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D-sub Feedthrough Module Installation Instructions ZL-RTB-DB09 J1 1 2 6 3 7 4 8 5 J1 1 J2 SH 7 2 6 1 8 3 4 7 2 9 3 9 10 11 12 13 14 15 Female J2 9 4 2 3 4 5 6 7 8 ZL-RTB-DB25 J1 1 2 3 4 5 6 7 8 9 10 11 12 13 Male SH 9 1 5 1 Internal Shield Connection 14 15 16 17 18 19 20 21 22 23 24 25 Female 2 3 4 5 6 7 8 2 3 4 5 J3 6 7 Female 1 2 3 4 5 6 7 8 9 10 11 12 13 J2 SH 14 15 16 17 18 19 20 21 22 23 24 25 10 11 12 13 14 15 J3 Male 14 15 16 17 18 19 20 21 22 23 24 25 Internal Shield Connection 5 8 1 9 10 11 12 13 14 15 Internal Shield Connection 6 ZL-RTB-DB15 Male 9 ZL-RTB-DB09 ZL-RTB-DB25 ZL-RTB-DB15 1 8 2 3 4 5 6 7 J3 8 9 10 11 12 13 NOTE: Pinouts are straight-through, pin to pin to terminal. Example: J1, Pin 1 to J2, Pin 1 to J3, Terminal 1, etc. 1 Male 13 14 25 14 25 1 Female 13 ZL-RTB-DB25 1 13 14 3.42” [86.8mm] HAZARD WARNING A. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2/ZONE 2, GROUPS A, B, C AND D OR NON-HAZARDOUS LOCATIONS ONLY. B. WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2/ZONE 2. C. WARNING – EXPLOSION HAZARD – DO NOT CONNECT OR DISCONNECT CONNECTORS OR OPERATE SWITCHES WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE NON-HAZARDOUS. D. ALL MODULES USED WITH ACCESSORIES MUST USE R/C (ECBT2) MATING PLUG FOR ALL APPLICABLE MODELS. ALL MATING PLUGS SHALL HAVE SUITABLE RATINGS FOR DEVICE. 0.098" [2.5 mm] 26 3.50” [88.9mm] 2.18” [55.4mm] 1.74” [44.1mm] Terminal Block Insertion Point Opening Dimension ZL-RTB-DB25 Terminal Block 1 Male Pin1 Female Pin 1 NOTE: A 2-meter cable is available for each D-sub module. See the Specifications Chart below. ZL-RTB-DB15 Specifications ZL-RTB-DB09 Description* 2.08” [52.8mm] 35mm DIN RAIL ZL-RTB-DB09 ZL-RTB-DB15 ZL-RTB-DB25 9-pin male and female D-subs to terminal blocks 15-pin male and female D-subs to terminal blocks 25-pin male and female D-subs to terminal blocks File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007 Approvals 30VDC UL Voltage Rating** 1A Maximum Current per Circuit 9 15 25 Number of Circuits 12-24AWG Solid or Stranded Copper Conductor (2.5mm²) Wire Range (Rated Cross Section)** 0.24-0.27” (6-7mm) Wire Strip Length 4.4 in-lbs (0.5 Nm) Screw Torque 32 to 140°F (0 to 60°C) Surrounding Temperature Range Copper alloy, tin-lead plated Terminal Block Contacts Dimensions (WxHxD) 2.03” [51.6mm] 0.114" [2.9 mm] ZL-RTB-DBn Typical Internal Circuit Cable/Wire Clearances Mounting Restrictions Cables (sold seperately) 1.74” x 3.42” x 2.03” (44.1mm x 86.8mm x 51.6mm) 2.18” x 3.42” x 2.03” (55.4mm x 86.8mm x 51.6mm) 0.5” (12.7mm) ZL-DB9-CBL-2 ZL-DB15-CBL-2 *Connecting cables are for internal wiring only. 3.50” x 3.42” x 2.03” (88.9mm x 86.8mm x 51.6mm) None ZL-DB25-CBL-2 **Use Class 2 Power Supply. Use conductors rated 60°/75°C. ZL-RTB-RJ12 RJ12 Feedthrough Module Installation Instructions DIN Rail Installation and Removal ZL-RTB-RJ12 J4 To install ZIPLink module, insert upper tab into DIN rail. Note: For 654321 cable/wire clearance requirements see specifications. SH SH Rotate until firmly seated 2 3 6 RJ12 Plug Pin Layout 1 5 TB RJ12 and locked on DIN rail. To remove ZIPLink module, insert screwdriver between Tab 1 and module. 1 2 3 4 5 6 NOTE: Shield Connection (For Reference Only) 4 J1 ZL-RTB-RJ12 Internal Circuit Click 1 2 3 4 5 6 0.098" [2.5 mm] 0.114" [2.9 mm] 1 2 3 4 5 6 SH SH Terminal Block Insertion Point Opening Dimension NOTE: A 2-meter cable is available for use with the ZL-RTB-RJ12. See the Specifications Chart below. 2.08” [52.8mm] 35mm DIN RAIL Tab Pry up 1 to release clip from DIN rail. Tab 2 ZL-RTB-RJ12 3.42” [86.8mm] Repeat for Tab 2. WARNING: To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate the installation and operation of your equipment. These codes vary from area to area and it is your responsibility to determine which codes should be followed, and to verify that the equipment, installation, and operation are in compliance with the latest revision of these codes. Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. We do not guarantee the products described in this publication are suitable for your particular application, nor do we assume any responsibility for your product design, installation, or operation. If you have any questions concerning the installation or operation of this equipment, or if you need additional information, please call Technical Support at 770-844-4200. This publication is based on information that was available at the time it was printed. At AutomationDirect.com® we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation. This publication may also discuss features that may not be available in certain revisions of the product. 3505 Hutchinson Road, Cumming GA 30040 1-800-633-0405 www.automationdirect.com Copyright 2008, AutomationDirect.com Incorporated/All Rights Reserved Worldwide 2.03” [51.6mm] 1.74” [44.1mm] Specifications Description* Approvals UL Voltage Rating** Maximum Current per Circuit Number of Circuits Terminal Block Contacts Wire Range (Rated Cross Section)** Wire Strip Length Screw Torque Surrounding Temperature Range Dimensions (WxHxD) Cable/Wire Clearance Mounting Restrictions Cable (Sold Seperately) RJ12 Connector module to terminal block File # E200031 UL, cUL, Class 1, Division 2, Groups A,B,C,D Hazardous Locations, CE, EN 61131-2:2007 30VDC 1A 6 Copper alloy, tin-lead plated 12-24AWG Solid or Stranded Copper Conductor (2.5mm²) 0.24-0.27” (6-7mm) 4.4 in-lbs (0.5 Nm) 32 to 140°F (0 to 60°C) 1.74” x 3.42” x 2.03” (44.1mm x 86.8mm x 51.6mm) 0.5” (12.7mm) Required None ZL-RJ12-CBL-2, Standard-reverse 26AWG cable, RJ12 connectors, 2m (6.6ft.) *Connecting cables are for internal wiring only. **Use Class 2 Power Supply. Use conductors rated 60°/75°C. 12/3/2008 Document # ZL-RTB-DB09_ZL-RTB-DB15_ZL-RTB-DB25 ZL-RTB-RJ12_Rev2