Transcript
DUSTER
Operation, Service & Parts Manual For Models: S530 & S530N
June 2012 FORM: S530bookRev2012
TABLE OF CONTENTS SECTION 1
2
3
4
5
DESCRIPTION ................................................ PAGE
1.1 1.2
Introduction ....................................................................... 1 Purchaser’s Responsibility .............................................. 1 Serial Number Information ............................................ 1
2.1 2.2
Installation .......................................................................... 2 Specifications ................................................................... 2 Duster Installation .......................................................... 2
3.1 3.2
Operation ............................................................................. 3 Before Operating Duster ................................................. 3 Operating Duster ............................................................. 3
4.1 4.2 4.3 4.4
Lubrication .......................................................................... 4 Driveshaft ........................................................................ 4 Gearbox ............................................................................ 4 Agitator ............................................................................ 4 Cleaning & Storage ......................................................... 4
5.1 5.2 5.3 5.4
Safety ............................................................................... 5 - 6 Safety Tips ....................................................................... 5 Safety Decals ................................................................... 6 Personal Safety ................................................................ 7 Lifting Duster .................................................................. 7
6
Diagram of Duster ............................................................. 8
7
Troubleshooting ................................................................. 9
8
Parts ............................................................................. 10 - 21 Frame Assembly ............................................................ 10 Tank Assembly ....................................................... 11 - 13 Handle Assembly ........................................................... 14 Fan Assembly ................................................................ 15 Gearbox Assembly .................................................. 16 - 17 Distributor Assembly .................................................... 18 Wide Row Distributor Assy ........................................... 19 Driveline Assembly........................................................ 20 Clutch Assembly ............................................................ 21
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8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9
Limited Warranty ............................................................ 20
1
INTRODUCTION
We welcome you as an owner of a Gearmore duster. Please read the following instructions and refer to them when required. This manual contains parts diagrams and replacement parts lists. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts MUST be used to restore your equipment to original specifications. The manufacturer will not be responsible for injuries or damages caused by use of unapproved parts and/or accessories. The manufacturer reserves the right to make improvements to the machinery and parts at any time and at their discretion. OPERATOR ORIENTATION - The directions left, right, front and rear, are as seen from the driver's seat and facing in the direction of travel.
1.1
PURCHASER’S RESPONSIBILITY
It is the responsibility of the owner to make sure the machine is maintained properly, and that all parts are in working order. It is the responsibility of the purchaser and/or operator to.....
1.2
●
Inspect the equipment and replace or repair any parts that are damaged or worn which under continued operation would cause damage, wear to other parts, or cause a safety hazard.
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Return the equipment or parts to the authorized dealer, from where it was purchased, for service or replacement of defective parts that are covered by warranty. (The factory may inspect equipment or parts before warranty claims are honored.)
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Payment of all costs incurred by the dealer for traveling to or transporting the equipment for warranty inspection and/or claims.
MODEL / SERIAL NUMBER NAME: ____________________________________ PURCHASED FROM: ____________________________ DATE OF PURCHASE: ___________________________ MODEL NUMBER: ______________________________ SERIAL NUMBER: ______________________________
1
2
INSTALLATION 2.1
2.1
DUSTER SPECIFICATIONS APPLICATION RATES:
Adjustable from 12 to 80 pounds per acre.
HOPPER:
The tank is thick walled polyethylene. (See Note)
BLOWER:
Dynamically balanced steel fan in an aluminum housing.
DISTRIBUTORS:
Two completely adjustable 360º nozzles.
DUSTER INSTALLATION
The Duster should be mounted on a flat surface, always clear away all people not involved in the operation, including children and animals. 1.
With tractor engine off and key out of the ignition, hook the tractors lower lift arms to the duster lower lift pins. (S530 comes with Cat. 1 - 2 pin as standard equipment.)
2.
Remove tractor top link and install on duster.
3.
Mount other side of top link back on the tractor.
4.
P.T.O. Installation: First, connect the P.T.O. shaft to the tractor. With the shaft in its shortest position, there should be about a 2" clearance between the end of the gearbox shaft and the end of the P.T.O. shaft. Should it be necessary to shorten the P.T.O. shaft, shorten both male and female shafts equally, keeping the protective tube covers 1" shorter than the steel tubes. Particular attention should be given to carefully removing all burrs and to clean and lubricate the steel tubes and protective covers. There must be sufficient telescopic movement so that the two tubes do not touch the end of the P.T.O. shaft. It is most important to carefully raise and lower the duster with the tractor hydraulic system, making sure that the P.T.O. shaft does not bottom or disengage the telescopic shaft tubes, otherwise damage may occur.
NOTE:
Driveshaft angle should not exceed 15º when in operation.
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3
OPERATION 3.1
BEFORE OPERATING YOUR DUSTER
1.
Inspect for damage and loose or missing parts. Make sure all fittings and drive components are secure.
2.
Lubrication: See Lubrication Section.
3.
Check hopper for any foreign objects.
3.2
TO OPERATE TO OPERATE DUSTER
DUSTER
1.
Calculate the exact amount of sulfur needed for the treatment.
2.
Carefully read the instructions for the manufacturer’s use of the sulfur, check the conditions for use, the correct dosage and the expiration date.
3.
Push flow adjusting lever away from the tractor, which is the closed position.
4.
Fill hopper with material being used. (Note: Sulfur Powder Only)
5.
Due to the inconsistency of sulfur, it is almost impossible to set a true rate chart. For this reason, Gearmore can only recommend an average start rate at 1 ½ on control lever for 15 lbs. of sulfur per acre at 4 M.P.H. Adjust lever up or down from there.
6.
Start engine and engage tractor P.T.O. at engine idle.
7.
Pull lever toward the tractor, which increases the powder flow.
8.
After locating the delivery position that meets your required application rate, disengage P.T.O. and turn tractor engine off. Set the adjustable gray handle so the operator can easily return to that position.
9.
Restart engine and engage P.T.O., gradually increase engine R.P.M. and start dusting.
NOTE:
Small gray plastic handle is only a “stop set”, thus little locking pressure is required.
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4
LUBRICATION 4.1
DRIVESHAFT
DRIVESHAFT:
4.2
The driveshaft must be lubricated before the duster is put into use. After that, grease when needed. It is also necessary, from time to time, to untelescope the driveshaft to clean and re-grease tubing.
GEARBOX
GEARBOX:
Check gearbox oil level through sight gauge with machine on flat ground. If oil level is low, lay machine on ground and add SAE 90 weight oil through filling plug (See Ref. A).
REF. A
4.3
AGITATOR
AGITATOR:
Under hopper and above blower is an extended grease zerk for lubricating agitator. Grease at the beginning of the season and every 50 hours of work (See Ref. B).
REF. B
4.4 1.
2. 3. 4. 5.
CLEANING & STORAGE Do Not let sulfur build up on the blower fan. The best and easiest way to clean the fan is with "crushed walnut shells". This will insure that the blower operates to maximum efficiency and greatly reduces potential damage to the blower assembly. Do not leave material in hopper for long periods of time. Clean duster thoroughly before storing. Check duster for needed repairs before time to dust again. Always store machine where children and unskilled people can not get to it.
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5
SAFETY 5.1
SAFETY TIPS
1.
NEVER run PTO at speeds exceeding 540 R.P.M.
2.
Duster should be operated only by qualified personnel.
3.
ALWAYS fill duster slowly to avoid spillage.
4.
When starting duster, maintain a safe distance from moving parts.
5.
NEVER leave duster unattended while it is running.
6.
Keep hands, feet and clothing away from moving parts.
7.
Handle powders carefully. Follow manufacturer’s directions for application and rates.
WARNING!! OPERATING THE TRACTOR PTO AT OVER 540 R.P.M. OR APPLYING RATES OF LESS THAN 8 POUNDS OF SULFUR PER ACRE COULD CAUSE THE SULFUR TO MELT. SAFETY WARNING! All of the preparation, use, maintenance, handling and transport operations should be carried out only after having acquired the perfect understanding of all instructions contained in this publication and the ability of interpreting the symbols applied on the machine in the correct way.
Safety Shields:
Make sure all safety shields are secure before operating duster.
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5.2
SAFETY DECALS
1. Stop the engine and take the key out before doing maintenance or repairs to the duster.
4. ATTENTION: Read the maintenance section of book before using or working on the machine.
2. DANGER: Rotating components. Before lifting the lid, stop the engine and remove key, then make sure all components have stopped before continuing.
5. ATTENTION: 6. Hooking point Maximum for lifting the working speed duster. of the tractor PTO must not exceed 540 R.P.M.
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3. DANGER: Rotating components. Before removing shield, stop the engine and remove key. Make sure all components have stopped before continuing.
7. ATTENTION: Grease before the season and every 50 hours after.
8. ATTENTION: Disengage the clutch gently. Fan start-up must be gradual.
5.3
PERSONAL SAFETY
PERSONAL SAFETY WEAR: The toxicity of phytopharmeceuticals compels the people using them to wear adequately protective clothing and accessories to avoid the risks of contamination by contact or inhaling the sulfur. THE OPERATORS MUST WEAR:
5.4
A.
Polyethylene or polyvinyl gloves.
B.
Complete overalls, in waterproof cotton, to guarantee transpiration, with side polypropylene coating. It is IMPORTANT to find disposable overalls with these materials so that after use they are disposed of in the same way as the toxic waste.
C.
Half-size masks in neoprene rubber with one or two filters. It is IMPORTANT to use filters designed for gas or organic vapors combined with filters against powder for mists and irritating powders or for mists of harmful or toxic powders.
LIFTING DUSTER Remove the head before lifting the duster. All operations should be carried out with the tank completely empty.
1.
Check that the cables or the chains are sufficient enough for the weight to be lifted.
2.
Hook the machine in the supporting point indicated on the frame by the decal and check the tightening of all of the parts involved in the operation.
3.
Lift the machine, placing it on the means of transport, which must be perfectly stable.
4.
During the transport, the machine should be tied and fastened to the means of transport by an appropriate harness.
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6
DIAGRAM OF DUSTER
8
7
TROUBLESHOOTING PROBLEM Oil leakage
CAUSE
SOLUTION
The input shaft seal is defective
Replace input shaft seal
The gasket on the gearbox cover is defective
Replace gearbox cover gasket
The fan is caked with sulfur
Clean sulfur build-up off
The fan is out of balance
Check fan blades, if damaged or broken, replace fan
Continuous noise
Bearings in gearbox dry or damaged
Check bearings in gearbox, if bad or damaged, replace
Sulfur not being delivered
The feeding holes on the tank bottom are clogged
Clean the bottom feeding holes
Bottom of tank caked with sulfur
Clean caked sulfur off the tank bottom
Nozzles caked with sulfur
Clean caked sulfur off nozzles
Nozzle end damaged or bent
Open damaged or bent nozzle back up
Vibration in fan
Sulfur delivery not uniform
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8
PARTS 8.1
FRAME ASSEMBLY
REF #
QTY.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1 1 2 2 4 2 4 4 1 1 2 4 4 4 4 2 4
S0.483.000 04.076.000 00.100.004 21.183.000 S0.479.000 RE.027.000 TE.010.030T S0.493.000 RP.010.000 D0.10.5587G CP.006.040I 20.778.000 D0.27.5587G TE.008.030T RP.008.024 RD.008.000 D0.08.5588G S0.542.000 SE.005.020
Bumper Pin Split Pin D.4 Cap Stop Pin Power Lift Washer D.27 Screw TE M10 x 30 Shaped Plate Fixing Washer D.10 Nut M10 Pin D.6 Lg.40 Bush Nut M27 Screw TE M8 x 30 Washer D.8 x 24 Tab Washer D.8 Nut M8 Angular of Fixing Pin 5 x 20 - UNI 6874
10
8.2
TANK ASSEMBLY
11
8.2
TANK ASSEMBLY (continued) REF #
QTY.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 2 4 2 4 2 1 1 1 1 1 6 2 2 7 1 1 2 2 2 1 5 2 2 2 1
S0.475.000 S0.076.001 S0.524.000 S0.476.000 S0.523.000 S0.219.010 S0.217.000 S0.525.000 02.737.000 IS.010.001 S0.083.000 S0.211.000 DA.008.0AG 02.738.040 S0.497.100C S0.511.000 RP.010.030 RP.010.000 TE.010.100T D0.10.5587G S0.489.000 02.496.000 S0.508.000 S0.216.000 S0.488.100 S0.488.000 RP.008.000 TE.008.020T D0.08.5588G RP.008.024 TE.008.025T S0.492.000 RP.006.024 TE.006.020T D0.06.5588G 02.496.010 D0.08.5587G TCE.008.030 TE.008.030T RD.008.000 L.06.06.12
Fixing Closing Support Powder Agitator Bracket Lock Gate Indicator Level Dust Seal Gasket Spacer Accessori Greaser Pin Spring Self Locking Nut M8 Greaser Extension M10 x 1 L=400 L300 Complete Tank Fixing Tank Bracket Washer D.10 x 30 mm Washer D.10 Screw TE M10 x 100 Nut M10 Bracket for Wire Gauze M8 x 25 Bolt Adjustment Lock Bush Fixing Handle Protection Wire Gauze Protection Wire Gauze Washer D.8 Screw TE 8 x 20 Nut M8 Washer D.8 x 24 Screw TE M8 x 25 Sponge Ring Large Washer Ø 6 Screw TE M6 x 20 Nut M6 M8 x 25 Bolt Nut M8 Bolt TCE M8 x 30 Screw TE M8 x 30 Tab Washer D.8 Key 6 x 6 x 12
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8.2
TANK ASSEMBLY (continued)
02.405.100 LID ASSEMBLY REF #
QTY.
PART NO.
DESCRIPTION
52 53 54 55 56 57 58
1 1 1 1 1 1 1
002.405.000.B 20.787.000.D 02.405.002 02.405.001 02.405.000.A OR.000.512 02.405.100.I
Base Ring Pin Shaped Gasket Arm Gripping Plate 51 x 3.5 O-Ring Gasket Stop for Ribaltabile Lid
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8.3
HANDLE ASSEMBLY
REF #
QTY.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 1 1 3 1 2 1 2
S0.517.000 S0.214.004 S0.214.001 TE.010.050T RP.010.000 D0.10.5588G RP.008.024 DA.008.0AG` S0.215.000 S0.212.000 S0.521.000 D0.08.5588G
Handle Fixing Regulation Set Fixed Particular for Handle Mobile Particular for Handle Screw M10 - 50 Washer D.10 M10 6S Big Lead Nut 5588 Washer D.8 x 24 Self Locking Nut M8 Handle Supple for Handle Tightener D.8 L=480 Nut M8
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8.4
FAN ASSEMBLY
REF #
QTY.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1 1 1 1 1 1 1 20 20 8 4 4 1 4 2 4 2 2 2 3 3 1 1
S0.450.000 02.442.000 S0.494.000 S0.436.000 S0.437.100 RP.024.000 S0.495.000 RP.008.000 TE.008.016T RP.010.000 D0.10.5587G TE.010.040T DA.024.0BF D0.10.5588G S0.451.000 RP.010.040 TCE.012.040 RP.012.036 D0.12.5587G RP.006.018 TE.006.016T 40.225.000G 05.616.000
Complete Gearbox R11/57 Shaft Cone 280 x 230 L=230 Lower Cover Carter Fan Fan Washer D.24 Fan Cover Washer D.8 Screw TE M8 x 16 Washer D.10 Nut M10 Screw TE M10 x 40 Self Locking Nut M24 x 2 BF M10 6S Big Lead Nut 5588 U-Bolt Washer D.10 x 40 Bolt M12 x 40 Washer D12 x 36 M12 Nut Washer D.6 x 18 Screw TE M6 x 16 Gasket Pipe Clamp D.175 15
8.5
GEARBOX ASSEMBLY
16
8.5
GEARBOX ASSEMBLY (continued) REF #
QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 1 1 1 2 1 2 6 6 1 1 1 1 7 7 8 1 7 1 1 1
PART NO.
DESCRIPTION
S0.404.000 S0.440.000 K6.307.000 S0.416.000 K6.307.2RS E0.035.000 BASL.35.72.12 S0.415.000 L.08.07.25 S0.406.000 K0.030.207 S0.410.000 S0.411.000 TE.010.035T D0.10.5588G S0.428.000 S0.405.000 BASL.35.62.07 S0.409.000 RP.008.000 TE.008.035T RD.008.000 TE.008.025T D0.08.5588G TM.038.000 S0.087.000 TM.012.000
Gearbox Body Pinion and Crown Wheel Bearing Spacer Bearing External D.35 Circlip Oil Seal Gearbox Cover Key 8 x 7 x 25 Shaft Bearing Ring Nut Ring Nut Screw TE 10 x 35 Nut M10 Gasket Gearbox Body Plate Oil Seal Ring Nut Washer D.8 Screw TE M8 x 35 Tab Washer D.8 Screw TE M8 x 25 Nut M8 Packing Oil Level Indicator Packing
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8.6
DISTRIBUTOR ASSEMBLY
REF #
QTY.
1 2 3
1 2 2
PART NO.
DESCRIPTION
S0.433.000 04.027.000 S0.205.100
Body Head Pipe Clamp D.130 Nozzle Metal Elbow
18
8.7
WIDE ROW DISTRIBUTOR ASSEMBLY
REF #
QTY.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10
1 1 2 2 2 2 1 2 1 1
20.204.000S 05.616.000 02.140.000 04.027.000 20.205.010 S0.441.000 04.111.200 02.021.000 S0.515.000 S0.487.000
Y Body Poly Clamp D.190 Clamp, Articulating Clamp D.150 Elbow Poly Nozzle Chain D.2.8 L=2000 Rubber Boot Deflector Chain Hook
19
8.8
DRIVELINE ASSEMBLY 7104061FFT07453
REF #
QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2
PART NO.
DESCRIPTION
572040351 41204 204046851 341038000 225120860 225100860 341048000 204046852 403000001 240002451 676439203 5F04086F6 255040006 255040005 252000001
RS Collar Yoke 1-3/8, 6-Spline Cross Kit Assembly #4 Outer Tube Yoke #4 Roll Pin O.T. #4 Outer Drive Tube #4 Inner Drive Tube #4 Roll Pin I.T. #4 Inner Tube Yoke #4 Quick Disconnect Pin Kit RS Collar 2-3-4 FD Slip Clutch Assembly #4 Shield Kit with Bearings Shield Bearing Inner Shield Bearing Outer Safety Chain
20
8.9
FD2 CLUTCH ASSEMBLY #4 676439203
REF #
QTY.
1 4 5 6 7 8 9 9 10 11
8 1 2 1 1 1 1 1 1 1
PART NO.
DESCRIPTION
303001400 253046201 247006201 513620301 403000009 248620001 367003620 367005620 246000018 264620001
Bolt Flange Yoke Friction Disc Flange Hub Pin Kit Pressure Plate Belleville Spring Belleville Spring Compression Spring Clutch Housing
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9
LIMITED WARRANTY
GEARMORE, INC., warrants each new Gearmore product to be free from defects in material and workmanship for a period of twelve (12) months from date of purchase to the original purchaser. This warranty shall not apply to implements or parts that have been subject to misuse, negligence, accident, or that have been altered in any way. Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid. This warranty shall not be interpreted to render us liable for injury or damages of any kind or nature, direct, consequential or contingent, to person or property. This warranty does not extend to loss of crops, loss because of delay in harvesting or any other expenses, for any other reasons. Gearmore in no way warranties engines, tires, or other trade accessories, since these items are warranted separately by these respective manufacturers. Gearmore reserves the right to make improvements in design or changes in specification at any time, without incurring any obligations to owners or units previously sold. GEARMORE, INC. 13477 Benson Ave. Chino, CA 91710 Always refer to and heed machine operating warning decals on machine.
The serial number of this product is stored in our computer database, thus submitting a warranty registration card is not required.
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