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E350/34 and E350/35 GRIDDLE TOPS INSTALLATION and SERVICING INSTRUCTIONS IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation. Particular attention MUST be paid to BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the voltages stated on the Data Plate WARNING -THIS APPLIANCE MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer-in-Charge for reference during servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of the operation and cleaning of the appliance. IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL. PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with AFE SERVICE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation will be given upon request to the contact numbers below. Falcon Foodservice Equipment HEAD OFFICE AND WORKS PO Box 37, Foundry Loan, Larbert. Stirlingshire. Scotland. FK5 4PL AFE SERVICE CONTACT - PHONE - 01438 751 111 FAX - 01438 369 900 RZZ 210 Ref.1 SECTION 1 - INSTALLATION UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER SECTION 2 - ASSEMBLY 1.1 MODEL NUMBER, NETT WEIGHTS and DIMENSIONS MODEL WIDTH DEPTH HEIGHT WEIGHT WEIGHT mm mm mm kg lbs E350/34 350 650 305 37 82 E350/35 700 650 305 75 166 1.2 SITING The appliance should be installed on a table, counter, or similar surface. Alternatively it can be mounted on the purpose designed floor stand supplied by Falcon. Should it require to be positioned in close proximity to a wall, partition, etc., a minimum clearance of 25mm at the reae and sides is recommended. A vertical clearance between the the plate and any overlying combustible surface of 900mm should be allowed. Fire Regulations must be complied with. 1.3 ELECTRICAL SUPPLY These units are designed for use on AC supplies only. The E350/34 Griddle plate is for use on single phase supplies only. The E350/35 model can be used on single-phase or alternatively on a 2-phase supply. 1.3.1 Supply Connection The cable entry is located at the rear of the appliance and is suitable for 20mm conduit. A suitable isolating switch must be provided with a minimum contact separation of 3 mm in all poles. All wiring must be executed in accordance with the regulations listed on the cover of the manual. These appliances must be earthed. A suitable terminal is provided for this purpose and must be used for this purpose. Note When connecting the E350/35, the line terminals must be connected using the link(s) provided. See the diagram below. N L1 L2 L3 Supply Cables N 1.4 ELECTRICAL RATINGS L1 The electrical rating is as stated on the unit data plate. a) Place the unit in position and carefully level it, using the feet adjusters if it is to be mounted on a counter or table. To mount the unit on the purpose built stand, refer to the instructions supplied with the component. b) The appliance is supplied complete and ready to be connected to the mains supply. c) To gain access to the terminals, proceed as follows:Remove the fat drawer(s). Remove the two screws in the upper flange of the control panel. Allow the panel to drop downward slightly to release the lower fixings. The arms should be swung out and the facia panel engages on the arms via the screws securing the bottom trim. d) The terminals are now accessible and the supply cables can be fed through the inbuilt conduit tube. e) After connecting the mains supply, replace the control panel and fat drawer. When fitting the control panel, present it to the location in a dropped position then raise it vertically to ensure that the lower fixings are properly engaged. Fit the fat drawer. Allow the hotplate to heat up and check that the thermostat operates satisfactorily. f) After completion of the installation, demonstrate the method of operation to the kitchen staff. Point out the location of the isolating switch for use in the event of an emergency or during routine cleaning. SECTION 3 - SERVICING BEFORE ATTEMPTING ANY MAINTENANCE, SWITCH OFF AT THE MAIN (ISOLATING) SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. Warning Since the cast iron plates are extremely heavy, care must be exercised when lifting the griddle plate to carry out maintenance. The initial lifting points are through the fat escape holes. A suitable batten of wood should be inserted between the plate and the front hob rail to support the weight. Rest the plate on the batten and take a strong grip below the front edge of the plate. Raise it to the desired angle for access. Place a suitable wooden prop, capable of supporting the weight, below the plate. Ensure that it is securely anchored to prevent accidental slipping. Make sure also that the appliance base which is much lighter than the plate cannot move whilst lifting the plate. When ordering spares, please quote the model number, serial number and voltage, as stated on the data plate. 3.1 CONTROL PANEL - To Remove Remove the fat drawer, located below the control panel. Remove the two screws in the upper flange of the facia panel. Allow the panel to drop downward slightly to release the lower fixings. Remove the panel. Replace in reverse order. 3.2 THERMOSTAT - To Replace Remove the control panel as detailed in Sectuon 3.1. In the controls compartment top there are a number of hex head screws which hold the plate in position, 2 on the E350/34 and 4 on the E350/35. Remove these and raise the plate from the front. Prop it up with a suitable piece of wood. Take care not to strain the thermostat capillary tube. Undo the two screws which secure the thermostat phial clamping plate and release the phial. Pull off the connections to the thermostat, noting their locations according to the numbers on the wires. Pull off the thermostat knob and remove the two screws below to release the thermostat from the panel. Feed the capillary tube and phial forward through the rear of the control compartment and remove the assembly. Replace in reverse order, taking care to fit the insulating sleeving over the capillary before fitting the thermostat. Ensure that the earth bonding connection is replaced behind the thermostat fixing lug. After fitting the thermostat, test the unit using a low setting and check that the amber light goes out as the thermostat opens. Pull off the connections to the thermostat, noting their locations. 3.3 PILOT LAMPS - To Replace a) Remove control panel as detailed in Section 3.1. b) Pull off the lamp connections. c) Remove the nut securing the lamp at the rear and remove the lamp. 3.4. HEATING ELEMENTS - To Replace a) Remove control panel as detailed in Section 3.1. b) Prop up the hotplate as described in Section 3.2. c) Remove the element connections. d) Remove the nuts fixing the element lagging boxes. e) Remove the clamping plates securing the element. When fitting a new element, ensure that it is properly fixed to the underside of the hotplate, located by the various projections cast into the plate. Ensure that the element earthing connections are exactly as they were before replacing the element. E350/34 GRIDDLE PLATE - WIRING DIAGRAM (Drawing No. AW32470/B) E350/35 GRIDDLE PLATE - WIRING DIAGRAM (Drawing No. BW32471/B)