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AUXILIARY RELAYS FOR RAILWAY SECTOR. This document may be subject to changes. Contact ARTECHE to confirm the characteristics and availability of the products described here. Moving together INDEX 4. › Answers for railway applications 5. › General characteristics 6. › Technical standards 7. › Range of products 8. › Railway applications 9. › Instantaneous relays 16. › Time-Lag relays 18. › Latching relays 23. › Breaking capacity 28. › Pick-up voltage/release voltage-temperature charts 32. › Model selection 34. › Dimensions and panel mounting cut-off . Auxiliary relays | Railway sector 3 ANSWERS FOR RAILWAY APPLICATIONS ARTECHE auxiliary relays are designed to guarantee the best features and complete security even in the hardest working environment. The design, durability and quality of the different alternatives that ARTECHE relays can offer (FF range and standard range), make them suitable for high responsibility controls in the railway sector, highlighting: ELECTRIFICATION: Traction Substations and Station Centres › › Direct operation on MV / HV (circuit breaker, sectionalizer). › › › › Applications where high speed operation is a must. Galvanic isolation between the control system and the primary equipment. Applications where high breaking capacity is required. Tripping functions. Contact multiplication in control systems of HV / MV installations. FF RANGE IN THE FOLLOWING APPLICATIONS: ROLLING STOCK: › › › › › › › Boarding doors locking. Brake circuit command. Security loop. Pantograph control. Lighting and air conditioned systems operation. Traction system. Brake systems INTERLOCKING AND SIGNALLING: Interface between infrastructure and rolling stock: › › › › › › 4 ASFA systems. RTMC systems. RTMS systems. CBTC systems. ETCS systems. ATO/ATP/ATS/APR… systems Auxiliary relays | Railway sector GENERAL CHARACTERISTICS The main features of ARTECHE’s auxiliary relays are the followings: › › Security contacts (EN 50205 Standard). › Capable to operate under low duty loads, activate digital inputs, and operate without any load. FF Range. › Wide range of auxiliary voltage levels (Vdc and Vac). › › › › Sturdy design. › High level of electrical insulation between input and output circuits. › Availability of extended voltage range (+25/-30%) for high security applications. › An internal diode is included to avoid damaging the relay when connecting with inverse polarity. › In compliance with the most demanding test standards: IEC, EN, IEEE and bearing the CE mark › High protection degree (IP40), with transparent cover, making them suitable for use in salty and tropical atmospheres. › Capable to work under ambient of 100% humidity. › Simplicity of installation (plug-in relays in a wide range of sockets with different installation configurations). › No need of maintenance after installation. Capable to withstand vibrations and seismic conditions (EN 61373; IEEE 344; IEEE 323; IEEE C37.98 Standards). High speed operation (up to 3 ms). Self-cleaning contacts. Designed to allow continuous operation even in high temperature ambient, within the whole voltage range. In addition, the different number of alternatives that are offered when the equipment is selected, both technically (increase of the breaking capacity by serial contacts or by the magnetic blow out, high speed operation of the output contacts, possibility of adding different options to the relay) and in the assembly method (front, rear or flush mounted sockets, with screws or fastons) must be considered. Auxiliary relays | Railway sector 5 TECHNICAL STANDARDS RAILWAY APPLICABLE STANDARDS › EN 60077 Series. Rolling stock equipment. - Part 1: General conditions in service and general terms. - Part 2: Electrotechnical components. › IEC 50155 (IEC 60571 equivalente). Railway applications - Rolling stock equipment. › › › IEC 61373. Railway applications - Shock and vibration tests. NFF 16-101 and NFF 16-102. Rolling stock fire behaviour. EN 50205. Relays with forcibly mechanically guided contacts. GENERAL STANDARDS In addition to the specific applicable standards, ARTECHE auxiliary relays are designed based on the fulfilment of the following standards: › › › › › IEC 61810: Electromechanical all-or-nothing relays. IEC 60255: Electrical relays. Measuring relays and protection equipment. IEC 61812: Specified time relays for industrial use. IEC 60947: Low-voltage switchgear and controlgear. . IEC 61000: Electromagnetic compatibility. E322124 UL Recognized Component Marks for USA and Canada: The combined UL signs for the USA and Canada are recognized by the authorities of both countries. All auxiliary relays identified with this mark meet the requirements of both countries. 6 Auxiliary relays | Railway sector RANGE OF PRODUCTS ROLLING STOCK / SIGNALLING Instantaneous, latching and timer relays. Auxiliary relays with seismic characteristics ARTECHE’s auxiliary relays with seismic characteristics are designed to work properly perform under frequent vibration and shock applications, as railway sector, or because of safety requirements as nuclear power plants. They comply with the extended voltage range (+25 / -30 %). The sturdy design of our equipment, with a higher appropriate pressure between contacts, permits to withstand vibrations without penalizing the good performance of the relays. SIGNALING Instantaneous relays. The FF range exhaustive process control ensures a proper operation of the contacts in weak loads or even in no load operations. ELECTRIFICATION Instantaneous, latching and timer relays. General purpose auxiliary relays ARTECHE’s general purpose auxiliary relays are designed to directly operate to the tripping and control circuit. Their pick-up time lower than 20 ms and the high breaking capacity of their contacts make them appropriate to be used as an interface between the protection system and the breaker. Furthermore, its multiple output contacts permit to use these relays in control, interlocking, timing and signalling applications as well as per direct operation on HV and MV primary equipment. Auxiliary tripping relays ARTECHE offers specific relays intended to be used in tripping applications, where the requirements of pick-up time (with models that assure the trip even in less than 3 ms) and the breaking capacity are demanding, as the trip of HV and MV breakers. These relays include a standard front LED that indicates when the relay is energized. Relay trip flag is available, which indicates when the relay has operated, as a memory state. All the relays include a diode in parallel with the coil (see auxiliary relays with overvoltage protection characteristic) and comply with the shock and vibration standards, related to the relays with seismic characteristics. Auxiliary relays with coil overvoltage protection ARTECHE’s auxiliary relays, either Vdc or Vac, have the possibility of including an element in parallel with the coil (diode or varistance). In applications with overvoltage, where drop-out time is not important, it is recommended to use diode. Otherwise, varistance is more suitable. These elements are aimed to discharge the energy of the coil when the relay is not longer energized. These relays are indicated when the customer wish to protect the contact of the equipment that commands the operation of our relay, providing a longer durability of the whole protection and control system. Auxiliary relays | Railway sector 7 RAILWAY APPLICATIONS MODEL ROLLING STOCK (FF Range) SIGNALING (FF Range) INFRASTRUCTURE CONTACTS WELD NO TRANSFER CONTACTS RD-2SY • • • 2 CO • RF-4SY • • • 4 CO • RJ-8SY • • • 8 CO • RD-2SYDI / RD-2SYV • • • 2 CO • RF-4SYDI / RF-4SYV • • • 4 CO • RJ-8SYDI / RJ-8SYV • • Instantaneous • • 8 CO RD-2 • • 2 CO • RF-4 • • 4 CO • RJ-8 • • 8 CO • RD-2DI / RD-2V • • 2 CO • RF-4DI / RF-4V • • 4 CO • RJ-8DI / RJ-8V • • 8 CO • Timers TDF-2 • • • 2 CO • TDF-4 • • • 4 CO • TDF-22 • • • 4 CO (2 inst. + 2 timed) • TDJ-8 • • • 8 CO • TDJ-44 • • • 8 CO (4 inst. + 4 timed) • BF-3 • • • 3 CO BF-4 • • • 4 CO BJ-8 • • • 8 CO BF-3BB • • • 3 CO BF-4BB • • • 4 CO BJ-8BB • • • 8 CO RD-2R • • 2 CO • RD-2XR • • 2 CO • RF-4R • • 4 CO • RF-4XR • • 4 CO • RJ-8R • • 8 CO • RJ-8XR • • 8 CO • BF-3R • • 3 CO BF-4R • • 4 CO BF-4RP • • 4 CO BJ-8R • • 8 CO BJ-8RP • • 8 CO Latching Trip FF Range: Capable to operate under low duty loads, activate digital inputs, and operate without any load: general applications, as for rolling stock as for signaling. 8 Auxiliary relays | Railway sector TECHNICAL FEATURES PER MODEL › World-class range of auxiliary relays for energy sector, specially designed for the most demanding applications Auxiliary relays | Railway sector 9 GENERAL PURPOSE INSTANTANEOUS RELAYS Model RD-2 RF-4 Applications RJ-8 Operate directly to the tripping and control circuit. Construction characteristics Contacts no. 2 Changeover 4 Changeover 8 Changeover 10 1 3 Connections 7 (–) 1 3 5 8 4 6 (–) a 12 (–) 1 (+) 2 2 11 7 4 8 13 5 9 (+) 2 (+) d 14 6 3 31 40 4 41 50 5 51 60 61 70 71 80 6 10 7 8 Options With OP options Weight (g) Dimensions (mm) 11 20 21 30 81 With OP options - Push-to-test button included 125 250 500 22,5 x 50,4 x 72 42,5 x 50,4 x 72 82,5 x 50,4 x 72 Coil characteristics 24, 48, 72, 110, 125, 220 Vdc 24, 48, 63,5, 110, 127, 230, 400 Vac (50-60 Hz)(4) Standard voltages(1) Voltage range +10% -20% UN Pick-up voltage See pick-up/release voltage-temperature curves Release voltage Consumptions in permanence (UN) 2,6 W; 3,3 VA 3,9 W; 6,6 VA 6 W; 11 VA Operating time Pick-up time <20 ms Drop-out time Vdc: <10 ms • Vac: <50ms With LED: <50ms Vdc: <15 ms • Vac: <50 ms With LED: <50 ms Contacts Contact material AgNi ≤30 mΩ / ≤15 mΩ (Range FF) Contacts resistance (2) Distance between contacts 1,8 mm Permanent current 10 A Instantaneous current 30 A during 1 s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity See breaking capacity curves (Contact configuration type A) Max. breaking capacity See value for 50,000 operations Umax opened contact 250 Vdc / 400 Vac Perfomance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC <2000 m Operating altitude(3) (1) (2) Other voltage upon request Guarantee data for relays just manufactured 10 (3) (4) Ask for higher altitudes Voltage not recognized by UL Auxiliary relays | Railway sector TRIP RELAYS (I) Model RD-2R RD-2XR RF-4R RF-4XR Applications Intended for tripping applications where high demanding requirements in operating time (with tripping time from 8ms to 3 ms) and breaking capacity are needed, that is the case of tripping HV and MV circuit breakers. Construction characteristics Contacts no. 2 Changeover (–) 1 4 Changeover 11 7 3 (–) 1 12 7 5 3 4 8 13 5 9 14 6 10 8 Connections 6 4 (+) 2 (+) 2 With 0P options • LED included • Diode in parallel with the coil included Options Weight (g) Dimensions (mm) 125 250 22,5 x 50,4 x 72 42,5 x 50,4 x 72 (F short Type) Coil characteristics Standard voltages(1) 24, 48, 110, 125, 220, 250 (4) Vdc /110, 127, 230 Vac (50-60Hz) 24, 48, 110, 125, 220, 250 (4) Vdc / 110, 127, 230 Vac (50-60 Hz) 24, 48, 110, 125, 220, 250 Vdc Voltage range 24, 48, 110, 125, 220, 250 (4) Vdc +10% -20% UN Pick-up voltage See pick-up/release voltage-temperature curves Release voltage Consumptions 1W 0,95 W In permanence (UN) Peak • ≤96 Vdc 0,8 A / 20 ms 2,5 A / 20 ms Peak • >96 Vdc 0,3 A / 20 ms 0,8 A / 20 ms 0,8 A / 20 ms 0,3 A / 20 ms 2,5 A / 20 ms 0,8 A / 20 ms Operating time Pick-up time Drop-out time <8 ms (<10 ms Vac) <5,5 ms <8 ms (<10 ms Vac) <5,5 ms Vdc: <40 ms Vac: <50 ms Vdc: <40 ms Vdc: <40 ms Vac: <50 ms Vdc: <40 ms Contacts Contact material AgNi Contacts resistance ≤30 mΩ Distance between contacts 1,2 mm (2) Permanent current 10 A Instantaneous current 30 A during 1 s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity See breaking capacity curves (Contact configuration type B) Max. breaking capacity See value for 50.000 operations Umax opened contact 250 Vdc / 400 Vac Perfomance data Mechanical endurance 107 operations Operating temperature -25ºC +70ºC Storage temperature -30ºC +70ºC Max. operating humidity 93% / +40ºC <2000 m Operating altitude(3) (1) (2) Other voltage upon request Guarantee data for relays just manufactured Auxiliary relays | Railway sector (3) (4) Ask for higher altitudes Voltage not recognized by UL 11 TRIP RELAYS (II) Model RJ-8R RJ-8XR RJ-4XR4 Intended for tripping applications where high quality requirements in operating time (with models even tripping in less than 3 ms) and breaking capacity are needed, that is the case of tripping HV and MV circuit breakers. Applications Construction characteristics 10 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 1 2 (–) a Connections 3 4 (+) d 5 6 7 8 Options (+) d 8 80 81 70 71 60 61 50 51 40 41 30 31 20 21 10 11 7 6 5 4 3 2 (-) a 1 Alto poder de corte 4 Changeover + 4 Fast Singles-Inversors without break power 8 Changeover Disparo Contacts no. With 0P options • LED included • Diode in parallel with the coil included Weight (g) Dimensions (mm) 500 335 82,5 x 50,4 x 72 (J short type) 42,5 x 50,4 x 82,5 (F short Type) Coil characteristics Standard voltages(1) 24, 48, 110, 125, 220, 250 (4) Vdc/110, 127, 230 Vac (50-60 Hz) Voltage range 110, 125, 220, 250 24, 48, 110, 125, 220, 250(4) Vdc +10% -20% UN (4) Vdc +15% -20% UN Pick-up voltage See pick-up/release voltage-temperature curves Release voltage Consumptions 1,4 W 6,5 W In permanence (UN) Peak • ≤96 Vdc 0,8 A / 20 ms 2,5 A / 20 ms Peak • >96 Vdc 0,3 A / 20 ms 0,8 A / 20 ms 25 W / 5 ms Operating time Pick-up time <8 ms Vdc (<10 ms Vac) (Range 24 Vdc <10 ms) Drop-out time <6,5 ms Vdc: <40 ms Vac: <50 ms Contacts 1-4: <3 ms Contacts 5-8: <20 ms Vdc: <40 ms Contacts 1-4: <25 ms Contacts 5-8: <50 ms Contacts Contact material AgNi Contacts 1-4: AgNi 10 Contacts 5-8: Ag1000 ≤30 mΩ Contacts resistance(2) Distance between contacts 1,2 mm Distance between contacts 10 A Instantaneous current Contacts 5-8: 1,2 mm Contacts 5-8: 15 A Contacts 1-4: 8 A 30 A during 1 s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity See breaking capacity curves (Contact configuration type B) Max. breaking capacity See value for 50,000 operations Umax opened contact 250 Vdc / 400 Vac Perfomance data Mechanical endurance 107 operations Operating temperature -25ºC +70ºC Storage temperature -30ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(3) (1) (2) 12 Other voltage upon request Guarantee data for relays just manufactured <2000 m (3) (4) Ask for higher altitudes Voltage not recognized by UL Auxiliary relays | Railway sector INSTANTANEOUS RELAYS WITH SEISMIC CHARACTERISTICS Model Applications RD-2SY RF-4SY RJ-8SY Frequent vibration and shock applications, as railway sector, or because of safety requirements as nuclear power plants. Construction characteristics Contacts no. 2 Changeover 4 Changeover 11 Connections 3 7 (–) 1 3 5 8 Weight (g) Dimensions (mm) 8 13 5 9 6 14 10 (+) 2 With OP options 7 12 4 6 4 (+) 2 Options (–) 1 8 Changeover 10 11 1 20 21 2 30 (–) a 31 3 40 41 4 50 (+) d 5 6 51 60 61 70 7 71 80 8 81 With OP options / Push-to-test button included 125 250 500 22,5 x 50,4 x 72 42,5 x 50,4 x 72 82,5 x 50,4 x 72 Coil characteristics Standard voltages(1) 24, 48, 72, 110, 125, 220 Vdc 24, 48, 63,5, 110, 127, 230, 400 (4) Vac (50-60 Hz) Voltage range +25% -30% UN Pick-up voltage Release voltage Consumptions in permanence (UN) See pick-up/release voltage-temperature curves 2,6 W; 3,3 VA 3,9 W; 6,6 VA 6 W; 11 VA Operating time Pick-up time Drop-out time < 20 ms Vdc: <10 ms / Vac: <50 ms / With LED Vdc: <15 ms / Vac: <50 ms / With LED Contacts Contact material Contacts resistance(2) Distance between contacts Permanent current Instantaneous current Max. making capacity Breaking capacity Max. breaking capacity Umax opened contact AgNi ≤30 mΩ / ≤15 mΩ (FF Range) 1,2 mm 10 A 30 A during 1 s / 80 A during 200 ms / 200 A during 10 ms 40 A / 0,5 s / 110 Vdc See breaking capacity curves (Contact configuration type B) See value for 50,000 operations 250 Vdc / 400 Vac Perfomance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(3) <2000 m Other voltage upon request Guarantee data for relays just manufactured Ask for higher altitudes (4) Voltage not recognized by UL (1) (2) (3) Auxiliary relays | Railway sector 13 INSTANTANEOUS RELAYS WITH COIL OVERVOLTAGE PROTECTION (I) RD-2DI RD-2V (4) Model RF-4DI RF-4V (4) RJ-8DI RJ-8V (4) Intended to protect the contact of the equipment that feeds the coil in our relay. Applications Construction characteristics Contacts no. 2 Changeover 4 Changeover 8 Changeover 10 1 11 (–) 1 Connections 7 5 3 3 7 12 4 8 (–) 1 8 5 9 14 6 10 (+) 2 (+) 2 3 4 13 6 4 2 (–) a (+) d 5 6 7 8 Options With OP options Weight (g) Dimensions (mm) 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 With OP options / Push-to-test button included 125 250 500 22,5 x 50,4 x 72 42,5 x 50,4 x 72 82,5 x 50,4 x 72 Coil characteristics 24, 48, 72, 110, 125, 220 Vdc 24, 48, 63,5, 110, 127, 230, 400 (4) Vac (50-60 Hz) Standard voltages(1) Voltage range +10% -20% UN Pick-up voltage See pick-up/release voltage-temperature curves Release voltage Consumptions in permanence (UN) 2,6 W; 3,3 VA 3,9 W; 6,6 VA 6 W; 11 VA Operating time Pick-up time < 20 ms Drop-out time V Series: <25ms DI Series: <50 ms Contacts Contact material AgNi ≤30 mΩ / ≤15 mΩ (FF Range) Contacts resistance(2) Distance between contacts 1,8 mm Permanent current 10 A Instantaneous current 30 A during 1 s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity See breaking capacity curves (Contact configuration type A) Max. breaking capacity See value for 50,000 operations Umax opened contact 250 Vdc / 400 Vac Perfomance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC <2000 m Operating altitude(3) (1) (2) 14 Other voltage upon request Guarantee data for relays just manufactured (3) (4) Ask for higher altitudes Voltage not recognized by UL Auxiliary relays | Railway sector INSTANTANEOUS RELAYS WITH COIL OVERVOLTAGE PROTECTION (II) RD-2SYDI RD-2SYV (4) Model RF-4SYDI RF-4SYV (4) RJ-8SYDI RJ-8SYV (4) Frequent Vibration and Shock applications, as railway sector, or because of safety requirements as nuclear power plants. Intended to protect the contact of the equipment that feeds the coil in our relay. Applications Construction characteristics Contacts no. 2 Changeover 4 Changeover 8 Changeover 10 1 11 (–) 1 Connections 7 5 3 3 7 12 4 8 (–) 1 8 5 9 14 6 10 (+) 2 (+) 2 3 4 13 6 4 2 (–) a (+) d 5 6 7 8 Options With OP options Weight (g) Dimensions (mm) 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 With OP options / Push-to-test button included 125 250 500 22,5 x 50,4 x 72 42,5 x 50,4 x 72 82,5 x 50,4 x 72 Coil characteristics 24, 48, 72, 110, 125, 220 Vdc 24, 48, 63,5, 110, 127, 230, 400 (4) Vac (50-60 Hz) Standard voltages(1) Voltage range +25% -30% UN Pick-up voltage See pick-up/release voltage-temperature curves Release voltage Consumptions in permanence (UN) 2,6 W; 3,3 VA 3,9 W; 6,6 VA 6 W; 11 VA Operating time Pick-up time < 20 ms Drop-out time V Series: <25ms DI Series: <50 ms Contacts Contact material AgNi ≤30 mΩ / ≤15 mΩ (FF Range) Contacts resistance(2) Distance between contacts 1,2 mm Permanent current 10 A Instantaneous current 30 A during 1 s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity See breaking capacity curves (Contact configuration type A) Max. breaking capacity See value for 50,000 operations Umax opened contact 250 Vdc / 400 Vac Perfomance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC <2000 m Operating altitude(3) (1) (2) Other voltage upon request Guarantee data for relays just manufactured Auxiliary relays | Railway sector (3) (4) Ask for higher altitudes Voltage not recognized by UL 15 TIME-LAG RELAYS (I) Model TDF-2 TDF-4 Applications TDF-22 Electrical command timing Construction characteristics Timing Contacts no. 2 Changeover 4 Changeover 2 Changeover Instantaneous contact no. 0 Changeover 0 Changeover 2 Changeover B1 1 Connections 5 6 A1 2 + 13 9 14 TEMP 10 A1 B1 A1 B1 2 - 1 + 11 7 12 8 13 TEMP 9 14 10 2 - 1 + 3 4 5 6 Options 3 4 5 6 11 7 12 INST 8 13 9 14 TEMP 10 With OP options Weight (g) 265 Dimensions (mm) 42,5 x 50,4 x 96,6 Coil characteristics 24, 48, 72, 96, 110, 125, 250 (4) Vdc/Vac (50-60 Hz) Standard voltages(1) +25% -30% UN (except range 250) (4) Voltage range Pick-up voltage See power supply-temperature charts for time-lag relays Release voltage ≤3,2 W Consumptions In permanence (UN) ≤4 W ≤5,5 W Operating time Time range between 0,03 s y 99 h Pick-up time < 23 ms Drop-out time < 40 ms Contacts Contact type 2 Changeover Contact material 4 Changeover AgNi (FF Range) ≤30 mΩ / ≤15 mΩ (FF Range) Contact resistance(2) Distance between contacts 1,2 mm Permanent current 10 A Instantaneous current 30 A 0 A during 1s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc 30 A / 1 s / 36 Vdc / 30.000 operations (1 op / 15 s) Breaking capacity See breaking capacity curves (Contact configuration type B) Max. breaking capacity See value for 50,000 operations Umax opened contact 250 Vdc / 400 Vac Performance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC <2000 m Operating altitude(3) (1) (2) 16 Other voltage upon request Guarantee data for relays just manufactured (3) (4) Ask for higher altitudes Voltage not recognized by UL Auxiliary relays | Railway sector TIME-LAG RELAYS (II) Model TDJ-8 Applications TDJ-44 Electrical Command Timing Construction characteristics Timing Contacts no. 8 Changeover 4 Changeover Instantaneous contact no. 0 Changeover 4 Changeover a c 1 Connections 2 3 4 5 6 7 8 d + b + 10 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 Options a c 1 2 3 4 TEMP 5 6 7 8 d + b + 10 11 20 21 30 INST 31 40 41 50 51 60 61 70 71 TEMP 80 81 With OP options Weight (g) 500 Dimensions (mm) 82,5 x 50,4 x 96,6 Coil characteristics Standard voltages(1) 24, 48, 72, 96, 110, 125, 250 (4) Vdc/Vac (50-60 Hz) Voltage range +25% -30% UN (except range 250 (4): +10% -20%)) Pick-up voltage See power supply-temperature charts for time-lag relays Release voltage Consumptions Permanencia (UN) ≤10 W ≤7,5 W Operating time Time Range between 0,03 s y 99 h Pick-up time <23 ms Drop-out time <40 ms Contacts Contact type 8 Changeover AgNi (Gama FF) Contact material ≤30 mΩ / ≤15 mΩ (FF Range) Contact resistance (2) Distance between contacts 1,2 mm Permanent current 10 A Instantaneous current 30 A 0 A during 1s / 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc 30 A / 1 s / 36 Vdc / 30.000 operations (1 op / 15 s) Breaking capacity See breaking capacity curves (Contact configuration type B) Max. breaking capacity See value for 50,000 operations Umax opened contact 250 Vdc / 400 Vac Performance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(2) Other voltage upon request (2) Guarantee data for relays just manufactured (1) Auxiliary relays | Railway sector <2000 m Ask for higher altitudes (4) Voltage not recognized by UL (3) 17 GENERAL PURPOSE LATCHING RELAYS Model Applications BF-3 BF-4 BJ-8 Relays with two stable positions. Required when the position memory (open-close, automatic-manual, local-remote...) is needed. Construction characteristics Contacts no. 3 Changeover 4 Changeover 8 Changeover 11 10 21 Connections Set + 14 10 + 2 1 Reset 9 13 8 12 7 11 5 Set 4 2 3 Options Weight (g) Dimensions (mm) + B1 + 1 Reset 10 14 9 13 8 12 7 11 20 31 30 41 40 51 50 6 Set + a b + c d Reset 5 4 3 61 60 71 70 81 80 Options are not available 300 600 45 x 45 x 96,5 (F short Type) 90 x 50 x 100,5 (J short Type) 1 2 3 4 5 6 7 8 Coil characteristics Standard voltages(1) 24, 48, 72, 110, 125, 220 Vdc / 63,5, 110, 127, 230 Vac (50-60 Hz) Voltage range Pick-up voltage Consumptions only in the change-over +25% -30% UN See pick-up voltage / temperature curves for Latching relays ≤6 W ≤12 W Operating time Pick-up time <20 ms Contacts Contact material Distance between contacts Permanent current Instantaneous current Max. making capacity Breaking capacity Max. breaking capacity Umax opened contact AgNi 1,8 mm 10 A 80 A during 200 ms / 200 A during 10 ms 40 A / 0,5 s / 110 Vdc See breaking capacity curves (Contact configuration type A) See value for 50.000 operations 250 Vdc / 400 Vac Performance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(2) (1) (2) <2000 m Other voltage upon request Ask for higher altitudes 18 Auxiliary relays | Railway sector TRIP AND LOCKOUT RELAYS (I) Model Applications BF-3R BF-4R BJ-8R Intended for trip and lockout applications where high demanding requirements in operating time and breaking capacity are needed. Construction characteristics Contacts no. 3 Changeover Set Connections 10 1 Reset 9 + 13 14 8 + 12 2 7 11 4 Changeover Set 5 4 2 3 Reset Options 11 10 21 20 31 30 41 40 51 50 61 60 71 70 81 80 6 Set + a b + d c Reset 5 4 3 1 2 3 4 5 6 7 8 Options are not available Weight (g) Dimensions (mm) + B1 + 1 10 14 9 13 8 12 7 11 8 Changeover 300 600 45 x 45 x 96,5 (F short Type) 90 x 50 x 100,5 (J short Type) Coil characteristics Standard voltages(1) 24, 48, 72, 110, 125, 220 Vdc / 63,5, 110, 127, 230 Vac (50-60 Hz) Voltage range Pick-up voltage Consumptions only in the change-over +10% -20% UN See pick-up voltage / temperature curves for Latching relays 27 W 23 W 35,5 W Operating time Pick-up time <10 ms (Vdc) <20 ms (Vac) <10 ms (Vdc) <20 ms (Vac) Contacts Contact material Distance between contacts Permanent current Instantaneous current Max. making capacity Breaking capacity Max. breaking capacity Umax opened contact AgNi 1,8 mm 10 A 880 A during 200 ms / 200 A during 10 ms 40 A / 0,5 s / 110 Vdc See breaking capacity curves (Contact configuration type A) See value for 50.000 operations 250 Vdc / 400 Vac Performance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(2) (1) (2) <2000 m Other voltage upon request Ask for higher altitudes Auxiliary relays | Railway sector 19 TRIP AND LOCKOUT RELAYS (II) Model Applications BF-4RP BJ-8RP Intended for tripping and locking applications where high quality requirements in operating time and breaking capacity are needed, with manual reset. Construction characteristics Contacts no. 4 Changeover Connections Set + B1 + 1 2 Reset 10 14 9 13 8 12 7 11 Options Weight (g) Dimensions (mm) 8 Changeover 11 10 21 20 31 30 41 40 51 50 61 60 71 70 81 80 6 Set + a b + c d Reset 5 4 3 1 2 3 4 5 6 7 8 Options are not available 300 600 45 x 45 x 96,5 (F short Type) 90 x 50 x 100,5 (J short Type) Coil characteristics 24, 48, 72, 110, 125, 220 Vdc 63,5, 110, 127, 230 Vac (50-60 Hz) Standard voltages(1) Voltage range Pick-up voltage (20ºC) Consumptions only in the change-over +10% -20% UN See pick-up voltage / temperature curves for Latching relays 23 W 35,5 W <10 ms (Vdc) <13 ms (Vac) <10 ms (Vdc) <20 ms (Vac) Operating time Pick-up time Contacts Contact material Distance between contacts Permanent current AgNi 1,8 mm 10 A Instantaneous current 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity Max. breaking capacity Umax opened contact See breaking capacity curves (Contact configuration type A) See value for 50,000 operations 250 Vdc / 400 Vac Performance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(2) (1) (2) <2000 m Other voltage upon request Ask for higher altitudes 20 Auxiliary relays | Railway sector LATCHING RELAYS WITH COIL OVERVOLTAGE PROTECTION Model BF-3BB Applications BF-4BB BJ-8BB Intended to protect the contact of the equipment that feeds the coil in our relay. Construction characteristics Contacts no. 3 Changeover Set Connections 10 1 Reset 9 + 13 14 8 + 12 2 7 11 4 Changeover Set 5 4 3 Reset Options Weight (g) Dimensions (mm) + B1 + 1 2 10 14 9 13 8 12 7 11 8 Changeover 6 5 4 3 Set + a b + c d Reset Options are not available 11 10 21 20 31 30 41 40 51 50 61 60 71 70 81 80 1 2 3 4 5 6 7 8 300 600 45 x 45 x 96,5 (F large Type) 90 x 50 x 100,5 (J large Type) Coil characteristics Standard voltages(1) 24, 48, 72, 110, 125, 220 Vdc(3) Voltage range Pick-up voltage Consumptions only in the change-over +25% -30% UN See pick-up voltage / temperature curves for Latching relays ≤6 W ≤12 W Operating time Pick-up time <20 ms Contacts Contact material Distance between contacts Permanent current AgNi 1,8 mm 10 A Instantaneous current 80 A during 200 ms / 200 A during 10 ms Max. making capacity 40 A / 0,5 s / 110 Vdc Breaking capacity Max. breaking capacity Umax opened contact See breaking capacity curves (Contact configuration type A) See value for 50,000 operations 250 Vdc / 400 Vac Performance data Mechanical endurance 107 operations Operating temperature -40ºC +70ºC Storage temperature -40ºC +70ºC Max. operating humidity 93% / +40ºC Operating altitude(2) (1) (2) (3) <2000 m Other voltage upon request Ask for higher altitudes Vac voltages upon request Auxiliary relays | Railway sector 21 BREAKING CAPACITY › With devices operating worldwide, also heavy industries like oil & gas sector trust in our relays. 22 Relés auxiliares | Aplicaciones ferroviarias BREAKING CAPACITY The breaking capacity is a critical parameter on the design and the applications of the relays. Its mechanical life could be considerably reduced, depending on the value of the load (especially with heavy duty loads), the number of operations and the environmental conditions in which the relay is operating. In any configuration, ARTECHE’s auxiliary relays have a high breaking capacity values. These limits are showed in the table below, in terms of power and current values. In all the cases, these relays guarantee a right performance during 50,000 operations. Likewise, the values showed in the following charts have been obtained in standard conditions in the laboratory, and they could be different in real conditions. In any case, the possibility of connecting serial contacts or a bigger distance between contacts makes these values to be considerably increased. 24 Vdc voltage Different loads configurations. Resistive load: › L/R= 0 ms. 107 107 106 106 No. operations No. operations › Highly inductive load: 105 L/R= 40 ms. 105 104 104 0 5 10 15 Current 20 25 0 2 4 Type A Type B 0 ms Vdc 6 Contact configuration 8 10 12 Current 20 ms 40 ms P(W) I(A) P(W) I(A) P(W) I(A) 500 20,83 370 15,42 250 10,42 450 18,75 300 12,50 210 8,75 Type A 24 Type B Auxiliary relays | Railway sector 23 110 Vdc voltage Different loads configurations. Resistive load: › Highly inductive load: › L/R= 0 ms. 107 106 No. operations No. operations 107 106 105 105 104 0,00 L/R= 40 ms. 104 0,20 0,40 0,60 0,80 1,00 1,20 1,40 1,60 1,80 2,00 0,00 0,10 0,20 0,30 0,50 0,40 Current 0,60 0,70 0,80 0,90 Current Type A Tiype B 0 ms Vdc Contacts configuration 20 ms 40 ms P(W) I(A) P(W) I(A) P(W) I(A) 170 1,55 140 1,27 90 0,82 125 1,14 100 0,91 65 0,59 Type A 110 Type B 24 Auxiliary relays | Railway sector 1,00 220 Vdc voltage Different loads configurations. Resistive load: › L/R= 0 ms. 107 107 106 106 No. operations No. operations › Highly inductive load: 105 105 104 0,00 L/R= 40 ms. 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,80 104 0,00 0,05 0,10 0,15 Current 0,20 0,25 0,30 0,35 0,40 Current Type A Type B 0 ms Vdc Contacts configuration 20 ms 40 ms P(W) I(A) P(W) I(A) P(W) I(A) 150 0,68 115 0,52 66 0,30 125 0,57 104 0,47 60 0,27 Type A 220 Type B Auxiliary relays | Railway sector 25 HOW TO SELECT THE CURVE OF MY RELAY These charts show the breaking capacity values, either for resistive and highly inductive loads, in three voltage values of reference (ask for other voltage values). The charts show two different curves: › Type A: Breaking capacity of the relays with distance between contacts = 1.8 mm. › Type B: Breaking capacity of the relays with distance between contacts = 1.2 mm. The distance between contacts is shown in the tables of technical data. HOW THE BREAKING CAPACITY CAN BE INCREASED ARTECHE’s auxiliary relays are power relays, designed specially to have a high breaking capacity. Thus, there are applications where the loads are so high that it is necessary to even increase the breaking capacity, keeping the reliability of the contacts of the auxiliary relays. Thus, ARTECHE relays have the following alternatives and recommendations: › Possibility of external connection of equipment (serial contacts) getting an important increase of breaking capacity in these equipment is shown, guaranteeing the right performance during a high number of operations. › Include the magnetic blow-out option: This option is indicated for safety applications (back-up) where the load values are extremely high. The mechanical life of the relay is reduced, but it is able to open very high loads for a certain number of operations. These values of high breaking capacity are represented in the following table, where the high capacity of the output contacts of ARTECHE’s auxiliary relays is proved: Relay I V L/R 5A 125 Vdc 40 ms With contact configuration Type A + magnetic blow out (OP: 1XXXX) With contact configuration Type B + magnetic blow out (OP: 1XXXX) 26 Auxiliary relays | Railway sector Arteche has more than 100 customer service technical points, an expert engineers network close to you everywhere PICK-UP VOLTAGE/RELEASE VOLTAGE-TEMPERATURE CHARTS 28 Auxiliary relays | Railway sector INSTANTANEUS RELAYS Variability of operative voltage range against temperature for the instantaneous auxiliary relays. GENERAL PURPOSE RELAYS AND RELAYS WITH COIL OVERVOLTAGE PROTECTION Operative range against ambient temperature 200 Upper limit of the pick-up voltage U/UN (%) 150 Pick-up voltage limit 100 Drop-out voltage limit Operative range of the coil voltage 50 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature (ºC) TRIPPING RELAYS Operative range against ambient temperature 200 Upper limit of the pick-up voltage 150 U/UN (%) Pick-up voltage limit Drop-out voltage limit 100 Operative range of the coil voltage 50 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 Temperature (ºC) INSTANTANEOUS RELAYS WITH SEISMIC CHARACTERISTICS Operative range against ambient temperature 250 200 Upper limit of the pick-up voltage U/UN (%) 150 Pick-up voltage limit Drop-out voltage limit 100 Operative range of the coil voltage 50 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature (ºC) Auxiliary relays | Railway sector 29 LATCHING RELAYS Variability of operative voltage range against temperature for the Latching relays. LATCHING PURPOSE RELAYS AND RELAYS WITH COIL OVERVOLTAGE PROTECTION Operative range against ambient temperature 250 U/UN (%) 200 Upper limit of the pick-up voltage Pick-up voltage limit 150 Operative range of the coil voltage 100 50 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature (ºC) TRIP AND LOCKOUT RELAY Operative range against ambient temperature 200 160 Upper limit of the pick-up voltage U/UN (%) 120 Pick-up voltage limit Operative range of the coil voltage 80 40 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature (ºC) 30 Auxiliary relays | Railway sector TRIP AND LOCKOUT RELAY WITH RESET PUSH BUTTON Operative range against ambient temperature 200 160 U/UN (%) Upper limit of the pick-up voltage 120 Pick-up voltage limit 80 Operative range of the coil voltage 40 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Temperature (ºC) TIME-LAG RELAYS Variability of operative voltage range against temperature for the time-lag relays. RELÉS TEMPORIZADOS Operative range against ambient temperature 200 Upper limit of the pick-up voltage U/UN (%) 150 Pick-up voltage limit 100 Drop-out voltage limit 50 Operative range of the coil voltage 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 Temperature (ºC) Auxiliary relays | Railway sector 31 MODELS SELECTION Type Instantaneous Range Range FF(*) Aux. Supply Vdc or Vac. Options OP General purpose range 2 contacts relay RD-2 4 contacts relay RF-4 1 8 contacts relay RJ-8 1 Tripping relays range Fast R 1 Extra-fast (Vdc only) XR 1 Restrictions Seismic characteristics range Seismic SY With coil overvoltage protection range Diode in parallel with the coil (only Vdc) DI Varistance in parallel with the coil V With seismic characteristics and coil overvoltage protection range Seismic with diode in parallel with the coil (only Vdc) SYDI Seismic with diode in parallel with the coil SYV Range No - Yes FF Aux. Supply Vdc o Vac Indicate voltage level and if it is VDC or VAC (ex: 24 VDC) Options High breaking capacity (magnetic arc blow-out) No 0 Yes 1 No 0 Front LED Yes 1 Mechanical contact position indicator No 0 Yes 1 Trip flag Push to test button No 0 Yes 1 No 0 To push the contacts 1 Fix the contacts 2 (*) Indicate just if FF range is required 32 Auxiliary relays | Railway sector Type Latching Range Range FF(**) Aux. Supply Vdc or Vac. General purpose range 3 contacts relay BF-3 4 contacts relay BF-4 8 contacts relay BJ-8 Options Diode in parallel with the coil (only Vdc) BB Trip relay (only Vdc) R Fast-acting with reset push button (*) RP Range FF No - Yes FF Aux. Supply Vdc o Vac Indicate voltage level and if it is VDC or VAC (ex: 24 VDC) (*) Unavailable for 3 contacts (**) Indicate just if FF range is required Type Timers Range FF(**) Aux. Supply Vdc or Vac. Options OP General purpose range Relay with 2 timer contacts TDF-2 Restrictions Relay with 4 timer contact TDF-4 Relay with 2 instantaneous contacts + 2 timer contacts TDF-22 Relay with 8 timer contacts TDJ-8 Relay with 4 instantaneous contacts + 4 timer contacts TDJ-44 Range FF No - Yes FF Aux. Supply Vdc o Vac Indicate voltage level and if it is VDC or VAC (ex: 24 VDC) Options High Breaking Capacity (magnetic arc blow-out) No 0 Yes 1 Dependent 0 24 Vdc • Vac Command sign voltage Independent 1 48 Vdc • Vac 2 60 Vdc • Vac 3 72 Vdc • Vac 4 96 Vdc • Vac 5 110 Vdc • Vac 6 125 Vdc • Vac 7 220 Vdc • Vac 8 (*) Indicate just if FF range is required Auxiliary relays | Railway sector 33 DIMENSIONS OF THE RELAYS Type D Type F Type J F Short J Short 42,5 82,5 72 10,5 50,4 72 10,5 72 10,5 50,4 50,4 22,5 Relay dimensions F Long J Long 42,5 *100,5 96,6 10,5 96,6 10,5 50,4 50,4 82,5 *depending on the model SOCKETS: DIMENSIONS AND CUT-OUT Accessories Sockets Relay D F J 34 Accessories Type Screw Double faston Weight (g) TIP10 Front connection DN-DE IP10 FF DN-DE2C IP10 FF 60 IP20 Front connection DN-DE IP20 FF DN-DE2C IP20 FF 60 Rear connection DN-TR OP FF DN-TR2C OP FF Retaining clips 50 Function signs on the extraction ring Security pins (*) IP10 Front connection FN-DE IP10 FF FN-DE2C IP10 FF 110 IP20 Front connection FN-DE IP20 FF FN-DE2C IP20 FF 110 IP20 Rear connection FN-TR OP FF FN-TR2C OP FF IP20 Flush mounting F-EMP OP FF 90 (*) Not availble for latching relays 300 IP10 Front connection JN-DE IP10 FF JN-DE2C IP10 FF 225 IP20 Front connection JN-DE IP20 FF JN-DE2C IP20 FF 225 IP20 Rear connection JN-TR OP FF JN-TR2C OP FF IP20 Flush mounting J-EMP OP FF 180 400 Auxiliary relays | Railway sector Relays type D Relays type F ġŏ āĀŏŏđŏġĂŏ āĀŏ Relays type J 4<237>44’4<23 17>44 Ăą Ăă 8<237>44’8<23 17>44 ąą ąă Front connection for double ĉą ĉă faston IP10 sockets 105 ćą 105 ćą 105 ćą DN-DE2C IP10 FN-DE2C IP10 JN-DE2C IP10 ĂĊ ĂĊ ăĂČă ġŏ ĂĀŏŏđŏġĂŏ ĂĀŏ (1) ĨĂĩ ąĂČĈ ăĊČĉ 8<237> 44’8<23 17> 44 31 ĂĊ ĉĂČĈ ĈĊČĉ āāĂ āāĂ ăĂČă ĉĉ 4<237> 44’4<23 17> 44 31 ĂĊ ĂĂČĈ āĊČĉ ăĂČă ąĉ 31 ĂĊ āāĂ Ăĉ Sockets for DIN rail ĂĊ lateral connection for the rest of the sockets ĉą ĉĀ ąāČĉ ąĂ 6 ąĀČĆ +- ĀČĂ ĉĀČĆ +- ĀČĂ ąĂ = ąĂ ąĂ = = ąă ąāČĉ 6 Ăā = ąă ĆāČĂ 6 ĆāČĂ Sockets for rear connection ąą ąĀ ĆāČĂ ąă Ăą ĂĀ JN-B@=>44’8<-B@ 1=>44 FN-B@=>44’4<-B@ 1=>44 DN-ŏŏŏđŏ-Ăŏŏ F3;>=>44’F-EMP (short) OP FF 83;>=>44’83;>(short) OP FF ĉĀ ĉĀ āĂĀ ĈĆ āĀāČĆŏ āĀāČĆŏ 15 āĂČĆ ĉ Sockets for flush mounting 15 āĂČĆ ĉ F3;>=>44’F-EMP (long) OP FF 83;>=>44’83;>(long) OP FF ĉĀ ĉĀ ĈĆ āĂĀ āĂą āĂą 15 āĂČĆ ĉ 15 āĂČĆ ĉ ąČĆ āĂĆ ĊĀŏ)%* 66 ĆĈ 10ġ+10 Ă Cut-out 66 ĆĈ 10ġ+10 āĂĆ (1) DIN rail according to EN50022 Auxiliary relays | Railway sector (2) ąČĆ ĊĀŏ)%* 106 Ċć ĉĀŏ)%* DIN46277/3 ąČĆ 10ġ+10 ĊĀŏ)%* 61 50 66 ĆĈ 106 Ċć Minimum distance between sockets will depend on type of relay and sockets. Please request sockets user manual for more detailed information. 35 MOVING TOGETHER Updates: ARTECHE_CT_Auxiliary-Relays-Railway Sector_E Version: A1 www.arteche.com ©Arteche