fuel pump close out plate - (replaces fuel pump)
TB 37 – 01-97 through 01-01
LP fuel engine, Ford VSG
19
15
16
19 17
16 19
19 12
23 18
19
25
20
5
10 11
9 3
1 24
14 22
19
21 26
7
6 4 16 8
13
CL
27
AWA07088A
TB 37 – 01-97 through 01-01
4 - 17
Engine block heater, Ford item 1 2
part no 7360338 0181634
qty 1 1
description Engine block heater with cord, Ford VSG engine Decal, engine block heater
Yoke
Locking screw Heater installation position
2
1 - install with element pointed down as shown Ford VSG engine
4 - 18
AWM00227
TB 37 – 01-97 through 01-01
Head lights item 1 2 3 4 5 6 7 8 9 10 11 12
part no
qty
3064414 974709 5560034 3011601 3090006 3040038 3040039 5093000 3044158 3040114 3040071 986009
description
1 9 9 1 1 1 1 1 1 1 3 1
Light, flood with round base Machine screw #10-24 x 1 inch long round head Nut #10-24 self locking Wire, 16 gauge single conductor x 120 inch long Flexgard tube, 120 inch long Fuse holder, in-line Fuse, 10 amp capacity Clamp Terminal #6 stud insulated 16/14 wire Connector, in-line 16/14 wire Butt connector insulated 16/14 wire Washer #10 medium flat
1
1
12 3 2
8
2
11
3
4 5
1
1
11 4 9
11
5
4A
Lower controls selector switch
6 7
11
10
Wiring diagram AW0071739
TB 37 – 01-97 through 01-01
4 - 19
Horn item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no
qty
3040127 3040128 3026027 7140092 0071269 0070733 0071557 970029 987099 5560655 0070759 3011801 3040047 3044146 3044145 3040046
1 1 1 1 1 1 1 3 3 2 1 1 2 1 2 1
description Horn, 12 volt DC Horn relay, 12 volt DC Switch, push button Switch seal Placard, horn Jumper wire Jumper wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Pop rivet #AD32-ABS Jumper wire Wire 18 gauge single conductor x 72 inches long Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal #10 stud insulated 22/18 wire Terminal #8 stud insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire
Upper control box Wiring box
5 10
6
4 3
Upper control box
2 8 9 13
7
1
Horn 11
Wiring box
16 12
15
13 14
12
4 - 20
AW0170505
TB 37 – 01-97 through 01-01
Isolation valve item 1 2 3 4 5 6
part no
qty
6010494 6010498 7740014 7740110 7720604 0070927
1 1 1 1 1 1
description Ball valve, 1/2 NPT Ball valve, 1-1/2 NPT Close nipple 1/2 NPT Close nipple 1-1/4 NPT Reducer bushing 3/4 x 1/2 1/2 inch hydraulic hose
3 5 6
2
1 4
TB 37 – 01-97 through 01-01
AWA07055B
4 - 21
Motion alarm, drive item 1 2 3 4 5 6 7 8 9
part no 3040129 0073071 3011801 3040046 3040047 3044163 3040082 970219 987109
qty 1 1 1 2 2 1 1 4 4
description Motion warning alarm, standard Jumper wire Wire 18 gauge single conductor x 98 inches long Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal ring tongue insulated 16/14 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Washer 5/16 medium lock
2 Drive controller at upper control box
4
Spare 18/19 boom wire
Wiring box
5 4
3
9
4 - 22
8
1
7
4
5
AW0170523
TB 37 – 01-97 through 01-01
Sandblast kit item 1 2 3 4 5 6 7 8 9 10
part no
qty
description
1 1 2 2 1 2 2 1 1 4 4 4
Bellows, Texas lift cylinder Bellows, GBI lift cylinder Bellows, Texas level cylinder Bellows, GBI level cylinder Cover Clamp Clamp Clamp Clamp Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Nut 5/16-18 hex Washer 5/16 medium lock
0071999 0071983 0071998 0071982 0071699 5550030 5550060 5550040 5550105 970239 984089 987109
4
SLAVE LEVEL CYLINDER 5 2
4 2
5
MASTER LEVEL CYLINDER
3
8
9
10
1 LIFT CYLINDER
7
6
AW0170529
TB 37 – 01-97 through 01-01
4 - 23
Spark arrestor muffler, Deutz item 1 2 3 4 5 6 7 8 9 10 11
part no 7630243 0074202 0074201 0074199 0074200 5550007 5550014 5560625 5560356 972029 5560355
qty 1 1 1 1 1 2 2 1 1 1 1
description Muffler, spark arrestor Tail pipe brace Tail pipe Upper exhaust pipe Lower exhaust pipe Clamp Clamp Capscrew metric M10-1.5 x 20mm long hex head Washer metric M10 lock Capscrew metric M8-1.25 x 20mm long hex head Washer metric M8 lock
3 6
7
1
7
4 11
10 6
2
9
2
5
8
AW0074203
4 - 24
TB 37 – 01-97 through 01-01
Spark arrestor muffler, Ford item 1 2 3 4 5 6
part no 7741064 7734510 0071310 0170749 5550005 0170681
qty 1 1 1 1 1 1
description Nipple, 1-1/4 NPT x 8 inch long Pipe 90° elbow, 1-1/4 inch NPT Muffler, spark arrestor Exhaust pipe Clamp Side cowling
4 6 5
3
1
TB 37 – 01-97 through 01-01
2
AW0171985
4 - 25
Tow package item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
4 - 26
part no
qty
description
0072214 0072215 0074746 0072216 5580002 0072203 0072224 0070778 5036705 5065728 5036706 0073040 0090743 0170498 25560083 0082160 5560647 5560037 970239 987109 5063906 5064003 0082203 0082164
1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1
Tow bar Tow bar steering arm - (4x2 only) Tow bar steering arm - (4x4 only) Towing pin Snapper pin Decal, towing instructions Tow bar storage cradle 1/4 inch hydraulic hose Swivel nut run tee Straight thread adapter Swivel nut run tee 1/2 inch hydraulic hose Bracket, float valve Float valve - (see page 2-52 for parts breakdown) Trim lock x 12 inches long Decal, danger tow package Capscrew 1/2-13 x 5 inch long hex head grade 5 Nut 1/2-13 self locking Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Fitting nut Tube end reducer Decal, danger crushing hazard Decal, danger do not ride
TB 37 – 01-97 through 01-01
8 9
8
23
7 10
3
2 6 2 4 5 3 1
21 4
12
20
1
UPPER CONTROL BOX
11 16
17
12
STEER END 5
19
18
6
6
DRIVE END
13
6
14
22
24
COUNTER WEIGHT DRIVE END
5
STEER END
AW0170499
Tow package DWG. 0170499
Snorkel model TB 37
Page 4 - 27
Tail lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
part no 3060017 3020013 3040009 0072238 3040113 5093002 970029 987099 3040083 3044158 3060019 3060018 974679 5560034
qty 1 1 1 1 2 2 2 2 2 2 1 1 2 2
description Light, turn signal Switch, toggle Switch boot, short Wire harness, tail lights Mounting base Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Terminal .250 tab female slip-on fully insulated 16/14 wire Terminal #6 stud insulated 16/14 wire Flasher Flasher base Machine screw #10-24 x 5/8 inch long round head Nut #10-24 self locking
3 2
1 12 11 14 13 5 6
7 8
4
1- red lens out
1- red lens out A
10
10
Light switch 12 11
9
2 4
YELLOW
A
BLUE
B
B
4A
BROWN
9
4 - 28
Wiring schematic
Lower controls selector switch
AW0072239
TB 37 – 01-97 through 01-01
Upper control box cover item 1 2 3
part no 0073076 5560657 5560656
qty 1 3 3
description Upper control box cover, standard Pop rivet 1/8 inch aluminum #RVT-AD48 ABS Pop rivet 1/8 inch aluminum #RVT-AD46 ABS
1
2
Front view - Upper control box
3
Side view - Cover installed
Snap
Side view cover shown in stowed positon AW0071654
TB 37 – 01-97 through 01-01
4 - 29
Warning light, single beacon item 1 2 3 4 5 6 7
8
part no
qty
0071395 3040046 986019 987099 970029 5093019 3060083 3060085 3060087 3060084 3060086 3060087 3014706
1 2 1 1 1 1 1 1 1 1 1 1 1
description Light mount bracket Terminal .250 tab male slip-on fully insulated 22/18 wire Washer 1/4 medium flat Washer 1/4 medium lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Clamp Warning light, strobe amber lens Replacement amber lens Replacement bulb Warning light, strobe red lens Replacement red lens Replacement bulb Wire harness, warning light
3
1D 47
7
1
8
2
7
1
3 4 5 6
AWA08112B-2
4 - 30
TB 37 – 01-97 through 01-01
Work lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
part no
qty
3064413 3067620 5093019 5093002 3090019 3090006 5569003 970029 986019 987099 3040082 3011601 3040114 3044161 3040038 3040039 3040083
2 2 7 7 1 1 1 7 7 7 3 1 1 1 1 1 3
description Light, incandescent with clamp bracket Light, halogen with clamp bracket Hose clamp - (incandescent light only) Clamp - (halogen light only) Flexgard tube, 80 inch long - (incandescent light only) Flexgard tube, 80 inch long - (halogen light only) Grommet Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Terminal .250 tab male slip-on fully insulated 16/14 wire Wire, 16 gauge single conductor x 80 inch long Connector, in-line 16/14 wire Terminal #10 stud insulated 16/14 wire Fuse holder, in-line Fuse, 10 amp capacity Terminal .250 tab female slip-on fully insulated 16/14 wire
3
1
1
8 14
8 14 10
13 12
Light
8 4
Light
14
9
11
3
2
1
Upper control box terminal strip
1
2 3
2
7
6
5 AW0081686
TB 37 – 01-97 through 01-01
4 - 31
index A
D
Access cover, chassis, 1-2 Access cover, drive, 1-2 Access door, lower controls, 1-52 Accumulator, 2-28 Adapter plate, centerpost, 1-14 Adjustment bar, 1-41, 1-45 Adjustment bolt, 1-14 Air cleaner, 1-46, 1-48, 1-50, 1-51 Air cleaner access door, 1-52 Air cleaner mounting band, 1-46 Air cleaner service indicator, 1-46, 1-48 Air horn kit, 1-41, 1-45 Air inlet elbow, 1-48 Air inlet heater kit, 4-6 Air inlet hood, 1-46, 1-48 Air inlet tube, 1-46, 1-48 Air intake hose, 1-46, 1-48 Air intake manifold, 1-46 Alternator belt, 1-41 Alternator connector, 3-10 Ammeter, 3-32
Decal, 4 x 4 logo, 1-54 Decal, attach fall restraint, 1-54 Decal, blue arrow, 1-54 Decal, caution governor damage, 1-54 Decal, danger crushing hazard, 1-54, 4-26 Decal, danger cylinder failure, 1-54 Decal, danger do not ride, 4-26 Decal, danger electrical hazard, 1-54, 3-22, 3-25 Decal, danger electrical/tipping hazard, 1-54 Decal, danger rotating engine parts, 1-54 Decal, danger tow package, 1-54, 4-26 Decal, danger you must not operate, 1-54 Decal, diesel fuel, 1-54 Decal, diode, 3-20 Decal, do not ride in platform, 1-54 Decal, dual fuel instructions, 1-54, 4-9, 4-10 Decal, engine block heater, 4-18 Decal, gasoline fuel, 1-54 Decal, hydraulic oil, 1-54 Decal, lift, 1-54 Decal, lift/tie down location, 1-54 Decal, lube recommendations, 1-54 Decal, made in USA, 1-54 Decal, main circuit breaker, 3-28, 3-31, 3-32, 3-35 Decal, OmniQuip logo, 1-54 Decal, power, 3-22, 3-25 Decal, rotate while greasing, 1-54 Decal, run, 3-28, 3-31, 3-32, 3-35 Decal, safe operation information, 1-54 Decal, Snorkel brand logo, 1-54 Decal, TB 37 logo, 1-54 Decal, terminal strip, 3-16, 3-20 Decal, throttle, 3-28, 3-31, 3-32, 3-35 Decal, tie down symbol, 1-54 Decal, towing instructions, 1-54, 4-26 Decal, yellow arrow, 1-54 Diagnostic nipple, 2-6, 2-28 Diode stand off, 3-20 Door latch, 1-30, 1-52 Door post bracket, 1-52 Door post, left hand, 1-52 Door post, right hand, 1-52 Door spring, 1-52 Door, left hand front, 1-52 Door, left hand rear, 1-52 Door, right hand front, 1-52 Door, right hand rear, 1-52 Drive control valve, 2-25 Drive motor, 1-10, 1-13, 2-18 Drive motor brake, 4 cubic inch, 2-20 Drive motor with brake, 1-4, 2-20 Drive wheel, 1-57 Dual counterbalance valve, 2-30 Dual crossover relief valve, 1-32, 2-50 Duel fuel engine, Ford VSG, 4-14
B Ball valve, 1/2 NPT, 4-21 Ball valve, 1-1/2 NPT, 4-21 Base boom, 1-20 Battery hold down, 3-8, 3-10 Battery hold down bolt, 3-8, 3-10 Battery, 12 volt DC - 550 CCA, 3-8, 3-10 Bearing spacer, 1-32 Bearing, self aligning, 1-9, 1-13 Bellows, master level cylinder, 4-23 Bellows, slave level cylinder, 4-23 Boom switch, lower, 3-40 Boom switch, upper, 3-41 Bracket, battery disconnect switch, 3-8, 3-10 Bracket, lower boom switch, 1-52 Bracket, LP gas cylinder, 4-9, 4-10, 4-13
C Cable, 110 volt power to platform, 3-38 Cap, wheel service, 1-6, 1-9 Cartridge holding valve, 1-24, 2-34, 2-41, 2-44 Cartridge needle valve, 2-34 Centerpost and fittings, 1-14 Circuit breaker, 15 amp capacity, 3-28, 3-31, 3-32, 3-35, 3-38 Circuit breaker, 20 amp capacity, 3-22, 3-25 Circuit breaker, 25 amp capacity, 3-28, 3-31, 3-32, 3-35 Circuit breaker, 3 amp capacity, 3-22, 3-25 Control valve, drive, 2-26 Control valve, Fauver, 2-12 Control valve, Weco, 2-16 Control wire #1, 1-26 Control wire #2, 1-26 Corrosion inhibitor, 3-16, 3-22, 3-25 Coupler, female LPG, 4-9, 4-10, 4-13 Coupling cover, 4-4 Cover gasket, 2-22 Cover plate, platform rotator, 1-32 Cover, GFCI outlet, 3-38 Cylinder, extension, 1-24, 2-31, 2-32 Cylinder, lift, 1-14, 2-34 Cylinder, master level, 1-14, 2-37, 2-38, 2-39, 2-40 Cylinder, slave level, 2-41, 2-45 Cylinder, Slave level, 2-42 Cylinder, steering, 2-47, 2-49
TB 37 – 01-97 through 01-01
E Elbow 90° rubber reducing, 1-46 Elbow, 3 inch 90° rubber, 1-46 Electrical box, drilled, 3-38 Electrical hazard See inside front cover Emergency power motor/pump, 2-51 Emergency power unit, 2-6, 2-51 Emergency power unit wire, 3-8, 3-10 Engine adapter, 1-37 Engine cover spacer, Deutz diesel engine, 1-52 Engine cover, Deutz diesel engine, 1-52
index 1
Index Engine frame, 1-34 Engine mount, 1-34, 1-38, 1-42 Engine mount washer, 1-34, 1-38, 1-42 Engine mount, front left hand, 1-37 Engine mount, front right hand, 1-37 Engine mount, rear left hand, 1-37 Engine mount, rear right hand, 1-37 Engine mounting frame, 1-38, 1-42 Engine, Deutz F3L-1011F, 1-34 Engine, Deutz F3L-1011F diesel, 1-37 Engine, Ford VSG, 4-14, 4-16 Engine, Ford VSG-411 gasoline, 1-41 Engine, Ford VSG-413 gasoline, 1-45 EPS anti-restart module, 3-16 Exhaust adapter, 1-41, 1-45 Exhaust flange, 1-41, 1-45 Exhaust pipe, 1-46, 1-48, 4-25 Extension cylinder, 1-22, 1-24 Extension with gasket, 3-16
F Fan shroud, 1-38, 1-42 Filler/breather cap gasket, 2-22 Filter, sump strainer, 2-22 Flasher base, 4-28 Flexible coupling, Bowex, 1-37 Flexible coupling, Hayes, 1-37 Float valve, 2-52 Flywheel housing coupling kit, 1-41, 1-45 Fuel filter, 1-34, 1-38, 1-42 Fuel gauge, 1-18, 4-9 Fuel hose, 1-34, 1-38, 1-42, 4-14, 4-16 Fuel hose 5/16 inch diameter x 40 inch long, 1-38, 1-42 Fuel pump close out plate, 4-16 Fuel return hose, 1-34 Fuel supply hose, 1-34 Fuel tank strap, 1-18, 4-9 Fuel tank, 4 gallon with gauge, 4-9 Fuel tank, gasoline 20 gallon capacity, 1-18 Fuse holder, in-line, 4-19, 4-31 Fuse, 10 amp capacity, 4-19, 4-31
G Gasoline fuel shut-off valve, 4-14 Gear hub, 1-58 Generator, AC hydraulic powered, 4-4 Gravity gate, platform, 1-30 Grease cap, 1-6, 1-9, 1-13 Grommet, 3-25 Guard, boom switch, 1-20, 3-2, 3-6 Guard, cable retention, 4-2 Guard, emergency stop switch, 3-16
H Hinge, air cleaner access door, 1-52 Horn relay, 12 volt DC, 4-20 Horn, 12 volt DC, 4-20 Hose carrier, 1-22, 1-26 Hour meter, 3-28, 3-31, 3-32, 3-35 Hub, 1-6 Hub with bearings, 1-9 Hydraulic motor, AC generator, 4-4 Hydraulic oil filter, 2-22 Hydraulic oil reservoir, 1-19 Hydraulic power unit, 1-32 Hydraulic pump and fittings, 1-37, 1-41, 1-45
index 2
I Instrument panel, 3-28, 3-31, 3-32, 3-35 Insulator boot, 3-8, 3-10, 4-2, 4-6
J Jumper wire, 3-10, 3-36, 3-37
K Key washer, 1-6, 1-9 King pin, 1-6, 1-9, 1-10, 1-13 King pin cap, 1-10 Knob, gate hinge pin, 1-30
L Latch stop, 1-30 Light mount bracket, 4-30 Light, flood with round base, 4-19 Light, halogen with clamp bracket, 4-31 Light, incandescent with clamp bracket, 4-31 Light, turn signal, 4-28 Liquid level gauge with thermometer, 2-22 Lock pin, 1-9, 1-13 Locking pin, 1-6, 1-9, 1-13 Lower exhaust pipe, 4-24 LP fuel engine, Ford VSG, 4-16 LP gas cylinder, liquid withdrawal, 4-9, 4-10, 4-13 LP gas fuel hose, 4-9, 4-10, 4-13 Lubrication tube, 1/4 inch copper tube, 1-2 Lug nut, 1-4, 1-10, 1-13
M Mini siren, engine alarm, 3-22, 3-25 Motion warning alarm, standard, 4-22 Motor mounting angle, 4-4 Mount plate, governor, 3-10 Mount, left hand, 1-41, 1-45 Mount, right hand, 1-41, 1-45 Mounting band, air cleaner, 1-48 Mounting bracket, 1-32 Mounting bracket, side cowling left hand, 1-52 Mounting bracket, side cowling right hand, 1-52 Mounting frame, platform rotator, 1-32 Muffler, spark arrestor, 4-24, 4-25 Muffler, standard, 1-48
O Overflow reservoir, 1-38, 1-42
P Package valve, Fauver, 2-10 Package valve, Weco, 2-14 Pin lock, 1-14, 1-20, 1-22, 1-28, 1-32 Pin, base boom to lift cylinder rod end, 1-14 Pin, boom pivot, 1-20 Pin, extension cylinder to base boom, 1-20 Pin, extension cylinder to tip boom, 1-22 Pin, gate hinge, 1-30 Pin, level cylinder to boom, 1-22 Pin, lift cylinder base end to turntable, 1-14 Pin, master level cylinder base end to base boom, 1-14 Pin, master level cylinder rod end to turntable, 1-14 Pin, slave level cylinder to platform, 1-28 Pin, steer cylinder mounting, 1-6, 1-9, 1-10, 1-13 Pin, steering arm, 1-6, 1-9, 1-10, 1-13 Pin, tip boom to rotator pylon, 1-28 Placard, 125 volts 15 amps, 1-54, 3-16
TB 37 – 01-97 through 01-01
Index Placard, AC generator, 4-2 Placard, ANSI standard, 1-54 Placard, battery disconnect switch, 3-8, 3-10 Placard, caution liquid withdrawal, 1-54, 4-9, 4-10, 4-13 Placard, caution serial number, 1-54 Placard, dual fuel switch, 4-9, 4-10 Placard, emergency bleed down valve, 1-54 Placard, engine protection system, 3-28, 3-32, 3-35 Placard, engine rpm, 1-54 Placard, heater instructions, 4-6 Placard, horn, 4-20 Placard, lower controls, 3-16 Placard, lug nut torque, 1-54 Placard, platform capacity 600 pounds, 1-54 Placard, platform identification, 1-54 Placard, platform rotation, 3-22, 3-26 Placard, pre-start instructions, 1-54 Placard, tire pressure, 1-54 Placard, upper control box front, 3-22, 3-25 Placard, upper control box top, 3-22, 3-25 Plastic track link, 1-26 Platform foot switch, 3-2, 3-6, 3-44 Platform rotator, 1-28, 1-32, 2-54, 2-55 Power wire, 1-26 Pylon, platform rotator, 1-32
R Radiator cap, 1-38, 1-42 Radiator cushion, 1-38, 1-42 Radiator mount, left hand, 1-38, 1-42 Radiator mount, right hand, 1-38, 1-42 Radiator mounting bracket, 1-38, 1-42 Radiator overflow hose, 1-38, 1-42 Receptacle, GFCI outlet - 20 amp, 3-38 Record box, 1-54 Record pouch, 1-54 Relay, 12 volt DC, 3-16, 3-20, 3-26, 3-36, 3-37 Relief valve mount bracket, 4-9, 4-10, 4-13 Reservoir cover, 2-22 Rheostat switch, 3-22, 3-25 Rim valve, 1-57 Roller spacer, aluminum gravity gate, 1-30 Roller spacer, steel gravity gate, 1-30 Roller, aluminum gravity gate, 1-30 Roller, steel gravity gate, 1-30 Rubber bumper, 1-52, 1-54, 3-13 Rubber door latch, 1-52
S Side cowling, left hand front, 1-52 Side cowling, left hand rear, 1-52 Side cowling, right hand front, 1-52 Side cowling, right hand rear, 1-52 Siren, tilt alarm, 3-22, 3-25 Slave level cylinder, 1-22, 2-41 Slide pad, 1-20, 1-22, 1-24, 1-26 Slide pad mount, 1-20 Slide pad plate, 1-20 Slide pad shim, 1-20, 1-22 Slide pad spacer, 1-20 Solenoid mount bracket, 1-37 Solenoid switch panel, Deutz, 3-36 Solenoid switch panel, Ford, 3-37 Solenoid valve, 2-56 Solenoid valve and coil, 2-14 Spacer, air cleaner, 1-46, 1-48 Spacer, door striker, 1-52 Spacer, tie rod mounting, 1-9 Spark module mount plate, 1-41, 1-45
TB 37 – 01-97 through 01-01
Spindle nut, 1-6, 1-9, 1-10, 1-13 Spring, torsion, 1-30 Steering arm, 1-6, 1-9, 1-10, 1-13 Steering yoke, left hand, 1-9 Steering yoke, right hand, 1-9 Support, extension cylinder, 1-24 Swing drive, 1-16, 1-60, 1-62 Swing drive motor, 1-16 Swing drive with motor, 1-14, 1-16 Swinging gate, platform, 1-30 Switch, 3-40 Switch boot, short, 4-28 Switch knob, 3-22, 3-25 Switch seal, 4-20 Switch, anti-restart, 3-22, 3-25 Switch, battery disconnect, 3-8, 3-10 Switch, emergency stop push/pull, 3-25 Switch, keyed start, 3-16 Switch, magnetic, 3-28, 3-32 Switch, oil pressure, 1-41, 1-45 Switch, push button, 4-20 Switch, toggle, 3-16, 3-22, 3-25, 4-2, 4-6, 4-9, 4-10, 4-28
T Tail pipe, 4-24 Tail pipe brace, 4-24 Temperature gauge, 3-28, 3-32, 3-35 Temperature gauge , 3-31 Temperature sensor, 3-8, 3-10 Terminal strip, 12 circuit .188 tab slip-on, 3-20 Terminal strip, 6 circuit #10 stud, 3-31, 3-35 Thrust bearing, 1-6, 1-9, 1-32 Tie rod, 1-6, 1-10 Tie rod end for adjustable tie rod, 1-9, 1-13 Tie rod, adjustable, 1-9, 1-13 Tilt alarm sensor 5°, 3-6 Tip boom, 1-22 Tire and wheel, left hand drive, 1-57 Tire and wheel, right hand drive, 1-57 Torque plate, platform rotator, 1-32 Tow bar, 4-26 Tow bar storage cradle, 4-26 Towing pin, 4-26
U Upper boom switch, 1-20 Upper control box cover, 4-29 Upper control box, Deutz, 3-22 Upper control box, Ford, 3-25 Upper exhaust pipe, 4-24 Upper spacer, 1-41, 1-45
V Vacuum hose, 1-45, 4-16 Vacuum switch, 4-14, 4-16 Valve, AC generator, 2-27
W Warranty See inside back cover Wheel bolt, 1-9 Wire harness, alternator, 3-8 Wire harness, engine/lower controls, 3-8, 3-10 Wire harness, EPS, 3-31, 3-35 Wire harness, lower boom switch, 3-40 Wire harness, platform foot switch, 3-44 Wire harness, tail lights, 4-28 Wire harness, turntable, 3-2, 3-6
index 3
Index Wire harness, upper boom switch, 3-41 Wire harness, upper control box, 3-22, 3-25 Wire harness, warning light, 4-30 Wire harness, wiring box internal, 3-16 Wiring , 3-20
Y Yoke, left hand, 1-6, 1-10 Yoke, right hand, 1-6, 1-10
index 4
TB 37 – 01-97 through 01-01
LIMITED WARRANTY Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT: 1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer. 2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 1995
Maintenance and Schematics Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts.
CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine.
ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of a mechanical device.
ü Do not allow heavy objects to rest in an unstable condition.
ü Always make sure work platform is in stowed position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder.
ü When raising a portion of the machine, be sure that adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight.
ü If a part resists removal, check to see if all fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering.
TB 37 – revised December 2001
Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. Do not alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. New parts should remain in their container until they are ready to be used. Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled. Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. “SAFETY FIRST” is a good slogan. Replace any guards and protective devices that have been removed to carry out maintenance and repair work.
1
Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes Daily Maintenance (Operator's Inspection), 90 Day or 150 Hour (frequent) Maintenance and Yearly or 500 Hour (annual) Maintenance, to detect any defective, damaged or improperly secured parts and provide information regarding lubrication and other minor maintenance items. The Maintenance Schedule following, outlines the requirements of these maintenance checks for each time interval. The Operator's Daily Maintenance and inspection must be performed by a trained operator. All other maintenance and inspections must be performed by a trained service technician only. Note that the 90 Day or 150 hour (frequent) and yearly or 500 hour (annual) Maintenance, require use of the Preventive Inspection Maintenance Checklist to pinpoint all inspection items. Retain a copy of these forms for your records.
They also require that all placards and decals on the unit are to be inspected. All placards and decals must be in place and legible. Use the placards installation drawing and parts listing in the repair parts section 1 of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections.
DANGER Failure to perform the Preventive Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective. Repair all defects before returning the unit to service.
Daily maintenance (operator’s inspection) Components
2
Service Required
Emergency power motor/pump
Check operation
Air filter
Check condition
Engine oil
Check oil level
Fuel leaks
Visually inspect (hoses, connections, etc.)
Fuel tank cap
Visually inspect (installation)
Engine coolant
Check fluid level
Engine fuel level
Check fuel gauge
Bolts and fasteners
Visually inspect (looseness)
Platform gate
Visually inspect (operation)
Slide pads
Visually inspect (boom wear marks)
Structural damage and welds
Visually inspect (weld cracks, dents)
Tires and wheels
Visually inspect (condition)
Battery fluid level
Check fluid level
Battery terminals
Visually inspect (corrosion)
Charging system
Visually inspect (belt, gauge)
Control switches
Visually inspect (operation)
Wiring harnesses
Visually inspect (installation, condition)
Hydraulic leaks
Visually inspect (hoses, tubes, fittings)
Hydraulic oil
Check fluid level
Placards and decals
Visually inspect (installation, condition)
TB 37 – revised December 2001
Maintenance schedules 90 day or 150 hour maintenance (trained service technician) Components
Service Required
Recommended Lubricant or Further Instructions
Daily maintenance
Perform maintenance as per schedule
Preventive inspection maintenance checklist
Perform inspection, complete form
Placards and decals inspection
Inspect using drawing and parts listing Replace any missing or unreadin section 1 (repair parts) able decals/placards
Door hinges and latches
Lubricate
SAE 10W oil or spray lubricant
Rotation bearing
Lubricate
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
Rotation bearing teeth & pinion
Lubricate
Mobil Mobiltac 375NC
Tie rods
Lubricate
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
Gear hubs
Check fluid level, fill if low
Mobil Mobilube HD 80W-90
Swing drive
Check fluid level, fill if low
Mobil Mobilube HD 80W-90
Platform rotator
Refill if disassembled for repairs
Consult factory
Platform controller
Check smooth operation & speeds
Batteries
Check specific gravity
1.260/1.275 at 80° F.
Hydraulic return filter
Check condition
Replace if dirty
Engine RPM
Check for proper engine RPM
Engine oil and filter
Replace per engine owners manual
See engine manufactures owner's manual
Engine fuel filter
Check condition
Replace every 6 months or if dirty
Retain copy of checklist
Yearly or 500 hour maintenance (trained service technician Components
Service Required
Recommended Lubricant or Further Instructions
90 day or 150 hour maintenance
Perform maintenance per schedule
Hydraulic oil reservoir
Clean and replace fluid
Above 10° Mobil DTE-13M Below 10° Mobil DTE-11M
Hydraulic return filter
Replace
After 1st. 50 hours, thereafter at recommended interval
Hydraulic reservoir suction filter
Clean and reinstall
Hydraulic pressures
Check pressures
Gear hubs
Replace fluid
Mobil Mobilube HD 80W-90
Swing drive
Replace fluid
Mobil Mobilube HD 80W-90
Engine coolant
Check Condition
See engine manufacturer's owner's manual
Front wheel bearings
Clean and repack
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
TB 37 – revised December 2001
3
Service information Lubrication illustration
11 10 6
8
9 7
3
Steer
Drive 1
5
2 4
Slide pads do not lubricate
The illustration locates the lubrication points of the TB 37.
Lubricants
Tie rods
Specific lubricants as recommended by Snorkel, should be used in maintaining your unit. If in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation.
Tie rods (item 3.): Lubricate at recommended interval using lubricant as outlined in the maintenance schedule.
Swing drive
Refer to the above lubrication illustration for location of item numbers.
Swing drive (item 4.): To check oil level, remove check plug located on the side of the gear box. Unit is full if oil is level with bottom of fill hole or just starts to run out.
Pressure gun application
Gear hubs
Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer’s recommendations.
Gear hubs (item 5.): To check and fill Gear hubs:
Rotation bearing
Note: Do not overfill gear hubs as they are not vented and need air space for expansion of oil to prevent damage to hubs.
Rotation bearing (item 1.): Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the font plate of the turntable.
Rotation gear teeth and pinion Rotation gear teeth and pinion (item 2.): Gear teeth and gear box pinion should be lubricated with a spray-on type open gear lubricant.
4
1. Rotate wheel until bottom of filler/drain plug is about 1 inch above horizontal centerline. 2. Remove plug with drive ratchet and extension. 3. Fill until lubricant is level with bottom of fill hole.
Hydraulic oil reservoir Hydraulic oil reservoir (item 6.): The fluid level should be kept between the low and full marks on the sight gauge indicator and should be checked with all cylinders fully retracted and the platform in stowed position. The interior of the reservoir should be wiped out and cleaned each time the hydraulic oil is changed.
TB 37 – revised December 2001
Service information The reservoir filler/breather cap should be removed and the cap strainer cleaned with Kerosene, Fuel Oil, or other solvent at this time.
and in stowed position, drive range switch in “LO” position, and drive controller fully forward. Oil temperature should be at least 90 degrees.
It is absolutely necessary that only new, clean hydraulic oil is added.
Note: Use extreme caution while observing the condition indicator because of the motion of the drive wheels. The condition indicator is best observed from outside of the tract of the vehicle wheels to avoid possible personal injury or machine damage.
Note: If it becomes necessary to add or use an oil other than the recommended fluid, it is important that it be compatible and equivalent to the factory fill. Local oil suppliers can generally furnish this information. If questions still remain, contact Snorkel Customer Service Department, St. Joseph, Missouri, for further information.
Engines Engine (item 7.): Refer to the engine manufacturer’s instruction manual or consult your local engine service representative if engine adjustments or repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and serviced at recommended intervals.
Door hinges and latches Door hinges and latches (item 8.): After lubricating, remove any excess oil or over spray so it will not collect dirt or debris.
Platform rotator Platform rotator (item 9.): Platform rotators will require lubrication only if disassembled for repairs. Consult factory for proper lubricant if replacement of platform rotator is required.
Hydraulic oil return filter Return filter (item 10.): On TB 37 models, the hydraulic oil return filter is mounted on top of the hydraulic oil reservoir. The filter element is a throw-away type filter and should be changed after the initial break-in period (approximately 50 hours operation time). The filter is equipped with a hydraulic pressure gauge to indicate the filter element condition. A by-pass relief within the filter base is provided and is set to by-pass at 25 PSI. If pressure readings are above 25 PSI, the filter should be changed. The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions. The filter condition indicator is accurate only when the engine is running at maximum RPM and pump is discharging maximum flow, which occurs only during full speed driving. This requires that the indicator be observed while the unit is in motion, booms fully retracted TB 37 – revised December 2001
When changing the filter element, the oil inside of the filter element, should be examined for deposits of metal cuttings, which is present, could indicate excessive wear in some of the system components.
Suction strainer Suction strainer (item 11.): A 100 mesh strainer is located within the hydraulic oil reservoir and filters the pump suction flow. The strainer is cleanable and should be cleaned at the time interval shown in the maintenance schedule chart, using Kerosene, Fuel oil or other solvent and a soft bristled brush. Inspect filter for damage to wire cloth. Holes in the filter cloth leak dirt into the pump and other vital hydraulic components. If element is damaged, replace. When filter has been thoroughly cleaned, reinstall filter on suction line and tighten securely.
Batteries Batteries (not shown): Batteries will have longer life if the water level is maintained and they are kept charged. The unit will have better starting characteristics with a fully charged battery. n cold weather the battery should be maintained at full charge to keep from freezing. An extremely low or dead battery can freeze in cold weather. Make sure connections are clean and tight. Make sure charging equipment is operating properly.
DANGER Lead-acid batteries produce flammable and explosive gases. Never allow smoking, flames or sparks around batteries. Lead-acid batteries contain sulfuric acid which will damage eyes or skin on contact. When working around batteries, always wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention. Wear rubber gloves and protective clothing to keep acid off skin, if acid contacts skin, wash off immediately with clear water.
5
Preventive inspection maintenance 90 day or 150 hour checklist OK ✔ X
OK - No Service Required Corrective Action Required Corrected, (Record description of corrective action).
Serial Number
Inspection Procedures Codes (1) Weld cracks, dents and/or rust (2) Installation (3) Leaks (4) Operation (5) Condition (6) Tightness (7) Residue buildup (8) See placards and decals inspection chart Check Chassis Structural (1) Steering cylinder pin caps and tie wire (2,6) Steering linkage (4) Tires (5) Hydraulic tubes and hoses (3,5) Decals and placards (2,8) Drive motor brake (4) Torque drive wheel lug nuts per placard on wheel (6) Torque steer wheel lug nuts per placard on wheel (6) Right drive motor (3) Left drive motor (3) Lubrication points Turntable Structural (1) Torque turntable top bolts @180 ft. lbs. (6) Torque turntable bottom bolts @180 ft. lbs. (6) Hydraulic tubes and hoses (3,5) Centerpost (3) Centerpost securing bolts (6) Lift cylinder pin caps and tie wire (2,6) Emergency bleed down valve (4) Cowling (5,6) Wire harness (2,5) Lift cylinder and holding valves (3,4) Decals and placards (2,8) Master level cylinder pin caps and tie wire (2,6) Master level cylinder and holding valves (3,4) Rotation brake (4) Rotation backlash (5) Correct operators manual in document holder System pressure Lubrication points Lower control station Station selector switch - ground controls platform controls DO NOT work (4) Station selector switch - platform controls ground controls DO NOT work (4) Ground control switches (4) Turntable rotation (4) Boom UP - DOWN (4) Boom extension IN - OUT (4) Platform leveling UP - DOWN (4) Emergency power, all functions (4) Platform rotation (4)
6
OK ✔
X
Check Booms Structural (1) Lift cylinder pin caps and tie wire (2,6) Hydraulic hoses and tubes (3,5) Extension cylinder and holding valve (3,4) Hose carrier tube (7) Hose carrier support (7) Plastic hose track (5) Electrical wires (5) Extend/retract wire ropes (2,5,6) Decals and placards (2,8)
OK ✔
X
Platform Structural (1) Decals and placards (2,8) Gravity gate (4) Hydraulic hoses and tubes (3,5) Slave level cylinder pin caps and tie wire (2,6) Slave level cylinder and holding valve (3,4) Platform mounting bolts (2,6) Upper control station Foot switch, unit will not start when engaged (4) Foot switch, functions operate when engaged (4) Engine START-STOP (4) Electric throttle, if equipped (4) Turntable rotation (4) Boom UP - DOWN (4) Boom extension IN-OUT (4) Platform leveling UP-DOWN (4) Platform rotation (4) Drive speed HIGH-LOW (4) Drive range HIGH-LOW (4) Engine choke (gasoline machine only) (4) Emergency power, all functions (4) Emergency shutdown control (4) Gradual start to stop, lift/swing/drive controls (4) Speed limit switch (4) 5° tilt alarm (4) 110 volt AC power to platform (2,4) Hydraulic reservoir Filler./breather cap and tank (6) Hydraulic fluid level (5) Hydraulic filter (3,4) Engine Charging system (4) Air filter (5) Hour meter (4) Belts and hoses (5) Hydraulic pump (4) Engine oil (2,5) Battery terminals (6,7) Battery electrolyte level (5) Indicator gauges (4,5) Engine START-STOP (4) Electric throttle (4) Electric choke, if equipped (4) Coolant level (5)
TB 37 – revised December 2001
Preventive inspection maintenance Check Platform rotator Structural (1) Hydraulic rotator actuator (3) Platform rotation holding valve (4) Hydraulic power unit (2,4) Mounting bolts and pin caps (2,6) Optional equipment 110 volt AC hydraulic generator (2,4) Dual fuel system (2,4) LP gas system and control (2,4) Horn (2,4) Motion warning alarm (2,4) Operation warning light (2,4,6) Key type master switch (2,4)
OK ✔
X
Check Optional equipment (continued) Cold weather start kit - diesel only (2,4) Hydraulic system cold weather warm-up kit (2,4) Extension cylinder bleed down (2,4) Driving lights (2,4) Platform work lights (2,4) Sandblast protection (2,4) Air line to platform (2,4) Tow package (2,4) Optional platform (2,4,6) Four wheel drive (2,4) Foam filled tires (2,5) Lifting lugs (2,5)
OK ✔
X
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken. All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed. Inspected By:
TB 37 – revised December 2001
Date
7
Capscrew torque chart
GRADE BOLT
SAE GRADE 1 OR 2
SAE GRADE 5
SAE GRADE 6
SAE GRADE 8
DEFINITION
INDETERMINATE QUALITY
MINIMUM COMMERCIAL QUALITY
MEDIUM COMMERCIAL QUALITY
BEST COMMERCIAL QUALITY
MATERIAL
LOW CARBON STEEL
MEDIUM CARBON STEEL TEMPERED
MEDIUM CARBON STEEL Q & T
MED. CARBON ALLOY STEEL Q & T
MIN. TENSILE STRENGTH
64,000 P.S.I.
105,000 P.S.I.
133,000 P.S.I.
150,000 P.S.I.
MARKING
RECOMMENDED TORQUE VALUES (FT - LBS)
BOLT SIZE 1/4
5
7
10
10.5
5/16
9
14
19
22
3/8
15
25
34
37
7/16
24
40
55
60
1/2
37
60
85
92
9/16
53
88
120
132
5/8
74
120
167
180
3/4
120
200
280
296
7/8
190
302
440
473
1
282
466
660
714
The following rules apply to the chart 1. Consult manufacturers' specific recommendations when available. 2. The chart may be used with both course and fine thread fasteners lightly lubricated. 3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used. 4. The torque values are given in foot-pounds. 5. Inch pound equivalent may be obtained by multiplying by 12.
8
TB 37 – revised December 2001
Hydraulic Schematic 2 wheel drive Snorkel model TB 37
Page 9
FRONT DRIVE MOTORS FWD
REV
REV
FWD
FWD
FWD A
B
RH
LH
B
A
REAR DRIVE MOTORS
FWD
FWD B
A
LH
RH
A
B
D
M3
M2
M1
6 5 1
P1
P
2500 PSI
M4
4
P2 2 3
V2
V1
BR
CENTERPOST OIL FLOW CHART CENTERPOST NO FUCTION 1 RETURN 2 DRIVE - REV 3 DRIVE - FWD 4 PILOT 5 STEER - RIGHT 6 STEER - LEFT
Page 10
Hydraulic schematic 4 wheel drive Snorkel model TB 80
3200 PSI 2000 PSI
3200 PSI
2000 PSI M2
M1
Wiring schematic Deutz diesel Snorkel model TB 37
Page 11
Page 12
Wiring schematic Ford gasoline Snorkel model TB 37