Transcript
Documaster MK3
DOCUMENT CREASING & AUTOMATIC BOOKLET MAKING MACHINE
ILLUSTRATED PARTS MANUAL Morgana Systems Limited United Kingdom Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 Website: www.morgana.co.uk
ISSUE 1
MAY 2008 70-110
INTRODUCTION
Documaster MK3 ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page four lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type.
NOTE.... ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS.
Page 2
PAPER
DocuMaster MK3
CREASER
Page 3
720824
CONTENTS
SECTION
ASSEMBLY
1
7-01-13
MAIN ASSEMBLY
6
2
7-03-13
FEED BED ASSEMBLY
10
3
7-06-11
CREASER UNIT
12
4
7-08-14
STACKER ASSEMBLY
22
5
720824
FINAL ASSEMBLY
24
6
79-052-01
OPTIONAL CAMERA KIT
33
NOTE....
Page 4
DESCRIPTION
PAGE
TIP.... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.
PAPER
DocuMaster MK3
BLANK PAGE
CREASER
Page 5
7-01-13
MAIN ASSEMBLY
in 4 Posns.
32 44
2 off
5
2
51 4
14
2 off
45 23
4 off 4 off 8 off
6
3 39
36
4 off
42
30
4 off 4 off
18
60 53
2 off
43
7
30
2 off 2 off
40 47 58 43 37 1
SMALL HOLE LARGE HOLE
25
45
26 25
25 3 off
48
24
2 off
42 17
49
43 45
4 off
19
15
4 off
43
29
3 off
43 21
2 off
42 16
43
15
SEE PAGE 8
10
45 41
2 off 2 off 2 off 2 off
20
45
55 57 46
59 56 50
3 off 3 off
4 off 4 off
35 59 48
37 43 4 off
11
56 61
31
2 off
8
54
54 12
34 27
13
59 3 off
56
33 28 52
33
22
Page 6
52
9
PAPER
DocuMaster MK3 ITEM No. PART No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
71-01-01 71-002-03 71-005 71-010 71-013-02 71-016 71-018-03 71-052-03 71-052-04 71-054-03 71-063-01 71-064-01 71-067-01 71-068-03 75-202-01 75-208-01 75-208-02 75-229-02 75-254-02 75-352 75-291-03 79-045-01 79-034-01 91-024-03 91-025 91-025-06 94-044 62-006-02 601-010 601-015
31 32 33 34 35 36 37 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
601-161 603-041 605-052 608-015 610-029 613-138 613-339 615-014 621-025 621-029 401-02-040-006 401-02-040-008 401-02-040-010 402-02-040-006 402-02-040-008 403-01-050-025 403-01-060-010 405-01-060-010 404-01-060-012 405-01-060-012 405-01-080-010 405-01-080-016 409-01-040-004 461-01-040 461-01-060 481-040 481-050 481-060 481-080 79-054-01
CREASER
MAIN ASSEMBLY QTY.
7-01-13
Description
1 2 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 1 2
SV130 Adaptor Assy - SV130 TIE BAR - AC33. SUPPORT SPOOL. PIVOT BUSH - Stepped. TILT LEVER - MK2. SHOCK SLEEVE. INTERFACE PLATE - F8 Front AXLE - DocuMaster. REAR AXLE - DocuMAster PLINTH - DocuMaster Mk3. MOTOR MOUNTING PLATE - DocuMaster. MOTOR PINION - 14T. WHEEL ECCENTRIC - DocuMaster Main Frame - DocuMaster Mk3 BAFFLE PLATE - AutoCreaser 33. Tower Blank - Op Side Tower Blank - Lay Side Fan Guard Assy - AutoCreaser 33. HEX PILLAR - Fan Spacer - M4 Pot & Lead Assy. CONTROL LEG ASSY - DocuMaster. WHEEL CARRIAGE ASSY. - DocuMaster. SUPPORT - Watkiss Tray. FAN ADAPTER - Compressor - SV130. BUNG - Compressor Ports. BUNG - Compressor Ports - AC33 POT GEAR - Idler 16T. NYLON WHEEL - DocuMaster. Snap Bushing Ø19 x Ø25 Snap Bushing Ø33.3 x Ø38
3 4 2 1 1 1 5 8 1 1 8 14 4 7 1 2 6 1 2 1 3 4 3 1 9 1 2 12 4 1
VIBRATION MOUNT - Stud. SPIROL SPACER - Ø4 x Ø5.65 x 4 Lg. SUPPORT WASHER - Ø12 SHOULDER BOLT - Ø10 (M8) X 40 Long Doga Motor STRAIN RELIEF BUSH CABLE TIE MOUNTING CIRCLIP - External - Ø15 FAN - PLASTIC 5 BLADE 6" CCW BLOWER - SV130. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Csk Hd. Taptite - M4 x 6 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. SCREW - Socket Cap Head - M5 x 25 Lg. SCREW - Socket Cap Head - M6 x 10 Lg. SCREW - Socket Button Head - M6 x 10 g. SCREW - Socket Csk Head - M6 x 12 Lg. SCREW - Socket Button Head - M8 x 16 Lg. SCREW - Socket Button Head - M8 x 10 Lg. SCREW - Socket Button Head - M8 x 16 g. Screw - Skt Set Screw - Flat Pt. - M4 x 4 Lg. NUT - Full - M4 NUT - Full - M6 WASHER - Plain - M4 WASHER - Plain - M5 WASHER - Plain - M6 WASHER - Plain - M8 COLLAR - PINION
Page 7
7-01-13
Page 8
MAIN ASSEMBLY
PAPER
DocuMaster MK3
BLANK PAGE
CREASER
Page 9
7-03-13
FEED BED ASSEMBLY
9
6
11 off
6 off
In 2 Posns.
32
31
37
2 off
33
23 26
33
3
21
12
39
27
29
20
34
39
24
13
34
16 5 15 14 17 19 18 30 4 28 31
2 36 42
35
2 off
2 off
Page 10
41
41
41
16
28
10
25
1
38
7
40
11
22
8
3
PAPER
DocuMaster MK3 ITEM No. PART No.
FEED BED ASSEMBLY QTY.
7-03-13
Description
1 2 3
28-003 51-095 73-004
1 1 2
UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - Ø16 Clamp Washer Key Hole Latch - Creaser
4 5 6
73-009 73-012-02 73-03-01
1 1 1
FOAM BED SPACER - AutoCreaser. BELT SUPPORT - AutoCreaser 50. Manifold Assy - AC33
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
73-05-01 73-051-03 73-052-02 73-054-01 73-066-01 93-004 93-005 93-021 93-022 93-023 93-030-02 93-031 93-032 93-033-02 93-037 94-021 601-088
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
CHOKE BLEED ASSEMBLY - DocuMaster. FEED FRAME - Documaster MK3. MANIFOLD PLATE - AutoCreaser 33. SUPPORT PLATE - AutoCreaser 50 KNOB - Vac Bleed Air Distribution Tube Knob - Air Distribution Feed Belt Vacuum Roller Drive Belt Shield - Self Aligning Ball Race Vacuum Roller Assy - Slotted Feed Drum Assy - Idler Feed Drum Assy - Drive Support Bracket - Control Bed - M3 Extension - Loading Table LABEL - Papergate 'UP'. Spring Plunger - Press In
24 25 26 27
604-060 604-062 605-004 609-014
1 1 2 1
Washer - Waved - Ø25.5 X Ø19 X 3 Washer - Waved - Ø35.5 X Ø43.5 X 0.4 Thrust Washer - Ø8 x Ø15.88 x 0.79 'O' Ring Ø15 x Ø3
28 29 30 31 32 33 34 35 36 37 38 39 40
615-035 615-040 401-02-040-006 401-02-040-008 401-02-040-016 402-02-040-008 402-02-040-016 403-01-040-008 403-01-060-012 405-01-060-006 408-01-050-030 409-01-040-012 409-01-040-012
2 1 1 6 11 2 2 2 1 2 1 2 1
Metric Push-in Fix Retaining Ring - External - Ø25 Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. Screw - Csk Hd. Taptite - M4 x 16 Lg. Screw - Socket Cap Head - M4 x 8 Lg. Screw - Socket Cap Head - M6 x 10 Lg. Screw - Button Hd. - M6 x 6 Lg. Screw Skt Cone Pt - M5 x 30 Lg. Screw - Socket Set - Flat Point - M4 x 12 Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 12 Lg.
41 42
461-01-060 481-040
3 2
Nut - Full - M6 Washer - Plain - M4
CREASER
Page 11
7-06-11
CREASER UNIT
3
4
5
2
5
3
1 SEE PAGES 14 to 21
Page 12
PAPER
DocuMaster MK3 ITEM No. PART No.
CREASER UNIT Description
QTY.
1
7-06-12
1
CREASING UNIT ASSY.
2
76-040-02
1
Cord Pulley - Drive
3
76-053-02
2
HINGE PILLAR
4
608-001
1
Shoulder Bolt - Ø8 (M6) x 20 Lg.
5
481-080
2
Washer - Plain - M8
CREASER
7-06-11
Page 13
7-06-11
CREASER UNIT
15 8
7
40
24
29
40
23
8 15
7
2
6
1 10
SEE PAGE 18
10 54
54
52
52
32
32
3
22
SEE PAGE 20
5 20
31 52 54 9 52 54 13 51 4 SEE PAGE 19
Page 14
21
14
53
6
26
6
19
17
18
14
18
25
27
28
6
53 2 off
PAPER
DocuMaster MK3 ITEM No. PART No.
CREASER UNIT
7-06-11
Description
QTY.
1
76-250-01
1
Upper Output Shaft Assy
2
76-251-01
1
Lower Output Shaft Assy
3
76-04-01
1
Splash Guard Assy
4
76-05-01
1
Idler Gear Assy
5
76-06-01
1
Crank Shaft Assy
6
76-003
4
TIE BAR - AutoCreaser.
7
76-011
2
BLADE ADJUSTMENT CAM.
8
76-012
2
ADJUSTMENT DISK - AutoCreaser
9
76-034-06
1
TIMING PULLEY - 16XL - Short Hub.
10
76-047
2
LOCK NUT - Blade Cam.
13
76-062-04
1
STEPPER PINION - 20T AutoCreaser 50
14
76-065
2
15
76-101
1
STEPPER SHIM LABEL - Blade Adjustment.
17
76-121-01
1
MTG. PLATE - Stepper Motor.
18
76-122-01
2
19
76-123-01
1
TIE BAR - Female. TIMING PULLEY - 20XL - Wide Flanged.
20
76-142-04
1
SIDE PLATE - Lay Side - Mk3.
21
76-142-05
1
SIDE PLATE - AC33 Op. Side Mk3
22
76-166
1
LEAD - Paper Jam Sensor.
23
76-167
1
LEAD - Dual Sensor Assy.
24
76-168
1
LEAD - Paper Guide Sensor
25
76-172
1
BLADE MOTOR & LEAD ASSY.
26
76-173
1
DRIVE MOTOR & LEAD ASSY.
27
76-175-01
1
INPUT ROLLER ASSY. - Lower
28
76-177-01
1
INPUT ROLLER ASSY. - Upper
29
76-213-01
1
31
56-003-02
1
BLADE SET - 320 Wide Std. Groove. TIMING PULLEY Wide - 16XL - Flanged.
32
56-004-02
2
TIMING PULLEY - 16XL - Un-Flanged.
40
608-019
2
Shoulder Bolt - Ø12(M10) x 30 Lg.
51
407-01-050-006
1
Screw - Socket Set Knurled - M5 x 6 Lg.
52
409-01-040-004
4
Screw - Socket Set - Flat Point - M4 x 4 Lg.
53
409-01-050-005
3
Screw - Socket Set - Flat Point - M5 x 5 Lg.
54
411-01-040-006
4
Screw - Socket Set - Dog Point - M4 x 6 Lg.
CREASER
Page 15
7-06-11
30
16
CREASER UNIT
30
16
35
57
37
37
37 37
37
37 46 45 37 44
36
In 2 Posns.
35 37
37
36
50
37 37
36
45
37 37
41 42 45
36
49 59
12
56 59
60 39
59 56 In 8 Posns.
58 55 48 In 3 Posns.
59
56
58
47
38
33
41
48
41
55
In 4 Posns.
34
34
49 59
33
43 44
In 2 Posns.
2 off 58
Page 16
PAPER
DocuMaster MK3 ITEM No. PART No. 12 16 30 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 55 56 57 58 59 60
76-054-03 76-105 78-013 601-124 602-003 603-046 604-071 605-052 607-042 607-048 613-027 613-339 651-031 401-02-040-006 401-02-040-008 401-02-040-016 403-01-050-016 403-01-050-025 403-01-080-020 405-01-080-020 461-01-050 461-01-080 462-01-080 481-050 481-080 481-100
CREASER
CREASER UNIT QTY. 1 2 2 2 2 2 4 12 1 1 3 1 1 3 28 4 1 7 7 1 7 9 1 15 16 1
7-06-11
Description TILT PILLAR - AutoCreaser MK3 BUFFER - Exit Guard. PERFORATOR STRIPPER ASSEMBLY. HOLE BUSHING - Split - Ø19. BEARING-Deep Groove Ball - 6001-ZZ Spirol Pin - Ø4 x 12 Lg. Waved Washer - Ø21 x Ø27.5 x 3.0 SUPPORT WASHER - Ø12 TIMING BELT - 160XL - 15. TIMING BELT TIE WRAP - Small. CABLE TIE MOUNTING TERMINAL STRIP - 45° - Single Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Socket Cap Head - M5 x 16 Lg. Screw - Socket Cap Head - M5 x 25 Lg. Screw - Socket Cap Head - M8 x 20 Lg. Screw - Button Hd. - M8 x 20 Lg. Nut - Full - M5 Nut - Full - M8 Half Nut - M8 Washer - Plain - M5 Washer - Plain - M8 Washer - Plain - M10
Page 17
7-06-11
Page 18
CREASER UNIT
PAPER
DocuMaster MK3
CREASER
CREASER UNIT
7-06-11
Page 19
7-06-11
Page 20
CREASER UNIT
PAPER
DocuMaster MK3
CREASER
CREASER UNIT
7-06-11
Page 21
7-08-14
4
STACKER ASSEMBLY
1
5
3
2
6
7 In 2 Posns.
Page 22
PAPER
DocuMaster MK3 ITEM NO. 1 2 3 4 5 6 7
PART No. 78-017-02 78-067-01 78-068-01 78-069-01 78-070-01 78-071-01 402-02-050-010
CREASER
STACKER ASSEMBLY
QTY. 1 1 1 1 1 1 2
7-08-14
Description Stacker Bed - Autocreaser 33 Stacker Side Guide - R/H - Slotted Stacker Side Guide - L/H - Slotted Stacker Back Stop - R/H - Slotted Stacker Back Stop - L/H - Slotted Actuator Assy. - Stacker Screw - Csk Hd. Taptite - M5 x 10 Lg.
Page 23
720824
FINAL ASSEMBLY
In 2 Posns.
In 2 Posns.
46
53
48
6
83
75
In 4 Posns.
37
75 22
49
2 off
63
In 2 Posns.
21
8
3
SEE PAGE 29
59 69 79 80
63
In 2 Posns.
4
73
36
8
44
2 off 2 off 2 off
68
28
15
63 3 off
54 2 off
30 72
38
16 66 2 off
60
7
In 5 Posns.
61 68 79 80 3 off 3 off 3 off
14 67
47
18 67 11 off
55
9
10
72
In 2 Posns.
73 13 67 2 off
40
5 In 2 Posns.
Page 24
71 In 4 Posns.
56
81
39
1
2
62 50 67
45
2 off 2 off
20
In 4 Posns.
PAPER
DocuMaster MK3 ITEM No. PART No. 1 2 3 4 5 6 7 8 9 10 13 14 15 16 18 20 21 22 28 30 36 37 38 39 40 44 45 46 47 48 49 50 53 54 55 56 59 60 61 62 63 66 67 68 69 71 72 73 75 79 80 81 83
7-01-13 7-03-13 7-06-11 7-08-14 56-026 70-074-01 71-011 71-012-02 71-020 71-025 74-001-04 74-002-02 74-018-01 74-019-01 74-050-01 75-169 75-205-01 75-210-05 75-335 75-354 76-049-04 76-050-05 78-072-01 79-049-01 79-050-01 94-082 95-038 96-053 96-060 98-013 601-111 603-087 605-056 605-066 606-035 608-014 613-351 617-003 654-014 654-015 401-02-040-008 401-02-050-020 402-02-030-008 402-02-030-016 403-01-030-016 403-01-060-012 405-01-060-010 405-01-060-012 406-01-040-006 461-01-030 481-030 481-060 123-059
CREASER
FINAL ASSEMBLY
QTY. 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 5 1 1 25 2 16 5 2 4 2 4 6 8 11 4 1
720824
Description MAIN ASSY. - DocuMaster Mk2. FEED BED ASSY - Documaster. Creasing Unit Assy - Autocreaser 33 Slotted Stacker Assy - AC33 SPACER. ANTI-STATIC BAR ASSY - AutoCreaser 33 HINGE PLATE - AutoCreaser. COVER BRACKET - Mk2. LOCKING STUD - Clamp Tilt Washer FEED BED - AutoCreaser 33. CONTROL BED - AutoCreaser 50. DOUBLE SHEET DETECTOR MTG. BALL HOLDER -DocuMaster Loading Table - AutoCreaser 33. LABEL - Documaster. Top Cover - Service Panel 4 Line Display Unit - MK3 LABEL - Air Seperation Lead - Double Sheet Detection Hinge Shaft - Wide Entry Guard AC33 TRANSFER BED - Watkiss DocuMAster. CARRIAGE CONNECTION PLATE - DocuMaster. BAR COVER - DocuMaster. PAPERGATE ASSEMBLY - Round. LABEL - Manifold Numbrs. Label - Roller Tilt LABEL - Lock ANTI-STATIC BRUSH. Tapered Ferrule Hex Spacer - M3 x15 Lg THRUST WASHER - Ø12.7 x Ø8.00 x 0.81 NYLON SPACER - Ø6 x Ø3.2 x 7 LOBE KNOB - Female - M8 SHOULDER BOLT - Ø8 (M6) X 40 Long MICROSWITCH STEEL BALL - Ø20 Ultrasonic Receiver Ultrasonic Transmitter Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M5 x 20 Lg. Screw - Csk Hd. Taptite - M3 x 8 Lg. Screw - Csk Hd. Taptite - M3 x 16 Lg. SCREW - Socket Cap Head - M3 x 16 Lg. SCREW - Socket Cap Head - M6 x 12 Lg. SCREW - Socket Button Head - M6 x 10 g. SCREW - Socket Button Head - M6 x 12 Lg. SCREW - Tamperproof - M4 x 6 Lg NUT - Full - M3 WASHER - Plain - M3 WASHER - Plain - M6 Label - Safety Warnings
Page 25
720824
43
FINAL ASSEMBLY
17
41 In 2 Posns.
51
In 2 Posns.
In 2 Posns.
74 52
42
In 3 Posns.
In 2 Posns.
78 82
35 34 76 2 off
58 24 77 80 79 3 off 6 off 3 off
64 6 off
SEE PAGE 32
12 70 57 2 off
SEE PAGE 31
11 65 57 2 off
63
25
12 off
27
23
19
63
SEE PAGE 30
4 off
26
SEE PAGE 30 FOR HOSE RUNS & HOSE PART NUMBERS
Page 26
PAPER
DocuMaster MK3 ITEM No. PART No. 11 12
FINAL ASSEMBLY
QTY.
Description
19 23
73-01-01 73-02-01 74-04-01 74-04-02 74-04-03 74-04-04 75-04-02 75-255
1 1 1 1 1 1 1 1
Plunger Valve Assembly Suction Valve Assembly - AC33 Moving Sidelay - Metric - Documaster Moving Sidelay - Imperial - Documaster Moving Sidelay - French - Documaster Moving Sidelay - Nagel - Documaster Control System - DocuMaster MK3 DIN Socket Assy.
24 25 26 27
75-258 75-293-02 75-300-02 75-333-01
1 1 1 1
ANTI-STATIC TRANSFORMER ASSEMBLY. COMPRESSOR PANEL - DocuMaster. SERVICE PANEL - MK3 DocuMaster. EMC BLANKING PLUG - Eng. Socket.
29 31 32 33 34 35 41 42 43
75-336-01 75-365-01 75-366-01 75-367-01 76-041 76-042-01 94-026 94-028 94-058
1 1 1 1 1 1 2 2 1
Excess Bleed Hose VACUUM HOSE - DocuMaster. HOSE - Vacuum Blow - DocuMaster. AIR SEPARATION HOSE - DocuMaster. CORD PULLEY - Driven. DRIVE BELT - Feed Bed. CLAMP KNOB - Sidelay. LOCK PIN ASSEMBLY. - Side Lay. BACKSTOP ASSEMBLY - Screw Clamped.
48 51 52 57
98-013 605-043 605-055 609-013
1 2 2 2
ANTI-STATIC BRUSH. THRUST WASHER - Ø5.1 x Ø9.5 x 0.75 WASHER - Self Aligning 'O' Ring Ø25 x Ø2.5
58 63 64 65 70 74 76 77 78
613-255 401-02-040-008 401-02-040-010 401-02-050-012 403-01-050-035 405-01-080-016 409-01-050-005 415-01-030-030 415-01-080-012
1 25 6 2 2 2 2 3 3
SOLENOID COIL Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Pan Pozi Taptite - M5 x 12 Lg. SCREW - Socket Cap Head - M5 x 35 Lg. SCREW - Socket Button Head - M8 x 16 g. Screw - Skt Set Screw - Flat Pt. - M5 x 5 Lg. Hex Hd. Setscrew - M3 x 30 Lg. Screw - Hexagon Head - M8 x 12 Lg.
79 80 82
461-01-030 481-030 481-080
8 11 3
NUT - Full - M3 WASHER - Plain - M3 WASHER - Plain - M8
17
CREASER
720824
Page 27
720824
FINAL ASSEMBLY
75-367-01 75-365-01 75-366-01 75-336-01
INTERNAL VIEW SHOWING HOSE RUNS & HOSE PART NUMBERS
Page 28
PAPER
DocuMaster MK3
12
FINAL ASSEMBLY
4
5
7
3
1
720824
13
2
8
17
16
11
10
18 9
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16
17 18
15
PART NUMBER 48-005 74-010 74-011 94-020 94-021 94-059 602-057 603-050 604-037 604-061 604-078 605-041 404-01-050-012 401-02-050-020 409-01-040-006 461-01-100 481-050 481-100
14
6
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Rotary Paper Gate Papergate Chassis Spindle - Papergate Knob - Papergate Label - Papergate ‘UP’ Support Post DU Bush - Ø12 x Ø14 x Ø20 x 7 Long Dowel - Ø6 x 28 Lg. Disc Spring - Bearing Location Spring - Compression Spring - Compression Spherical Seating Washer Screw - Socket Countersunk - M5 x 20 Lg. Screw - Pan Hd. Pozi Taptite - M5 x 20 Lg. Screw - Socket Set - Flat Point -M4 x 6 Lg. Nut - Full - M10 Washer - Plain - M5 Washer - Plain - M10
94-082 (Papergate Assembly)
CREASER
Page 29
720824
Page 30
FINAL ASSEMBLY
PAPER
DocuMaster MK3
FINAL ASSEMBLY
720824
3
4
7
6
8
1
2
ITEM No. PART No. 1 2 3 4 5 6 7 8
71-056-01 71-057-01 71-060-01 601-160 604-093 605-021 409-01-060-025 464-01-060
5
QTY.
Description
1 1 1 1 1 1 1 1
SLIDING VALVE PLATE VALVE GUIDE PLATE VALVE PLATE KNOB SPRING PLUNGER - PRESS IN SPRING - EXTENSION THRUST WASHER - Ø8 x Ø15.88 x 0.79 SCREW - SOCKET SET - FLAT PT. - M6 x 25 LG. NUT - NYLOC - M6
73-01-01 (Plunger Valve Assembly)
CREASER
Page 31
720824
FINAL ASSEMBLY
3
5
2
4
1
ITEM No. PART No. 1 2 3 4 5
95-011 95-136 95-012 613-136 613-137 71-061-01
Description
QTY. 1 1 1 1 1 1
SOLENOID VALVE SEAT (50Hz) (UK) SOLENOID VALVE SEAT (60Hz) (USA) SOLENOID VALVE BLOCK TUBE & NUT ASSY. SPRING & PLUNGER ASSY. - Mk2. VALVE BLOCK PORT ADAPTOR
73-02-01 (Suction Valve Assembly)
Page 32
PAPER
DocuMaster MK3
OPTIONAL CAMERA KIT
3
1 4 2 off
5 2 off
VIEW FROM TOP
3
VIEW FROM BOTTOM
2 CONTROLLER PCB ASSY.
ITEM No. PART No. 1 2 3 4 5
79-051-01 75-371-01 654-018 403-01-040-008 403-01-050-012
CONNECT CAMERA LEAD AS SHOWN
QTY. 1 1 1 2 2
Description MOUNTING PLATE - FA45 CAMERA LEAD - FA45 CAMERA SENSOPART FA45 OBJECT CAMERA SCREW-SOCKET CAP HEAD - M4 X 8 LONG SCREW-SOCKET CAP HEAD - M5X12 LONG
79-052-01 (Optional Camera Kit)
CREASER
Page 33
