Transcript
INSTALLATION INSTRUCTIONS
Accessory
Application
ENGINE BLOCK HEATER P/N 08T44-SEC-201
2006 TSX
Publications No.
BII 31327 Issue Date
OCT 2005
PARTS LIST
NOTE
Engine block heater
Aluminum washer
•
Always use Honda All Season Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in corrosion, causing the cooling system to malfunction or fail.
•
To avoid burning out the element, do not operate the engine block heater before it is installed in the vehicle and before you add coolant.
INSTALLATION
Heater harness
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
Protective cap
15 Wire ties (3 Not used)
Flange-bolt
1.
Allow the engine and all cooling system components to cool down.
2.
Place a clean drain pan under the radiator drain plug, then remove the drain plug from the bottom of the radiator to drain the coolant. Remove the radiator cap to increase the flow.
NOTE: Radiator coolant will damage paint. Quickly rinse any spilled coolant from painted surfaces.
O-ring
RADIATOR CAP
Cap
TOOLS AND SUPPLIES REQUIRED Clip remover Phillips screwdriver Ratchet
DRAIN PLUG
10 mm and 24 mm Socket Torque wrench Diagonal cutters Coolant (Honda All Season Antifreeze/Coolant Type 2) 8 mm or 10 mm Allen socket White marker
FRONT 2N06010S
Tape measure © 2005 American Honda Motor Co., Inc. - All Rights Reserved.
BII 31327 (0510)
08T44-SEC-2000-91
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3.
Remove the radiator cover (12 clips).
5.
CLIPS (12)
Remove the drain plug from the back side of the engine block. Coolant remaining in the engine jackets will flow out of the hole when the plug is removed. Retain the plug, so it can be used if the engine block heater is removed.
DRAIN PLUG (Retain.)
RADIATOR COVER
FRONT
2410022T 2N06020S
4.
Remove the air duct cover (three clips). 6. CLIPS (3) AIR DUCT COVER
Install the engine block heater with the aluminum washer into the hole using a 24 mm socket. Torque the engine block heater to 60 N·m (44 lb-ft). ALUMINUM WASHER FRONT
CAP
FLANGE BOLT 11.8 N·m (8.6 lb-ft)
2N06071S
ENGINE BLOCK HEATER 60 N·m (44 lb-ft)
7.
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BII 31327 (0510)
O-RING
2N06032S
Insert the O-ring onto the cap, and install the cap into the hole of the engine with the flange bolt. Torque the flange bolt to 11.8 N·m (8.6 lb-ft).
© 2005 American Honda Motor Co., Inc. - All Rights Reserved.
8.
Using a white marker and tape measure, mark the heater harness at the measurements shown. WHITE MARKER
10. Route the heater harness alongside the vehicle harness, and secure the heater harness to the vehicle harness and frame with four wire ties.
HEATER HARNESS
WIRE TIES (3)
VEHICLE HARNESS
WIRE TIE
WHITE MARKER 200 mm
MARK MARK
510 mm WHITE MARK
HEATER HARNESS
3106040S
9.
Plug the heater harness connector into the engine block heater. Route the heater harness along the vehicle harness, and secure it to the vehicle harness with one wire tie at the white mark. HEATER HARNESS
VEHICLE FRAME
FRONT 2N06051S
11. Continue routing the heater harness alongside the vehicle harness, and secure the heater harness to the vehicle harness with three wire ties. VEHICLE HARNESS
HEATER HARNESS
FRONT WHITE MARK
WIRE TIE
VEHICLE HARNESS
2N06060S
WIRE TIES (3)
2N06041S
HEATER HARNESS CONNECTOR
FRONT
ENGINE BLOCK HEATER
© 2005 American Honda Motor Co., Inc. - All Rights Reserved.
BII 31327 (0510)
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12. Continue routing the heater harness along the vehicle harness through the front bulkhead to the right side of the radiator. Secure the heater harness to the vehicle harness with one wire tie positioned on the inside of the front bulkhead. HEATER HARNESS
14. Secure the heater harness to the bumper grille with one wire tie. HEATER HARNESS
BUMPER GRILLE
FRONT BULKHEAD VEHICLE HARNESS
WIRE TIE
CONNECTOR
FRONT
PROTECTIVE CAP HEATER HARNESS
WIRE TIE
2N06082S
13. Continue routing the heater harness along the vehicle harness through the front bulkhead to the center of the bumper grille. Secure the heater harness to the vehicle harness and bumper beam with two wire ties. HEATER HARNESS
BUMPER BEAM
VEHICLE HARNESS
HEATER HARNESS
2N06101S
15. Attach the protective cap to the grille, and plug the heater harness connector into the protective cap. 16. Reinstall the radiator drain plug. 17. Fill the system with the recommended coolant. Follow the instructions described in the service manual to fill and bleed the cooling system. 18. Check the coolant reservoir for correct level and check the cooling system for signs of leakage. Repair if necessary. 19. Check that the heater harness is routed properly and all connectors are plugged in. 20. Reinstall all removed parts. 21. Give the drain plug (removed in step 5) to your customer.
WIRE TIE
WIRE TIE
BUMPER GRILLE HEATER HARNESS
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2N06091S
BII 31327 (0510)
© 2005 American Honda Motor Co., Inc. - All Rights Reserved.
