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REPLACEMENT PARTS MANUAL WALL MOUNTED PACKAGE AIR CONDITIONER MODELS: General Notes Contents ! Revised and/or additional pages may be issued from time to time. Description ! A complete and current manual consists of pages shown in the following contents section. Important ! Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates. WA301, WA361 Page Cabinet Components " " " " Exploded View .......................... Usage List ................................. Usage List ................................. Blank Page ............................... 1 2 3 4 Functional Components " " " " Exploded View .......................... Usage List ................................. Usage List ................................. Blank Page ............................... 5 6 7 8 Control Panel " " " " Exploded View .......................... 9 Usage List ................................ 10 Exploded View ......................... 11 Usage List ................................ 12 Blower Assembly " Exploded View ......................... 13 " Usage List ................................ 13 BARD MANUFACTURING COMPANY Bryan, Ohio 43506 Since 1914...Moving ahead, just as planned. Manual: Supersedes: File: Date: 2110-409M 2110-409L 2150-004, Tab 16 07-15-04 Manual 2110-409 Page CABINET COMPONENTS SEXP-160 This Drawing is referenced on Pages 2 and 3 Manual 2110-409 Page 1 X X X X X X X X X X 2 2 X X X X X X X X X X X 2 X X X X X X X X X X X 2 X X X X X X X X X X 2 X X X X X X X X X X X 2 X X X X X X X X X X X 2 X X X X X X X X X X 1 X X X 1 X X X 1 X X X 1 X X X 1 X X X 1 X X X X X X X X X WA361HF X X X X X X X X X X 2 X X X X X X X X X X 2 X WA361HC X X X X X X X X X X 2 WA361HA,B WA361-F X X X X X X X X X X 2 X X X X X X X X X X 2 X WA361-A,B,D,E Description Lower Base Fan Shroud Right Side Left Side Control Panel Cover (Outer) Condenser Partition Blower Partition Top Outlet Airframe Assembly Back Filter Bracket Control Panel Cover (Inner) Control Panel Cover (Inner) Side Grille Condenser Grille Fresh Air Damper Assembly Service Door Upper Front Left Side Support Right Side Cover Plate (Outer) Drain Pan Evaporator Support Air Baffle X See Control Panel Assembly Drawing and Parts List Bottom Mounting Bracket Heat Shield Disconnect Access Door Fill Plate Fill Plate Top Rain Flashing WA361-C 25 26 27 28 28 29 S127-199 125-022 S500-228-* # S500-229-* # S533-109-* # S521X181 121X182 S506-130-* # S111X030 S508-088 113X195 S132-104 S132-110 118-056-* # 118-059-* # BFAD-3 S552-206-* # S514-072-* # 105X850 S143-034-*# S123-078 147-044-* 135-124 Control Panel Assembly 113-140 135X123 S153-218-* # 137-259 136-212 113-149-* # WA301-F 1 2 3 4 5 6 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 WA301-C Drawing No. Part No. WA301-A,B,D CABINET COMPONENTS X X X X X X X X X X 2 X X X X X X X X X X 2 X 2 X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X X X 1 X X 1 X X 1 X X X X X X X X X X X X X X X X X X 2 X X #NOTE: EXterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. This Table references Exploded View on Page 1 Manual 2110-409 2 Page 1 2 3 4 5 6 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 S127-199 125-022 S500-228-* # S500-229-* # S533-109-* # S520X181 121X182 S506-130-* # S111X030 S508-088 113X195 S132-104 S132-110 118-056-* # 118-059-* # 962014 S552-206-* # S514-072-* # 105X850 S143-034-*# S123-078 147-044-* 135-124 Control Panel Assembly 113-140 135X123 S153-218-* # 113-149-* # X X X X X X X X X X 2 X X X X X X X X X X X 2 X X X X X X X X X X 2 X X 2 X X X X X X X X X X 2 X X X X X X X X X X X 2 X X X X X X X X X X 1 X X X 1 X X X 1 X X X 1 X X X the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Manual 2110-409 Page 3 X X X X X X X X X X 2 2 X X X X X X X X X X # NOTE: EXterior cabinet parts are manufactured with various paint color options. To insure that you receive This Table references Exploded View on Page 1 WA361DC WA361DA, DB Description Lower Base Fan Shroud Right Side Left Side Control Panel Cover (Outer) Condenser Partition Blower Partition Top Outlet Airframe Assembly Back Filter Bracket Control Panel Cover (Inner) Control Panel Cover (Inner) Side Grille Condenser Grille Fresh Air Damper Assembly Service Door Upper Front Left Side Support Right Side Cover Plate (Outer) Drain Pan Evaporator Support Air Baffle See Control Panel Assembly Drawing and Parts List Bottom Mounting Bracket Heat Shield Disconnect Access Door Top Rain Flashing WA301DC Drawing No. Part No. WA301DA, DB CABINET COMPONENTS This page has been left blank intentionally. Manual 2110-409 Page 4 FUNCTIONAL COMPONENTS SEXP-162 This Drawing is referenced on Pages 6 and 7 Manual 2110-409 Page 5 High Pressure Switch (Flr) # Low Pressure Switch (Flr) # Low Ambient Control (Flr) # X WA361HB WA361HA WA361-F WA361-E WA361-D WA361-C WA361-B WA361-A WA301-F WA301-D WA301-C Description Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Coil Condenser Coil Cooling Capillary Assy. Cooling Capillary Assy. Evaporator Coil Air Filter 1" Throw-Away Air Filter 1" Washable # Air Filter 2" Pleated # 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle WA361HF 8000-125 8000-132 8000-133 8000-134 8000-135 8000-136 8000-144 8000-145 S900-179 S900-180 8200-001 5151-045 8103-013 8103-020 5051-066 5051-068 800-0185 800-0184 5060-064 7004-019 7003-031 7004-026 1171-022 1171-024 1171-023 1804-0106 1804-0107 CMA-6 5201-001 5201-014 5202-022 5203-004 5651-051 5651-096 5651-097 5651-098 5651-100 WA361HC 1 1 1 1 1 1 1 1 2 2 3 4 5 5 6 6 7 7 8 9 9 9 10 11 12 NS NS NS NS NS NS NS NS NS NS NS NS WA301-B Drawing No. Part No. WA301-A FUNCTIONAL COMPONENTS X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Filter Dryer Sight Glass Accumulator Receiver Shut-Off Valve Hot Gas Bypass Valve Head Pres. Contr. Valve Distributor TXV X X X NS – Not Shown # – Optional This Table references Exploded View on Page 5 Manual 2110-409 Page 6 1 1 1 1 1 1 2 2 3 4 5 5 6 8 9 9 9 10 11 12 14 15 16 17 NS 8000-125 8000-132 8000-133 8000-134 8000-135 8000-136 S900-179 S900-180 8200-001 5151-045 8103-013 8103-020 5051-066 917-0033 7004-019 7003-031 7004-026 1171-022 1171-024 1171-023 5651-071 5625-015 5650-026 5650-027 1804-0106 High Pressure Switch (Flr) # NS – Not Shown # – Optional This Table references Exploded View on Page 5 Manual 2110-409 7 Page WA361DC WA361DB WA361DA WA301DC Description Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Coil Evaporator Coil Air Filter 1" Throw-Away Air Filter 1" Washable # Air Filter 2" Pleated # 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle TXV Distributor Three-Way Valve Solenoid WA301DB Drawing No. Part No. WA301DA FUNCTIONAL COMPONENTS X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X This page has been left blank intentionally. Manual 2110-409 Page 8 CONTROL PANEL SEXP-163 Manual 2110-409 9 Page X X X X X X X X 2 X 2 X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X WA361-F, WA361HF X X X WA361-E X X WA361-D X X WA361-C, WA361HC X WA361-B, WA361HB X WA361-A, WA361HA X X X X WA301-F Description Low Voltage Terminal Strip Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator Blower Control Blower Relay Transformer Transformer Compressor Contactor Compressor Contactor Compressor Capacitor Compressor Capacitor Outdoor Motor Capacitor Wire Shield Ground Terminal 6 Pin Connector Compressor Control Module(Opt) Alarm Relay (Optional) Compressor TDR (Optional) Terminal Block (Optional) Start Device (PTCR) (Optional) Control Panel Top Control Panel Circuit Breaker 35 A 2 Pole (Opt) # Circuit Breaker 20 A 2 Pole (Opt) # Pull Disconnect (Opt) # Circuit Breaker 25A 3 Pole (Opt) # Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram WA301-D 8607-020 8607-013 8607-014 8607-015 8201-056 8201-032 8407-034 8407-042 8401-007 8401-002 8552-048 8552-050 8552-002 135-122 8611-006 3000-968 8201-088 8201-062 8201-050 8607-017 8551-005 117-137 117-123 8615-038 8615-054 8615-053 8615-051 4095-130 4095-228 4095-319 4095-621 WA301-C 1 2 2 2 3 3 4 4 5 5 6 6 6 7 8 9 10 11 12 13 14 16 17 NS NS NS NS NS NS NS NS WA301-B Drawing No. Part No. WA301-A CONTROL PANEL X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X # Circuit breakers listed are for units without electric heat, "0Z" models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat. Manual 2110-409 Page 10 CONTROL PANEL SEXP-332 Manual 2110-409 Page 11 WA301DC, WA361DC Description Low Voltage Terminal Strip Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator Blower Control Blower Relay Transformer Transformer Compressor Contactor Compressor Contactor Compressor Capacitor Outdoor Motor Capacitor Compressor Capacitor Wire Shield Ground Terminal 6 Pin Connector Relay SPDT Compressor TDR 10 sec. Off Delay Compressor TDR 5 min. Delay on Break Start Device (PTCR) (Optional) Control Panel Top Control Panel Top Relay 3PDT Circuit Breaker 35 A 2 Pole (Optional) # Circuit Breaker 25 A 3 Pole (Optional) # Circuit Breaker 20 A 3 Pole (Optional) # Pull Disconnect w/o Electric Heat (Optional) # Wiring Diagram Wiring Diagram Wiring Diagram WA361DB 8607-020 8607-013 8607-014 8607-015 8201-056 8201-032 8407-035 8407-042 8401-007 8401-002 8552-050 8552-002 8552-048 135-122 8611-006 3000-968 8201-009 8201-089 8201-050 8551-005 117-137 117-123 8201-071 8615-038 8615-051 8615-054 8615-053 4095-118 4095-221 4095-315 WA301DB 1 2 2 2 3 3 4 4 5 5 6 6 6 7 8 9 10 11 12 14 16 17 18 NS NS NS NS NS NS NS WA361DA Drawing No. Part No. WA301DA CONTROL PANEL X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X # Circuit breakers listed are for units without electric heat, "0Z" models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat. Manual 2110-409 12 Page Part No. Description 1 2 3 3 4 5 6 7 8 9 5152-051 5152-052 8105-029 8105-033 8552-002 8200-031 5451-011 105-870 104-868 103-401 Housing, Wheel and Cutoff (CW) Housing, Wheel and Cutoff Blower Motor (230/208) Blower Motor (460) Capacitor Motor Mount Grommets Back Brace Side Angle Front Brace SEXP-161 Manual 2110-409 13 Page 900-180 Drawing No. 900-179 BLOWER ASSEMBLY X X X X X X X 6 X 4 X X X X 6 X 4 X